F 9 Guide
F 9 Guide
Table of Contents
Table of Contents 2
1. Introduction 4
1.1. Revision History 4
1.2. Purpose 4
1.3. Company Description 4
1.4. Falcon Program Overview 5
1.5. Mission Management 5
1.6. Key Customer Advantages 5
1.6.1. Reliability 5
1.6.2. Pricing 7
2. Vehicle Overview 8
2.1. Falcon 9 Launch Vehicles 8
2.1.1. Structure and Propulsion 8
2.1.2. Avionics, Guidance/Navigation/Control, Flight Termination
Systems 8
2.2. Vehicle Axes/Attitude Definitions 11
3. Facilities Overview 12
3.1. Headquarters – Hawthorne, CA 12
3.2. Space Launch Complex 40, Cape Canaveral Air Force Station, Florida 12
3.3. Space Launch Complex ‐ 4 East, Vandenberg Air Force Base (VAFB),
California 15
3.4. U.S. Army Kwajalein Atoll, Marshall Islands 16
3.5. Test Facility ‐ Central Texas 17
3.6. Government Outreach and Legal Affairs‐‐Washington, DC 17
4. General Performance Capability 18
4.1. Performance Capability 18
4.1.1. Low Earth Orbit 19
4.1.2. Polar 20
4.1.3. Sun Synchronous 21
4.1.4. C3 – Escape Velocity 22
4.1.5. Geosynchronous Transfer Orbit (Cape Canaveral) 23
4.1.6. Geosynchronous Transfer Orbit (Kwajalein) 24
4.1.7. Geosynchronous Transfer Orbit (Delta‐Velocity To Go) [Cape] 25
4.1.8. Geosynchronous Transfer Orbit (Delta‐Velocity To Go)
[Kwajalein] 26
4.2. Sample Mission Profiles 27
4.3. Mass Properties 29
4.4. Separation Accuracy 29
4.5. Mission Accuracy Data 29
1. Introduction
1.1. Revision History
This is the first publicly available version of the Falcon 9 Launch Vehicle User's Guide.
1.2. Purpose
The Falcon 9 User’s Guide is a planning document provided for potential and current customers
of Space Exploration Technologies (SpaceX). This document is not intended for detailed design
use. Data for detailed design purposes will be exchanged directly between a SpaceX Mission
Manager and the Payload Provider. This User's Guide highlights the Falcon 9 Block 2 launch
vehicle and launch service. The Block 2 launch vehicle offers improved mass‐to‐orbit
performance when compared to the Falcon 9 Block 1. Specific differences between Block 1 and
Block 2 will be identified, when appropriate. Performance and environments information are
based upon Falcon 9 requirements and analyses, but are not yet validated by flight data.
SpaceX was founded on the philosophy that simplicity, reliability, and low‐cost are closely
coupled. We approach all elements of launch services with a focus on simplicity to both
increase reliability and lower cost. The SpaceX corporate structure is flat and business
processes are lean, resulting in both fast decision making and delivery. SpaceX products are
designed to require low infrastructure facilities (production and launch) with low maintenance
overhead, while vehicle design teams are co‐located with production and quality assurance
staff to tighten the critical feedback loop. The result is highly producible and low cost designs
with quality imbedded. To better understand how SpaceX can achieve low cost without
sacrificing reliability, please see the Frequently Asked Questions at www.spacex.com.
Established in 2002 by Elon Musk, the founder of PayPal and the Zip2 Corporation, SpaceX has
already developed a light lift launch vehicle, the Falcon 1, nearly completed development of the
Falcon 9, and developed state of the art testing and launch locations.
In addition, NASA has selected the SpaceX Falcon 9 launch vehicle and Dragon spacecraft for
the International Space Station (ISS) Cargo Resupply Services (CRS) contract award. The
contract is for a guaranteed minimum of 20,000 kg to be carried to the International Space
Station. The firm contracted value is $1.6 billion and NASA may elect to order additional
missions for a cumulative total contract value of up to $3.1 billion. SpaceX is on sound financial
footing as we move towards volume commercial launches.
Our design and manufacturing facilities are conveniently located near the Los Angeles
International airport. This location also allows the company to leverage the deep and rich
aerospace talent pool available in Southern California. The SpaceX state‐of‐the‐art propulsion
and structural test facilities are located in Central Texas.
With the Falcon 1, Falcon 1e, Falcon 9 and Falcon 9 Heavy launch vehicles, SpaceX is able to
offer a full spectrum of light, medium and heavy lift launch capabilities to our customers. We
are able to deliver spacecraft into any inclination and altitude, from low Earth orbit (LEO) to
geosynchronous orbit (GEO) to planetary missions. The Falcon 9 and Falcon 9 Heavy are the
only US launch vehicles with true engine‐out reliability. They are also designed such that all
stages are reusable, making them the world's first fully reusable launch vehicles. The Dragon
crew and cargo capsule, in conjunction with our Falcon 9, have been selected by NASA to
provide efficient and reliable transport of cargo and potentially crew to the International Space
Station (ISS) and other LEO destinations.
The Mission Manager will also facilitate customer insight during the launch campaign. Though
the launch operations team is ultimately responsible for customer hardware and associated
Ground Support Equipment (GSE), the Mission Manager will coordinate all launch site activities
to ensure customer satisfaction during this critical phase.
