Alpha XM300 Technical - Manual
Alpha XM300 Technical - Manual
Technical Manual
XM2-300HP
XM2-300CE-HP
Effective: March 2014
Alpha Technologies
XM2-300HP Technical Manual
017-877-B1-001, Rev. A2
NOTE:
Operator is cautioned to review the drawings and illustrations contained in this manual before proceeding. If
there are questions regarding the safe operation of this powering system, please contact Alpha Technologies
or your nearest Alpha representative.
NOTE:
Alpha shall not be held liable for any damage or injury involving its enclosures, power supplies, generators,
batteries, or other hardware if used or operated in any manner or subject to any condition not consistent with
its intended purpose, or is installed or operated in an unapproved manner, or improperly maintained.
3
Table of Contents
Safety Notes .................................................................................................................................. 7
ATTENTION:
The use of ATTENTION indicates specific regulatory/code requirements that may affect the placement of
equipment and /or installation procedures.
NOTE:
A NOTE provides additional information to help complete a specific task or procedure.
CAUTION!
The use of CAUTION indicates safety information intended to PREVENT DAMAGE to material or
equipment.
WARNING!
WARNING presents safety information to PREVENT INJURY OR DEATH to the technician
or user.
Safety Precautions
• Only qualified personnel may service the XM2-300HP CableUPS®.
• Verify the voltage requirements of the equipment to be protected (load), the AC input voltage to the power
supply (line), and the output voltage of the system prior to installation.
• Equip the utility service panel with a properly rated circuit breaker for use with this power supply.
• When connecting the load, DO NOT exceed the output rating of the power supply.
• Always use proper lifting techniques whenever handling units, modules or batteries.
• The XM2-300HP Power Supply contains more than one live circuit! Even though AC voltage is not
present at the input, voltage may still be present at the output.
• If batteries are being stored prior to installation, recharge per manufacturer’s specifications to ensure
optimum performance and maximum battery service life.
• Reduce the chance of spark and wear on the connectors; always switch the inverter’s battery circuit
breaker off before connecting or disconnecting the battery pack
• The battery pack, which provides backup power, contains dangerous voltages. Only qualified personnel
should inspect or replace a battery.
• In the event of a short-circuit, batteries present a risk of electrical shock and burns from high current.
Observe proper safety precautions.
• Always wear protective clothing, insulated gloves and eye protection (i.e. safety glasses or a face shield)
whenever working with batteries.
• Always carry a supply of water, such as a water jug, to wash the eyes or skin in the event of exposure to
battery electrolyte.
NOTE:
Always verify proper polarity of cables before connecting the batteries to the power module. The batteries are
clearly marked for polarity. If the cables become interchanged at the battery the power supply will not operate
in inverter mode.
NOTE:
In order to accommodate the high-inrush currents normally associated with the start-up of active load
transformers (400 Amp, no-trip, first-half cycle), either a “high-magnetic” or an HACR (Heating, Air
Conditioning, Refrigeration) trip breaker must be used. Either a 15A (minimum required) or 20A rated
circuit breaker is acceptable. Do not replace these breakers with a conventional service entrance breaker.
Alpha recommends ONLY Square D breakers because of the increased reliability required in this powering
application. High-magnetic Square D circuit breakers and a BBX option (UL Listed service entrance) are
available from Alpha Technologies.
ATTENTION:
In most cases, the following configurations qualify for service entrance use when wiring a duplex receptacle
to a service disconnect. Other codes may also apply. Always contact your local utility to verify that the wiring
conforms to applicable codes.
XM2-300HP Connections
Proper 120Vac 15A or 20A service requires the installation site be:
• Equipped with a 120Vac duplex receptacle which provides power to the power supply and
peripheral equipment.
• Receptacle:
• For 20A service: Have a NEMA 5-20R receptacle that is protected by a single-pole, 20 Amp
High Magnetic (HM) circuit breaker inside the service entrance.
• For 15A service: Have a NEMA 5-15R receptacle that is protected by a single-pole, 15 Amp
High Magnetic (HM) circuit breaker inside the service entrance.
