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Introduction To Extraction and Separation Techniques

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34 views24 pages

Introduction To Extraction and Separation Techniques

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© © All Rights Reserved
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Submitted by:

I. Emaan Latif (Bsf2201103)


II. Hafsa Khalid (Bsf2100978)
III. Aliya Zainab (Bsf2201095)
Submitted to:
Dr. M. Adnan Asghar
Course Title:
Chemistry of Transition Elements
Course Code:
CHEM3111
Department:
BS Chemistry
Assignment Topic:
“Extraction and General Principles of Separation”

UNIVERSITY OF EDUCATION, TOWNSHIP LAHORE,


DIVISION OF SCIENCE & TECHNOLOGY

1
1) Introduction to Separation Processes:
Separation processes are essential for isolating components from mixtures in industries such
as chemicals, food, pharmaceuticals, and water treatment. They ensure product purity and
resource efficiency.

1.1) Definition and Importance:


 Definition: A separation process divides a mixture into distinct parts, enriched with
specific components.
 Importance: Vital for producing high-quality products, saving energy, reducing waste and
improving industrial sustainability.
1.2) Types of Separation Techniques:
 Mechanical Separation: Filtration, centrifugation, etc., using physical forces.
 Mass Transfer Separation: Distillation, extraction, etc., relying on chemical properties.
 Thermal Separation: Based on differences in boiling points.
 Membrane Separation: Using semipermeable membranes, e.g., reverse osmosis.
1.3) Applications in Industry:
 Petroleum Refining: Distillation for separating crude oil fractions.
 Chemical Industry: Purifying chemicals and solvents.
 Water Treatment: Purifying water using filtration and membranes.
 Food & Beverage: Processing dairy and juices through separation.
 Pharmaceuticals: Purifying drug ingredients via crystallization and filtration.
Separation processes play a critical role in maintaining efficiency and quality across various
industries.

2) Fundamentals of Extraction:
Extraction is a process used to separate components from a mixture based on their solubility in
a particular solvent. It relies on the principle that different substances dissolve differently in
various solvents, allowing selective separation.

Key Elements:
1. Principles of Extraction: It involves transferring a solute from one phase (solid or liquid)
into a solvent where it is more soluble.
2. Extraction Mechanisms: These include dissolving the target component in the solvent
and separating it from the other components of the mixture.
3. Solvent Selection: Choosing the right solvent is crucial to ensure effective separation,
based on factors like solubility, immiscibility, and selectivity.
3) Types of Extraction Processes:
There are three main types of extraction based on the phases involved in the separation:

 Solid-Liquid Extraction (Leaching):

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In this process, a solid mixture is placed in a solvent to dissolve the desired component, leaving
behind the solid residue. An example is extracting sugar from sugarcane using water.

 Liquid-Liquid Extraction:
This involves transferring a solute from one liquid phase to another immiscible liquid phase.
It’s commonly used in chemical and pharmaceutical industries, where compounds are
separated using solvents like water and organic liquids.

 Gas-Liquid Extraction:
This process transfers a gas into a liquid solvent. It is used in processes like scrubbing gases or
absorbing pollutants from gas streams, as in the production of carbonated drinks.
Each type of extraction utilizes different phases and solvents depending on the nature of the
material being separated.

4) Solid-Liquid Extraction:
Solid-liquid extraction, or leaching, involves using a liquid solvent to dissolve desired
components from a solid material.

4.1) Leaching Process:


In this process, a solid material is contacted with
a solvent, which dissolves the soluble
substances, leaving the insoluble material
behind. For example, extracting sugar from
sugarcane using water.

4.2) Factors Affecting Solid-Liquid Extraction:


 Particle size: Smaller particles increase surface area for better extraction.
 Temperature: Higher temperatures can enhance solubility and speed up the process.
 Solvent: The choice of solvent affects the efficiency and selectivity of extraction.
4.3) Common Applications:
 Food industry: Extracting oils from seeds or flavors from herbs.
 Mining: Extracting metals like gold using cyanide solutions.
 Pharmaceuticals: Extracting active ingredients from medicinal plants.
5) Liquid-Liquid Extraction:

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Liquid-liquid extraction involves separating components based on their differing solubility in
two immiscible liquids.

