PM Job Schedule for the month of January-2025
Mechanical
Sl, Category Area Problems
No.
Log Stogare table Rip Grinding & align bolt
1 All Roller cleaning and Lubrication Work
2 Log pusher Unit All Bearing Lubrication work
3 All Roller Pillow block bearing cleaning and lubrication work
All Thermocouple carriage linear bearing alowith guide rail cleaning and lubrication
4 work.
5 Tapper zone thermocouple carrage pneumatic cyls. Seal replacement
6 Log Heating Furnace Combussion area cleaning and all bearing lubrication
7 Parking cradle roller table cleaing and lubrication job
Hot Shear
8 Area Cleaning and Oil cleaning job
9 Aluject back face Lubricator Nozzle cleaning and tank cleaning work
10 Table roller cleaning work
11 Horizontal shutler Linear Bearing and Guide Rail cleaning and Lubrication work
12 Billet Pusher Linear Bearing and Guide Rail cleaning and Lubrication work
13 Linear Bearing and Guide Rail cleaning and Lubrication work
14 Billet Loader Rack and pinion cleaning and lubrication work
15 Routine PM Tasks Alignment checking job of Container , Stem, billet loader and Die w.r.t. hollow shaft
16 Discard Conveyor link plate repairing job and chain tightness check
17 Main Press Cassette sliding guide rail cleaning and Lubrication work
18 Cassette changer Linear Bearing and Guide Rail cleaning and Lubrication work
19 Lead Out Roller Conveyor All Pillow block bearing cleaning and lubrication work
20 All pop up roller pillow block bearing cleaning and lubrication and tightness work
All POP up roller involving pneumatic cylinder mounting bolt tigntness and proper
21 Run out roller conveyor actuation checking work
22 Cleaning and lubrication all the part
23 Wheel adjustment checking job
24 Puller-1 and Puller-2 Rack and pinion maintenance and cleaning and lubrication work
25 Cold Saw roller table & Sas All Roller chain and sprocket tightness check and lubrication work
26 Feed Roller Conveyor Table Alignment with turnbuckle tightness check
27 Die Oven
Rough saw Gauge & Finish Cut Door open/close wheel and track maintenance job
28 Saw All parts cleaning and lubrication including linear bearing and Guide rail
29 CBM Tasks Adv./ Pull Back cylinder Seal replacement
Cross head moving car fixing broken bolt removal & fixing job
RCA Based/
Breakdown Related
Actions
30
31 Die Nose cutting Jobs.
Functional Request
(Operation/ Quality/
Safety etc.)
32 Container face cleaning
Log pusher Unit Motor gear box oil seal replacement.
Hot Shear Parking cradle linear bearing bearing Replacement job
33
34 Lubrication unit maintenace job & Nozzle fitting
35 Billet Loader Billet Loader Drag chain maintenace Job
36 Shear Blade Replacement Job
37 Dummy Ring Replacement Job.
38 Die Locking cylinder Non Operator side Top leakage arresting job.
Main press Main Press Heat Exchanger Place cleaning
39
40 Dummy Lubrication unit maint. Job.
41 Cassette sliding Cylinder Maint.. Job
42 Lead Out Roller Conveyor Lead out spring replacement
43 Cold saw roller chain Tinghtness check and Side cover maintenance job.
44 Chip Collector Aspiritor unit bag cleaning job
Rough saw Gauge & Finish Cut Table Up/down Arrangement tightness Job
45 Saw
PM Job Plan(JAN 2025) for E&I
E&I
UNIT Catagories Area/ Planned Job
Furnace Area All Zone Thermocouple Cleaning work and adjustment
work with air flow
Furnace area Furnace all pilot burners & gas line SOV connector general check
QE1 Panel Cleaning and Tightness checking work
Stock area all sensor cleaning work
Main Press All Control Panel Cleaning And Tightness Checking
(E0100, E0400, L0100,L0200,L0300,L0500)
Main Press Main Press All Safety gate Limit Switch Tightness Checking
Main press all sensor, SOV and encoder cleaning and tightness check
work
Quench area motors cleaning and megger value check
A Routine tasks Quenching area Sensor & SOV of all Quech motors cleaning &
tightness check work
Downline blower motors cleaning work and megger value check
Downline area QE2A,& QE2A1 panel clening & All Sensor tightness
checking cleaning work
Downline area Downline blower motors VFD maintenance work
Stretcher Headstock & Tailstock motors megger value check
All Panel AC and AC Filter Cleaning Work.
Finish cut saw area QE2B panel cleaning & tightness work
Die Oven Die oven all sensor mounting bolt tightness check
Downline area Motors for overhauling for Chips Aspirator Motor(11kw)
Motors for overhauling for
CBM based jobs Main Press
Main Press COOLING-/FILTER PUMP(15kw)
B Main Press Motors for overhauling forDriving Dog( Billet Pusher Motor(1.5kw)
Downline area Puller HMI fixing work
RCA Based/ Furnace area Control desk AP0 panel HMI temporary files deleting work
C Breakdown Main Press Discard conveyor motor flap gate sensor alignment and adjustment
Related Actions Downline T3 belts Baluff I/O interface link cable tray covering work
Downline area
& trail taking work
Functional
1. Log storage unit limit switch fixing and connection work
Request
2. Puller 2 New Isolator fixing work
D (Operation/ E&I
3. Safety gate SEL 2001 for log pusher maintenance work
Quality/ Safety
etc.)
Log length measuring sensor and reflector replacement work
Furnace area Taper zone T/C proper adjustment work on log
Hot Shear fiber optic cable power supply issue
PTE(by-pass sensor) on log pusher bed adjustment work
Container Terminal plate Condition Checking and mounting bolt
change
Dummy lubrication tempasonics unit changing work
& pneumatic cylinder stroke length adjustment work
Main Press
Abnormalities Telescopic arm drag chain modification work
identified Knocker sensor base plate welding work
E. Main press Casette shifting on tool slide cable changing work
through. Daily
Inspection & sensor adjustment work
Profile evacuation sensor base plate adjustment work
Rough saw power tripping & all T3 belt open
Puller 2 Ethernet communication unit adjustment
& track alignment check
Downline area Puller Bus bar cleaning work
Stretcher headstock and tailstock new light barrier sensor fitting &
adjustment work
Auxilliaries ALU-JECT lube tank float switch replacement work
Require Item with Qty
K02V-63-40 -5 Nos.
Seal kit set = 2 nos.
1..M48x 380 mm long.- 2 Nos.
2. Hydraulic Torque wrenches with socket
36 mm.
1.OILSEAL 115X140X12 DL FPM = 1
Nos.
2. OILSEAL CLA 85X120X12 L FPM = 1
No.
Linear Bearing :MSR 35S SS F OH( S3-
19000452-50-108)= 4 Nos. ( 2 no.
avaiable).
1/4" Sprying nozzle = 2 Nos.
New Dummy Ring 160.8 mm
Sharf -5 kgs, Brush -3 nos. Markin cloth
=20 Nos.
Seal kit set
E1750-177-7000-M =5 nos.
Required E&I .Spare
Flat file, Emrey paper
Rustoline
1. Limit Switch
2. Isolator
Laser sensor - VL18L-4P324
Reflector - PL80A
Sick Fiber optic light guide
LISAT 32900
Hex bolts 12mm
1. Tempasonics R series
ERC
C4C-SA06030A10000
&
C4C-EA06030A10000
RCS03-51
