SAP SCM Quick Guide: Key Features & Components
SAP SCM Quick Guide: Key Features & Components
SCM products from SAP allows an organization to integrate their processes and
enforce contract compliance for supply-side and supplier-side requirements
throughout using supply chain processes in distributed environment.
SAP SCM is a complete software to cover the key processes- Supply Chain
networking, supply chain planning and coordination, and supply chain execution.
The primary applications are SAP General Areas, SAP Supply Network
Collaboration SNC, SAP Extended Warehouse Management EWM, Advanced
Planning and Optimization (APO), Forecasting and Replenishment FRE and SAP
Transportation Management TM.
In the image shown below, you can see SAP Supply Chain Management and its
integration with other R/3 modules to manage supply chain process.
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You can see the key steps in managing Supply network in an organization. Each step
consists of defined set of activities and hence helping customers, suppliers, and retailers
connect with each other to provide an effective supply-chain-management solution.
SC Planning − This is used to generate the operational plans as per current and
relevant data in the system.
SC Execution − This is used to ensure that you execute the supply chain plans
in the best possible manner to get the desired result.
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This is linked with Material Requirement Planning (MRP) in Production Planning, which
determines the inbound material required to complete a production order.
Reduce accounts receivable collections with better visibility into the AR process,
aging, and extension of credit and consequently, help to reduce the day’s sales
outstanding.
Effectively use Net Fixed assets NFA like plants and equipment.
To meet customer demands, you can smartly plan and manage Supply Chain
Management process in an organization.
Proper inventory optimization, order fulfillment, and shipping of the goods.
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Distribution of the key information to all the stakeholders spread across the
network.
To reduce transportation duties and taxes, and increase rebates and incentives. It
also helps to reduce transportation errors.
Based on historical sales data, you can handle demand for every store, product
from different customers and hence you can see customer responses as per
change in pricing policies, and profit for a particular product in the organization.
You use demand models to predict consumers’ reaction with price change. As per
organization goals like- increase profit, revenue, etc. you can define selling
strategies for the products.
To set your PIR version active use value 00 to specify requirement would be considered
in material requirement planning. To maintain number of versions of planned
independent requirement, you can set some numbers to active and others to inactive.
PIRs define the planning strategy in material master, which determines planning
methods- make to order and make to stock.
In Make-to-Stock environment, PIRs are used where stock is built based on the forecast
and not on sales order.
Planning Strategies
Planning strategies are divided into two categories −
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This is planning strategy where stock is produced without sales order. It is used to meet
the customer demands in future.
When you use Planning strategy 10, only PIR quantity is considered for MRP run and
sales order are completely ignored. In this PIR requirement type LSF is reduced when
you deliver stock to customer.
When you use Planning strategy 40, for MRP run maximum of 2 PIR and Sales order can
be considered and PIR is reduced when enter the Sales order. PIR requirement type is
VSF in this case.
In this planning strategy, finished products are not produced until you receive sales order
from a customer. For MRP run, you only consider Sales order.
In MTO strategy, you only produce sales order stock and products are delivered as per
sales orders from specific customer.
You use Planning strategy 20 for make to order MTO process and planning strategy 25 is
used to produce product variants when there is request for variant products from
customer.
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Enter version as 00, which shows the active version and requirements would be
considered in MRP run.
Enter the Planning horizon dates for which demand needs to be created.
Enter planning period as month M and click the tick mark given above.
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Step 3 − Enter Version 00. By default, active check box is flagged. It shows it is an
active requirement and would be considered in the MRP run. Enter the requirement
quantity in monthly buckets.
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In the next window make changes to the requirement quantity and click the Save button
to enter the changes.
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MRP Parameters
MRP parameters are required to run material requirement planning to meet Planned
Independent Requirement PIR and to use routing information.
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Processing Key
NetChange − In this run system consider those material which has undergone
some changes from the previous MRP run.
Scheduling
Basic Scheduling − It only calculates basic dates for orders in MRP run and in
house production time for material master in use.
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Step 2 − To run MRP with Net Change in planning horizon, enter the following details −
Enter the manufacturing Plant for which you want to take MRP run.
Enter 1 in MRP List and system will create MRP list similar to stock /requirement
list for later analysis of previous MRP run.
Enter Planning mode 3 as we will delete and recreate all planning data for all
materials.
Enter Scheduling indicator 2 shows MRP will do lead time scheduling and consider
routing times to calculate planned order dates.
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Step 4 − If you are sure on the MRP run, click the tick mark.