1.6.1. Reliability
The vast majority of launch vehicle failures in the past two decades can be attributed to three
causes: engine, avionics and stage separation failures. An analysis by Aerospace Corporation1
showed that 91% of known failures can be attributed to those subsystems.
1
http://www.aero.org/publications/crosslink/winter2001/03.html. A hard copy of this reference can be made
available upon request.
With this in mind, Falcon 9 launch vehicles are designed for high reliability starting at the
architectural level and incorporate the flight‐proven design and features of the Falcon 1 launch
vehicle. Some of the significant contributors to reliability include:
SpaceX has also minimized the number of stages (2) to minimize separation events. The
separation system between the first and second stages does not incorporate electro‐
explosive devices, instead relying upon a pneumatic release and separation system that
allows for acceptance testing of the actual flight hardware. This is not possible with a
traditional explosive‐based separation system.
rocket‐ grade kerosene (RP‐1). The engine pulls from the high pressure RP‐1 side of the
pump to power the TVC. This eliminates the separate hydraulic system. In addition it
eliminates the failure mode associated with running out of pressurized fluid. Also, the
avionics and guidance/navigation/control systems are designed with single fault
tolerance, supporting the ability of Falcon 9 to be human rated.
• Rigorous testing
In addition to SpaceX’s unique design decisions, Falcon 9 will undergo an exhaustive
series of tests from the component to the vehicle system level. This includes
component level qualification and workmanship testing, structures load and proof
testing, flight system and propulsion subsystem level testing, full first and second stage
testing up to full system testing, including stage static firings at the test and launch sites
(as appropriate). In addition to testing environmental extremes (plus margin), all
hardware is tested to account for off‐nominal conditions. For example, both stage and
fairing separation tests require testing for off‐nominal cases with respect to geometrical
misalignment, anomalous pyro timing and sequencing.
A major contributor to a reliable system is its operations. To support robust launch operations,
the SpaceX launch countdown is fully automated with thousands of checks made prior to
vehicle release. After first stage ignition, the vehicle is not released until the first stage engines
are confirmed to be operating normally. A safe shutdown is executed, should any off nominal
conditions be detected. Falcon 9 benefits from the design and operations concepts established
for and proven with the successful Falcon 1 program.
1.6.2. Pricing
The standard price per launch for Falcon 9 Launch Vehicles can be found here2. Pricing includes
range, standard payload integration and third party liability insurance. Please see Section 5.4
for a description of the standard services. Non‐standard services are also available. If non‐
standard services are required, please identify these in the Payload Questionnaire found in
Section 8 of this Guide.
2
http://www.spacex.com/falcon9.php#pricing_and_performance.
2. Vehicle Overview
2.1. Falcon 9 Launch Vehicles
Falcon 9 Launch Vehicles are designed to provide breakthrough advances in reliability, cost, and
time to launch. The primary design driver is, and will remain, reliability. SpaceX recognizes that
nothing is more important than getting a customer’s payload safely to its intended destination.
The initial flights of the Falcon 9, currently planned in 2009 and 2010, use the Falcon 9 Block 1.
Beginning in late 2010/early 2011, SpaceX will begin launching the Falcon 9 Block 2. Block 2
features increased engine thrust, decreased launch vehicle dry mass, and increased propellant
load ‐ combined with lessons learned from the flights of the Falcon 9 Block 1. This results in
increased mass‐to‐orbit performance for the Falcon 9 Block 2 when compared with Block 1
performance. This performance is shown in the Falcon 9 performance tables presented later in
this document.
Like Falcon 1, Falcon 9 is a two‐stage, liquid oxygen (LOX) and rocket grade kerosene (RP‐1)
powered launch vehicle. It uses the same Merlin engines, structural architecture (with a wider
diameter), and launch control system.
The Falcon 9 propellant tank walls and domes are made from an aluminum lithium alloy.
SpaceX uses an all friction stir welded tank, the highest strength and most reliable welding
technique available. Like Falcon 1, the Falcon 9 interstage, which connects the upper and lower
stages, is a carbon fiber aluminum core composite structure. The separation system is a larger
version of the pneumatic pushers used on Falcon 1.
Nine SpaceX Merlin engines power the Falcon 9 first stage with 125,000 lbf sea level thrust per
engine, for a total thrust on liftoff of just over 1.1 million lbf. After engine start, Falcon 9 is held
down until all vehicle systems are verified as functioning normally before release for liftoff.
The second stage tank of Falcon 9 is simply a shorter version of the first stage tank and uses
most of the same tooling, material and manufacturing techniques. This results in significant cost
savings in vehicle production.
A single Merlin engine powers the Falcon 9 upper stage with an expansion ratio of 117:1 and a
nominal burn time of 345 seconds. For added reliability of restart, the engine has dual
redundant pyrophoric igniters (TEA‐TEB).
Falcon 9 vehicle avionics features a single‐fault tolerant architecture and has been designed
with a view towards human‐rating requirements in order to allow future qualification for
crewed launch capability. Avionics include rugged flight computers, GPS receivers, inertial
measurement units, SpaceX‐designed and manufactured controllers for vehicle control
(propulsion, valve, pressurization, separation, and payload interfaces), and a C‐Band
transponder for Range Safety tracking. Falcon 9 transmits telemetry from both the first and
second stages, even after separation of the stages. S‐band transmitters are used to transmit
telemetry and video to the ground.