5.1) Theory of Liquid-Liquid Extraction:


The process transfers a solute from one liquid phase to another immiscible liquid. The
distribution of the solute between the two phases is driven by its solubility and governed by the
partition coefficient.

5.2) Phase Behavior in Liquid-Liquid Systems:


Two immiscible liquids (like oil and water) form distinct phases. The solute distributes between
these phases according to its affinity for each solvent, determining the extraction efficiency.

5.3) Industrial Applications:


 Pharmaceuticals: Purifying drugs by removing impurities from solutions.
 Chemical Industry: Recovering valuable compounds like phenols from wastewater.
 Hydrometallurgy: Extracting metals like copper using organic solvents.
Liquid-liquid extraction is widely used in industries for separating and purifying components
in liquid mixtures.

6) Gas-Liquid Extraction:
Gas-liquid extraction involves transferring a gas into or out of a liquid solvent for separation
purposes.

6.1) Absorption and Stripping:


 Absorption: A gas is dissolved into a liquid solvent. Example: Absorbing carbon dioxide
in water.
 Stripping: The reverse process, where a dissolved gas is removed from a liquid by
exposing it to a gas phase.

6.2) Henry’s Law and Gas Solubility:

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Henry’s Law states that the amount of gas dissolved in a liquid is proportional to its partial
pressure. The higher the pressure, the more gas can be absorbed, and solubility is also
influenced by temperature.

6.3) Applications in Pollution Control:


 Absorbing pollutants: Scrubbers are used in factories to remove harmful gases like
sulphur dioxide (SO₂) from exhaust gases.
 Stripping: Used in wastewater treatment to remove dissolved gases like ammonia.
Gas-liquid extraction plays a key role in environmental management and industrial processes.

7) Dynamic vs. Static Extraction:


Extraction methods can be classified into dynamic and static based on the movement of the
solvent relative to the solid material being processed.

Dynamic Extraction: Static Extraction

Definition: In dynamic extraction, a solvent Definition: Static extraction involves


continuously flows over or through the solid soaking the solid material in a solvent
material, facilitating mass transfer and without any movement, allowing the solute
extraction. to dissolve into the solvent over time.

Advantages: Advantages:
a. Enhanced extraction rates due to constant a. Simplicity and ease of operation.
movement. b. Lower equipment costs compared to
b. Better contact between solvent and dynamic systems.
solute. c. Suitable for smaller-scale applications or
c. Increased efficiency in extracting soluble laboratory settings.
compounds.

Examples: Techniques such as percolation Examples: Common methods include cold


and continuous counter-current extraction infusion (e.g., brewing tea) and maceration

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are common examples of dynamic (soaking plant material in alcohol for
extraction. tinctures).

8) Solvent Selection in Extraction:


Choosing the right solvent is crucial for the efficiency and sustainability of the extraction
process.

8.1) Criteria for Solvent Selection


Solvents are selected based on factors like solubility (ability to dissolve the target component),
selectivity (minimal dissolution of other components), boiling point, and cost.

8.2) Environmental Considerations


The solvent should be non-toxic, non-flammable, and eco-friendly to minimize
environmental and health risks. Preference is often given to biodegradable or renewable
solvents.

8.3) Solvent Recovery Techniques


Techniques like distillation or membrane filtration are used to recover and reuse solvents
after extraction, reducing waste and operating costs.
Selecting an efficient and environmentally responsible solvent is key to optimizing the
extraction process and minimizing its environmental impact.

9) Extraction Kinetics:
Extraction kinetics studies the rates at which solutes are transferred from a solid or liquid phase
into a solvent during extraction.

9.1) Factors Influencing Kinetics


 Particle Size: Smaller particles increase surface area, enhancing extraction speed.
 Agitation: Stirring improves contact between solid and solvent, increasing mass transfer.
 Temperature: Higher temperatures boost solubility and molecular activity, speeding up
extraction.
 Solvent Flow Rate: Faster flow rates improve solute transfer in dynamic extractions.
9.2) Rate Equations:
Kinetic models (e.g., pseudo-first-order) describe how solute concentration changes over time,
helping predict extraction behavior.

