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FTC Starter Bot Build Guide | PDF | Screw | Gear
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FTC Starter Bot Build Guide

Robot build guide

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ViDeO TroniX
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We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
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0% found this document useful (0 votes)
164 views47 pages

FTC Starter Bot Build Guide

Robot build guide

Uploaded by

ViDeO TroniX
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 47

2024-25 REV DUO FTC Starter Bot Build Guide

1
Part number Description QTY. Part number Description QTY.
REV-31-1302 12V Slim Battery 1 REV-41-1335 60 Tooth Plastic Gear 3
REV-31-1387 Switch Cable and Bracket 1 REV-41-1337 90 Tooth Plastic Gear 1
REV-31-1595 Control Hub 1 REV-41-1338 10 Tooth #25 Sprocket 8
REV-31-1596 Driver Hub 1 REV-41-1339 15 Tooth #25 Sprocket 2
REV-31-2983 REV USB PS4 Compatible Gamepad 1 REV-41-1343 40 Tooth #25 Sprocket 2
REV-41-1097 Smart Robot Servo 2 REV-41-1347 5mm x 75mm Hex Shaft 2
REV-41-1124 M3 x 20mm Hex Cap Screw 4 REV-41-1348 5mm x 90mm Hex Shaft 6
REV-41-1125 M3 x 35mm Hex Cap Screw 4 REV-41-1359 M3 x 8mm Hex Cap Screw 262
REV-41-1147 High Strength Hex Hub 3 REV-41-1360 M3 x 16mm Hex Cap Screw 38
REV-41-1166 Battery Holder Plate 1 REV-41-1361 M3 Nyloc Nut 234
REV-41-1190 90mm Omni Wheel 2 REV-41-1362 5mm x 400mm Hex Shaft 5
REV-41-1267 90mm Grip Wheel 4 REV-41-1365 #25 Roller Chain 6
REV-41-1291 HD Hex Motor 3 REV-41-1431 15mm Extrusion - 225mm 7
REV-41-1600 UltraPlanetary gearbox Kit & HD Hex Motor 3 REV-41-1432 15mm Extrusion - 420mm - 90° Ends 7
REV-41-1303 15mm Plastic Motion Bracket 3 REV-41-1433 15mm Metal Bent Core Hex Motor Bracket V2 3
REV-41-1304 15mm Plastic Rod End Bracket 4 REV-41-1491 M3 Standoff - 30mm 6
REV-41-1305 15mm Plastic 90 Degree Bracket 15 REV-41-1492 M3 Standoff - 40mm 8
REV-41-1308 15mm Plastic 30 Degree Bracket 4 REV-41-1493 M3 Standoff - 45mm 2
REV-41-1317 15mm Bearing Pillow Block 11 REV-41-1621 UltraPlanetary Outside Mounting Bracket 2
REV-41-1319 15mm Plastic Servo Bracket 2 REV-41-1623 UltraPlanetary Bent Mounting Bracket 3
REV-41-1321 15mm Plastic Lap Corner Bracket 15 REV-41-1687 U Channel Endcap 4
REV-41-1323 15mm Spacer 3 REV-41-1702 Tensioning Bushing - 39mm 8
REV-41-1324 3mm Spacer 28 REV-41-1762 45mm x 15mm C Channel - 408mm 4
REV-41-1326 Through Bore Bearing - Short 21 REV-41-1767 45mm x 15mm C Channel - 248mm 2
REV-41-1327 Shaft Collars 33 REV-41-1828 Aluminum Servo Horn V2 1
REV-41-1328 Servo Shaft Adapter 1 REV-41-1839 450mm x 300mm x 4mm Corrugated Plastic Sheet 1
REV-41-1329 Through Bore Bearing - Long 15 REV-41-2702 DUO Flap Wheels (medium) 7
REV-41-1333 125 Tooth Plastic Gear 2 REV-41-1373 Hook and Loop Fastener, 13.5mm x 2m 2
REV-41-1334 45 Tooth Plastic Gear 4 REV-41-1161 Black Zipties 4
2
Cut List
Extrusion can be cut with either a hand-held hacksaw or with a band
saw. Be sure that the pieces are properly secured, ideally with clamps,
before cutting. Using a circular or chop saw is NOT recommended.

400mm Hex Shaft x 1


Length QTY. Assembly
175mm* 1 Intake
225mm* 1 Forearm
*Note that this is one cut that will result in the two needed shaft lengths.

