HSS Tool PUNCHES
HSS Tool PUNCHES
ROHIT SQUARE TOOL BITS are available in ROHIT SQUARE TOOL BITS are available in
ROHIT - 1X, 2X, SPECIAL, 3X, EC-500 & 4X ROHIT - 1X, 2X, SPECIAL, 3X, EC-500 & 4X
GRADES GRADES
NOTE: Intermediate Sizes are available on NOTE: Intermediate Sizes are available on
request. request.
PACKING: Plastic or Cardboard Boxes PACKING: Plastic or Cardboard Boxes
Width (W) Width (W) Length (L) Width (W) Width (W) Length (L) Width (W) Width (W) Length (L) Width (W) Width (W) Length (L)
( Inches ) ( Inches ) ( Inches ) ( Inches ) ( Inches ) ( Inches ) ( mm ) ( mm ) ( mm ) ( mm ) ( mm ) ( mm )
ROHIT FLAT TOOL BITS are available in ROHIT - ROHIT FLAT TOOL BITS are available in ROHIT
1X, 2X, 3X & EC-500 GRADES - 1X, 2X, 3X & EC-500 GRADES
NOTE: Intermediate Sizes are available on NOTE: Intermediate Sizes are available on
request. request.
PACKING: Plastic or Cardboard Boxes PACKING: Plastic or Cardboard Boxes
Thickness (T) Width (W) Length (L) Thickness (T) Width (W) Length (L) Thickness (T) Width (W) Length (L)
( inches ) ( inches ) ( inches ) ( inches ) ( inches ) ( inches ) ( mm ) ( mm ) ( mm )
ROHIT ROUND TOOL BITS are available in ROHIT ROUND TOOL BITS are available in
ROHIT - 1X, 2X, SPECIAL & 3X ROHIT - 1X, 2X, SPECIAL & 3X
NOTE: Intermediate Sizes & ASP grade rounds NOTE: Intermediate Sizes & ASP grade rounds
are available on request. are available on request.
PACKING: Plastic or Cardboard Boxes PACKING: Plastic or Cardboard Boxes
TOOL CLAMPING Side Relief End Relief Back Rake Side Rake
• Tool bits should be fitted in the tool post or tool holder with a minimum of overhang as in figure (in Material angle degrees angle degrees angle degrees angle degrees
the ratio of 1:1 of the tool size or less).
• The base of the tool bit should be flush with the tool post. High Speed, Alloy & High Carbon Tool Steels & Stainless Steel 7 to 9 6 to 8 5 to 7 8 to 10
• When shims are used they should cover the entire length of the tool bit that rests on the tool post. SAE Steels:
• It is not advisable to use a bent shim.
1020, 1035, 1040 8 to 10 8 to 10 10 to 12 10 to 12
1045, 1095 7 to 9 8 to 10 10 to 12 10 to 12
HOW TO CLAMP THE TOOL 11,121,120 7 to 9 7 to 9 12 to 14 12 to 14
1314, 1315 7 to 9 7 to 9 12 to 14 14 to 16
1335 7 to 9 7 to 9 12 to 14 14 to 16
23,152,320 7 to 9 7 to 9 8 to 10 10 to 12
233,023,352,340 7 to 9 7 to 9 8 to 10 10 to 12
23,452,350 7 to 9 7 to 9 6 to 8 8 to 10
311,531,203,130 7 to 9 7 to 9 8 to 10 10 to 12
31,353,140 7 to 9 7 to 9 8 to 10 8 to 10
325,041,404,340 7 to 9 7 to 9 6 to 8 8 to 10
61,406,145 7 to 9 7 to 9 6 to 8 8 to 10
Aluminium 12 to 14 8 to 10 30 to 35 14 to 16
Bakelite 10 to 12 8 to 10 0 0
Brass, Free Cutting 10 to 12 8 to 10 0 1 to 3
Red, Yellow, Bronze Cast & Bronze Commercial 8 to 10 8 to 10 0 -2 to -4
Bronze Free Cutting 8 to 10 8 to 10 0 2 to 4
Hard Phosphor Bronze 8 to 10 6 to 8 0 0
Cast Iron, Grey 8 to 10 6 to 8 3 to 5 10 to 12
Copper 12 to 14 12 to 14 14 to 16 18 to 20