9.3) Optimization:
Analyzing extraction kinetics allows for the optimization of conditions (temperature, time,
solvent) to maximize yield and efficiency.

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9.4) Scale-Up:
Understanding kinetics is essential for scaling laboratory processes to industrial applications,
ensuring consistent quality and efficiency.
In essence, extraction kinetics is crucial for improving and optimizing extraction processes in
various industries.

10) Mass Transfer in Extraction:


Mass transfer in extraction refers to the movement of solute molecules from one phase to
another, which is essential for effective separation.

10.1) Driving Force for Mass Transfer:


The primary driving force for mass transfer is the concentration gradient between the two
phases. Solutes move from areas of higher concentration to areas of lower concentration until
equilibrium is reached.

10.2) Diffusion and Convection:


 Diffusion: The process by which solute molecules move through a solvent due to
concentration differences. It is driven by random molecular motion.
 Convection: Involves the bulk movement of the solvent, which enhances the transport of
solute molecules by physically moving them through the extraction medium.

10.3) Enhancement of Mass Transfer:


Techniques to improve mass transfer efficiency include:
 Agitation: Stirring or shaking increases the contact between phases.
 Increase in Surface Area: Using smaller particles or larger interface areas (e.g.,
emulsions).
 Temperature Increase: Higher temperatures reduce viscosity and enhance diffusion rates.

In summary, understanding mass transfer principles is crucial for optimizing extraction


processes and achieving efficient separation of components.

11) Counter-current Extraction:


11.1) Principles of Counter-current Extraction:
In this method, two immiscible liquids flow in opposite directions, allowing maximum
transfer of solute from one phase to the other.
11.2) Design Considerations:
The design focuses on maximizing contact between phases and optimizing flow rates, stage
numbers, and mixing.

11.3) Efficiency and Applications:

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It is highly efficient in chemical and pharmaceutical separations, especially for purifying
compounds from mixtures.

12) Batch and Continuous Extraction:


12.1) Batch Extraction Methods:
This process involves extracting a solute from a batch of solvent in discrete stages.

12.2) Continuous Extraction Methods:


Here, the extraction process runs continuously, improving efficiency and reducing time
compared to batch methods.

12.3) Comparison and Industrial Use:


Continuous methods are more suited for large-scale operations due to higher efficiency,
while batch methods are used for smaller or specialized extractions.

13) Extraction Equipment:


13.1) Mixer-Settlers:
Equipment that uses mechanical mixing of phases followed by gravity-based settling to
separate the extracted product.

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13.2) Extraction Columns:
Vertical columns where phases flow counter-currently to enhance separation efficiency.

13.3) Centrifugal Extractors:


Equipment that uses centrifugal force to speed up phase separation, particularly useful in fast
or large-scale extractions.

14) Separation by Filtration:


14.1) Mechanisms of Filtration:
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Solid particles are separated from fluids by passing through a porous medium that blocks
larger particles.

14.2) Filtration Media and Techniques:


Various materials (paper, membranes) are used depending on the particle size and the nature
of the fluid.

14.3) Applications in Water Treatment:


Filtration removes suspended solids and impurities from water, making it essential in potable
water and wastewater treatment.

15) Membrane Separation Processes:


15.1) Principles of Membrane Separation:
Separation is based on differences in molecular size or solubility, where a membrane
selectively allows certain substances to pass.

15.2) Types of Membranes:


Membranes can be classified based on pore size and application as:
 microfiltration
 ultrafiltration
 nano-filtration
 reverse osmosis
15.3) Membrane Fouling and Maintenance:
Fouling occurs when materials clog the membrane pores, requiring periodic cleaning to
maintain efficiency.

16) Centrifugation and Decantation:


16.1) Centrifugal Force and Separation:
Centrifugation uses high rotational speeds to generate forces that separate particles based on
density differences.

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16.2) Applications of Centrifugation:
It is widely used in laboratories and industries for separating blood components, cells, and
industrial suspensions.

