Stress and Strain Calculations Guide
Stress and Strain Calculations Guide
Vinay M L Gowda
1 x 109 N
1 Giga Pascal = 1 GPa = = 1 x 103 N/mm2 = 1 kN/mm2
m2 x (1000)2 mm2
1012 N
1 Tera Pascal = 1 TPa = = 1 x 106 N/mm2
m2 x (1000)2 mm2
For Ductile material, Eg: Mild Steel. It is the ratio of Yield stress to working stress.
Yield Stress
Factor of Safety =
Working Stress
The factor of safety must be always be such that the working stress is below the
elastic limit.
2. The ultimate stress for a hollow steel column carrying an axial load of 2 MN is 500
N/mm2. If the external dia. of the column is 200 mm, determine the internal dia.
Assume a factor of safety of 4.
Solution:
Data: P = 2 MN = 2 x 106 N, external dia. = 200 mm, Ultimate Stress = 500 N/mm2
F.O.S = 4
Ultimate Stress
Factor of Safety =
Working Stress
500
Working Stress = = 125 N/mm2
4
P
Stress = σ =
A
P 2 x 106
A= = = 16000 mm2
σ 125
2
π ( de 2 − di )
16000 =
4
16000 x 4
2002 - di2 = = 20371.83
π
di = √2002 − 20371.83 = 140.1 mm
3. A hollow steel tube 3.5 m long has external diameter of 120 mm. In order to
determine internal diameter, the tube was subjected to a tensile load of 400 kN
and extension was measured to be 2mm. if the modulus of elasticity for the tube
material is 200 GPa, determine the internal diameter of the tube.
Solution:
Data: L = 3.5 m = 3500 mm, de = 120 mm, P = 400 kN = 400x103 N, δL = 2 mm
E = 200 GPa = 200x109 N/m2 = 200x103 N/mm2
2
π ( de 2 − di )
Area of tube =
4
PL
Elongation = δL =
AE
PL 400 x 103 x 3500
A= = = 3500 mm2
δL E 2 x 200 x 103
2
π ( de 2 − di )
= 3500
4
de2 – di2 = 4456.34
εLateral = µ εLinear
Lateral Strain = εLateral = µ εLinear = 0.34 x 0.00098 = 0.00033
Decrease in length = δL = εLinear L = 0.00098 x 500 = 0.49mm
Increase in breadth = δb = εLateral b = 0.00033 x 20 = 0.0066 mm
Increase in depth = δd = εLateral d = 0.00033 x 30 = 0.0099 mm
load of 35 KN (Lower yield point) and maximum load, that the specimen can take
is 60 KN (Ultimate load). The specimen fractures or breaks under a load of 30 KN.
Find
a) Yield stress
b) Ultimate tensile stress
c) the breaking stress
d) % Elongation
e) % Reduction in area
f) Safe stress adopting a F.O.S of 2
g) Young’s modulus if load corresponding to any point on the linear portion
of the stress–strain (or load extension) curve is 20 KN corresponding to
an extension of 0.0135 mm.
Solution:
π x 132 π x 92
Ao = = 132.73 mm2 Af = =63.617 mm2
4 4
35 x 103
Yield stress = = 264 N/mm2
132.73
60 x 103
Ultimate tensile stress = = 452 N/mm2
132.73
30 x 103
Breaking stress = = 226 N/mm2
132.73
Yield Stress 264
Safe stress = = = 132 N/mm2
F.O.S 2
Lf − Lo 70 − 50
% Elongation = x 100 = x 100 = 40%
Lo 50
A0 − Af 132.73 − 63.617
% Reduction in Area = x 100 = x 100 = 52%
𝐴o 132.73
PL
δL =
AE
PL 20 x 103 x 50
E= = = 558.08x103 N/mm2
A δL 132.73 x 0.0135
Percentage Elongation:
Change in Length
% Elongation = x 100
Original Length
Lf − Lo
% Elongation = x 100
Lo
Percentage Reduction in Area:
P d1 d2 d3 P
L1 L3
L2
P L1 L2 L3 Ln
dL = [ + + +⋯ ]
E A1 A2 A3 An
P d1 d2 d3 P
L1 L3
L2
L1 L2 L3 Ln
dL = P [ + + +⋯ ]
A1 E1 A2 E2 A3 E3 An En
P d d d P
L1 L2 L3
P L1 L2 L3 Ln
dL = [ + + +⋯ ]
A E1 E2 E3 En
1. A bar has three sections of different diameters, 120 mm, 80 mm, and 100 mm,
and is subjected to a load of 500 kN as shown in Figure below. Find the total
elongation of the bar and the maximum stress in the material. E = 200,000 MPa.