• Checked NEC CODE to verify proper wire AWG (suggested wire gauge is 12AWG).
• Equipped with a grounding clamp, on the enclosure, to facilitate dedicated grounding.
NOTE:
When bonding the box to a neutral plate is required, use the long green bonding screw provided (Alpha P/N
523-011-10, Square D P/N 40283-371-50).
To Utility
LI Black
Neutral (White)
Copper Ground Wire
#8 AWG (Minimum)
Breaker
Neutral Bus
Typical 120Vac 20A Receptacle Wiring, 5-20R Typical 120Vac 15A Receptacle Wiring, 5-15R
LI
(Black) Neutral LI
(White) (Black)
Neutral
(White)
Ground
(Green) Ground
(Green)
(P/N 531-006-10) (P/N 531-003-10)
NOTE:
When bonding the box to a neutral plate is required, use the long green bonding screw provided (Alpha P/N
523-011-10, Square D P/N 40283-371-50).
Communications Grounding
For an external status monitoring transponder, the transponder chassis is typically bonded via a separate ground wire
to the enclosure. For systems using an embedded transponder, the grounding connection is typically made either
through a separate chassis ground block bonded to the enclosure, or by means of the internal mounting hardware
which bonds the transponder through the XM2-300HP. Please refer to the appropriate Communications product
manual for installation procedures.
Alpha strongly recommends on communication cables the use of a surge arresting device electrically bonded to the
Alpha Enclosure.
WARNING!
Low impedance grounding is mandatory for personnel safety and critical for the proper
operation of the cable system.
NOTE:
The duration of battery-backed standby operation depends upon the type and number of batteries and the
load on the power supply.
The Protective Interface Module (PIM) option allows the XM2-300HP CableUPS to provide
programmable current limits for two output channels.
• The isolation relay opens to disconnect the AC line from the primary winding of
the transformer.
• The control logic drives the inverter FETs on and off at line frequency. This
switching action converts the DC battery current into AC current in the inverter
windings of the transformer, providing regulated power to the load.
• The control logic, which includes a microprocessor and other circuits to protect
the inverter FETs from overcurrent damage, monitors the condition of the battery
and the inverter during standby operation. Since a prolonged AC line outage
would severely discharge the battery, resulting in permanent damage, the control
logic disables the inverter when the battery drops to approximately 10.5Vdc.
When acceptable AC line voltage returns, the power supply returns to AC line
operation after a 20 to 40 second lag. This delay lets the AC line voltage and
frequency stabilize before the control logic phase-locks the inverter’s output to the
utility input. The control logic then de-energizes the isolation relay, reconnects the AC
line to the primary of the transformer and disables (turns off) the inverter. This results
in a smooth, in-phase transfer back to utility power without interruption of service
to the load. The battery charging circuit then activates to recharge the battery in
preparation for the next power outage.
OPTIONAL SURGE PROTECTOR POWER DISTRIBUTION BOARD TRANSFORMER INVERTER MODULE ASSEMBLY
REPLACEABLE PRIMARY POWER SUPPLY
OVERVOLTAGE PROTECTION BATTERY
INVERTER
DUAL REMOTE
TEMPERATURE
SENSOR
Charger Modes
BULK charge is a “Constant Current” charge. The maximum current is 10A. As the
charge is returned to the batteries, their voltage increases to a specific threshold
(2.27Vdc per cell). The charger then switches to ACCEPT mode. The BULK charger
mode generally returns the battery charge state to 80 percent of rated battery
capacity.
NOTE:
When AlphaCell is the selected battery type, ACCEPT and FLOAT are pre-set and are not manually
selectable.
2.40
2.25
2.15
10
9
8
7
Charger Current
6
5
4
3
2
1
0
LRI (Local/Remote Indicator): The LRI lamp option is used in conjunction with
the automatic performance feature and plugs directly into the LRI connector. The
LRI circuit is rated at 12Vdc, 250mA. This option duplicates the function of the red
ALARM LED by illuminating an externally mounted red lamp for standby operation.