16.3) Decantation as a Separation Technique:


Decantation involves carefully pouring off a liquid, leaving behind solid particles settled at
the bottom.

17) Distillation Processes:


17.1) Principles of Distillation:
Distillation separates components based on their boiling points by vaporizing and then
condensing the vapor.

17.2) Types of Distillation:


 Simple distillation: It is used for separating liquids with a large difference in boiling
points (usually over 25°C difference).
The mixture is heated, and the component with the lower boiling point vaporizes first. The
vapor is then condensed back into liquid form and collected.

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It’s typically used for purifying water, separating alcohol from water, or isolating a liquid
from a dissolved solid (e.g., saltwater distillation).

 Fractional distillation: It is used for separating liquids with closer boiling points
(less than 25°C difference).
It similar to simple distillation, but a fractionating column is added between the boiling flask
and the condenser. This column allows for multiple "mini-distillations," improving separation
by giving the vapor a chance to condense and re-vaporize as it moves up the column, so the
component with the lower boiling point reaches the top first.

It is used in more complex mixtures, like separating different hydrocarbons in crude oil
refining, or producing high-purity alcohol.

17.3) Applications in Petrochemicals:


Fractional distillation is crucial in refining petroleum to separate hydrocarbons into useful
products like gasoline and diesel.

18) Crystallization as a Separation Process:


18.1) Nucleation and Crystal Growth:
Crystallization begins with nucleation (formation of small crystals) and progresses as these
crystals grow under the right conditions.

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18.2) Factors Affecting Crystallization:
Following factors affect the formation of crystals:
 Temperature: Lower temperatures generally promote the formation of crystals, as
solubility decreases, allowing the solute to precipitate out in a crystalline form.
 Concentration: Higher concentrations of solute favor crystal formation, as the solution
becomes supersaturated, encouraging crystallization.
 Purity of substances: Impurities can disrupt the regular crystal lattice, leading to slower
crystal growth or the formation of irregular crystals.

18.3) Industrial Uses:


Crystallization is commonly used in the pharmaceutical industry to purify drugs and in the
food industry to produce sugar and salt.

19) Adsorption and Ion Exchange:


19.1) Adsorption Mechanisms:
Molecules adhere to the surface of adsorbents like activated carbon due to physical or
chemical attraction.

19.2) Types of Adsorbents:


Common adsorbents on the basis of unique surface properties include:
 Activated carbon
 Silica gel
 Zeolites

19.3) Ion Exchange in Water Purification:


Ion exchange in water treatment is a process where undesirable ions (such as calcium,
magnesium, or heavy metals) in the water are replaced with more desirable ions (like sodium
or hydrogen) using a specialized resin.
The resin contains charged sites that attract and hold certain ions while releasing others,
effectively removing hardness or contaminants from the water. For example, in water
softening, calcium and magnesium ions are exchanged for sodium ions, reducing water

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hardness and preventing scale buildup. The process is efficient, widely used, and can be
regenerated by flushing the resin with a concentrated salt solution.

20) Drying as a Separation Process:


20.1) Types of Drying Techniques:
Common techniques depending on the material and application include:
 Air drying: Removes moisture by exposing materials to ambient or heated air, allowing
water to evaporate gradually.
 Spray drying: Converts liquid into a fine powder by spraying it into a hot air chamber,
where moisture quickly evaporates.
 Freeze-drying: Involves freezing a material and then removing water through
sublimation under low pressure, preserving structure and nutrients.

20.2) Principles of Heat and Mass Transfer:


20.2.1) Heat Transfer:
Heat transfer involves supplying thermal energy to a material to evaporate moisture, typically
through conduction, convection, or radiation. This heat raises the temperature of the
material, promoting moisture vaporization.

20.2.2) Mass Transfer:


Mass transfer refers to the movement of water vapor from inside the material to its surface
and then into the surrounding air. It occurs due to a concentration gradient, with water
molecules moving from regions of high moisture concentration to low moisture
concentration. Both processes work together to remove moisture during drying.

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20.3) Applications in Food and Pharmaceuticals:
Drying preserves food and concentrates active ingredients in pharmaceuticals, ensuring
product stability.