Step 5 − The system will take some time to run MRP and calculation is done. You can
see material requirement and the parameters that have been considered during the run.
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Step 6 − To perform MRP run for a single material, use T-Code: MD02 or go to Logistics
→ Production → MRP → Planning → Single item Multilevel.
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Step 7 − This is used to plan the individual item planning. Enter material number and
Plant.
Delivery schedules 2
Planning mode 3
Scheduling 2
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Step 1 − Use T-code: MD04. Enter Material and Plant and click the Tick mark.
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Step 2 − Enter material and Plant name and click the Tick mark. If no MRP list exists for
selected material, you will get a message.
Planned orders are created as a result of shortage of materials that are set to internal
procurement, will create planned orders and you can convert planned orders to
production orders using T-Code: CO40/CO41.
Step 1 − You can create a planned order manually using T-Code: MD11 or automatically
via MRP run using T-Code: MD01/MD02. You can also navigate to Logistics → Production
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Step 2 − In the next screen, select Planned Order Profile to choose the type of Planned
order to be created. You can select from the following options.
Step 3 − Here, we have selected a Stock order. Click the green tick to create a planned
order in system.
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Step 4 − In the next window, you can see Planned order Stock order creation screen.
Enter the details as shown below −
Material
MRP Area
Order Quantity
Dates/Time
Production Plant
Storage location
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Step 7 − Enter Production Supervisor if not selected. In a company, you can find
multiple options.
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Step 9 − Next go to the Master data tab and enter lot size. Following are the available
options −
You will get a confirmation- Planned order created and the number displayed.
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BOM and routing data of the materials are copied into the production order, which
determines the list of components and operational data in the order.
First step is to convert a planned order to production order. When you create a
Production Order, type is defined in SAP PP system.
Issuing goods is required for providing the goods to execute the Production order.
Once goods are issues, document number can be updated in the system.
All the sub processes are executed in accordance with required operations to
confirm the production as per Production order.
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A Production Order can be created directly from stock requirement list in the following
ways −
Step 2 − Enter the material code for which the production order needs to be created.
Enter Plant Code and click the tick mark in above screen.
Step 3 − In the next window, input the order quantity. Under Scheduling, select the
option current date as shown below −
Step 4 − Click the tick button at the top to confirm and the system will then copy BOM
and Routing data in the order.
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Step 5 − To release the order, click on Release flag at the top and you will get a
message Release carried out.
Click the save icon at the top and you will get an Order number saved in the system.
Step 2 − Select MRP controller from the list and click the tick mark.
Enter end selection date until all planned orders will be extracted.
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Step 4 − Select Planned orders that you want to convert into Production Order.
Step 2 − Enter Movement type 261 for goods issue. Enter Plant and Storage location.
Step 3 − If you want to print, select the check box. Click the Order To button at the top
as shown below.
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Step 5 − Enter the Adapt button. You will see the following details. Click Save.
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You will get a confirmation that the document has been posted.
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Step 2 − Enter the Material codes, reversal quantities, unit of measure, even the same
batch no. that was issued before.
Step 3 − Click the tick icon at top left of the screen. In the next screen, press save
button to make reversal.
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Step 2 − In the next screen, enter Production Order # and click the tick mark.
Step 3 − In new window, enter the yield quantity that shows produce quantity to be
declared.
Step 4 − Click the Goods Movement button at the top to confirm the automatic goods
movement happening along with confirmation.
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Step 5 − In the next window, you will see goods receipt and goods issue of the
components.
Auto Goods receipt GR, production of material carried out with movement type
101 in the entry.
Auto Goods issue GI, consumption of components carried out using movement
type 261 in the entry.
Click the save button at the top and you will get a confirmation message.
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Step 2 − Enter the order number and click the tick mark at the top. You will be
prompted to confirm the action.
Step 3 − You will be asked if you want to continue, click ‘Yes’ to proceed.
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You can create the integration model for master data like- BOM, routing, campaign
management details, uplift quantity. Integration is also required to move data from SAP
SCM system to ERM modules- like CRM to move sales quantity data, etc.
You can perform integration between SAP Customer Relationship Management and SAP
Supply Chain Management SAP SCM to perform the following activities −
If you want to move the baseline sales quantity from SAP SCM to SAP CRM.
To transfer the uplift quantity from CRM module to Supply Chain Management.
You can use trade promotions or campaigns to include in Demand Planning and Supply
Network Planning SNP in SAP SCM.