Copper Alloys :
Hard 8 to 10 6 to 8 0 0
Soft 10 to 12 8 to 10 0 to 2 0
Fibre 14 to 16 12 to 14 0 to 2 0
Fernico 14 to 16 10 to 12 14 to 16 10 to 12
Nickel Iron 14 to 16 10 to 12 6 to 8 12 to 14
Micarta 14 to 16 10 to 12 14 to 16 10 to 12
Monel & Nickel 14 to 16 12 to 14 8 to 10 12 to 14
Nickel, Silver 10 to 12 10 to 12 8 to 10 0 to -2
Rubber, Hard 18 to 20 14 to l6 0 to -2 0 to -2
CUTTING TOOLS
Common Tool problems, Causes and Remedies CUTTING TOOLS
ROHIT PARALLEL SHANK ENDMILLS are ROHIT PARALLEL SHANK ENDMILLS are
available in ROHIT - 1X & 2X GRADES, AISI available in ROHIT - 1X & 2X GRADES, AISI
M42 (8% Cobalt) or ROHIT Special Grade also M42 (8% Cobalt) or ROHIT Special Grade also
manufactured on order basis. manufactured on order basis.
NOTE: Intermediate sizes available only on O.A.L
NOTE: Intermediate sizes available only on O.A.L
request as per company MOQ, Specifications F.L. request as per company MOQ, Specifications F.L.
Conform to BS122: Part1: 1953, All dimensions Conform to IS6353:1991.
are in inches. S.D. F.D S.D. F.D
PACKING: Single piece plastic boxes.
PACKING: Single piece plastic boxes
TOLERANCE TOLERANCE
F.D. Flute Diameter F.D. < 3/4" (+ 0.005"/ - 0.000) F.D. Flute Diameter F.D. j.s.14
S.D. Shank Diameter F.D. > 3/4" (+ 0.010"/ - 0.000) S.D. Shank Diameter S.D. h8
C.E.L Cutting Edge Length / Flute Length C.E.L Cutting Edge Length / Flute Length
O.A.L Overall Length O.A.L Overall Length
F.D. C.E.L S.D. O.A.L No. of Flute F.D. C.E.L S.D. O.A.L No. of F.D. C.E.L S.D. O.A.L No. of
( inches ) ( inches ) ( inches ) ( inches )
(mm) (mm) (mm) (mm) Flute (mm) (mm) (mm) (mm) Flute
1/8 3/8 1/4 1-7/8 4 2 8 4 42 4 20 38 20 101 6
5/32 3/8 1/4 1-7/8 4 3 10 4 42 4 21 38 20 101 6
3/16 1/2 1/4 2 4 4 11 4 43 4 22 38 20 101 6
7/32 1/2 1/4 2 4 4 16 6 52 4 23 45 25 116 6
1/4 5/8 1/4 2-1/8 4 5 13 5 47 4 24 45 25 116 6
5/16 3/4 3/8 2-1/2 4 5 16 6 52 4 25 45 25 116 6
3/8 7/8 3/8 2-5/8 4 6 16 6 52 4 26 45 25 116 6
7/16 7/8 1/2 2-5/8 4 7 16 8 52 4 27 45 25 116 6
1/2 1 1/2 2-3/4 4 8 19 8 59 4 28 45 25 116 6
9/16 1-1/8 1/2 2-7/8 4 9 19 10 59 4 29 53 25 140 6
5/8 1-1/4 5/8 3-1/4 4 10 22 10 67 4 30 53 25 140 6
11/16 1-3/8 5/8 3-3/8 4 11 22 12 67 4
3/4 1-1/2 5/8 3-1/2 4 12 26 12 76 4
13/16 1-5/8 3/4 3-5/8 4 13 26 12 76 4
7/8 1-5/8 3/4 3-5/8 6 14 26 12 76 4
1 1-3/4 3/4 3-3/4 6 14 32 16 88 4
1-1/8 1-7/8 1 4-1/8 6 15 32 12 88 4
1-1/4 2 1 4-1/4 6 15 32 16 88 4
16 32 16 88 4
17 32 16 88 4
18 32 16 88 4
19 38 16 101 6
HSS CENTRE DRILLS | Type ‘A’ & Type ‘B’ INDEX-HSS PUNCHES
CUTTING TOOLS CUTTING TOOLS
ROHIT PARALLEL SHANK ENDMILLS are Specifications conform to Series Description Page No
available in ROHIT - 1X & 2X GRADES, AISI IS 6708: 1977
M42 (8% Cobalt) or ROHIT Special Grade also P101 HSS Straight Punches 136
ISO 866: 1975
manufactured on order basis. P102 HSS Tapered Head Punches 138
DIN 333: 1986
NOTE: Type “A” Centre Drill for centre holes Dimensions in mm P103 HSS Straight Punches For Medium Load 139
without protecting chamfer.