21) Precipitation in Separation:


Precipitation in the separation process involves converting dissolved substances into solid
particles (precipitates) that can be removed from a liquid solution. This occurs when the
solubility limit is exceeded through methods such as:
 Increasing concentration
 Changing temperature or pH
 Adding a reagent

21.2) Key steps:


 Super-saturation: The solution becomes oversaturated, causing the dissolved substance
to form solids.
 Nucleation: Tiny solid particles begin to form.
 Crystal Growth: Precipitates grow into larger solids that can be separated by filtration or
sedimentation. Precipitation is used in water treatment, chemical manufacturing, and
pharmaceuticals.

21.3) Factors affecting precipitation:


Several factors influence the precipitation process, determining the efficiency and quality of
the separation:
 Super-saturation Level: Higher super-saturation promotes rapid nucleation but may lead
to small, poorly formed particles, while lower super-saturation favors larger, purer
crystals.
 Temperature: Lower temperatures reduce solubility, increasing the likelihood of
precipitation. However, temperature also affects crystal size and formation rate, with
lower temperatures often resulting in smaller crystals.
 pH: Changing the pH can affect the solubility of certain compounds, especially in
reactions where hydroxides or salts are involved, causing them to precipitate.

15
 Reagent Addition Rate: Fast reagent addition can lead to high super-saturation and rapid
nucleation, producing small, fine particles. Slow addition allows for controlled nucleation
and larger precipitates.
 Mixing: Proper mixing ensures uniform distribution of reactants, improving crystal
growth and preventing localized super-saturation, which can lead to uneven particle sizes.
 Impurities: Impurities can interfere with crystal growth or promote the formation of
undesired byproducts, affecting the purity of the precipitate.

21.4) Industrial Precipitation Process:


The industrial precipitation process is a method widely used in industries to separate, purify,
or recover valuable materials by converting dissolved substances into solid particles
(precipitates) that can be easily separated from a liquid solution. This process is fundamental
in various sectors, including chemical manufacturing, metallurgy, pharmaceuticals, and
environmental management.

21.4.1) Key Steps in the Industrial Precipitation Process:


 Solution Preparation: A solution containing the target substance (solute) is prepared.
This can be a process solution or a waste stream from which valuable materials need to be
recovered.
 Inducing Precipitation: Precipitation is induced by altering the solubility conditions,
such as:
i. Adding a precipitating agent or reagent that reacts with the solute to form an insoluble
compound.
ii. Adjusting the pH of the solution, which changes solubility characteristics.
iii. Changing temperature to reduce solubility.
iv. Evaporating part of the solvent to concentrate the solution beyond its solubility limit.
 Nucleation and Crystal Growth: Small particles (nuclei) begin to form when the
solubility limit is exceeded (super-saturation), followed by the growth of these nuclei into
larger precipitate crystals.
 Separation of Precipitate: Once the solid precipitate forms, it is separated from the
liquid phase through:
i. Filtration: Using filters to physically remove solid particles.
ii. Centrifugation: Spinning the solution to separate solids based on density.
iii. Sedimentation: Allowing the solids to settle at the bottom of the container.
5. Drying and Further Processing: After separation, the precipitate may be dried or processed
further to improve purity, size, or shape, depending on the application. Sometimes, additional
washing steps are performed to remove impurities or by-products.

22) Chromatographic techniques:


Chromatographic techniques are separation methods used to isolate and analyze components
in a mixture based on their differing interactions with a stationary phase and a mobile phase.
The mixture is dissolved in the mobile phase (a liquid or gas) and passed through the
stationary phase (a solid or liquid-coated surface). As the mixture moves through the
stationary phase, components separate because they travel at different rates depending on
their affinities for each phase.

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22.1) Key Types of Chromatography:
 Gas Chromatography (GC): Uses a gas as the mobile phase and a solid or liquid
stationary phase to separate volatile compounds.
 Liquid Chromatography (LC): Employs a liquid mobile phase and a solid stationary
phase, often used for non-volatile compounds.
 Thin-Layer Chromatography (TLC): A solid stationary phase on a flat surface (e.g.,
glass or plastic) and a liquid mobile phase for quick analysis.
 High-Performance Liquid Chromatography (HPLC): A more advanced form of LC
that uses high pressure to push the mobile phase through the stationary phase, providing
faster and more efficient separation.