In SAP SCM, to create an integration model, you need to choose the object like- Material
masters on create Integration Model selection screen. Then you have to mention the
selection criteria that further restrict the object types you have already selected.
When you select object Material Masters, select MRP controller to define the filter
objects. Filter objects are used to select which data objects are transferred to a specified
SCM system.
You can distinguish between versions of an integration model using their date and time
of creation, and by filter objects that they contain. You can create as many versions of
an integration model as you want however only one version is active at a time.
Step 1 − To generate a new version you can use Transaction code: CFM1 and save the
variant of the model. It is also possible to create run time variant of an active integration
model.
Step 2 − In the next window, you have to enter the following details −
Logical System
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APO Application
Step 3 − When you do not select a restriction, it prompts that a very long run time is
expected if you select an execute.
Step 4 − Click the Save button and you will be prompted to enter a variant. You have to
enter the following details −
Variant Name
Description
Screen Assignment
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Step 5 − To save the variant of this model, click the save button at the top.
This allows you to transfer the differences i.e. it only transfers the data for filter objects
that are not contained in an active integration model.
In SAP system, you can create multiple integration models but only one model is
activated for each model. You can activate and deactivate several integration models
simultaneously.
You should Integration models must remain active to enable online transfer.
You can also navigate to Logistics → Central Functions → Supply Chain Planning
Interface → Core Interface Advanced Planner and Optimizer → Integration Model →
Activate
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It will display activate/deactivate Integration model screen. Select the model from the
list of available models. You can use the following entry fields to select the integration
model to be activated −
Model
Logical system
APO application
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When you deactivate an integration model, it does not mean that all the objects that are
transferred will be deleted in SCM system.
Consistency Check
In an integration model, consistency check can be carried out at two different levels −
When integration models are being activated, the check is carried out on active
integration models, including integration models that are to be activated, but not
including integration models that are to be deactivated.
Material Plant
Resource Plant
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Master data contains the key properties of these objects like production order, material
type, planning requirements, goods issue and goods receipt.
The following types of master data exists under Production process model −
To produce a product with different variants, you can create super Bills of Material that
has list of components to manufacture different variants of a product and selection of
component depends on details mentioned in planning order. You can create up to 99 Bills
of Material.
Step 1 − For Bills of Material master, use T-Code: CS01 or go to Logistics → Production
→ Master Data → Bills of Material → Bills of Material → Material BOM → Create
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Material Mas
Plant
Material Master
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Material master contains information related to different material types like finished
product, raw material. Material master can be used for identifying a product, purchase
material, goods issue or good receipt, MRP and production confirmation.
Step 1 − For Material master data, use T-code: MM01 or go to Logistics → Production →
Master Data → Material Master → Material → Create (General) → Immediately
Work Center
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Work center consists of master data related routing of products. It contains data related
to scheduling, capacity planning and production costing.
Step 1 − For work center, use T-code: CR01 or go to Logistics → Production → Master
Data → Work Centers → Work Center → Create.
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Routing
Routing defines sequence of activities performed at work center. Routing plays an
important role in calculating production cost, machine time and labor time.
Step 1 − For Routing Master data, use T-Code: CA01 or go to Logistics → Production →
Master Data → Routings → Routing → Standard Routing → Create.
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Step 2 − Enter Material and Plant and click the Tick mark.
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In supply and demand propagation master set up, you have to enter products and
locations and assign the location products to a model.
The following master data can be maintained under supply and demand propagation −
Product Master
Procurement attributes
Procurement type − When you select procurement type, you prioritize the
various procurement options used in propagation.
Resource Types
Resource type defines how the system plan resources as per the planning parameters.
There are various planning parameters for each resource type. When you transfer work
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centers from ERP system, following resource types are already created −
Single-Mixed and Multi mixed Resources − In SAP SCM, you can use mixed
resources to perform Production Planning and Detailed Scheduling, both the
activities. Now single mixed resources means that a single activity resources in
Production planning and in Detailed Scheduling and multi-mixed resources allow
multi activity resources.
Line Resource − It defines working time and rates of line. A line resource is
created in APO for each line you create in DI system.
In SAP APO system, the following resource types can be manually created −
Vehicle Resource
Bucket Resource
Transportation Resource
Note − There are a few resource types in ERP system, which cannot be created
automatically and you have to create and change these resource type manually as
mentioned above.
When you make changes to resource types, they are recorded in planning log. To view
the change logs for resource type, check this in SAP ERP system under easy access
menu.
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You can also use PDS in Advanced Planning and Optimization as a source of supply for
inhouse production. PDS are generated when you transfer the master data using Core
Interface in APO system from SAP RP system.