The guidance and navigation algorithms for Falcon 9 launch vehicles have been heavily
influenced by the algorithms used on other launch vehicles, including Falcon 1. The guidance
system takes into account the loss of an engine during first stage burn and adjusts the targeted
trajectory accordingly. This mix of explicit and perturbation guidance schemes was selected in
order to generate a smooth, computationally simple trajectory while maintaining orbital
insertion accuracies.
The Falcon 9 launch vehicle is equipped with a standard flight termination system. This system
includes two redundant strings of command receiver and encoder, batteries, safe and arm
devices, and ordnance in the event of an anomaly in flight.
Positive Clocking
Angle
S ‐Band
60 deg
9 6
Q IV 3 UHF
300 deg
Fairing Split Line
292 .5 deg
C Band
90 deg QI 8 5 Q III 2 +Y
30 . 8°
Q II
UHF
120 deg
7 4 1 S ‐Band 240 deg
3. Facilities Overview
3.1. Headquarters – Hawthorne, CA
SpaceX headquarters are conveniently located in Hawthorne, CA, a few miles inland from Los
Angeles International Airport (LAX). The 550,000+ square foot (5.1 hectares) design and
manufacturing facility ranks among the largest manufacturing facilities in California. Two
complete Falcon 9s will fit end‐to‐end along the short length of the building. For production,
there are three Falcon 1 lines, three parallel Falcon 9 lines, nearly two dozen Merlin engine
assembly stations, and Dragon capsule production areas. Potential customers are encouraged
to arrange a tour when in the Los Angeles area. Map and Directions.
3.2. Space Launch Complex 40, Cape Canaveral Air Force Station, Florida
SpaceX has a Falcon 9 launch site on Cape Canaveral Air Force Station (CCAFS). The launch site
is Space Launch Complex 40 (SLC‐40), former home of the Titan IV heavy lift rockets. SpaceX
facilities at SLC‐40 include a hangar, propellant/pressurant storage and supply areas, launch
pad, and lightning towers. Adjacent to the launch complex is the SpaceX administrative office
facility. SpaceX launch operations are managed from the Launch Control Center, located at the
south entrance to CCAFS. A general layout of the launch facilities is presented in the following
figures.
Figure 3‐2 ‐ Launch Complex 40 at Cape Canaveral Air Force Station (CCAFS), Florida
3.3. Space Launch Complex ‐ 4 East, Vandenberg Air Force Base (VAFB), California
SpaceX plans to establish a launch facility at Vandenberg Air Force Base (VAFB) in central
California to meet customer needs for polar and sun‐synchronous capability. SpaceX’s
headquarters, manufacturing and production facility is located in the Los Angeles area, within
driving distance or a short flight to VAFB. SpaceX has previously worked with the Range at
VAFB on Falcon 1 facilities, including conducting a static fire at SLC‐3 West in 2005. The
candidate launch site, pending discussions with the U.S. Air Force, would be at Space Launch
Complex 4 East (SLC‐4E). The design of the Falcon 9 launch site at VAFB will mirror the facilities
and operations implemented at the Cape Canaveral launch site.
For reference, the following is a list of tables and figures in this section:
10000
8000
Payload Mass (kg)
6000
4000
2000
0
0 500 1000 1500 2000 2500
Figure 4‐1 ‐ Falcon 9 Block 2 Performance to Low Earth Orbit (Cape Canaveral)
Table 4‐1 ‐ Falcon 9 Block 2 Performance to Low Earth Orbit (Cape Canaveral)
4.1.2. Polar
12000
10000
8000
Payload Mass (kg)
6000
4000
2000
0
0 500 1000 1500 2000 2500
9000
8000
7000
6000
Payload Mass (kg)
5000
4000
3000
2000
1000
0
0 500 1000 1500 2000 2500
4000
3500
3000
Payload Mass (kg)
2500
2000
1500
1000
500
0
‐20 ‐10 0 10 20 30 40 50
C3 (km^2/s^2)
7000
6000
5000
Payload Mass (kg)
28.5 Inclination
23 deg inclination
4000
21 deg inclination
19 deg inclination
3000
17 deg inclination
15 deg inclination
2000
1000
0
0 10000 20000 30000 40000 50000 60000 70000 80000 90000 100000
7000
6000
5000
Payload Mass (kg)
2000
1000
0
0 10000 20000 30000 40000 50000 60000 70000 80000 90000 100000
5000
4500
4000
Payload Mass (kg)
3500
3000
2500
2000
1500
1000
1000 1100 1200 1300 1400 1500 1600 1700 1800 1900
F9 without delta‐V mission kit (Cape) F9 with delta‐V mission kit (Cape)
5000
4500
4000
3500
Payload Mass (kg)
3000
2500
2000
1500
1000
500
0
1100 1150 1200 1250 1300 1350 1400 1450 1500 1550
F9 without delta‐V mission kit (Kwaj) F9 with delta‐V mission kit (Kwaj)
Fairing Separation
T+199.2 sec
Payload Sep
2nd Stage Engine Start T+20978.8 sec
Stage Separation Coast T+476-1488sec #2 T+1488.6 sec
T+176.2 sec
2nd Stage Engine
2nd Stage Engine Start 2nd Stage Engine CutOff CutOff #2 RCS Burn
#1 T+179.2 sec #1 T+475.9 sec T+1544.6 sec T+19913.2 –
20968.8 sec
2 engine shutdown
T+155.5 sec
Liftoff (Cape
Canaveral) T=0.0 sec
Figure 4‐9 ‐ Falcon 9 Sample Flight Profile, Geosynchronous Transfer Orbit Mission
Table 4‐9 ‐ Falcon 9 Sample Flight Timeline, Geosynchronous Transfer Orbit Mission
MECHANICAL
MATING PLANE TO
LAUNCH VEHICLE
ADAPTER /
SEPARATION
SYSTEM
Figure 5‐1 ‐ Falcon 9 standard fairing and dynamic envelope*, meters [inches]
*Dynamic envelope (shown as PAYLOAD VOLUME above) indicates the volume that the
spacecraft can move within.
