Atlas Copco
Service Manual
LB 300 Booster
• Copyright, Atlas Copco Airpower n.v., Antwerp, Belgium.
Any unauthorized use or copying of the contents or any part there of is prohibited.
This applies in particular to trademarks, model denominations, part numbers and drawings.
• Use only authorized parts. Any damage or malfunction caused by the use of unauthorized parts is
not covered by Warranty or Product Liability.
2020-21
www.atlascopco.com
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Model/Type .......................................
Serial no. .......................................
Year of mfg. .......................................
Date of commissioning .......................................
Warranty period .......................................
Phone no. service hotline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Oil type .......................................
Filter cartridge type .......................................
Stamp (Dealer) Date
Sticker with dealer data
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Introduction form for the Operator
By adding themselves to this list, the person that signs it confirms having been given a
yearly introduction//instruction about the function and operation of the compressor unit.
Furthermore, they have be informed about the relevant safety rules and regulations (TRG,
DGRL, BetrSichV, GSG, GSGV).This form is to be kept safely with the other company
documents (acceptance documentation, instruction manual) and is to be produced if
requested by supervisory authorities (TÜV, GAA).
Sr Surname Name Place Date Signature Instructor’s
No Company Name
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Table of Contents
1. Check oil level, top up ....................................6
2. Cartridge change .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3. After 1000 Operating hours/1 year . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
4. After 2000 Operating hours/2 years . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
5. After 3000 Operating hours/3 years . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
6. After 4000 Operating hours/4 years . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
7. After 5000 Operating hours/5 years . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
8. After 6000 Operating hours/6 years . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
9. After 7000 Operating hours/7 years . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
10. After 8000 Operating hours/8 years . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
11. Filling hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
12. Every 5 years (Pressure vessels) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
13. Every 10 years (Pressure vessels) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
14. Load cycles (Pressure vessels) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
15. Maintenance schedule Bauer industrial compressors . . . . . . . . . . . . . . . . . . . . . . 26
16. Modifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
17. Replaced Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
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Service Manual
1. Check oil level, top up
Name of person in Operating Hours Refilled Oil Quantity Date
charge
*according to hour meter or other source
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Check oil level, top up
Name of person in Operating Hours Refilled Oil Quantity Date
charge
*according to hour meter or other source
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Check oil level, top up
Name of person in Operating Hours Refilled Oil Quantity Date
charge
*according to hour meter or other source
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Check oil level, top up
Name of person in Operating Hours Refilled Oil Quantity Date
charge
*according to hour meter or other source
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Check oil level, top up
Name of person in Operating Hours Refilled Oil Quantity Date
charge
*according to hour meter or other source
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Check oil level, top up
Name of person in Operating Hours Refilled Oil Quantity Date
charge
*according to hour meter or other source
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2. Cartridge change
Name of person in Operating Hours Difference Date
charge
*according to hour meter or other source
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Cartridge change
Name of person in Operating Hours Difference Date
charge
*according to hour meter or other source
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Cartridge change
Name of person in Operating Hours Difference Date
charge
*according to hour meter or other source
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Cartridge change
Name of person in Operating Hours Difference Date
charge
*according to hour meter or other source
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Cartridge change
Name of person in Operating Hours Difference Date
charge
*according to hour meter or other source
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Cartridge change
Name of person in Operating Hours Difference Date
charge
*according to hour meter or other source
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3. After 1000 Operating hours/1-year Actual operating hours:
Maintenance work Done Date, Signature
Maintenance acc. to schedule chapter 15.
Oil type change: _______________________
Installation of maintenance kit .....-a
Miscellaneous
4. After 2000 Operating hours/2-year Actual operating hours:
Maintenance work Done Date, Signature
Maintenance acc. to schedule chapter 15.
Oil type change: _______________________
Installation of maintenance kit .....-ab
Miscellaneous
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5. After 3000 Operating hours/3-year Actual operating hours:
Maintenance work Done Date, Signature
Maintenance acc. to schedule chapter 15.
Oil type change: _______________________
Installation of maintenance kit .....-a
Miscellaneous
6. After 4000 Operating hours/4-year Actual operating hours:
Maintenance work Done Date, Signature
Maintenance acc. to schedule chapter 15.
Oil type change: _______________________
Installation of maintenance kit .....-abc
Miscellaneous
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7. After 5000 Operating hours/5-year Actual operating hours:
Maintenance work Done Date, Signature
Maintenance acc. to schedule chapter 15.
Oil type change: _______________________
Installation of maintenance kit .....-a
Miscellaneous
8. After 6000 Operating hours/6-year Actual operating hours:
Maintenance work Done Date, Signature
Maintenance acc. to schedule chapter 15.
Oil type change: _______________________
Installation of maintenance kit .....-ab
Miscellaneous
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9. After 7000 Operating hours/7-year Actual operating hours:
Maintenance work Done Date, Signature
Maintenance acc. to schedule chapter 16.
Oil type change: _______________________
Installation of maintenance kit .....-a
Miscellaneous
10. After 8000 Operating hours/8-year Actual operating hours:
Maintenance work Done Date, Signature
Maintenance acc. to schedule chapter 15.
Oil type change: _______________________
Installation of maintenance kit .....-abc
Miscellaneous
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11. Filling Hoses
Half Year Maintenance work Date, Signature
1 Hose test according to TRG 402/8.2/
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20 Exchange of hoses After 10 years
12. Filling Hoses
Year Maintenance work Date, Signature
5 Internal inspection of pressure vessels
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13. Every 10 years (Pressure vessels)
Year Maintenance work Date, Signature
10 Water pressure test of pressure
20 vessels
14. Load cycles (Pressure vessels)
Date Operating Hours Load Cycles Total o. of load
Cycles
*load cycles are defined as alternating stress conditions on the pressure vessel, refer to operating manual
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Load cycles (Pressure vessels)
Date Operating Hours Load Cycles Total o. of load
Cycles
*load cycles are defined as alternating stress conditions on the pressure vessel, refer to operating manual
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Load cycles (Pressure vessels)
Date Operating Hours Load Cycles Total o. of load
Cycles
*load cycles are defined as alternating stress conditions on the pressure vessel, refer to operating manual
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15. Maintenance schedule
The service interval starts from the beginning after the last maintenance work in this list.
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The service interval starts from the beginning after the last maintenance work in this list.
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16. Modifications
Designation/description Part numbers Date, Signature
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17. Replaced Parts
Designation Part No Load Cycles Date/Signature
Old New
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Replaced Parts
Designation Part No Load Cycles Date/Signature
Old New
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Notes:
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In order to be First in Mind-First in Choice® for
all your quality compressed air needs, Atlas Copco
delivers the products and services that help to
increase your business’ efficiency and profitability.
Atlas Copco's pursuit of innovation never ceases,
driven by our need for reliability and efficiency.
Always working with you, we are committed to
providing you the customized quality air solution
that is the driving force behind your business.
2020-21
www.atlascopco.com
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