In SAP system, Production data structures generated from SAP R/3 master data contains
the following data.
Bill of material
Master recipe
Routing
Note − In SAP APO, you cannot change the data in PDs and can only display the data.
Production data structures from iPPE master data has the following data −
Product structure
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Process structure
Factory layout
Step 1 − Navigate to SAP Easy access Supply Chain Management → Advanced Planning
and Optimization → Master Data → Production Data Structure → Display Production Data
Structure.
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To change the PDS data, it should be changed in data in SAP ERP and generate the
production data structure PDS using SAP APO core interface CIF.
SAP APO Core Interface (CIF) is known as the interface that allows you to exchange
data between SAP APO and ERP system.
Supply of SAP APO with the master and transaction data relevant to planning.
Step 1 − To assign a different planning version to PDS, In SAP Easy Access → Logistics
→ Central Functions → Supply Chain Planning Interface → Core Interface Advanced
Planner and Optimizer → Integration Model → Change Transfer → Production Data
Structure → Transfer Production Data Structure
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Note − You can generate SNP PDS from BOM’s, production version data, and work plan
in SAP R/3. In CIF integration model, you should select PDS type as SNP or SNP
subcontracting.
This allows R/3 data to be transferred to SAP SCM system and SNP PDS is generated
from it in Supply Chain system as shown in the image given below −
The name of PDS in APO is same as a source of supply and contains name of the
product, the plant, and the production version and you can check this in product view.
Change transfer option can be used to make transfer changes, which are made to master
data in Supply Chain like production version, routing, object dependency, transfer
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materials, classes and characteristics and work centers by unselectind the check box-
Change Transfer.
Step 1 − To transfer changed master data and production versions to SAP SCM, go to
Logistics → Central Functions → Supply Chain Planning Interface → Core Interface
Advanced Planner and Optimizer → Integration Model → Change Transfer → Production
Data Structure PDS → Transfer Production Data Structure
Step 2 − Next, select the logical system and planning version to which you wish to
transfer the data and also choose the material and the plant.
Using these options, you can transfer the data changed like production version, BOM,
routing, object dependency, etc.
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Step 3 − If you have changed material masters, work centers, classes and
characteristics and you want to transfer these changes, you should uncheck the box
Change Transfer.
If you have Integration model defined, you will see the result of PDS generation.
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Step 1 − To transfer changed BOMs to SAP Supply chain, go to SAP Easy access in ERP
system → Logistics → Central Functions → Supply Chain Planning Interface → Core
Interface Advanced Planner and Optimizer → Integration Model → Change Transfer →
Production Data Structure PDS → Transfer BOM
Step 2 − In the next window, select the logical system, planning version. You can select
the material and the plant, under selection criteria. Click Execute.
Step 3 − When you execute, you will see the following PDS generation.
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It is also possible to assign one or more planning versions to a model. All the master
data released for the planning must be assigned to the active model and the active
planning version- model 000 and planning version 000 respectively. In production
system all master data that you transfer from SAP R/3 is automatically assigned to the
active model and the active planning version.
To create, copy and delete model and planning version, you have to navigate to following
path in SAP SCM system,
Creating Model
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In SAP SCM model, you can assign master data like products, resources to the model
that has been created in system.
Step 4 − Select the model/version from the list on left side that you want to copy. Click
the Copy option at the top and select Model/Version or Model with version.
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When you select Model/Version option, in the right pane you can see the options to enter
the name of Planning version.
Step 5 − When you make the selection as per requirement, you can click Copy and save
button at the bottom.
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Step 6 − You can create multiple planning versions in a model. When you click Copy and
save option, you get the following screen.
Step 7 − When you click the tick mark at the bottom, you can see that a version has
been created under the model you have selected.
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Step 2 − Select the version you want to delete. Select Delete Object from the drop-
down list.
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Delete immediately
Once you make the selection, click Deletion/Schedule button as shown below −
Step 4 − Click Yes for the confirmation and a background program will start.
Step 5 − Click the tick mark and you can see the object has been removed.
Note − Copying and deletion of models or planning versions can be performed either in
the foreground or in the background.
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When you perform the task in the foreground it displays the copy log, and the
copies are added in the left-hand area of the screen.
When the activity is performed in the background, a mail has been sent that
deletion process/copy process is completed and object is removed.
You can use the following transactions/reports to manage models and version −
/SAPAPO/TS_LCM_REORG
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Extended Warehouse
Transportation Management
You can use this to perform collaboration on a strategic, tactical, and operational
planning level.