The launch vehicle can provide a signal to the payload at separation to initiate payload power‐
up. Alternate configurations for separation signals (break‐wires, separation switches monitored
directly by the payload or other configurations) can be accommodated as options.
Throughout pre‐flight and flight operations, various environmental contributions may vary in
importance. Certain events, such as pyrotechnic firings and stage burnout, add specific quasi‐
static or dynamic loads for specified durations, which may or may not need to be added to
other environments experienced at the same time.
SpaceX is in the process of quantifying the transportation environments that a spacecraft will
encounter while being transported from the payload processing facility (if processed outside of
the SpaceX Hangar at SLC‐40) to the hangar and from the hangar to vertical on the launch pad.
This transportation segment will be primarily accomplished by wheeled vehicle (payload
transporter from a customer selected payload processing facility and on the transporter erector
to the launch pad) when launching from Cape Canaveral. Future launches from the Kwajalein
Atoll location will also require shipment from the main island of Kwajalein across to the Falcon
9 launch site island via ship.
*Conditioned air will be disconnected for a short duration when the erector arrives at the pad
and the fairing umbilical is switched over to the pad air conditioning supply.
This section provides details on the maximum predicted environments (MPE) the payload will
experience during Falcon 9 launch vehicle ground operations, integration, flight, and initial
orbital operations.
-0.5, 6 0.5, 6
6
-0.5, 4 0.5, 4
4
-2, 3.5 2, 3.5
3
AXIAL (G)
0
-2.5 -2 -1.5 -1 -0.5 0 0.5 1 1.5 2 2.5
-0.5, -1.5 -1
0.5, -1.5
-3
LATERAL (G)
Of the shock events, (1) and (2) are negligible for the payload relative to (3) and (4) due to the
large distance and number of joints over which shocks (1) and (2) will travel and dissipate.
Maximum shock loading (3) and (4) is measured and scaled for various preloads required for
the payload fairing and payload separation systems. The resulting maximum shock
environment predicted at payload interface for payload fairing separation and payload
separation (for a 937‐mm clampband separation system) is shown in Figure 5‐3. Actual shock
from the payload‐specific separation system requires selection of a separation system and the
associated payload mass properties.
F9 Maximum
Predicted Acoustic
Octave Center Environment (OASPL =
Frequency (Hz) 139.6 dB)
31.5 128.0
63 131.0
125 135.2
250 133.6
500 130.3
1000 126.0
2000 120.0
4000 116.0
The SpaceX approach for Falcon 9 is to use results from coupled loads analysis to derive a shock
response spectrum on the vibration levels at the payload interface. For a given modal damping
value, a smoothed envelope of peak responses is created that is used to produce a sine‐
vibration input curve.
SpaceX can convert Craig‐Bampton and Data Recovery Matrices (DRM’s) from Metric to US
Standard Inch‐Pound‐Second (IPS). SpaceX prefers to have the payload math models in IPS
units, but can accept SI units.
