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Motor Protection Format JPL

The Pre Commissioning Test Report details the testing of a motor protection relay for M/s. Jindal Steel Power, including various checks and settings for overcurrent, earth fault, and other protections. The report includes measurements, test results, and remarks on the relay's operational status. It concludes with references to standards used for testing and the relay's fitness for commissioning.

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39 views7 pages

Motor Protection Format JPL

The Pre Commissioning Test Report details the testing of a motor protection relay for M/s. Jindal Steel Power, including various checks and settings for overcurrent, earth fault, and other protections. The report includes measurements, test results, and remarks on the relay's operational status. It concludes with references to standards used for testing and the relay's fitness for commissioning.

Uploaded by

reltecempmails
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Pre Commissioning Test Report

No.254/5, 3rd Main Road, Mahalakshmi Layout, Bangalore -560086, Mob : 9448040046, 9964441111
Certificate No Page No
Test date Next test due date
Client Details M/s.Jindal Steel Power,
Chhendipada Road,Nisha
Sub P.O. Jindal Nagar, Pin Code -759111,
District Angul, (Odisha), India
Project 2X525 MW, ACPP-II,

TEST REPORT FOR MOTOR PROTECTION RELAY ( )

Location
Switchgear
Name
Feeder Name

1.0. Name plate details.:


Make
Type
Model No.
In (CT Ratio)
Vn( PT Ratio)
Vx (Aux Volts)
Sl.No.

2.0. General check :


Item Description Remarks
01 Inspect for physical damage / defects.  Ok  Not Ok Pass/Fail
Installation and Wiring Correct To Relevant
02  Ok  Not Ok Pass/Fail
Drawings
03 Check Tightness of all connections  Ok  Not Ok Pass/Fail
04 Panel Earthling /Case Earthing Check  Ok  Not Ok Pass/Fail
05 AC/DC Voltage Checks  Ok  Not Ok Pass/Fail
06 Indication/Target Checks  Ok  Not Ok Pass/Fail
07 Binary Input Contacts Check  Ok  Not Ok Pass/Fail
08 Relay Output Checked  Ok  Not Ok Pass/Fail
All Protection Setting Verified as per Actual
09  Ok  Not Ok Pass/Fail
Setting
10 Relay Key Pad Function Checked  Ok  Not Ok Pass/Fail
11 Relay Display Found  Ok  Not Ok Pass/Fail
LED Reset Button, Label and Function
12  Ok  Not Ok Pass/Fail
Checked
13 AL CT/PT Connection and Links Checked  Ok  Not Ok Pass/Fail

Test by REPL Witnessed by JPL Engineer Certified by JPL Incharge


Pre Commissioning Test Report
No.254/5, 3rd Main Road, Mahalakshmi Layout, Bangalore -560086, Mob : 9448040046, 9964441111

3.0. Setting :
A) Over Current Protection (51/50) :-
a. Low Stage I> :-
I> Set : IEC Character Set : TMS :
b. High Stage I>> :-
I>> Set : IEC Character Set : Time Set :
B) Earth Fault Protection 51N/50N : -
a) Low Stage Io> :-
Io> Set : IEC Character Set : TMS:
b) High Stage Io>> :-
Io>> Set : IEC Character Set : Time set :
C) Motor Start up Supervision : -
IS2 Set : IEC Character Set : Time set :
D) Negative Phase Sequence NPS (46) : -
a) NPS Low Stage, I2 > : -
I2> Set : IEC Character Set : Time set :
b) NPS High Stage, I2>> : -
I2>> Set : IEC Character Set : Time set :
E) Under Current / Loss of Load Supervision :
3I< Set : IEC Character Set : Time set :
F) Motor (Load Jam/Locked Rotor/Stalling) Protection :-
Ist> Set : IEC Character Set : Time set :
G) Thermal Overload Protection : -
a) Cold Curve P : 50%
Ir Set : Factor K Set : T- Constant : Normal T-Alarm
Start
b) Hot Curve P : 50%
Ir Set : Factor K Set : T- Constant : Normal T-Alarm
Start
H) Under Voltage 27 : -
a) Low Stage, U< :-
U< : IEC Character Set : Definite Time Time set :
b) High Stage, U<< :-
U<< : IEC Character Set : Definite Time Time set :
I) Over Voltage,
a) Low Stage, U> :-
U> : IEC Character Set : Definite Time Time set :
b) High Stage, U>> :-
U>> : IEC Character Set : Definite Time Time set :

Test by REPL Witnessed by JPL Engineer Certified by JPL Incharge


Pre Commissioning Test Report
No.254/5, 3rd Main Road, Mahalakshmi Layout, Bangalore -560086, Mob : 9448040046, 9964441111
4.0.Measurements Check :
a) Current Measurements / CT Ratio :
Phase Injected Current Expected Value Measured Current at Relay In (A.AC)
In (A.AC) In (A.AC) IA IB IC
R-N
Y-N
B-N
Note : Current Tolerance : ± 1.5 %,
b) Voltage Measurements : PT Ratio :
Phase Injected Voltage Expected Value Measured Voltage In Relay (Kv.AC)
In (V.AC) In (Kv.AC) RY YB BR RYB-N
R-Y
Y-B
B-R
R-N
Y-N
B-N
Voltage Tolerance : ± 1.5 %
5.0. Test Results :
A) Over Current Protection (51/50),
a. Low Stage I> :-
I> Set : IEC Character Set : TMS :