Output 1
Output 2
LRI
8A circuit breaker
AC Line Cord
Product Label
Smart Display: All operational functions, system testing, setup items, and alarms
are available via the Smart Display panel on the front of the XM2-300HP (the
Smart Display is covered in detail in Section 4.2). Display functions are accessible
by pressing any of the four keys: ESCAPE, UP, DOWN or ENTER. Backlighting
is activated when any of the four keys are pressed, and stays lit for a period of
one hour. There are four levels of menu items: Operation Normal, Communication
Information, Setup and Alarms. Pressing ENTER will sequence the display one level
lower, and pressing ESCAPE will sequence the display one level higher.
Battery Switch: The battery switch disconnects the battery from the inverter
module’s DC circuit. With the battery switch turned off, the XM2-300HP power supply
does not transfer to standby mode, the inverter is disabled, and the battery charger
cannot charge the battery.
Battery Input Connector The battery plugs directly into the inverter module’s battery
connector. The connector is polarized and fits in one direction only.
Temp Probe Connector: The Dual Remote Temperature Sensor (DRTS) plugs di-
rectly into the temperature probe (RJ-11C type) connector. One sensor clips onto the
front edge of the power supply shelf and monitors the ambient air temperature within
the enclosure. The second sensor attaches to the negative terminal of the battery
and monitors battery temperature. To install, connect the ring terminal onto the nega-
tive battery terminal as shown below.
NOTE:
Always verify proper polarity of cables before connecting the battery to the power module. Polarity is clearly
marked for easy identification. Reversing the polarity prevents the battery from being active in the system.
Smart
Display
Temp Probe
Connector
Battery Input
Connector
Fig. 1-7, Inverter Module Connections Fig. 1-8, Temperature Probe Locations
NOTE:
If communications options are installed, Alpha highly recommends adding a coaxial surge arrestor for the
transponder (See Section 1.3, Optional Features).
CAUTION!
Handle these modules with extreme care. Circuit boards and logic upgrades are static-sensitive and
susceptible to damage.
Network-enable your power supply and access powerful diagnostic tools using the DPM
embedded WEB interface and standard SNMP. Poll power supply and battery data in
realtime, and receive alerts when power system alarms indicate noteworthy events.
The DPM is completely configurable from the standard cable modem configuration file
and can be provisioned using default cable modem settings. Customize your monitored
information with configurable CM settings that are used to set alarm thresholds and
power supply operating parameters.
AC Indicator (ACI)
The AC Indicator (green lamp) is located next to the LRI on the outside of pole-mount
enclosures and also acts as a simple form of status monitoring so cable technicians can
check the output status of the power supply without having to climb the pole and open the
enclosure. As long as there is voltage present at the output, the ACI remains on. To provide
much longer life than the original light bulb design, use the ACI-LL (long life LED). Models for
60V and 90V are available. Do not use ACIs for ground mount enclosures.
NOTE:
See the “CableUPS Quick Start Guide” (Alpha P/N 017-877-B0) that accompanies each power supply. SAVE
THE ORIGINAL SHIPPING CONTAINER.
Use the original shipping container if the XM2-300HP needs to be returned for service. If the original
container is not available, make sure the unit is well packed with at least three inches of shock-
absorbing material to prevent shipping damage.
CAUTION!
Do not use popcorn-type material. Alpha Technologies is not responsible for damage caused by
improper packaging of returned units.
CAUTION!
The battery is an important part of the XM2-300HP; use only a 12-volt battery string. Properly
install and test all batteries, battery connections and battery cables before you connect them to the
power supply.
Installation Procedure:
1. Remove the rear-most knockout (see Fig. 2-3).
3. Slide locking nut over the wires and thread onto lamp body (see Fig. 2-1).
4. Insert the crimped contacts into the plastic connectors. The BLACK wire must always go
into the BLACK housing. Insert the remaining wire (this may be white, yellow, or blue) into
the WHITE housing (see Fig. 2-2).