Source
1 2 3 4 5
Stg 1 Stg 2
Launch Launch
Command Radar Radar Vehicle Vehicle
Function Destruct Transponder Transponder Telem Telem
Rate Receive Transmit Receive Transmit Transmit
Band UHF C‐Band C‐Band S‐Band S‐Band
Frequency
(MHz) 421 5765 5690 2221.5 2213.5
Power Output N/A 400W peak N/A 10W 20W
Modulation Pulse Pulse PCM/FM PCM/FM
Data Rate 2000 pps 3000 pps 1.8 Mbps 1.8 Mbps
Source
6 7 8 9 10 11
Stage 1
Launch Stage 2
Vehicle Launch Recovery‐ Recovery‐
Function Video Vehicle Video GPS L1 Iridium Iridium Telecommand
Rate Transmit Transmit Receive Receive Transmit Receive
Band S‐Band S‐Band L‐Band L‐Band L‐Band S‐Band
Frequency 1610‐ 1610‐
(MHz) 2273.5 2251.5 1575.42 1625.5 1626.5 2038.265
Power Output 5W 10W N/A ‐ ‐ N/A
Modulation FM/NTSC FM/NTSC BPSK/DSSS QPSK QPSK PM/PSK/PCM
Data Rate NTSC NTSC 10 Mbps 2.4 kbps 2.4 kbps 2 kbps
E Field Limit
Freq (MHz) (dBμV/m)
30.0 90
1609.9 90
1610.0 140
1626.0 140
1626.1 90
2199.5 90
2200.0 150
2300.0 150
2300.5 90
5754.9 90
5755.0 163
5775.0 163
5775.1 90
10000.0 90
18000.0 40
E Field Limit
Freq (MHz) (dBμV/m)
0.0 120.0
409.5 120.0
410.0 20.0
430.0 20.0
430.5 120.0
1564.5 120.0
1565.0 20.0
1585.0 20.0
1585.5 120.0
1609.5 120.0
1610.0 20.0
1630.0 20.0
1630.5 120.0
2024.5 120.0
2025.0 20.0
2110.0 20.0
2110.5 120.0
5679.5 120.0
5680.0 60.0
5700.0 60.0
5700.5 120.0
10000.0 120.0
18000.0 146.0
The standard payload fairing provides up to 3 access doors, 24” (61 cm) in height, for prelaunch
access. These doors are not designed for emergency access into the payload fairing once the
launch vehicle is on the pad. Under nominal operating conditions, all processing that requires
access to the payload must be complete prior to fairing installation. In the event of a spacecraft
propellant system failure that requires contingency propellant offload, the standard concept of
operations for Falcon 9 is to return the launch vehicle to the hangar.
Falcon 9 launch vehicles do not baseline a specific separation system. Customers have the
option to provide the payload adapter and separation system to interface directly with a
payload adapter attachment location provided as a standard service by SpaceX. Alternatively,
SpaceX can supply the payload adapter and separation system as a non‐standard service.
The Falcon 9 Payload Interface Ring is used in the 5.2 m (17 ft) fairing configuration. This simple
interface is provided for customers with medium‐ and intermediate‐class payloads that prefer
to provide their own launch vehicle adapter/separation system. A diagram of the Falcon 9
payload interface, which consists of a 1575 mm diameter bolt pattern, follows in Figure 5‐8.
Figure 5‐8‐ Falcon 9 Payload Interface Ring (Note: units are in inches)
A mechanical fit check (including electrical connector locations) may be conducted with the
spacecraft or a representative spacecraft using a mechanical template. This is typically done
prior to shipment of the spacecraft to the launch site. SpaceX personnel will be available to
conduct this activity at the SpaceX facility. Specific requirements for the fit check will be taken
in to consideration during the integration process with the SpaceX Mission Manager.
Payload electrical ground support equipment (EGSE) is located in Room B‐9 (see Figure 3‐3)
beneath the launch pad deck at SLC‐40. This room is 8x28 feet in size and 8 feet tall. It is
adjacent to Room B‐10. An interface panel would be installed between rooms B‐9 and B‐10 to
provide a minimum of:
• Six unbalanced transistor–transistor logic (TTL) circuits terminated with BNC connectors
• Six balanced RS‐422 circuits terminated with Trompeter RL‐75C connectors
• Six RS‐232 circuits terminated with DB25 Male connectors
• Six Ethernet circuits terminated with RJ‐45 jacks
The customer typically provides a 20‐foot cable to interface between the spacecraft to EGSE
room wiring junction box and the spacecraft EGSE. SpaceX will connect the cable to the
junction box. SpaceX can provide this interface cable as a non‐standard service.
Wiring between the spacecraft umbilical junction box on the erector and the spacecraft
electrical ground support equipment (EGSE) in Room B‐10 consists of:
• 80 conductors of 18 AWG copper wiring
• 24 conductors of 22 AWG copper wiring
• 24 conductors of 12 AWG copper wiring
• 12 RG‐6 Coax cables
• 5 Cat‐6 Ethernet cables
Cable length between the EGSE interface box in room B‐10 and the erector quick disconnect is
175 feet, and from the quick disconnect to the spacecraft is approximately 180 feet. The wiring
given above is the wiring run up to the top of the tower. The maximum amount of conductors
to the spacecraft is limited by the quick disconnect connector at the vehicle skin and using the
ICD worksheet the customer needs to select which of the listed conductors to use.
Spacecraft electrical signals are carried from the erector junction box to the second stage
umbilical plate. At the umbilical plate, the spacecraft umbilical is mated to a dedicated
spacecraft electrical connector. SpaceX has the ability to modify the electrical connector to
provide different combinations of current, total pins, or coax capability. For example, the
spacecraft umbilical could be configured to provide:
• 120 signal contacts ‐‐ wire size 22 AWG, 4 amp current, or
There are no standard provisions for an electrical umbilical through the payload fairing to mate
with the payload.
From the umbilical plate, the payload harness(es) are routed along the exterior of the second
stage propellant tanks. Tunnel covers provide protection during ground operations and flight.
The payload electrical harnesses are then routed back inside the Falcon 9 along the payload
adapter. Electrical harnesses are mated to the spacecraft using SpaceX or customer‐supplied
electrical connectors. The Falcon 9 electrical interface to the spacecraft itself is typically one or
two in‐flight disconnect connectors that include a breakwire ground. SpaceX provides Deutsch
in‐flight disconnect(s) as a standard payload electrical interface. The connector designations for
the 37‐pin in‐flight disconnect are:
• D8174 E37‐0SN‐1A (Payload side)
• D8179 E37‐0PN‐1A (Launch Vehicle side)
Connectivity between the payload EGSE, located in the Instrumentation Bay below the launch
pad, and the payload is provided by an electrical umbilical. This umbilical is routed up the
erector and mates to the payload‐dedicated electrical connector on the second stage umbilical
plate.