2024-25 REV DUO FTC Starter Bot Build Guide V1.1


3
Related Guides
Chain Tool instructions

https://docs.revrobotics.com/duo-build/motion/sprockets-and-chain/chain-tool

Ultra Planetary Assembly Instructions

https://docs.revrobotics.com/rev-crossover-products/ultraplanetary/assembly-instructions

2024-25 REV DUO FTC Starter Bot Build Guide V1.1


4
Intake Assembly
Bill of Materials
Part number Description QTY.
REV-41-1359 M3 x 8mm Hex Cap Screws 15
REV-41-1360 M3 x 16mm Hex Cap Screws 14
REV-41-1361 M3 Nyloc Nuts 17
REV-41-1362 175mm cut Hex Shaft 1
REV-41-1327 Shaft Collars 2
REV-41-1329 Through Bore Bearing, Long 2
REV-41-1493 M3 Standoff - 45mm 2
REV-41-1491 M3 Standoff - 30mm 2
REV-41-2702 Flap Wheels - Medium 7
REV-41-1334 45 Tooth Plastic Gear 1
REV-41-1335 60 Tooth Plastic Gear 1
REV-41-1321 15mm Plastic Lap Corner Bracket 2
REV-41-1305 15mm Plastic 90 Degree Bracket 2
REV-41-1317 15mm Bearing Pillow Blocks 2
REV-41-1319 15mm Plastic Servo Bracket 1
REV-41-1097 Smart Robot Servo 1
REV-41-1828 Aluminum Servo Horn V2 1
REV-41-1431 15mm Extrusion - 225mm 3
REV-41-1839 Custom Cut Corrugated Plastic 1

2024-25 REV DUO FTC Starter Bot Build Guide V1.1


5
1

Get:
• 1 - 175mm cut Hex Shaft
• 2 - Through Bore Bearing, Long
• 2 - Shaft Collars
• 7 - Flap Wheels - Medium
• 1 - 45 Tooth Gear
Slide the above onto the the hex shaft. When you slide on
the flap wheels, rotate each one once more than the last
to look as shown. Secure with shaft collar and set screw.

2024-25 REV DUO FTC Starter Bot Build Guide V1.1


6
2
Get:
• 2 - 15mm Bearing Pillow Blocks
• 4 - M3 x 8mm Hex Cap Screws
• 4 - M3 Nyloc Nuts
• 2 - 225mm Extrusion
Fasten the pillow bearing blocks onto the extrusion,
putting the edge of the block flush with the end of
the extrusion.

3
Get:
• 2 - 225mm Extrusion with Bearing Pillow
Blocks
Slide the through bore bearings into the pillow
blocks.

2024-25 REV DUO FTC Starter Bot Build Guide V1.1


7
4
Get:
• 1 - 225mm Extrusion
• 2 - 15mm Plastic Lap Corner Bracket
• 2 - M3 x 8mm Hex Cap Screws
• 2 - M3 Nyloc Nuts
Slide two corner brackets onto the extrusion keeping
it lose to adjust later.

5
Get:
• 4 - M3 x 8mm Hex Cap Screws
• 4 - M3 Nyloc Nuts
Fasten the extrusion with the corner brackets on the
opposite side to the pillow bearing blocks, tightening
all nuts on the corner brackets.

2024-25 REV DUO FTC Starter Bot Build Guide V1.1


8
6
Get:
• 1 - Smart Robot Servo
• 1 - 15mm Plastic Servo Bracket
• 4 - M3 x 16mm Hex Cap Screws
• 4 - M3 Nyloc Nuts
Fasten a Smart Robot Servo to the servo bracket
with 4 hex cap screws. Note the direction of the
bracket, the output of the servo will be in the
recessed side of the bracket. This will be important
later to ensure gears are properly aligned.

7
Get:
• 1 - Aluminum Servo Horn
• 1 - M3 x 8mm Hex Cap Screws
Fasten the aluminum servo horn onto the Smart
Robot Servo.

2024-25 REV DUO FTC Starter Bot Build Guide V1.1


9
8
Get:
• 1 - 60 Tooth Plastic Gear
• 3 - M3 x 16mm Hex Cap Screws
Fasten the 60 tooth gear to the servo horn with three
screws.

9
Get:
• 3 - M3 x 8mm Hex Cap Screws
• 3 - M3 Nyloc Nuts
Fasten the servo bracket to the extrusion as shown
with three screws. The 60 tooth gears should be
making significant contact and interaction with the
45 tooth gear.