P104 HSS Straight Punches For Heavy Load 140
PACKING: Single piece plastic boxes.
P105 HSS Mini Straight Punches 141
P106 HSS Shoulder Punches 142
HSS CENTRE DRILLS | Type ‘A’ P107 HSS Shoulder Punches For Heavy Load 143
P108 HSS Shoulder Punches Short Type 144
Pilot Dia Body Dia Pilot Length
OAL (L)
(D1) (D) (L1) P109 HSS Tapped Punches 145
1.25 3.15 1.8 31.5 P110 HSS Block Punches 146
1.6 4 2.4 35.5 øD P111 HSS Block Punches Tapped 148
øD1
2 5 2.9 40
P112 HSS Straight Button Dies 150
2.5 6.3 3.6 45
60°
20°
3.15 8 4.4 50 L1
P113 HSS Headed Button Dies 151
4 10 5.6 56 L
Variations available in punches 152
5 12.5 6.9 63
TOLERANCE Code GRADE Description HRC
6.3 16 8.6 71
Pilot Dia (D1) K12 1X ROHIT-1X AISI M2; HS 6 - 5 - 2 60-63
8 20 10.8 80
Body Dia (D) h9 AS ROHIT-ASP ASP-2030; HS 6 - 5 -3 -8 64-66
10 25 13.5 100
NOTE: Type “A” Centre Drill for centre holes
without protecting chamfer.
4 14 5.6 67 L1
5 18 6.9 75
6.3 20 8.6 80
8 25 10.8 100
S.No. For Series P101-P105 Types / Size Example S.No. For Series P111 Types / Size Example
1 Select Series P101 - P105 P103 1 Select Series P111 P111
2 Select HSS Grade 1X / AS 1X 2 Select HSS Grade 1X 1X
3 Select Head Diameter ("H") 9mm 09 3 Select Head Width ("H") 20 20
4 Select Body Diameter ("P") 5.5mm 0550 4 Select Head Height ("V") 8 08
5 Select OAL (Overall Length - "L") 80mm 080 5 Select TIP Width ("W") 6 0600
Ordering Code P103-1X-09-0550-080 6 Select TIP Height ("P") 4 0400
7 Select TIP Length ("B") 19 19
8 Select OAL (Overall Length - "L") 80mm 080
S.No. For Series P106-P108 Types / Size Example 9 Tap Size ("M") M6 M6
1 Select Series P106 - P109 P106 P111-1X-20-08-0600-0400-19-
Ordering Code
080-M6
2 Select HSS Grade 1X / AS 1X
3 Select Head Diameter ("H") 15mm 15
4 Select TIP Diameter ("P") 10.9mm 1090
5 Select OAL (Overall Length - "L") 100mm 100 S.No. For Series P112 Types / Size Example
6 Select TIP Length ("B") 13mm 13 1 Select Series P112 P112
Ordering Code P106-1X-15-1090-100-13 2 Select HSS Grade 1X 1X
3 Select Body Diameter ("D") 10mm 10
4 Select TIP Diameter ("P") 5.5 0550
5 Select OAL (Overall Length - "L") 30mm 030
S.No. For Series P109 Types / Size Example
Ordering Code P112-1X-10-0550-030
1 Select Series P109 P109
2 Select HSS Grade 1X / AS AS
3 Select Body Diameter ("D") 10mm 10
4 Select TIP Diameter ("P") 5.5mm 0550 S.No. For Series P113 Types / Size Example
5 Select OAL (Overall Length - "L") 100mm 100 1 Select Series P113 P113