5. Connect the shorter BLACK/WHITE set of wires to the BLACK/WHITE wires leading from
the SPI. The remaining set of longer wires connects to the Output 1 connector on the
front of the XM2-300HP (Fig. 2-3).
Enclosure Wall
To SPI
To Output
NOTE:
To remove the wire from the plastic connector, use a small screwdriver to depress the metal retainer and slide
out the wire.
Top View
ATTENTION:
See Section 5.6, Check Output Connection, for inspection guidelines.
SPI
ACI
LRI
CAUTION!
• ALWAYS switch the battery switch off before removing or installing the inverter module
assembly.
• Handle the inverter module with extreme care. Circuit boards and logic upgrades are static-
sensitive and susceptible to damage.
NOTE:
You can remove the inverter module assembly while the power supply is running on line power. The XM2-
300HP will continue to operate as a non-voltage regulated, standby power supply.
Removal Procedure:
1. Turn the battery switch OFF.
Installation Procedure:
1. To re-seat the inverter module assembly,
align the inverter board in the card guides
and slide the inverter module back onto the
connector. It is important that the PCB is
properly seated in the card guides and fully
inserted into the housing.
• A current for critical loads: With the PIM option, you can designate one output as
the primary connection, and the other output as the secondary connection. Commonly,
critical loads are connected to Output 1 as the primary feeder. Using the overcurrent limit
settings, you can ensure that the primary output always provides the necessary power.
For example, on a 60 volt unit, if a customer needs 3 Amps available on Output 1, the
overcurrent limit for Output 2 is set at 2 Amps, so regardless of Output 2, 3 Amps will
remain available for the primary Output 1.
For example, on a 5A power supply, where both outputs are programmed to 4A maximum,
and both outputs are supplying 3A, neither output is “in violation” but the total system at 6A is
operating at 120% of its rated output. In this example, after 30 minutes, the power supply will
begin a “load shedding” algorithm. The first action is to disconnect Output 2. If this does not
correct the system overload, the next action is to disconnect Output 1.
NOTE:
Programming any of the above parameters will reset the “trip/retry” counters.
NOTE:
If the optional PIM is not installed, the values shown on the “PIM PARAMETERS” line of the Smart Display
are “read only”.
Use the Setup menu to view or change the programmable operating parameters
of the power supply or the optional PIM. Navigation is similar to the Operation
Normal menu. Press UP or DOWN to access the Single Step mode where you can
individually select sub-menu items.
1. Press either UP or DOWN to put the display in the Manual Scroll Mode.
5. Press ENTER when the desired value is displayed. Press ENTER again to
accept and save the new value. To leave programming mode without saving the
new value, press ESCAPE.
If an incorrect value is accidently entered, repeat the above process and enter
the proper value, or select the SET DEFAULTS menu selection of the Setup
Menu and press ENTER twice to reset all parameters to their factory default
values.
You can also access ON or OFF and YES or NO selections as described above. The
CODE VER, and Total Run Time selections are for informational display only and
cannot be edited.
NOTE:
The SET DEFAULTS menu selection does not reset STANDBY TIME, STANDBY EVENTS, or DEVICE
ADDRESS. Manually reset these options.
1. Before you remove the cover, unplug the SPI-LPE from the XM2-300HP.
2. Remove the two screws holding the cover to the SPI-LPE chassis.
3. Remove the SPI-LPE cover to expose the circuit board and seizure screw assembly.
4. Insert the coaxial termination into the output port on the bottom of the SPI-LPE.
Seizure Screw
Assembly
2
3
CAUTION!
To prevent arcing, make certain the center conductor (stinger) of the coaxial termination is fully
seated inside the seizure screw assembly (5). Tighten to 35 inch-pounds.
7. Using the switch on the top of the SPI-LPE, turn the unit ON to select the standby
XM2‑300HP as the power source to the cable plant.
The switch should only be in the ALT position when the service XM2-300HP is connected
to the cable. When in ALT, the standby XM2-300HP is bypassed for service or removal.