22.2) Applications:
i. Chemical analysis (e.g., purity testing, identifying unknown compounds)
ii. Pharmaceuticals (e.g., drug formulation and analysis)
iii. Environmental testing (e.g., detecting pollutants)
iv. Food industry (e.g., testing additives and contaminants)
Chromatography is highly versatile, making it essential for both research and industrial
applications.

23) Electrophoresis as a separation tool:


Electrophoresis is a separation technique that uses an electric field to move charged particles
through a medium, typically a gel or liquid. Molecules such as DNA, RNA, and proteins are
separated based on their size, charge, and shape, with smaller or highly charged molecules
migrating faster. The process is widely used in molecular biology and biochemistry for
analyzing macromolecules.
Gel electrophoresis, for example, helps in DNA fingerprinting, protein purification, and
genetic research. It offers high resolution and is effective for both qualitative and quantitative
analysis.

23.1) Principle:
“The principle of electrophoresis involves the movement of charged particles in an
electric field. When an electric current is applied, negatively charged molecules
(anions) migrate toward the positive electrode (anode), and positively charged
molecules (cations) move toward the negative electrode (cathode). The separation
occurs based on the charge-to-mass ratio, size, and shape of the molecules, with
smaller and highly charged molecules migrating faster through a gel or liquid
medium. This technique is widely used for analyzing biomolecules like DNA, RNA,
and proteins.”

17
23.2) Types of electrophoresis:
I. Gel Electrophoresis:
i. Separation Medium: Uses a porous gel (agarose or polyacrylamide) for molecular
separation.
ii. Mechanism: Molecules are separated based on size as they migrate through the gel
matrix; smaller molecules move faster.
iii. Time Efficiency: Runs typically take hours to complete due to gel preparation and
migration time.
iv. Resolution: Provides good resolution, but larger molecules can diffuse more,
complicating the separation of closely sized molecules.
v. Visualization: Requires post-run staining (e.g., ethidium bromide) to visualize separated
bands.
vi. Sample Size: Can accommodate larger sample volumes and multiple samples
simultaneously in one gel.
II. Capillary Electrophoresis:
i. Separation Medium: Employs narrow capillaries filled with a liquid buffer or gel,
providing a confined space for separation.
ii. Mechanism: Separates molecules based on their charge-to-mass ratio and electrophoretic
mobility, with high efficiency.
iii. Time Efficiency: Much faster, typically completing runs in minutes due to small volume
and rapid heat dissipation.

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iv. Resolution: Offers higher resolution and sensitivity, effective for distinguishing small
differences in size and charge.
v. Visualization: Allows for real-time detection during the run (e.g., fluorescence or UV
absorbance).
vi. Sample Size: Requires smaller sample volumes and supports high throughput, making it
suitable for automated analysis.
Gel electrophoresis is effective for bulk analysis of larger samples, while capillary
electrophoresis provides rapid, high-resolution separation ideal for smaller sample volumes.

24) Sublimation as a separation technique:


Sublimation is a separation process in which a solid transitions directly into a gas without
passing through the liquid phase, typically when heated under specific conditions.

24.1) Principle:
“The principle of sublimation is based on the transition of a solid directly to a gas
without becoming liquid. This occurs when the solid's vapor pressure exceeds
atmospheric pressure at a specific temperature, requiring heat absorption (an
endothermic process). When the gas cools, it can condense back into a solid, allowing
for the collection of the purified material.”