2024-25 REV DUO FTC Starter Bot Build Guide V1.1


10
10
Get:
• 2 - M3 Standoff - 45mm
• 2 - M3 Standoff - 30mm
• 4 - M3 x 8mm Hex Cap Screws
Slide M3 screws into the extrusion and secure them
with 45mm standoffs and 30mm standoffs as
shown.

11
Get:
• 1 - Custom Cut Corrugated Plastic
• 2 - 15mm Plastic 90 Degree Bracket
• 4 - M3 x 16mm Hex Cap Screws
Measure and cut a corrugated that best fits your
intake. Cut holes into your plastic for M3 screws and
use two 90 degree brackets and 4 screws to secure
the the plastic to the standoffs as shown.

2024-25 REV DUO FTC Starter Bot Build Guide V1.1


11
Forearm and Claw Assembly
Bill of Materials Part 1 of 2
Part number Description QTY.
REV-41-1432 15mm Extrusion - 420mm - 90° Ends 2
REV-41-1431 15mm Extrusion - 225mm 3
REV-41-1321 15mm Plastic Lap Corner Bracket 10
REV-41-1359 M3 x 8mm Hex Cap Screw 48
REV-41-1360 M3 x 16mm Hex Cap Screw 12
REV-41-1124 M3 x 20mm Hex Cap Screw 2
REV-41-1125 M3 x 35mm Hex Cap Screw 4
REV-41-1361 M3 Nyloc Nut 54

REV-41-1433 15mm Metal Bent Core Hex Motor Bracket V2 1


REV-41-1317 15mm Bearing Pillow Block 3
REV-41-1097 Smart Robot Servo 1
REV-41-1319 15mm Plastic Servo Bracket 1
REV-41-1328 Servo Shaft Adapter 1
REV-41-1305 15mm Plastic 90 Degree Bracket 1
REV-41-1303 15mm Plastic Motion Bracket 3

2024-25 REV DUO FTC Starter Bot Build Guide V1.1


12
Forearm and Claw Assembly
Bill of Materials Part 2 of 2
Part number Description QTY.
REV-41-1347 5mm x 75mm Hex Shaft 2
REV-41-1327 Shaft Collars 9
REV-41-1326 Through Bore Bearing - Short 3
REV-41-1324 3mm Spacer 8
REV-41-1304 15mm Plastic Rod End Bracket 4
REV-41-1491 M3 Standoff - 30mm 4
REV-41-1335 60 Tooth Plastic Gear 2
REV-41-1623 UltraPlanetary Bent Mounting Bracket 2
REV-41-1329 Through Bore Bearing - Long 3
REV-41-1300 Core Hex Motor 1
REV-41-1362 5mm x 400mm Hex Shaft 1
REV-41-1343 40 Tooth #25 Sprocket 2
REV-41-1339 15 Tooth #25 Sprocket 2
REV-41-1365 #25 Roller Chain - 62 Link Loop 2
REV-41-1323 15mm Spacer 3

2024-25 REV DUO FTC Starter Bot Build Guide V1.1


13
1
Get:
• 2 - 420mm Extrusion
• 1 - 225mm Extrusion
• 4 - 15mm Plastic Lap Corner Bracket
• 12 - M3 x 8mm Hex Cap Screws
• 12 - M3 Nyloc Nuts
Fasten the four corner brackets to the 225mm extrusion first then to
the 420mm extrusion as shown.

2024-25 REV DUO FTC Starter Bot Build Guide V1.1


14
2
Get:
• 1 - 15mm Metal Bent Core Hex Motor Bracket
• 1 - Core Hex Motor
• 4 - M3 x 8mm Hex Cap Screws
Fasten a Core Hex Motor onto the motor bracket as shown. Note the
mounting patterns are asymmetrical on the Core Hex Motor. If you are
having trouble mounting the motor in the correct orientation, flip the
motor.

2024-25 REV DUO FTC Starter Bot Build Guide V1.1


15
3
Get:
• 1 - 15mm Metal Bent Core Hex Motor Bracket
• 1 - 15mm Bearing Pillow Block
• 6 - M3 x 8mm Hex Cap Screws
• 6 - M3 Nyloc Nuts
Fasten the motor bracket and bearing block to the
420mm extrusion as shown.