The PPF is a designated Clean Area within the hangar. A 33 ft tall clean area curtain provides
separation from the launch vehicle side of the hangar, while allowing the 34 ft bridge cranes
access to the entire hangar. An additional heating, ventilation and air conditioning (HVAC)
system keeps the PPF at Class 100,000 or better. All payload activities including equipment
unload, unpacking/packing, payload checkout and hypergolic fueling may be performed in this
area.
SpaceX will monitor relative humidity, temperature and cleanliness in the payload processing
facility, with the exception of periods when the satellite is mated to the second stage and
during launch vehicle maneuvering on the pad.
As a non‐standard service, SpaceX will help arrange the use of AstroTech facilities near CCAFS
for payload processing.
At approximately launch minus 18 days, the integration process begins (see Figure 5‐14) and
includes the following:
• The payload is vertically integrated onto the payload adapter
• The payload and adapter are then installed on the breakover fixture, rotated
horizontally and encapsulated by the fairing in the PPF (NOTE: SpaceX has the capability
to encapsulate a payload in either a vertical or horizontal position using an
Range
Comm Erect LV LV
Checks Propellant
Stage Stage LV Load
Functionals Mate Simflight
LV
Launch Payload LV to Pad FTS Align
Stages Rollout to Launch
Vehicle Mate to Integrated Checks Vehicle
Arrive LV FTS Pad
Stage Leak Vehicle Checks
Ops Functional Health
checks Post-
Check Check Final launch
TVC
Ordnance Safing
Checkout
Connect
Ground
Ops
Range
Launch Launch
Mission Readiness
Readiness Launch
Rehearsal Review
Review
Payload Payload
Payload Payload
Payload Checkout Payload Transfer to
Mate to Umbilical
Arrival and Encapsulation Integration
Adaptor Connect
Fueling Facility
Payload
Ops
The payload customer is responsible for generating their own range, range safety, and Federal
Aviation Administration (FAA) documentation. However, SpaceX will facilitate the required
discussions and will coordinate submittals with the appropriate organizations. At a minimum,
the following documents must be provided:
In addition to these documents, input is required to support development of the ICD, launch
countdown procedures, and the Launch Readiness Review (LRR) package.
• Process the launch vehicle, integrate and encapsulate the payload, and test electrical
and signal interfaces with the spacecraft at the launch range
• Provide all range and safety interfaces (per AFSPCMAN 91‐710) document templates for
the spacecraft provider
• Facilitate the range and range safety integration process
• Launch the spacecraft into the specified orbit within the specified environmental
constraints
• Perform a Collision Avoidance Maneuver (as required)
• Support post‐flight analysis and generate a report documenting separation from the
launch vehicle, the spacecraft insertion orbit and confirmation that environments met
requirements
• Generate all mission required licensing including FAA and the State Department
6. Launch Operations
Initial launches of the Falcon 9 will occur from SLC‐40 at Cape Canaveral Air Force Station
(CCAFS) in Florida. SLC‐40 was previously used by the US Air Force for Titan III and Titan IV
launches. Launch azimuths from SLC‐40 support mid‐inclination and geosynchronous transfer
orbit missions. In addition, SpaceX has developed operational launch facilities at Omelek Island
on the Reagan Test Site (RTS) for Falcon 1 launches to a wide range of orbital inclinations.
Additional details on the launch sites are provided in Section 3.
Future plans include establishing Falcon 9 launch sites at Vandenberg Air Force Base (VAFB),
California and at the US Army Reagan Test Site on Kwajalein Atoll in the Central Pacific. The
candidate launch site at VAFB, pending discussions with the US Air Force, would be at Space
Launch Complex ‐ 4 East (SLC‐4E). The design of the Falcon 9 launch site at VAFB will mirror the
facilities and operations implemented at the Cape Canaveral launch site.
SpaceX makes pre‐launch operations as simple and streamlined as possible. SpaceX allows the
payload to be brought to the launch site as late as 2 weeks prior to launch. For customer
convenience, SpaceX can provide a clean area (<100k cleanliness) within the hangar at SLC‐40.
This capability provides for non‐hazardous spacecraft processing for up to 4 weeks as a
standard service. Hazardous fueling operations can also be performed in the hangar as a non‐
standard service. Alternatively, SpaceX can facilitate payload processing, including hazardous
operations, at AstroTech's payload processing facility in Florida as a non‐standard service. If a
spacecraft is processed at a facility other than SLC‐40, SpaceX will provide environmentally‐
controlled transportation from that facility to the hangar at the launch complex. Once the
satellite standalone checkouts are completed, and fairing encapsulation, integration to the
launch vehicle can be completed in approximately 24 hours.