This is used to perform the coordination between partners at all stages of the
supply chain process.
You can achieve constant optimization and evaluation of the supply chain
network’s efficiency.
Using alert monitor, you can monitor all the alerts that have occurred, and can move the
application directly to see the problem.
Step 1 − To access Alert Profile Maintenance, on the SAP Easy Access screen, go to
Advanced Planning and Optimization → Supply Chain Monitoring → Current Settings →
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Step 2 − You can also access the alert profile by clicking on alert profile transaction.
Step 3 − You can display or change the overall alert profiles and the application-specific
alert profiles by navigating the hierarchy as shown below.
There are various tasks that can be performed under Advanced Planning and
Optimization in Supply Chain Management.
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The main process in a Warehouse is incoming and outgoing materials, goods receipt and
goods issue, fulfil customer orders, and distribution of goods. When a company does not
store any goods, then there is no need of Warehouse management to manage goods.
Allows you to not only monitor the quantity of goods in Warehouse but manage
other critical functions and delivery of goods efficiently.
Inventory management tells the count of goods in storage location and physical
location is unknown.
Warehouse management deals with goods movement and monitors the physical
location of goods recorded with specific documents.
Communication Method
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SAP ERP and EWM are closely integrated with each other for transfer of transaction and
master data. There are two different ways of communication.
Core interface is one of the common method for communication between SAP SCM
system and SAP Advanced Planning and Optimization (APO). Master data,
maintained in ERP system like customer, material and vendor, which are available in ERP
system are transferred to EWM system, use Core Interface CIF communication.
Step 1 − Login to SCM system and navigate to Extended Warehouse management node
in SAP menu. You can use various transactions to manage basic functions in Warehouse
management
RF Environment /SCWM/RFUI
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In SAP ERP, a warehouse number is used to represent physical warehouse where all
material is stored. A Warehouse number is a 3 or 4 characters field in Warehouse
management or EWM respectively. Warehouse numbers are created in ERP system and
to activate it, you use combination of plant and storage location assigned to this plant
with respective warehouse number.
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Storage Type − There are different types of storage where products are
physically stored in a warehouse- open storage, goods issue and goods receipt,
racks.
Storage Section − This is part of storage type and represents a group of bins
with same characteristics. Commonly used storage sections are fast moving or
slow moving items, etc.
Storage Bin − Storage bins represent the physical location of storage space
where the products are stored in Warehouse. They are at lowest level of
organization structure and when you store an item in a Warehouse you need to
mention its exact location.
Activity Areas − Storage bins are further categorized in activity area. It includes
activities like picking, put away or a physical inventory. As per activity, you can
assign same storage bin to multiple activity areas.
Quant − The quantity of goods in storage bin is represented by Quant. The quant
is used for managing inventory in storage bin.
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In SAP R/3 system, all sales orders, purchase orders, returns, and deliveries that you
create, are transferred to APO using Core Interface. The result of TP/VS planning are
planned shipments that have to be transferred to R/# system. The Logistic Execution
component is used for execution of transportation.
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Customer
Material
Vendor
You have to define an address and this address is used by Advanced Planning and
Optimization system for transportation.
To use shipping points as source locations in TP/VS, you have to set Use Shipping Point
as Source Location indicator in Customizing for TP/VS as shown below −
You can create a standard order in SAP Easy access, Logistics → Sales and Distribution →
Sales → Order → Create
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Order Type
Sales Organization
Distribution Channel
Division, etc.
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For Transportation management, you have to make TP/VS customizing settings in APO
system.
To define this, navigate to Integration with SAP Components → Integration of SAP SCM
and SAP APO → Basic Settings for Data Transfer → Publication → Maintain Distribution
Definition.
To define availability and item of standard optimizers for SAP APO and the access to
these optimizers, navigate to Basic settings → Optimization → Basic Functions →
Maintain master data for optimization server.
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Custom alerts
Step 2 − Next step is to copy SAP_COLL message profile into a message profile as
shown below −
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Step 3 − In the next window, you have to enter the following fields −
Message mode is set to Collective Message so that you receive a single e-mail
with all relevant alerts.
Following are the key functions that you can perform using SAP SCM F&R −
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Demand forecast
To use SAP F&R, you have to ensure that following master data should exists in the
system −
Product
Supply network
Calendar
Procurement cycle
Location product
Location
Step 2 − In the next window, you can see option of System data and location data.
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Assist in mapping the requirements into SAP Processes and design the solutions.
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