Solution:
P1 L1 P2 L 2 P3 L3 P L1 L2 L3
dL = + + = [ + + ]
A1 E1 A2 E2 A3 E3 E A1 A2 A3
Solution:
4. A bar of length 1000 mm and diameter 30 mm is centrally bored for 400 mm, the
bore diameter being 10 mm as shown in Figure below. Under a load of 30kN, if the
extension of the bar is 0.222 mm, what is the modulus of elasticity of the bar?
10
Principle of Superposition:
When a number of loads are acting on a body, the resulting strain, according to
principle of superposition, will be “the algebraic sum of strains caused by individual
loads”.
Sometimes a body is subjected to a number of forces acting on its outer edges as well
as at body. In such cases, the forces are split up and their effects are considered at
each individual section. The resulting deformation of the body is equal to the algebraic
sum of the deformation of the individual section. Such a principle of finding out the
resultant deformation is called the principle of superposition.
In Equilibrium, P1 + P3 = P2 + P4
PAB LAB P L PCD LCD
dL = [± ± BC BC ± ± ........]
AE AE AE
5. The forces that act upon a steel bar of c/s area 500mm2 is as shown in the figure
below. Determine the total elongation of the bar and stresses at each section. For
steel E = 200 G /m2.
Solution:
The bars are with uniform cross section and material property
1
dL = [P1 L1 + P2 L2 + P3 L3 ]
AE
1
dL = [(50 x 500) + (35 x 1000) + (45 x 1500)] x 103 = 1.275 mm
500 x 2 x 103
σ2 = 70 N/mm2 (Tensile)
σ3 = 90 N/mm2 (Tensile)
6. A steel bar ABCD of varying section is subjected to axial force as shown in figure
below. Determine the value of ‘P’ necessary for equilibrium. If E = 200 KN/mm 2.
Find the total elongation of the bar. And also, the stresses in each part.
Solution:
⃖ + 50
For equilibrium, 25 ⃖ = P +40
P = 75 – 40 = 35 kN
A1 = 200 mm2, A2 = 400 mm2, A3 = 300 mm2, E = 200 kN/mm2 = 200x103 N/mm2
25 x 1000
Stress in AB = σAB = = 125 N/mm2 (Tensile)
200
10 x 1000
Stress in BC = σBC = = 25 N/mm2 (Compressive)
400
40 x 1000
Stress in CD = σCD = = 133.33 N/mm2 (Tensile)
300
7. A member ABCD is subjected to a point loads P1, P2, P3 and P4 as shown in figure
below. Calculate the force P2 necessary for equilibrium if P1= 45 kN, P3 = 450 kN
and P4 = 130 kN. Determine the total elongation of the member, assuming the
modulus of elasticity to be 2.1 x 105 N/mm2.
Consider the Free Body Diagram for the bar. The net resultant force is P and is
acting towards leftward i.e., ⃖F. To balance this resultant and for equilibrium the
reactions R1 and R2 at supports A and B are generated and considered to be acting
towards right side i.e., R1 and R 2 .