6 Select TIP Length ("B") 13mm 13 2 Select HSS Grade 1X 1X
7 Tap Size ("M") M5 M5 3 Select Head Diameter ("H") 13mm 13
Ordering Code P109-AS-10-0550-100-13-M5 4 Select TIP Diameter ("P") 5.5 0550
5 Select OAL (Overall Length - "L") 40mm 040
Ordering Code P113-1X-13-0550-040
T
P
L
P102 series | HSS Tapered Head Punches P103 series | HSS Straight Punches For Medium Load
CUTTING TOOLS CUTTING TOOLS
Tolerance Tolerance
H 0, -0.2 H 0, -0.2
L +/-0.5 L +/-0.5
P 0, -0.02 P 0, -0.02
60° T +/-0.3
H
P
R
H
T
T
L P
L
HEAD DIA “H” BODY DIA “P” HEAD LENGTH “T” HEAD DIA “H” BODY DIA “P”
(0.1 mm increments) OVERALL LENGTH “L” (mm) (0.1 mm increments) OVERALL LENGTH “L” (mm)
(mm) min. “P” max. (mm) (mm) min. “P” max.
P104 series | HSS Straight Punches For Heavy Load CUTTING TOOLS
P105 series | HSS Mini Straight Punches CUTTING TOOLS
Tolerance Tolerance
H 0, -0.2 H +/-0.2
L +/-0.5 L +/-0.5
P 0, -0.02 P 0, -0.02
P
R 60° H
H
T
T
P
L
L
HEAD DIA “H” BODY DIA “P” HEAD DIA“H” BODY DIA “P”
(0.1 mm increments) OVERALL LENGTH “L” (mm) OVERALL LENGTH “L” (mm)
(mm) (mm) (mm)
min. “P” max.
1.8 1
6 2.1~3.0 50 70 80
2 1.1
7 3.1~4.0 50 70 80
2.1 1.2
8 4.1~5.0 50 70 80
2.3 1.3
9 5.1~6.0 50 70 80
2.6 1.4
10 6.1~7.0 50 70 80 100
2.8 1.5
11 7.1~8.0 50 70 80 100
2.9 1.6
12 8.1~9.0 50 70 80 100
13 9.1~10.0 50 70 80 100 120
3.1 1.7 25mm
3.3 1.8
14 10.1~11.0 50 70 80 100 120
3.4 1.9 35mm
15 11.1~12.0 50 70 80 100 120
16 12.1~13.0 50 70 80 100 120
3.6 2 40mm
3.8 2.1
17 13.1~14.0 70 80 100 120
3.9 2.2 50mm
18 14.1~15.0 70 80 100 120
4.1 2.3
19 15.1~16.0 70 80 100 120
4.4 2.4
20 16.1~17.0 70 80 100 120
4.5 2.5
21 17.1~18.0 70 80 100 120
4.7 2.6
22 18.1~19.0 70 80 100 120
4.9 2.7
23 19.1~20.0 70 80 100 120
5.1 2.8
24 20.1~21.0 70 80 100 120
5.2 2.9
25 21.1~22.0 70 80 100 120
5.4 3
26 22.1~23.0 70 80 100 120
27 23.1~24.0 70 80 100 120
28 24.1~25.0 70 80 100 120
P106 Series | HSS Shoulder Punches P107 Series | HSS Shoulder Punches For Heavy Load
CUTTING TOOLS CUTTING TOOLS
Tolerance Tolerance
H 0, -0.2 H 0, -0.2
L +/-0.5 L +/-0.5
P 0, -0.02 P 0, -0.02
D D 0, -0.05 D 0, -0.05
10°
R R10 B 0, +0.5 R R10 B 0, +0.5
H H
P
5 B 8 B
D
D
L
HEAD DIA “H” BODY DIA “D” BODY LENGTH “B” TIP DIA “P” HEAD DIA “H” BODY DIA “D” BODY LENGTH “B” TIP DIA “P”
OVERALL LENGTH “L” (mm) (0.1 mm increments) OVERALL LENGTH “L” (mm) (0.1 mm increments)
(mm) (mm) (mm) min. “P” max. (mm) (mm) (mm) min. “P” max.