Phase Pickup Operating Time In (Secs) at Multiplies of Set current


In (A.AC) 2Times 5Times 10Times
Expected Actual Expected Actual Expected Actual Expected Actual
R
Y
B
RYB
Pass Criteria- ±1.% of the set value or ± 20ms
b) High Stage I>> :-
Setting :
I>> Set : IEC Character Set : Time Set :
Phase Injected Current Expected trip time Actual trip time
In (A.AC) In (Secs) In (Secs)
R
Y
B
RYB
Pass Criteria- ±1.% of the set value or ± 20ms

Test by REPL Witnessed by JPL Engineer Certified by JPL Incharge


Pre Commissioning Test Report
No.254/5, 3rd Main Road, Mahalakshmi Layout, Bangalore -560086, Mob : 9448040046, 9964441111

B) Earth-Fault Protection : -

a) Low Stage Io> :-


Setting :
Io> Set : IEC Character Set : TMS Set :

Phase Pickup Operating Time In (Secs) at Multiplies of Set current


In (A.AC) 2Times 5Times 10Times
Expected Actual Expected Actual Expected Actual Expected Actual
N
Pass Criteria- ±1.% of the set value or ± 20ms

b) High Stage Io>> :-


Setting :
Io>> Set : IEC Character Set : Time set :
Test Results :
Phase Injected Current Expected trip time Actual trip time
In (A.AC) In (Secs) In (Secs)
N
Pass Criteria- ±1.% of the set value or ± 20ms

C) Motor Start up Supervision :-


Setting :
IS2 Set : IEC Character Set : Time set :

Phase Injected Current Expected trip time Actual trip time


In (A.AC) In (Secs) In (Secs)
RYB

D) Negative-Sequence Current Protection :-

a) NPS Low Stage, I2 > : -


Setting :
I2> Set : IEC Character Set : Time set :

Phase Injected Current Expected trip time Actual trip time


In (A.AC) In (Secs) In (Secs)
RY
YB
BR
Pass Criteria- ±1.% of the secs

Test by REPL Witnessed by JPL Engineer Certified by JPL Incharge


Pre Commissioning Test Report
No.254/5, 3rd Main Road, Mahalakshmi Layout, Bangalore -560086, Mob : 9448040046, 9964441111

b) NPS High Stage, I2>> : -


Setting :
I2>> Set : IEC Character Set : Time set :
Phase Injected Current Expected trip time Actual trip time
In (A.AC) In (Secs) In (Secs)
RY
YB
BR
Pass Criteria- ±1.% of the secs

E) Under Current / Loss of Load Supervision :


3I< Set : IEC Character Set : Time set :

Phase Pick up Expected trip time Actual trip time


In (A.AC) In (Secs) In (Secs)
RYB

F) Motor (Load Jam/Locked Rotor/Stalling) Protection :-


Ist> Set : IEC Character Set : Time set :

Phase Pick up Expected trip time Actual trip time


In (A.AC) In (Secs) In (Secs)
RYB

G) Thermal Overload Protection : -


a) Cold Curve P :
Ir Set : Factor K Set : T- Constant : Normal T-Alarm
Start
Phase Operating Time In (Secs) at Multiplies of Set current
2Times 5Times 10Times
Expected Actual Expected Actual Expected Actual
R-N
Y-N
B-N
Pass Criteria- ±1.% of the set value or ± 20ms

Test by REPL Witnessed by JPL Engineer Certified by JPL Incharge


Pre Commissioning Test Report
No.254/5, 3rd Main Road, Mahalakshmi Layout, Bangalore -560086, Mob : 9448040046, 9964441111

b) Hot Curve P : 50%


Ir Set : Factor K Set : T- Constant : Normal T-Alarm
Start
Phase Operating Time In (Secs) at Multiplies of Set current
2Times 5Times 10Times
Expected Actual Expected Actual Expected Actual
R-N
Y-N
B-N
Pass Criteria- ±1.% of the set value or ± 20ms

H) Under Voltage : -
a) Low Stage, U< :-
U< : IEC Character Set : Time set :
Phase Pick up Expected trip time Actual trip time
In (V.AC) In (Secs) In (Secs)
RY
YB
BR
RYB
b) High Stage, U<< :-
U<< : IEC Character Set : Time set :
Phase Pick up Expected trip time Actual trip time
In (V.AC) In (Secs) In (Secs)
RY
YB
BR
RYB

I) Over Voltage,
a) Low Stage, U> :-
U> : IEC Character Set : Time set :

Phase Pick up Expected trip time Actual trip time


In (V.AC) In (Secs) In (Secs)
RY
YB
BR
RYB

Test by REPL Witnessed by JPL Engineer Certified by JPL Incharge


Pre Commissioning Test Report
No.254/5, 3rd Main Road, Mahalakshmi Layout, Bangalore -560086, Mob : 9448040046, 9964441111
b) High Stage, U>> :-
U>> : IEC Character Set : Time set :

Phase Pick up Expected trip time Actual trip time


In (V.AC) In (Secs) In (Secs)
RY
YB
BR
RYB

6.0. Remarks :
Status Remarks
Above Test Results Found OK/Not OK
Programmable LED's Functions Checked OK/Not OK
Binary Inputs Checked OK/Not OK
Binary Outputs Checked OK/Not OK
Rely Tested Good OK/Not OK
Relay Fit for Commissioning/Operational OK/Not OK

7.0. Reference Standard :


Field Testing of Electrical Relays and Instrument Transformers : IS9124-1979

8.0. Standards Used for Testing :


Standards Details Make/Model No/SL.No Calibration Validity
Three Phase Relay Test Kit
Digital Multi Meter
Leakage Tester

Test by REPL Witnessed by JPL Engineer Certified by JPL Incharge

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