4
Get:
• 1 - Smart Robot Servo
• 1 - 15mm Plastic Servo Bracket
• 4 - M3 x 16mm Hex Cap Screws
• 4 - M3 Nyloc Nuts
Fasten a Smart Robot Servo to the servo bracket
with 4 hex cap screws. Note the direction of the
bracket, the output of the servo will be in the
recessed side of the bracket. This will be important
later to ensure gears are properly aligned.

2024-25 REV DUO FTC Starter Bot Build Guide V1.1


16
5

Get:
4 - M3 x 8mm Hex Cap Screws
4 - M3 Nyloc Nuts
Fasten the servo and bracket the 225mm extrusion
as shown.

6
Get:
• 1 - 225mm Extrusion
• 2 - 15mm Plastic Lap Corner Bracket
• 6 - M3 x 8mm Hex Cap Screws
• 6 - M3 Nyloc Nuts
Fasten the two corner brackets to the 225mm
extrusion first then to the 420mm extrusion as
shown.

2024-25 REV DUO FTC Starter Bot Build Guide V1.1


17
7
Get:
• 2 - 15mm Bearing Pillow Blocks
• 4 - M3 x 8mm Hex Cap Screws
• 4 - M3 Nyloc Nuts
Fasten the bearing blocks onto the extrusion, getting
the edge of the block flush with the end of the
extrusion.

8
Get:
• 1 - Servo Shaft Adapter
Press the servo shaft adapter onto the servo.

2024-25 REV DUO FTC Starter Bot Build Guide V1.1


18
9
Get:
• 1 - 15mm Plastic 90 Degree Bracket
• 1 - 15mm Plastic Motion Bracket
• 4 - M3 x 8mm Hex Cap Screws
• 4 - M3 Standoff - 30mm
Slide four hex cap screws on the 225mm extrusion, then place the 90
degree bracket and motion bracket onto those screws as shown.
Secure the screws with four 30mm M3 standoffs.

2024-25 REV DUO FTC Starter Bot Build Guide V1.1


19
10
Get:
• 1 - 75mm Hex Shaft
• 1 - Shaft Collar
• 1 - Through Bore Bearing, Short
• 3 - 3mm Spacers
Slide a through bore bearing and three 3mm spacers
onto a 75mm hex shaft. Slide the through bore
bearing into the motion bracket as shown. Secure
the shaft with a shaft collar on the back side of the
motion bracket.

11
Get:
• 1 - 75mm Hex Shaft
Insert a 75mm hex shaft into the servo shaft
adapter.

2024-25 REV DUO FTC Starter Bot Build Guide V1.1


20
12
Get:
• 4 - 15mm Plastic Rod End Bracket
• 2 - 60 Tooth Plastic Gear
• 4 - M3 x 20mm Hex Cap Screws
• 4 - M3 Nyloc Nuts
Fasten the rod end brackets onto the gear as shown.
Do this twice to have two separate gears with
brackets.

13
Get:
• 2 - UltraPlanetary Bent Mounting Bracket
• 4 - 15mm Plastic Lap Corner Bracket
• 4 - M3 x 8mm Hex Cap Screws
• 4 - M3 Nyloc Nuts
Fasten the corner brackets to motor bracket as
shown. Do this twice.

2024-25 REV DUO FTC Starter Bot Build Guide V1.1


21
14
Get:
• 4 - M3 x 35mm Hex Cap Screw
• 4 - M3 Nyloc Nuts
• 4 - 15mm Spacers
Fasten the corner brackets to the rod end brackets as shown. Do this
twice to have two mirrored assemblies as shown below.

2024-25 REV DUO FTC Starter Bot Build Guide V1.1


22
15
Get:
• Claw Assemblies
Slide the two 60 tooth gears from the previous steps
onto the hex shafts as shown. The 60 tooth gears
should be making significant contact and interaction
with each other.

If the gears do not feel like they are interacting


sufficiently, loosen the the standoffs on the “right”
then slide the motion bracket over until the gears
feel tight. Then tighten the standoffs.

16
Get:
• 1 - 3mm Spacer
Slide the 3mm spacer onto the left hex shaft as
shown.

2024-25 REV DUO FTC Starter Bot Build Guide V1.1


23
17
Get:
• 2 - Through Bore Bearings, Short
Slide the through bore bearings onto the hex shafts
as shown. The short side of the bearing should be
facing away from the servo.