Tolerance Tolerance
H 0, -0.2 D 0, -0.02
L +/-0.5 L +/-0.5
P 0, -0.02 P 0, -0.02
D 0, -0.05 2M D
B 0, +0.5
A
D B 0, +0.5 R10
D
M
H
P
D
B
3 R B
L
L φ 0.01 A
HEAD DIA “H” BODY DIA “D” TIP LENGTH “B” TIP DIA “P” BODY DIA “D” TIP LENGTH “B” TAP SIZE "M" TIP DIA “P”
OVERALL LENGTH “L” (mm) (0.1 mm increments) (mm) (mm) OVERALL LENGTH “L” (mm) (0.1 mm increments)
(mm) (mm) (mm) min. “P” max. (mm) min. “P” max.
Tolerance
B 0, +0.5
P, H, V, W +/-0.02
L +/-0.5
R10 H
V P
B W
L
Tolerance
B 0, +0.5
P, H, V, W +/-0.02
L +/-0.5
(2× M)
M R10 H
V P
B W
L
Tolerance Tolerance
P b 0, +0.5 b, T 0, +0.5
T b D
D D, P, d +/-0.02 D, P, d +/-0.02
L +/-0.5 L +/-0.5
b
H 0, -0.2
H d P P
P
D
D
L
3
d
TIP DIA “P” (0.1 HEAD DIA BODY DIA TIP DIA “P” “b” “d”
BODY DIA “D” “b” “d” OVERALL LENGTH “L” (mm) (0.1 mm increments)
OVERALL LENGTH “L” (mm) mm increments) min. “H” (mm) “D” (mm) (mm) (mm)
(mm) “P” max. (mm) (mm) min. “P” max.
9 6 20 25 30 35 2.0~3.0 3 3.4
6 20 25 30 35 2.0~3.0 3 3.4
11 8 20 25 30 35 40 2.0~4.0 4 4.4
8 20 25 30 35 40 2.0~4.0 4 4.4
13 10 20 25 30 35 40 2.0~6.0 6 6.4
10 20 25 30 35 40 2.0~6.0 6 6.4
16 13 20 25 30 35 40 3.0~8.0 8.4
13 20 25 30 35 40 3.0~8.0 8.4 5
19 16 20 25 30 35 40 5.0~10.0 10.6
16 20 25 30 35 40 5.0~10.0 10.6
23 20 20 25 30 35 40 7.0~12.0 8 12.6
20 20 25 30 35 40 7.0~12.0 8 12.6
25 22 20 25 30 35 40 8.0~14.0 14.6
22 20 25 30 35 40 8.0~14.0 14.6
28 25 20 25 30 35 40 10.0~16.0 16.6
25 20 25 30 35 40 10.0~16.0 16.6
L3 D2=
SINGLE FLANGE BLOCK PUNCHES L2 L1=
• The below variation is available for punches
P110 & P111 series L2=
L1
L3=
Note: Other
This information enables us to engineer
and manufacture a tool for your specific
requirements.
Customer Name:
Phone:
Hardness:
Dealer:
ROHIT INDUSTRIES GROUP PVT. LTD. Reg. Off.: UG-10, Shivlok House No. 2, Karampura Commerical Complex , N. Delhi 15,
Ph.: 91-11-41427321, 25920492, 41021800, 25429804 • Fax : 91-11-25920493, 25431800
Email: sales@rigpl.com • Visit us at: www.rigpl.com Plant: Plot No. 655-656, M.I.E, Part-A, Bahadurgarh, Haryana - 124507, Ph.: 91-85869-23422/23