Reliability and CreativityDAIHEN ELECTRIC CO., LTD. is the first power transformer manufacturer in THAILAND and has supplied more than 870 units (as of September 2012) to domestic power authorities and industries and overseas countries including JAPAN. DAIHEN ELECTRIC transformers are manufactured under technical collaboration with DAIHEN CORPORATION, which is one of the leading transformer manufacturers in JAPAN and has experience of more than 90 years (established in 1919) in this field. Employing the most up-to-date technical know-how transferred from DAIHEN CORPORATION and latest manufacturing facilities, DAIHEN ELECTRIC can offer highly reliable products to the customer not only domestic but also international market in compliance with their requirements. TEST REPORT Superior Quality A reputation for quality has been built by supplying products of high reliability DAIHEN ELECTRIC CO., LTD. intends to provide reliable products and services with high quality in a cost-competitive manner to achieve customer satisfaction. Resulting from our severe quality control of products, we passed short-circuit test for 50 MVA transformer at KEMA high-power laboratory in Netherlands.History 1989 1991 1997 2002 2003 2004 2006 2007 2008 2009 2012 August The company was established August Delivered first 2 units of 115 kV, 40MVA to Provincial Electricity Authority (PEA), Thailand December Passed short circuit test of 115kV, SOMVA at KEMA high-power laboratory, Netherlands Transformer was delivered to Electricity Generating Authority of Thailand (EGAT) June ‘Awarded ISO 9001 : 2000 certificate September Delivered 2 units of 50/80 MVA 132/33 KV to Sarawak Electricity Supply Corporation, Malaysia May Delivered 5 units of 100 MVA 15.75/11.5-11.5 kV to Umm At Nar IWPP, Arabian Power Company, UAE March Delivered 3 units of 120 MVA 26/11.5-11.5 kV to Tanjung Bin Power Sdn. Bhd, Malaysia February Delivered 2 units of 100 MVA 115/33 kV to Thai Oil Public Company Limited, Thailand September Type test of 9OMVA 132KV transformer for Tenaga Nasional Berhad (TNB), Malaysia was performed under witness of independent laboralory, CESI, Italy. October Delivered 2 units of 120 MVA 26/11.5-11.5 kV to Jimah Energy Ventures Sdn, Bhd,, Malaysia February Delivered 1 unit of 50 MVA 230 kV transformer to Pedaeng Industry Public Company Limited, Thailand March Delivered 2 units of 75/100 MVA 69 kV transformer to Sadui Aramco, Saudi Arabia November ‘Awarded ISO 14001 certificate May Delivered 3 units of 100 MVA 150 kVA generating transformer to Indonesia June Completed new factory for manufacturing large power transformer (up to 300kV SOOMVA) GIS direct connection type 230kV Transformer 150kV Generating Transformer “ZS ree bo Outline of Company por Zi Capital....... .». 600 million Baht Founded.. .» August, 1989 Technology. Licensed by DAIHEN Corporation PROPUCES oo oornisennninenensnneMedium and Large Power Transformer (Capacity 3-500 MVA, Voltage 36-300 kV) Scale of Factory. Size : Land 78,300 m’, Building 16,850 m? Annual Production Capacity : 10,000 MVA Number of Employees : 300Fig. 4 Coil Winding Room Manufacturing facilities 1, Core production ‘* Automatic silicon steel sheet cutting machine (Fig. 1), ‘Core stacking and core raising table (Fig. 2, 3) 2.Winding and its insulation production ‘*Winding machine in air-conditioned, humidity control and dust-proof room (Fig. 4) ‘Insulation paper processing machine ‘*kraft paper wrapping machine 3. Assembling, drying and oil treatment ‘Coil stabilizing treatment (Fig. 5) ‘* Drying oven (Fig. 6) Vacuum oil purifying equipment Vapour phase drying equipment 4.Tank fabrication and painting (Fig. 7, 8) ‘Plate cutting and bending machine ‘+ Automatic and semi-automatic arc cutting machine CNC plasma cutting machine ‘*Shotblasting equipment ‘Painting booths 5. installation + Overhead travelling crane 200/20Ton, 70/20 Ton, 16/5 Ton etc. 6. Radiator production (Fig. 11,12,13) Panel molding press machine ‘+ Automatic panel welder ‘+ Automatic panel processing line ss a Fig. 11 Panel Molding Press MachineProcess flow 1. Coil winding Coil winding is performed in the dust-proof air-conditioned and humidity-controlled room in order to raise the quality of product. The transformer coils are made of electrolytic copper strip conductors with rectangular cross-section and rounded corners which are wrapped with several layers of kraft paper. Several winding methods are employed to meet the requirement of the customers, 2. Insulation production Insulations for the transformer are produced and stocked in the ait-conditioned room in order to prevent insulation material from absorbing moisture. 