18
Get:
• 2 - 15mm Plastic Motion Bracket
• 4 - M3 x 8mm Hex Cap Screws
• 1 - Shaft Collar
Slide the two motion brackets onto the through bore
bearings and secure them with hex cap screws into
the standoffs. Secure the right hex shaft with a shaft
collar as shown.

2024-25 REV DUO FTC Starter Bot Build Guide V1.1


24
19
Get:
• 1 - 225mm Cut Hex Shaft
• 2 - Through Bore Bearings, Long
• 2 - Shaft Collars
Slide the 225mm cut hex shaft through the pillow bearing block then
slide a through bore bearing long, two shaft collars, and then a through
bore bearing long. Slide the through bore bearings into the pillow
blocks then tighten the shaft collars.

2024-25 REV DUO FTC Starter Bot Build Guide V1.1


25
20
Get:
• 1 - 400mm Hex Shaft
• 1 - Through Bore Bearing, Long
• 1 - Shaft Collar
• 4 - 3mm Spacers
Slide a 400mm Hex Shaft through the Core Hex
Motor then slide on a shaft collar and a Through
bore bearing. Slide the through bore bearing into the
pillow block. Center the shaft and tighten the shaft
collar. Then slide four 3mm spacers onto the left
side of the shaft as shown.

21
Get:
• 1 - 40 Tooth #25 Sprocket
• 1 - 15 Tooth #25 Sprocket
• 1 - 62 Link #25 Chain
• 2 - Shaft Collar
Wrap a 62 link #25 chain around both sprockets and
slide them onto the two hex shafts as shown.
Secure both sprockets with shaft collars.
Instructions on how to use a Chain Tool are linked at
the beginning of this guide.

2024-25 REV DUO FTC Starter Bot Build Guide V1.1


26
22
Get:
• 1 - 40 Tooth #25 Sprocket
• 1 - 15 Tooth #25 Sprocket
• 1 - 62 Link #25 Chain
• 2 - Shaft Collar
Wrap a 62 link #25 chain around both sprockets and
slide them onto the two hex shafts as shown.
Secure both sprockets with shaft collars.
Instructions on how to use a Chain Tool are linked at
the beginning of this guide.

23
Get:
• 6 - M3 x 16mm Hex Cap Screws
• 6 - M3 Nyloc Nuts
Start three 16mm hex cap screws with the nuts on
the outside of the 40 tooth gears but do not tighten
them as these will be used later in final assembly.
Do this on both sides.

2024-25 REV DUO FTC Starter Bot Build Guide V1.1


27
Tower Assembly
Bill of Materials
Part number Description QTY.
REV-41-1767 45mm x 15mm C Channel - 248mm 1
REV-41-1432 15mm Extrusion - 420mm 3
REV-41-1431 15mm Extrusion - 225mm 2
REV-41-1359 M3 x 8mm Hex Cap Screws 46
REV-41-1360 M3 x 16mm Hex Cap Screws 15
REV-41-1361 M3 Nyloc Nuts 56
REV-41-1362 400mm Hex Shaft 2
REV-41-1326 Through Bore Bearings, Short 4
REV-41-1329 Through Bore Bearings, Long 6
REV-41-1317 15mm Bearing Pillow Blocks 6
REV-41-1327 Shaft Collars 10
REV-41-1324 3mm Spacer 4
REV-41-1147 High Strength Hex Hub 3
REV-41-1333 125 Tooth Plastic Gear 2
REV-41-1334 45 Tooth Plastic Gear 3
REV-41-1333 90 Tooth Plastic Gear 1
REV-41-1600 UltraPlanetary Gearbox & HD Hex Motor Kit 1
REV-41-1433 15mm Metal Bent Core Hex Motor Bracket 3
REV-41-1308 15mm Plastic 30 Degree Bracket 4

2024-25 REV DUO FTC Starter Bot Build Guide V1.1


28
1
Get:
• 1 - 45mm x 15mm C Channel - 248mm
• 3 - 15mm Extrusion - 420mm
• 6 - M3 x 8mm Hex Cap Screws
• 6 - M3 Nyloc Nuts
Fasten a 248mm C Channel to three 420mm extrusion as shown.