24.2) Purification by sublimation:


Purification by sublimation involves separating a volatile solid from non-volatile impurities
based on their differing physical properties. Here’s how the process works:

Steps of Purification by Sublimation:


i. Heating the Mixture: The solid mixture containing the desired volatile compound and
non-volatile impurities is heated gently. The temperature must be high enough to
sublimate the target compound but not so high as to cause decomposition.
ii. Sublimation of the Volatile Component: As the mixture is heated, the volatile solid
sublimates directly into gas. The non-volatile impurities remain solid and do not
sublimate.
iii. Cooling and Condensation: The gas produced from sublimation is directed toward a
cooler surface, such as a cold condenser or a glass plate. As the gas cools, it loses energy
and condenses back into solid form, collecting as pure crystals.
iv. Collection of Purified Substance: The purified solid is collected from the cooler surface,
while the non-volatile impurities remain behind in the original container. Example: Iodine
Purification: Iodine crystals can be heated to sublime, and the gaseous iodine can then be
condensed on a cooler surface to yield pure iodine crystals, effectively removing
impurities.

25) Separation of Biomolecules:


The separation of biomolecules is a crucial aspect of biochemistry, biotechnology, and
pharmaceutical sciences. It involves various techniques designed to isolate specific proteins,
nucleic acids, lipids, and other biomolecules from complex mixtures. Here are the key
components of this process:

19
25.1) Chromatography Techniques:
Chromatography is a widely used method for separating and purifying biomolecules based on
their size, charge, affinity, or hydrophobicity.
Several types of chromatography are commonly employed:

I. Affinity Chromatography:
Principle:
“This technique utilizes the specific interaction between a biomolecule (such as a
protein) and a ligand that is immobilized on a solid support (column). The target
biomolecule binds to the ligand, allowing other non-target molecules to be washed
away.”

Advantages:
High specificity and purity of the target biomolecule.

II. Size Exclusion Chromatography (SEC):


Principle:
“Also known as gel filtration, SEC separates biomolecules based on their size. The
column is packed with porous beads, allowing smaller molecules to enter the pores
and take longer to elute, while larger molecules pass through more quickly.
Advantages: No interaction with the biomolecules, preserving their native structure
and activity.”

III. Ion Exchange Chromatography (IEC):


Principle:
“This method separates biomolecules based on their charge. The column is filled with
charged resin, and molecules are separated by their interaction with the charged
groups on the resin, depending on their net charge at a given pH.”

Advantages:
High resolution and the ability to scale up for industrial applications.

IV. Reverse Phase Chromatography (RPC):


Principle:
“RPC separates biomolecules based on their hydrophobicity. The stationary phase is
hydrophobic, and more hydrophobic molecules elute later than less hydrophobic ones
when a gradient of increasing solvent polarity is applied. Advantages: High sensitivity
and capacity.”

26) Separation in Food Processing:

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Separation processes in food processing are essential for extracting, purifying, and refining
various components of food products. Here are key points related to this topic:

26.1) Extraction of Essential Oils:


i. Definition: Essential oils are concentrated plant extracts that capture the plant's scent
and flavor.
ii. Methods: Common extraction techniques include steam distillation, cold pressing,
and solvent extraction.
iii. Steam Distillation: Uses steam to vaporize the volatile compounds, which are then
condensed and collected.
iv. Cold Pressing: Mechanical pressing is used, especially for citrus fruits, to extract oils
from the peel.
v. Solvent Extraction: Involves using organic solvents to dissolve essential oils,
followed by evaporation of the solvent. Applications: Used in flavoring, fragrance,
and natural remedies.

26.2) Sugar Crystallization:


 Process Overview: The process of separating sugar from sugarcane or sugar beets
typically involves extracting the juice, clarifying it, and then evaporating the water to
crystallize the sugar.
 Steps:
i. Juice Extraction: Crushing and squeezing sugarcane or beets to obtain the juice
ii. Clarification: Removing impurities through heating and adding clarifying agents.
iii. Evaporation: Concentrating the juice by evaporating water until sugar crystals form.
iv. Applications: Producing granulated sugar, syrups, and specialty sugars.

27) Types of Membrane Separation Technologies:


Membrane separation technologies are processes that use selective barriers (membranes) to
separate components in a mixture based on size, charge, or chemical affinity. These
technologies are widely used in various industries, including water treatment, food
processing, and pharmaceuticals.