Σ H = 0; R1 + R2 = P - - (1)
R1 = P – R2 - - (2)
Since the bar at both ends, the deformation at all the section considered to be
zero. Hence, the compatibility condition, the total deformation in bar (dL) = 0.
Consider Part AB
= 𝐑𝟏
Consider Part BC
Solution:
The direction of reaction R1 and R2 may be assumed as shown in the figure.
⃖ = 𝑅1 +30 + 𝑅2
For equilibrium, 60
ΣH = 0; R1 + R2 = 30 kN ----(1)
R1 = 30 – R2 ------ (2)
Consider Part AB
Consider Part BC
Consider Part CD
1
dL = [− PAB LAB − PBC LBC + PCD LCD ]
AE
π x 252
A= = 490.87 mm2
4
As supports are unyielding, total deformation = 0
dL = 0
1
0= {− [R1 x 275] − [(30 − R1 )x150] + [(30 − 𝑅1 )x 375] }
AE
- 275 R1 – 4500 – 150 R1 + 11250 – 375 R1 = 0
800 R1 = 6750
R1 = 8.44 kN
R2 = 30 – 8.44 = 21.56 kN
Stresses at each section
PAB 8.44 x 103
σAB = = = 17.20 N/mm2 [Compressive Stress]
A 490.87
PBC (8.44 + 30) x 103
σBC = = = 78.31 N/mm2 [Compressive Stress]
A 490.87
PCD 21.56 x 103
σCD = = = 43.92 N/mm2 [Tensile Stress]
A 490.87
Deformation at each section
R1 LAB 8.44 x 103 x 275
dLAB = = = 0.0236 mm
AE 490.87 x 200 x 103
9. Two forces of 50 kN and 100 kN are applied to a bar fixed between two unyielding
supports. Compute the stresses and deformation induced in different materials.
Solution:
Let R1 and R2 be the reactions at the supports A and B as shown in the F.B.D
For Equilibrium,
ΣH = 0, - R1 + 100 – 50 – R2 = 0
R1 + R2 = 50 kN ------- (1)
R1 = 50 – R2 -------- (2)
Consider Part BC
Consider Part CD
R2 5.3 x 103
σCD = = = 8.83 N/mm2 (Compressive Stress)
A3 600
ε1 = ε2
σ1 σ
= 2
E1 E2
E1
σ1 = σ2
E2
E1
This ratio is modular ratio.
E2
The ratio of young’s modulus of one material to the young’s modulus of another, when
two different materials are connected in parallel is called modular ratio.
Significance of m: The use of modular ratio is that it relates the stresses of two
different materials and also it connects the area of two different materials.
P = σ1 A1 + σ2 A2
P = m σ2 A1 + σ2 A2
𝑃
σ2 =
m A1 + A2
1. An R.C.C. column has square cross section with size 300 mm. If the column has 8
steel bars of 20 mm dia. and carries of a load of 360 kN. Find the load carried by
concrete and steel and the stresses in these materials. ES = 210 GPa, EC = 14 GPa.
Solution:
P = 360 kN = 360x103 N
ES = 210 GPa = 210x109 N/m2 = 210x103 N/mm2
EC = 14 GPa = 14x109 N/m2 = 14x103 N/mm2
Area of column = 300 x 300 = 90000 mm2
π x 202
Area of steel = 8 x = 2513.27 mm2
4
Total area of Column = Area of Concrete + Area of reinforcement
A = AC + AS
AC = A - AS = 90000 – 2513.27 = 87486.73 mm2
εs = εc
σs σ
= c
Es Ec
Es 210
σs = x σc = x σc
Ec 14
σs = 15 σc
2. A RCC circular column of diameter 500 mm has been reinforced with 6 bars of 16
mm diameter. Find the maximum load which the column can carry, if the stresses
in steel and concrete are not to exceed 150 MPa and 8 MPa respectively. Take
modulus of elasticity of steel as 18 times that of concrete.