2024-25 REV DUO FTC Starter Bot Build Guide V1.1


29
2
Get:
• 1 - 400mm Hex Shaft • 6 - M3 Nyloc Nuts
• 1 - Through Bore Bearings, Short • 4 - Shaft Collars
• 3 - Through Bore Bearings, Long • 2 - 3mm Spacer
• 3 - 15mm Bearing Pillow Blocks • 2 - 45 Tooth Plastic Gear
• 3 - High Strength Hex Hub • 1 - 90 Tooth Plastic Gear
• 6 - M3 x 8mm Hex Cap Screws
Pre-load three bearing blocks. Slide the above onto a 400mm hex shaft
as shown. From left to right, shaft collar, through bore short, bearing
block, through bore long, 3mm spacer, 45 tooth gear, hex hub, 3mm
spacer, 90 tooth gear, hex hub, bearing block, through bore long, 2
shaft collar, 45 tooth gear, hex hub, bearing block, through bore long,
and shaft collar.

2024-25 REV DUO FTC Starter Bot Build Guide V1.1


30 30
3

Get:
• Hex Shaft from previous step
Slide the bearing blocks onto the extrusion as shown. DO NOT
TIGHTEN, keep the nuts loose for adjusting in a later step.

2024-25 REV DUO FTC Starter Bot Build Guide V1.1


31
4
Get:
• 1 - 400mm Hex Shaft • 6 - M3 Nyloc Nuts
• 3 - Through Bore Bearings, Short • 6 - Shaft Collars
• 3 - Through Bore Bearings, Long • 2 - 3mm Spacer
• 3 - 15mm Bearing Pillow Blocks • 2 - 125 Tooth Plastic Gear
• 6 - M3 x 8mm Hex Cap Screws
Pre-load three bearing blocks. Slide the above onto a 400mm hex shaft
as shown. From left to right, shaft collar, through bore short, bearing
block, through bore long, 3mm spacer, 125 tooth gear, two shaft collar,
through bore short, bearing block, through bore long, two shaft collar,
125 tooth gear, 3mm Spacer, through bore long, bearing block, through
bore short, and shaft collar.

2024-25 REV DUO FTC Starter Bot Build Guide V1.1


32 32
5

Get:
• Hex Shaft from previous step
Slide the bearing blocks onto the extrusion as shown, note this is the
opposite side than the C Channel. The edge of the bearing blocks
should be approximately 65mm from the end of the extrusion. This is
important for the final assembly to match up later.
Slide the shaft from Step 3 up until the gears make significant contact
and tighten all nuts.

2024-25 REV DUO FTC Starter Bot Build Guide V1.1


33
6
Get:
• 8 - M3 x 16mm Hex Cap Screws
• 8 - M3 Nyloc Nuts
Start four 16mm hex cap screws in the 125 tooth
gears but do not tighten them as these will be used
later in final assembly. Do this on both sides.

7
Get:
• 1 - UltraPlanetary Gearbox & HD Hex Motor
Kit
Using the instructions for UltraPlanetary Gearbox
assembly linked at the beginning of this guide
assemble a 60:1 gearbox with the UltraPlanetary hex
output.

2024-25 REV DUO FTC Starter Bot Build Guide V1.1


34
8
Get:
• 1 - UltraPlanetary Bent Mounting Bracket
• 5 - M3 x 8mm Hex Cap Screws
Fasten the UltraPlanetary mounting bracket to the
UltraPlanetary output with five hex cap screws.

9
Get:
• 1 - 45 Tooth Plastic Gear
• 5 - M3 x 16mm Hex Cap Screws
Fasten a 45 tooth gear to the output using five hex
cap screws.

2024-25 REV DUO FTC Starter Bot Build Guide V1.1


35
10
Get:
• 2 - M3 x 8mm Hex Cap Screws
• 2 - M3 Nyloc Nuts
Slide the motor bracket onto the extrusion as shown. The 45 tooth
gears should be making significant contact and interaction with the 90
tooth gear. You may need to use a wrench for this step.

2024-25 REV DUO FTC Starter Bot Build Guide V1.1


36
11
Get:
• 4 - 15mm Plastic 30 Degree Bracket
• 24 - M3 x 8mm Hex Cap Screws
• 24 - M3 Nyloc Nuts
• 2 - 15mm Extrusion - 225mm
Pre-load four 30 degree brackets then slide them
onto the extrusion as shown. Slide 225mm extrusion
into the brackets as shown. These may need to be
adjusted later during final assembly.