Enclosure 7
Wall
6
ALT ON
Paint-cutting
Star Washers
NOTE:
This procedure is only necessary for power supplies installed outside of an enclosure.
To complete the installation of the power supply, connect the grounding wire to the power
supply chassis per Figure 2-7. Connect the grounding wire to the rack or shelf grounding
location.
Grounding
Wire
To Electrical
Grounding Point
ATTENTION:
Only authorized personnel should reconfigure output voltage on the XM2-300HP.
WARNING!
Before proceeding, remove all power from the power supply. Unplug the power supply
from the AC power source, remove all front panel connections and disconnect the battery
connector. Failure to do so can expose the technician to potentially lethal voltages.
Tools Required:
• Small flat-blade screwdriver
Fig. 3-1, Removing the Inverter Module Fig. 3-2, Inside of XM2-300HP Fig. 3-3, Terminal Block Detail
2. Verify the AC circuit breaker (on the customer supplied service disconnect) and
the battery switch on the XM2-300HP are off.
3. Plug the XM2-300HP power cord into the convenience outlet and connect the
battery cable to the CableUPS. Plug the RTS into the temp probe connection
and attach it to the negative terminal of the battery. Refer to Fig. 1-8. Plug the
LRI cables into the front panel, if applicable.
5. Use the Smart Display to verify XM2-300HP operations. If desired, the No Battery
alarm can be disabled by changing Battery Capacity to “0” in the setup menu.
7. Switch on the battery switch. Within one minute the flashing red alarm LED turns
off, the green output LED turns on, the No Battery alarm clears and the power
supply displays Operations Normal. Use the Smart Display to verify operations
and setup as needed.
2. Press and hold DOWN and ENTER simultaneously to start Self Test. The test will
run for a preset time (5-180 minutes, set in the Setup Menu). Self Test can also
be entered by setting Self Test to ON in the Setup Menu.
3. While in self test mode, use the Smart Display or a true RMS voltmeter to verify
output at the module’s AC Output. Output voltages should appear within ±5% of:
87Vac for 90V units, 63Vac for CE units, and 60Vac for 60V units at nominal line
input voltage.
4. To cancel a self test in progress, push and hold DOWN and ENTER a second
time, or change Self Test to OFF in the Setup Menu.
2. The XM2-300HP starts operating in the inverter mode. Use the Smart Display or
a true RMS voltmeter to verify output. Output voltages should appear within ±5%
of: 87Vac for 90V units, 63Vac for CE units, and 60Vac for 60V units at nominal
line input voltage.
ESCAPE:
UP:
DOWN:
ENTER:
• In the EDIT mode, ENTER accepts the new value into memory.
• Depressing ENTER for two seconds or longer initiates Display Test mode. Display Test
mode switches all LED and LCD pixels (dots) on for several seconds.
SELF TEST: +
• Press DOWN and ENTER simultaneously to manually enter a self test mode. A self test
will be initiated and run between 5-180 minutes (set in the setup menu).
OPERATION NORMAL
OUTPUT VOLTAGE 90V
ESCAPE
UP
DOWN
ENTER
Access more menu items by pressing either the UP or DOWN arrow keys.
Use the ESCAPE key to leave the selected function without altering any values or to go to
back to the previous menu in the display.
Press UP or DOWN arrows to change a display value or mode. Press ESCAPE to leave this
menu item without making any changes (and go back to the previous menu). Press ENTER
to save the change into memory. This type of multiple display choice is normally available in
the programming mode.
If no alarms are present, the XM2-300HP power supply operates in Operation Normal
display mode. In this mode you can view the primary operating parameters of the power
supply while the display auto scrolls through the available menu items at two-second
intervals. In Operation Normal mode the displayed items are all “metered” items and
are for informational purposes only (not programmable) with respect to the operational
status of the power supply.
The top line indicates the current screen and provides additional instructions. Use the
arrows to manually scroll.