SpaceX has the capability to encapsulate a payload in either a vertical or horizontal position
using an encapsulation breakover fixture. However, if encapsulation occurs in the SpaceX
hangar at the launch site, it must be performed horizontally. The payload is mated to the
payload adapter in the vertical configuration and then lifted onto the breakover fixture. Fairing
encapsulation can then occur in this configuration vertically, or the breakover fixture can be
rotated horizontally prior to encapsulation. Once fully encapsulated and horizontal, the
Environmental Control System (ECS) is connected and the encapsulated system is integrated to
the second stage. Post‐mate checkouts are conducted and followed by a Flight Readiness
Review (FRR).
Once the FRR is complete, preparations are made for vehicle roll‐out to the pad. The erector is
brought into the north end of the hangar and the entire launch vehicle is lifted and placed onto
the erector. Environmental control is maintained by connecting to the portable ECS. Then, the
T‐0 umbilical quick disconnects QDs are mated. A weather briefing is held, and after clearance
is received, the vehicle is rolled out to the pad. After rollout is complete, the portable ECS is
replaced with the payload air conditioning system that functions through liftoff, maintaining
environmental control. The vehicle is now ready to go vertical.
Note that the integrated payload and launcher go vertical within 6 days of the lift off, however
the capability exists to easily return to horizontal, if necessary.
Once the vehicle is vertical a series of vehicle and range checks confirm operation of the launch
system. Twenty‐four hours prior to lift off, SpaceX confirms launch readiness with the range at
the Launch Readiness Review (LRR).
SpaceX uses the organizational concepts established and demonstrated on Falcon 1 launches as
the basis for Falcon 9 missions. The main decision‐making components of the launch control
organization are shown in the table below. Note that these are not all the stations participating
in the launch, merely those that have input to the decision‐making process.
The launch control organization and its lines of decision‐making are shown in the figure below.
Please note that this organization is somewhat dependent on the mission and customer. The
payload manager or his/her representative will sit at the Payload Station in the SpaceX Launch
Control Center (LCC).
There are two locations for the customer to bring in the payload and associated equipment at
Cape Canaveral; the Shuttle Landing Facility and the CCAFS Skid Strip. Upon arrival of the
spacecraft at either location, SpaceX will arrange, as a standard service, for the spacecraft
container and all associated test/support equipment to be offloaded from the plane and
transported to the hangar at SpaceX’s SLC‐40. This service can also be provided by AstroTech,
which SpaceX will facilitate as a non‐standard service.
The services and equipment provided for satellite processing in the cleanroom area inside the
SpaceX hangar at SLC‐40 are outlined in Table 6‐2. SpaceX baselines a Class 100,000 clean
room facility for payload processing.
Table 6‐2 ‐ Services and equipment for satellite processing
Security
Locking Facility Yes
Launch Site Badges Yes
Communications
Area Warning System Yes
Paging System Yes
Administrative Phone Yes
6.2.1.1. Fueling
Spacecraft fueling is not provided as a standard service in the SpaceX payload processing area
for the Falcon 9 launch vehicle family. Please contact SpaceX if this non‐standard service is
required.
SpaceX console design is modular, expandable, and completely modern. SpaceX uses standard
computer and display systems with software designed for industrial system control. Consoles
also include fully functional voice communications capabilities, including voice nets, voice‐over
IP integration with remote sites, and IP phones. Video viewing and control is provided using the
video over IP systems. SpaceX launch console systems are currently in use at our Texas Test
Facility and our Kwajalein launch control centers.
6.2.1.5. Administrative
Customer administrative offices are currently under construction will be located within
SpaceX’s Falcon Support Building at SLC‐40.
the launch vehicle production, range and range safety integration, and all mission required
licensing. The Mission Manager facilitates these interfaces for the Payload Provider.
Once the payload arrives at the launch site, the physical accommodation for the spacecraft is
turned over to the Payload Integration Manager—part of the operations crew. The Mission
Manager will continue to manage the customer interface at the launch site.
Falcon 9 missions and associated operations have been designed for minimal complexity and
minimal time at the pad. The payload will be integrated horizontally to the launcher
approximately 7 days prior to launch. Once integrated, the vehicle is moved to the pad and is
erected using the Falcon 9 Launch Vehicle erector. Final system close‐out, fueling and testing is
then completed. Twenty four hours prior to launch, the Launch Readiness Review (LRR) is held.
Once the launch approval is given, the 24‐hour countdown begins.
7. Safety
7.1. Safety Requirements
Falcon 9 customers are required to meet AFSPCMAN 91‐710 Range User's Manual
requirements in the design and operation of their flight and ground systems. These
requirements encompass mechanical design, electrical design, fluid and pressurant systems,
lifting and handling systems, ordnance and RF systems, ground support equipment, and other
design and operational features. SpaceX can assist the customer in determining which
requirements pertain to the customers systems, and can also assist in completing required
documentation.
7.3. Waivers
For systems or operations that do not meet safety requirements but are believed to be
acceptable for ground operations and launch, a waiver is typically produced for approval by the
launch range safety authority. Waivers are a last resort solution and require considerable
coordination. They should not be considered a standard practice. SpaceX will assist the
customer in determining whether an issue should be elevated to require a waiver as the
integration process evolves.