12
Get:
• 2 - 15mm Metal Bent Core Hex Motor Bracket
• 4 - M3 x 8mm Hex Cap Screws
• 4 - M3 Nyloc Nuts
Pre-load two bent motor brackets then slide them
onto the extrusion as shown. These may need to be
adjusted later during final assembly.

2024-25 REV DUO FTC Starter Bot Build Guide V1.1


37
Final Assembly and Electronics
Bill of Materials
Part number Description QTY.
REV-31-1595 Control Hub 1
REV-31-1387 Switch Cable and Bracket 1
REV-41-1166 Battery Holder Plate 1
REV-41-1373 Hook and Loop Fastener, 13.5mm x 2mm 2
REV-41-1161 Zipties, Black, 160mm 4
REV-41-1321 15mm Plastic Lap Corner Bracket 2
REV-41-1359 M3 x 8mm Hex Cap Screws 17
REV-41-1360 M3 x 16mm Hex Cap Screws 6
REV-41-1361 M3 Nyloc Nuts 23
- Channel Drivetrain 1
- Tower Assembly 1
- Forearm Assembly 1
- Intake Assembly 1

2024-25 REV DUO FTC Starter Bot Build Guide V1.1


38
1

Get:
• 1 - Channel Drivetrain
Adjust the location of the 248mm C Channel
approximately 145mm from the edge of the
extrusion. You may need to loosen multiple brackets
to slide the C Channel past shaft collars and screws.

2
Get:
• 6 - M3 x 8mm Hex Cap Screws
• 6 - M3 Nyloc Nuts
Start hex cap screws in the locations shown. Keep
these loose for the tower assembly.

2024-25 REV DUO FTC Starter Bot Build Guide V1.1


39
3

Get:
• 1 - Tower Assembly
Slide the tower assembly onto the hex cap screws
from the previous step as shown. The end of the
extrusion should be flush with the C Channel.

4
Get:
• 6 - M3 x 8mm Hex Cap Screws
• 6 - M3 Nyloc Nuts
Slide hex cap screws into the C Channel, slide the
two bent motor brackets onto the screws, adjusting
them for a stable support for the tower. Secure them
with nyloc nuts. Do this on both sides.

2024-25 REV DUO FTC Starter Bot Build Guide V1.1


40
5

Get:
• 1 - Control Hub
• 4 - M3 x 8mm Hex Cap Screws
• 4 - M3 Nyloc Nuts
Fasten the control hub to the C Channel as shown.

2024-25 REV DUO FTC Starter Bot Build Guide V1.1


41
6

Get:
• 2 - 15mm Plastic Lap Corner Bracket
• 2 - M3 x 8mm Hex Cap Screws
• 2 - M3 Nyloc Nuts
Fasten the corner brackets to the C Channel as
shown.

Get:
• 1 - Battery Holder Plate
• 2 - M3 x 8mm Hex Cap Screws
• 2 - M3 Nyloc Nuts
• 2 - Hook and Loop Fastener
Fasten the battery holder plate to the corner
Brackets as shown. Feed the hook and loop fastener
through desired holes in the battery holder.

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8

Switch Cable and Bracket Option 1


Get:
• 1 - Switch Cable and Bracket
• 3 - M3 x 8mm Hex Cap Screws
• 3 - M3 Nyloc Nuts
Fasten the switch and bracket to the C Channel as
shown using hex cap screws.

Switch Cable and Bracket Option 2


Get:
• 1 - Switch Cable and Bracket
• 3 - M3 x 8mm T-Slot Screws
• 3 - M3 Nyloc Nuts
Fasten the switch and bracket to the extrusion as
shown using T-Slot Screws.

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9

Get:
• Forearm Assembly
Slide the forearm assembly onto the eight hex cap screws the in the
125 tooth gears of the tower. The end of the extrusion should not
extend past the teeth of the gear. Tighten the nyloc nuts.

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10

Get:
• 1 - Intake Assembly
Slide the intake assembly onto the six hex cap screws the in the 40
tooth sprocket of the forearm. The end of the extrusion should not
extend past the last hex cap screw and should rest on the bearing
block as shown. This will serve as a hard stop of your intake. Tighten
the nyloc nuts.

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11

Get:
• 4 - Zipties 160mm
Connect two zipties together to make a longer one.
Then wrap the zipties around the extrusion and
intake hex shaft as shown. Tighten them so they
stay complaint. Do not tighten them all the way. Trim
any excess.

Congratulations! You are done!

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2024-25 REV DUO FTC Starter Bot Build Guide

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