CPE
CM
00:90:EA:12:34:57
192.168.123.123
*
CPE
CM RX PWR
192.168.123.124
-12.9 DBMV
*
CM TX PWR 34.5 DBMV
DN FREQ 300.000 MHZ
UP FREQ 15.000 MHZ
MODEL DPM DPM Firmware
SW XX.XX.XX.XX Version; change
location in menu
The top line provides additional instructions. Use the arrows to manually scroll.
1. Press either UP or DOWN to put the display in the Manual Scroll mode.
NOTE:
When in EDIT mode, press the ENTER key twice for the change in the parameter to take effect.
5. Press ENTER when the desired value displays. This accesses an additional
display where you can either ESCAPE from programming mode and not save the
new value, or press ENTER to accept and save the new value.
6. After the value is saved, the display returns to the Setup Menu. You may now
check and view the new value or select additional parameters to modify.
If an incorrect value is entered, repeat the above process and enter the proper value;
or select the Set Defaults menu selection on the Setup Menu and press ENTER twice
to reset all parameters to their factory default values.
NOTE:
The Set Defaults menu selection does not reset Standby Time, Standby Events or Device Address; you must
manually reset these settings.
• SET UP MENU
• TO MANUAL SCROLL
SETUP MENU
CODE VER 7.01.0
DEVICE ADDRESS 1
ALPHACELL OTHER
FLOAT V/C 2.27
ACCEPT V/C 2.40
TEMP COMP 5mV
BATT CAPACITY 100Ah
# BATT STRINGS* 1
BATT 1 DATE M/Y* 01/10
BATT 2 DATE M/Y** 01/10
BATT 1 MHOS* 1050
BATT 2 MHOS** 1050
MHO 1 DATE M/Y* 01/10
MHO 2 DATE M/Y** 01/10
BATTERY 1 LIFE* 5Y
BATTERY 1 AGE* 5Y
BATTERY 2 LIFE** 0 MO
BATTERY 2 AGE** 0 MO
MHOS MIN LEVEL* 80%
MHOS MAJ LVL* 60%
STANDBY TIME 65 M
STANDBY EVENTS 12 * Visible in Single Step Mode
TOTAL RUN TIME 365D
SELF TEST OFF **Visible when “Number of Battery
TEST INTERVAL 30D Strings” is set to 2.
TEST INHIBIT —
% DISCHARGE 00%
TEST DURATION 10 M
TEST COUNTDOWN 30D
FREQ RANGE 3.0HZ
PIM OPTION YES
RESET OUTPUT 1 —
RESET OUTPUT 2 —
OVER CURR 1 15.0A
OVER CURR 2 15.0A
RETRY DELAY 60S
RETRY LIMIT 20
OVER CURR TOL 3000ms
SYSTEM FAN NO
HEATER MAT NO
PS PRIORITY NORMAL
TECHNICIAN ID 123
INPUT LIMIT 6.0
SET DEFAULTS NO
SELECT LANGUAGE ENGLISH
Back to Single-step
Setup Menu
A Help sub-menu provides possible remedies relating to the active alarm. To access
the Active Alarm Help sub-menu, scroll to the alarm of interest and press ENTER.
The diagnostic information initially auto scrolls. To enter manual scroll mode, press
either UP or DOWN. Press DOWN to scroll through the list of remedies.
MAJOR Alarms are indications of a serious failure within the XM2-300HP , such as
a loss of output voltage or a failed battery charger. Any situation that causes output
failure is considered a Major Alarm. Major alarms require immediate action to correct
the failure. To correct major alarms, follow the Smart Display on-screen instructions.
MINOR Alarms indicate a less serious failure, such as defective dual RTS or loss of
utility power. Corrective action can be delayed for a short time. To correct, follow the
Smart Display on-screen instructions.
The alarm matrices on the following pages indicate the MAJOR/MINOR active
alarms, the probable cause, and troubleshooting items to check to correct the alarm
condition.