21
27.1) Types:
Here are the main types:

i. Nano-filtration (NF):
 Definition: A pressure-driven membrane process that separates molecules based on size
and charge, typically with a molecular weight cutoff between 200 and 1,000 Daltons. •
 Applications: Used for softening water, removing divalent ions (like calcium and
magnesium), and separating organic molecules in the food and beverage industries.
ii. Ultrafiltration (UF):
 Definition: A membrane process that uses pressure to separate macromolecules (1,000 to
100,000 Daltons) from smaller solutes and water.
 Applications: Commonly used in the dairy industry for concentrating proteins and in
waste water treatment for separating suspended solids and colloids.
iii. Reverse Osmosis (RO):
 Definition: A membrane process that removes a wide range of contaminants from water
by applying pressure to overcome osmotic pressure, forcing water through a semi-
permeable membrane.
 Applications: Widely used for desalination of seawater, producing potable water, and
purifying industrial process water.

28. Challenges in Separation Processes:


Separation processes, while essential in various industries, face several challenges that can
affect efficiency, cost, and overall effectiveness. A few of them are as follows:
i. Difficult-to-Separate Mixtures:
Issue: Some mixtures contain closely related compounds with similar physical and
chemical properties, making separation difficult.
Examples: Isomers or azeotropic mixtures where components cannot be separated by
conventional methods.
ii. Scaling Issues:
Issue: The transition from laboratory or pilot-scale processes to industrial-scale oations
can introduce scaling challenges.
Examples: Changes in flow rates, pressure drops, and mass transfer limitations that may
not have been evident in smaller-scale tests.
iii. Regulatory Challenges:
Issue: Industries often face stringent regulations regarding the purity and safety of
separated products.
Examples: Compliance with environmental regulations, food safety standards, and
pharmaceutical guidelines.

29) Safety and Hazard Considerations:


Safety and hazard considerations are critical in separation processes, as they often involve
handling hazardous materials, high pressures, and various chemicals.
Here’s a brief overview of key safety aspects:

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I. Safety Protocols in Separation Processes:
 Overview: Establishing and following strict safety protocols to ensure the protection
of personnel and the environment during separation operations.
 Examples: Standard Operating Procedures (SOPs), personal protective equipment
(PPE), and emergency response plans.
 Impact: Adhering to these protocols minimizes the rik of accidents, injuries, and
exposure to hazardous substances.
II. Risk Assessment and Management:
 Overview: Conducting thorough risk assessments to identify potential hazards
associated with separation processes.
 Examples: Evaluating chemical exposure, equipment malfunctions, and operational
failures.
 Impact: Implementing risk management strategies helps to mitigate identified risks,
ensuring safer operations and compliance with regulations.
III. Handling Hazardous Materials:
 Overview: Properly managing and storing hazardous materials used in separation
processes to prevent spills, leaks, and accidents.
 Examples: Utilizing appropriate containers, labeling, and storage facilities, as well as
training personnel on safe handling procedures.
 Impact: Effective handling reduces the likelihood of hazardous incidents, protecting
workers and the environment.

30) Training and Skill Development:


Training and skill development are essential for ensuring that personnel involved in
separation processes are knowledgeable and competent.

A. Importance of Training in Separation Technologies:


 Overview: Proper training enhances the understanding of separation processes,
equipment operation, and safety protocols.
 Impact: Well-trained staff can operate processes more efficiently, reduce errors, and
improve overall safety in the workplace.
B. Courses and Certifications:
 Overview: Various educational programs, workshops, and certifications are available
to provide specialized knowledge in separation technologies.
 Examples: Courses in chromatography, membrane technology, and process
engineering offered by universities and professional organizations.
 Impact: Certifications can enhance career opportunities and ensure that employees
are equipped with the latest industry standards and best practices.
C. Knowledge Transfer in Organizations:
 Overview: Establishing systems for knowledge sharing within organizations to
promote continuous learning and improvement.
 Examples: Mentorship programs, internal training sessions, and documentation of
best practices.
 Impact: Facilitating knowledge transfer helps maintain a skilled workforce, fosters
innovation, and ensures that critical information is preserved and shared effectively.

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Conclusion:
Training and skill development are crucial for the effective operation of separation processes.
By investing in employee education, offering relevant courses, and promoting knowledge
transfer, organizations can enhance safety, efficiency, and innovation in their operations.

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