3. Coil stabilizing treatment The coil is pressurized while being heated at the proper temperature for 36-48 hours in the coil stabilizing treatment chamber to acquire enough strength to withstand the electromagnetic force under severe short circuit condition. (Fig. 5) 4. Core assembly The high quality silicon steel strips are cut by modern automatic cutting machine into sheets. These sheets are stacked horizontally on the core raising table, each corner being carefully miter-jointed to make the best use of properties of the core material. The stacked core is clamped to the table and is gradually raised to the upright position together with the table to avoid undue mechanical stress in the core, so that high quality of the core can be assured. (Fig. 2,3) 5. Wiring connection The connection between the winding ends and the bushings, as well as between the winding and the tap changer, are made of copper cables insulated by wrapping with kraft paper. All joints between conductors are tightly well-connected with smooth surface to reduce the electric stress. (Fig. 10) 6.Tank-fabrication Tank parts are carefully welded both inside and outside and are thoroughly checked for oil leakage when the tank is completed. These tanks can withstand a full vacuum and also the proper internal pressure test. Both inside and outside surfaces of tank are shotblasted thoroughly before being coated with the rust proof primer and final painting. (Fig. 7,8) 7. Radiator Production High quality panel type radiators are produced by automatic line consisting of panel welding, molding press, assembling and painting, (fg.11,12,13), 8. Shipment During transportation, bushings and other accessories are removed from the main tank and the transformer oil is replaced by dry nitrogen gas to reduce weight. (Fig. 14) Transformer test DAIHEN ELECTRIC has all facilities to perform all tests normally required by the customers in compliance with existing transformer standards such, as IEEE, IEC, BS, JEC and others. Those facilities have capabilities sufficient to test transformer of rated capacity up to 500 MVA and rated voltage up to 300 kv. ‘Temperature-rise test and impedance test can be carried out under full load conditions, since three phase motor-generator 1,000 kVA, capacitor banks 130 MVAR and matching transformers are available for that purpose. Dielectric tests are carried out with a high frequency generator 1 phase 200 Hz 300 kVA or 3 phase 200 Hz 800 KVA, a high-voltage testing transformer 1 phase 50/60 Hz 460 kV 690 kVA and an, impulse voltage generator 1,600 kV 160 KJ in addition, partial discharge can be observed during the dielectric test or prolonged over voltage test. Analysis of the various gases dissolved in the transformer oil, which can also be performed before and after temperature-rise test and dielectric test, is the most reliable means for the diagnosis of the transformer under operation. By this means even a small discharge or locally heated hot spot can be detected before they may develop to a serious failure. The testing shop is also provided with a wide range of measuring apparatus to facilitate such tests as noise and characteristics of transformer. Testing equipments 1, Motor-generator sets +3 phase 50/60 Hz 6900 V 1000 kVA 3 phase 180/200 Hz 6200/6900 V 650/800 kVA ‘#1 phase 200 Hz 6600 V 300 KVA 2. Impulse voltage test facilities and testing transformers for power frequency test ‘Lightning/switching impulse voltage generation 21600 kV 160k) ‘Testing transformer 50/60/200 Hz 460 KV 690 kVA Potential divider 2400 kV for lightning impulse test 2000 kV for switching impulse test 680 KV for power frequency 3. Auxiliary testing transformers #3 phase 50/60 Hz 130 kV 113 MVA 3 phase 50/60 Hz 34.5 kV 20 MVA ‘IVR 3 phase 6.6 kV 3000 kVA ‘IVR 1 phase 6.6 kV 3000 kVA 4, Phase modifiers Compensation capacitors :3 phase 50/60 Hz 38.1KV 108/130 MVAR ‘Reactor: 1 phase 180 Hz 6600 V 4000x3 KVAR 5, Measuring and investigating equipments «Partial discharge measuring equipments Electrical PD fully digital system Gas chromatograph (gas dissolved in oil analyzer) Moisture meter *Oil tester FRA Fig. 15 Testing Control