8. Payload Questionnaire
Completion of the following Payload Questionnaire is necessary for use in evaluating the
compatibility of any new payload with Falcon 9 launch vehicles. If you are considering using
Falcon 9 launch vehicles, please complete as much of the questionnaire provided below and
return it to:
SpaceX
ATTN: Lauren Dreyer
1 Rocket Rd.
Hawthorne, CA 90250
lauren.dreyer@spacex.com
Note: SpaceX will treat all customer supplied data as proprietary information and will not
disclose or retransmit any part of the information contained herein to any outside entity
without the expressed written consent of your organization.
Payload Name/Title/Acronym
X ±
Center of Gravity
Y ±
(mm)
Z ±
IXX ±
Moment of Inertia
IYY ±
(kg.mm2)
IZZ ±
IXY ±
Product of Inertia
IYZ ±
(kg.mm2)
IXZ ±
Payload Trajectory Requirements
Accuracy km
Accuracy km
Accuracy deg
Accuracy deg
Accuracy deg
7. Please provide the spacecraft allowable or test acoustic profile, random vibration
spectrum, shock spectrum, and sine vibration curve.
8. Please provide Dimensional Drawings and/or CAD models of the spacecraft if available.
These drawings/models should include the spacecraft separation system. Rather than
attaching to this PDF, if you prefer to send these via email, please submit to
Lauren@spacex.com.
10. Please describe any additional spacecraft requirements that we should be made aware of.
Falcon 9 User’s Guide
9. Quick Reference
9.1. List of Figures
Figure 2‐1 ‐ Falcon 9 launch vehicle layout and coordinate system............................................. 11
Figure 3‐1‐ Hawthorne, California Headquarters ......................................................................... 12
Figure 3‐2 ‐ Launch Complex 40 at Cape Canaveral Air Force Station (CCAFS),
Florida ...................................................................................................................... 12
Figure 3‐3 ‐ Space Launch Complex 40 Instrumentation Bay location ......................................... 13
Figure 3‐4 ‐ Space Launch Complex 40 Hangar layout ................................................................ 14
Figure 3‐5 ‐ SLC‐4 East, VAFB ....................................................................................................... 15
Figure 3‐6 ‐ Falcon 1 launch site, Kwajalein Atoll ......................................................................... 16
Figure 3‐7 ‐ SpaceX’s Texas Test Facility ....................................................................................... 17
Figure 4‐1 ‐ Falcon 9 Block 2 Performance to Low Earth Orbit (Cape Canaveral) ........................ 19
Figure 4‐2 ‐ Falcon 9 Block 2 Performance ‐ Circular Polar Orbit ................................................. 20
Figure 4‐3 ‐ Falcon 9 Block 2 Performance ‐ Sun Synchronous Orbit ........................................... 21
Figure 4‐4 ‐ Falcon 9 Block 2 Performance ‐ Escape Velocity (Cape Canaveral) .......................... 22
Figure 4‐5 ‐ Falcon 9 Block 2 Performance to Geosynchronous Transfer Orbit ........................... 23
Figure 4‐6 ‐ Falcon 9 Block 2 Performance to Geosynchronous Transfer Orbit
(Kwajalein) ............................................................................................................... 24
Figure 4‐7 ‐ Geosynchronous Transfer Orbit (Delta‐Velocity To Go) from Cape.......................... 25
Figure 4‐8 ‐ Geosynchronous Transfer Orbit (Delta‐Velocity To Go) from Kwaj .......................... 26
Figure 4‐9 ‐ Falcon 9 Sample Flight Profile, Geosynchronous Transfer Orbit
Mission .................................................................................................................... 27
Figure 5‐1 ‐ Falcon 9 standard fairing and dynamic envelope*, meters [inches] ........................ 30
Figure 5‐2 ‐ Falcon 9 Design Load Factors .................................................................................... 33
Figure 5‐3 ‐ Falcon 9 shock response at payload interface .......................................................... 34
Figure 5‐4 ‐ Falcon 9 acoustic environment requirement (OASPL=139.6 dB) .............................. 35
Figure 5‐5 – Falcon 9 Worst Case Radiated Environment ............................................................ 38
Figure 5‐6 ‐ Allowable Payload Radiated Emissions for Falcon 9 RF
Susceptibility ........................................................................................................... 39
Figure 5‐7 ‐ Maximum Payload Fairing Temperature Seen By Payload ....................................... 40
Figure 5‐8‐ Falcon 9 Payload Interface Ring (Note: units are in inches)....................................... 42
Figure 5‐9 ‐ Spacecraft to Launch Vehicle/Launch Pad Electrical Architecture ........................... 45
Figure 5‐10 ‐ Spacecraft umbilical to Falcon 9 second stage connection..................................... 45
Figure 5‐11 – SLC‐40 Payload Processing Clean Area in Hangar .................................................. 46
Figure 5‐12 ‐ Falcon 9 Payload Encapsulation .............................................................................. 48
Figure 5‐13 – Encapsulated Payload Mate to Falcon 9 2nd Stage ................................................. 48
Figure 5‐14 ‐ Nominal Launch Operations Flow ........................................................................... 49
Figure 6‐1‐ Falcon 9 on the erector .............................................................................................. 53
Figure 6‐2 ‐ Launch Control Organization ..................................................................................... 54
Figure 6‐3 ‐ SpaceX Launch Control Center (Cape Canaveral) ...................................................... 57