Major Alarms
Active Alarm Probable Cause of Alarm Corrective Action
Output voltage failed or batteries less than 1.85V/cell 1. CHECK BATTERIES
SELF TEST STATUS
during Selt Test. 2. CHECK INVERTER (Refer to Note1)
Predicted overall health of the inverter calculated by the 1. CHECK INVERTER
INVERTER STATUS
power supply’s proprietary algorithm. 2. REPLACE INVERTER
1. REMOVE SHORT CIRCUIT
OUTPUT OVERLOAD The output is overloaded or shorted. 2. REDUCE OUTPUT LOAD
3. REPLACE POWR SPLY (Refer to Note2)
Output 1 PIM hardware protection mode engaged and 1. REDUCE OUTPUT LOAD
OUTPUT 1 TRIPPED
is overloaded. 2. CHECK PIM SETTINGS
1. RESEAT INVERTER
Charger has failed or shutdown, possible battery over-
CHARGER FAILURE 2. PERFORM SELF TEST
temperature.
3. REPLACE INVERTER
Inverter heat sink has exceeded set temperature (Stand- 1. CHECK VENTILATION
INVERTER TEMP
by operations suspended until temp drops to safe level). 2. REPLACE INVERTER
The power supply is improperly configured and opera-
CONFIG ERROR 1. CHECK INVERTER MODULE
tion is suspended until error is corrected.
Predicted overall health of the batteries calculated by 1. CHECK BATTERIES
BATTERY STATUS
the power supply’s proprietary algorithm. 2. REPLACE BATTERIES
1. SHUTDOWN IMMINENT
LOW BATT WARNING Batteries dropped below 1.85 V/cell. 2. CHECK AC INPUT
3. CONNECT GENERATOR
1. CHECK CHGR SETTINGS
HIGH BATT WARNING Batteries raised above 2.50 V/cell.
2. REPLACE INVERTER
BATT DELTA MHO’S VERY Conductance delta major alarm threshold has been 1. CHECK ALARM THRESH
LOW exceeded. 2. REPLACE BATTERY
1. CHECK OUTPUT TYPE
OUTPUT FAIL Power Supply output has failed. 2. OUTPUT OVERLOADED?
3. CHECK INVERTER
AC plug is connected to the inverter. The potential for
LINE ISOLATION 1. REPLACE POWER SUPPLY (Refer to Note2)
backfeed exists.
NOTE:
Note 1: To clear a Latched Self-Test Fail Alarm, initiate and complete a successful self-test.
Note 2: Remove and replace XM2-300HP. Do not try to clear alarm or while in service.
Minor Alarms
Active Alarm Probable Cause of Alarm Corrective Action
1. CHECK AC INPUT
INPUT FAILURE Utility AC Input has failed 2. RESTORE AC INPUT
3. CONNECT GENERATOR
1. REDUCE OUTPUT LOAD
INPUT CURRENT LIMIT AC Input current exceeds threshold setting.
2. CHECK INPUT CURRENT LIMIT SETTING
Conductance delta minor alarm threshold has been 1. CHECK ALARM THRESHOLD
BATT DELTA MHO’S LOW
exceeded. 2. REPLACE BATTERY
1. CHECK CONNECTION
BATT TEMP PROBE Remote Temp Sensor (RTS) failed or is not connected.
2. REPLACE SENSOR
1. VERIFY BATTERY DATE
BATTERY AGING ALARM The battery is nearing the expected end of life.
2. CHECK DATE/TIME
The green Output LED, when lit, indicates the power supply is functioning normally
and supplying output AC to the load. A flashing output LED indicates a minor alarm
has been detected. If the Output LED is off, a major alarm has been detected.
The red Alarm LED flashes to indicate a major alarm has been detected. This state
clears when the alarm is no longer present. Under typical operating situations, the red
Alarm LED is off. This indicates normal power supply operation.
Charger Accept Voltage: Battery Accept charge voltage control in volts per cell. This voltage,
2.40Vdc (adjustable) per cell, is temperature compensated to ensure longer battery life. It
properly completes the charge cycle and is factory set for AlphaCell batteries. If another
manufacturer’s batteries are used, consult the battery manufacturer for Accept voltage levels.