Solution:
Diameter of column = 500 mm
π x 5002
Area of Column = = 196349.54 mm2
4
π x 162
Area of steel = 6 x = 1206.40 mm2
4
Es
Es = 18 Ec ; = m = 18
Ec
P = PS + PCU
P = σS AS + σCU ACU
40x103 = (1.667 x σCU x 1021.01) + (σCU x 1570.79)
σCU = 12.43 N/mm2 ; σS = 20.37 N/mm2
PS
% of Steel = x 100 = 51.8%
P
PCU
% of Copper = x 100 = 48.2%
P
PS LS σS LS 20.37 x 1000
dLS = = = = 0.10185 mm
AS ES ES 200 x 103
4. Three tubes “A‟, “B‟ and “C‟ are fitted loosely one over the other.
Tube “A‟ is inside and tube “C‟ is outside. Each tube has a thickness
of 10 mm and length of 300 mm. inner tube “A‟ has an internal
diameter of 100 mm. If an axial thrust of 150 kN is applied. Find for
each tube a) Load carrying capacity
b) Stresses developed
c) Shortening due to load.
Take, EA = 200 GN/m2, EB = 100 GN/m2, EC = 50 GN/m2
6. Three pillars, two of aluminium and one of steel support a rigid platform of 250 kN
as shown in Figure. If area of each aluminium pillar is 1200 mm 2 and that of steel
pillar is 1000 mm2, find the stresses developed in each pillar. Take ES = 2x105 N/mm2
and EAL = 1x106 N/mm2
Solution:
PAL + PS + PAL = 250
2 PAL + PS = 250
dL1 + dL3
dL2 =
2
P1 L P3 L
P2 L AE
+ AE
=
AE 2
P1 + P 3
P2 = = 0.5 P1 + 0.5 P3 ---- (3)
2
9. Two vertical rods one of steel and the other of copper are each rigidly fixed at the
top and 50 cm apart. Diameters and lengths of each rod are 2 cm and 4 m
respectively. A cross bar fixed to the rods at
the lower end carries a load of 5000 N such
that the cross bar remains horizontal even
after loading. Find the stress developed in
each rod and the position of the load on the
cross bar.
Take ES = 2 x 105 N/mm2 and EC = 1 x 105
N/mm2.
Solution:
Dia. of steel and copper rod = 2 cm = 20 mm
Length of rod = 4m = 4000 mm
Load = 5000 N
Take ES = 2 x 105 N/mm2 and EC = 1 x 105 N/mm2
5x103 x x = PC x 500
x = 166.82 mm
5 kN load should be placed at a distance x = 166.82 mm from steel rod at keep the
cross bar horizontal.
1300 mm
Solution:
When the nuts are tightened, the tube will be subjected to compression and the rod
is subjected to tension. This implies that compressive load on tube must be equal to
tensile load on the rod.
Tensile load on the rod = Compressive load on the tube
PS = PCU
σS AS = σCU ACu
π x 252 π x (632 − 402 )
AS = = 490.87 mm2; ACU = = 1860.6 mm2
4 4
Acu
σS = σCU = 3.79 σCU
As
1. A steel bar of 300 x 50 x 12 size is subjected to an axial pull of 100 kN. Determine
the change in length, width and thickness. Also find the volume change if E = 200
kN/mm2 and Poisson’s ratio is 0.32.
Solution:
100 x 103
Stress = σ = = 166.67 N/mm2
50 x 12
Volume = length x breadth x depth = 300 x 50 x 12 = 180000 mm3
σ 166.67
Volumetric Strain = εV = [1 - 2µ] = x [1 – (2x0.32)] = 3 x 10-4
E 200 x 103
Change in Volume = εV x original volume = 3 x 10-4 x 180000 = 54 mm3
δL σ 166.67
Linear Strain = εL = = = = 8.33 x 10-4 [Tensile]
L E 200 x 103