Room Fig. 16 Gas-Chromatograph Analyzer Fig.17 Moisture Meter Fig. 18 Generator For CharacteristicTests Fig. 19 Partial Discharge Detector (Fully digital system)Customer Customer (Overseas) Capacity (MVA) | Voltage | Quantity: Customer (Thailand) Capacity (MVA) | Voltage | Quantity ‘Tenaga Nasional Berhad, Malaysia 9030455 132_| 8 | Provincial Elect Authority 54050 15 6 Sabah lc Sn Bhd, Malaysia 153060452075 | 1326633 | 39 | Metropoltan lecticty Authority 4060 1569 [45 Saanak Betty Supply Corporation Mays BBS 11 [8 | Blcticty Generating AthortyofThalnd | 135283850 | 11528 | 29 ‘Syarcat Sesco Berhad Malaysia 1525204575_| 1133 [15 | Metropolitan Waterworks Authority 155 11569 1 Tanjung Bin Power Sn. Bhd, Malia 0 6 3 | Metropttan Rapid Trans Authority 0 @ 2 Jima Ener Ventures Sd hd Malaysia 2 16 1_|_PortAuthoity ofThalnd 12525 oT 4 ‘The Kanai flectiity Power Conc. Japan 19301075 | 752577 | 46 | Royal ligation Department 115 15 3 ‘Gadong Power Staton 1/BuneiDES, Brunel 846 66 | 6 | Padaeng industry Public Company Limited 0 20 1 Rabigh Refinery & Petrochemical Company, Saud Arabia B MS | 3 | ThailPublicCo, Ltd 100 15 1 The Hokkaido Electric Power Co,Inc. Japan 106 6457233 | 3 ‘Amata Power 26 43,48.250525 | 120,115 4 “The Chugoku Electric Power Co,Inc Japan 5 aS 1 Wind Ener Holding Co, Ltd 6070 us. 5 The Chubu Electric Power Co,tnc. Japan 105 733 3 Thai National Power Co,Ltd. 35405590 Ms. 6 Batangas Cogeneration Corporation, Philippines 3219653 M5138 | 6 Sahacogen (Chonbur} Public Co, Ltd 3050 RNS 4 Philippines National Oil Comary Energy Development Rojana Power Co, Ltd 60945040 5 9 Corporation, Philippines 618815 138138 | 2 [Nawanakom Electric Co, Ltd 563230 12023 4 ‘National Power Corporation, Philippines 1g 2 2 Glow Energy Public Co, Lid. 50515635 [1125118123] 5 Electrcite Du Laos, Laos 20,163020,50 Ns as (Central Plaza Rama B Ms, 2 Electricity of Vietnam, Vietnam 2515403068_| 15110 | 7 Honda Automobile (Thailand) Co, Ld BN us 3 Cambodia Power Transmission Lines Co,Ltd, Cambodia 3550 NS 4 Toyota Motor Thailand Co,Ltd 1253015, 1156922 6 Myanmar Electric Power Enterprise, Myanmar 44152051333 | 66132 | 13 {suzu Motors Co, (Thailand Lt. 15,20,30 115,67 3 PT. Central Java Power, Indonesia 4 ns 4 Thai Yamaha Motor Co, Ltd 0 mM 1 PT Asahimas Cemical Indonesia 0 150_| 1 | Ford Motor Company Thain) Limited 18 115 1 PT.PLN Persero, Indonesia 100, 150, 3 ‘Mitsubishi Motors (Thailand) Co, Lid, 00 Ms 1 ‘raion Power Company, Umm AlNar INPP URE 00 1575 |_5__ | PIT Chemical PublcCo, Lid 555 15 5 ‘Saudi Arabian Oil Company, Saudi Arabia 700 8 1_| PrTUtltyCo,ttd 4055, 15 6 Compahia Sierra Paulista COMPA) Bal 2 [3 | prrPobethyleneo,ttd 6 mus | 4 Hydrochem(s Pt Ld, Singapore 6 6 1_| The Aromatics (Thailand) PublicCo Ltd 0 15 z Matsui Elastomer Singapore Pte Ltd, Singapore w a 1 RPC Public Co, Ltd 50 Ms 1 ‘ight River Power Limited, New Zealand in 11_[_2 | BayerPcymes Coy. Bayer Thal Co, Lid 8 15, 1 Kawerau Geothermal Limited, New Zealand 2S, NW 1 Chow Steel Industries Co, Ltd. 40,100 MS. 2 Kerya Electrity Generating Company Ld, Kenya B 132_|_1_[_NMB-Minebea Thailtd B 1S 4 Niger Deta Power Holding Compary ofNigeraPle Nigeria 608 wis | 14 | GuPColed S000 [us 4 ‘West Australia Biomass Pty Limited, Australia 65 132 1 Praxair Thailand} Co, Ltd 0 us 2 Servicing The transformer(s) is one of the most important equipments in electrical system that affects the reliability of the power system. When there is outage of electricity, it causes loss of chance, property, and even life, as we realize such importance so we are committed to be a part of the security system of customers by providing service teams who are qualified to ensure customers for our following servicing. * Transformer installation, removal and relocation * Transformer pre-commissioning * Measurement of insulation resistance (IR) * Measurement of tan delta and capacitance of transformer * Measurement of magnetizing current “Measurement of short circuit impedance * Measurement of voltage ratio * Check of vector group * Measurement of winding resistance * BCT test * Transformer repairing * Transformer preventive maintenance + OLTC Maintenance * Oil treatment (dehumidifying & degassing) * Oil test (DGA, breakdown voltage, water content etc.) * Training Fig. 20 High Voltage Testing Hallpuny pats 2g, note Stine OGL am MT} DAIHEN ELECTRIC CO.,LTD. Tree SO ESOL ToL) CO eAc eC RerSt OTT a erate aN) aa) eee a