Charger Float Voltage: Battery Float charge voltage control in volts per cell. The average is
approximately 2.27Vdc (adjustable) per cell. It is factory set for AlphaCell batteries. If another
manufacturer’s batteries are used, consult the battery manufacturer for Float voltage levels.
Charger Temperature Compensation: Battery charger temperature compensation control.
Programming this parameter to “0.0” disables temperature compensation. It is factory set for
AlphaCell batteries (5mV/cell). If another manufacturer’s batteries are used, consult the battery
manufacturer for Charger Temperature compensation ranges.
Date of Last Conductance (MHO’s) Reading: The date the last conductance test was
performed on the battery.
End of Battery Discharge (EOD): The point at which the battery is fully discharged (default
1.75V/C * 6 cells) and the power supply shuts off, preventing permanent damage to the
batteries.
Frequency Range Limit: AC input voltage frequency range limit. This limit establishes the
acceptable input frequency range outside of which standby operation is initiated.
Output 1 Overcurrent Trip level: Primary leg: Value of RMS current that causes an
overcurrent trip on the Output 1 + Output 2 protection relay after a specified delay. This limit is
linked to counter data item Overcurrent Tolerance Period. This parameter is only visible when
the Protective Interface Module (PIM) is installed.
Output 2 Overcurrent Trip level: Secondary leg: Value of RMS current that causes an
overcurrent trip on the Output 2 protection relay after a specified delay. This limit is linked to
counter data item Overcurrent Tolerances Period. This parameter is only visible when the
optional PIM is installed.
Major Conductance Alarm: The alarm issued when the battery conductance is below the
critical level. This is an indication the battery is near the end of its useful life.
Minor Conductance Alarm: The alert issued when the conductance of the battery has dropped
below the preset minor limit. This is an indication the battery is aging and may require close
observation.
NOTE:
Resetting factory defaults does not clear Standby Events or Standby Time.
Technician ID number: The Technician ID number is determined by the service provider and is
entered to record the service history of the unit.
Test Countdown: The number of days remaining before the next scheduled automatic self-test
initiates. This variable is programmable and you can select the day that the autotest sequence
will begin. This counter has no effect if test interval is set to 0.
Test Duration: Automatic self test duration timer. This sets the number of minutes the XM2-
300HP performs a battery maintenance cycle test. This timer applies to automatically or
manually initiated tests.
Test Discharge percentage: The depth of discharge allowed during a battery/inverter test and
is based on battery capacitance and power supply load.
Test Inhibit: Becomes active when programmed by the operator (or when the unit runs in
inverter mode for more than 5 minutes). The XM2-300HP delays the start of a scheduled self
test for seven days if the test countdown is less than seven days (See Section 4.4, Automatic
Performance Test for complete details).
Test Interval: Automatic self test control timer. The number of days between battery
maintenance cycle tests. Set this value to zero to disable automatic self test.
Total Run Time: The amount of time (in days) the power supply has functioned in any mode of
operation. This is not a resetable value.
4.8.1 AC Powering
Should it become necessary to power the CATV system with a portable AC generator,
truck-mounted AC generator or truck-mounted inverter, follow the procedures below
for the protection of service personnel and powering system equipment.
Connection Procedure:
1. Read the Smart Display to determine if there is output power to the system. If
there is still power to the system, check the battery voltage on the Smart Display:
• If the battery voltage is greater than 11.5Vdc then approximately one hour
remains to complete the changeover to generator power before the cable
system loses power to its customers.
• If the battery voltage is less than the previous numbers, move rapidly as
there is not much time until the system fails. However, exercise caution as
there are dangerous voltages in the system that can shock you or damage
the cable amplifiers.
2. Verify the AC Input breaker from the utility powering system is in the OFF
position. This ensures that if power returns suddenly, you will not experience a
surge in power. This also ensures when you connect the generator it will not put
AC voltage back onto the power lines.
3. Properly ground the generator by connecting a #6 AWG wire from the grounding
lug on the output panel of the generator to either a driven ground rod or the
strand ground on the pole to which the power supply is mounted. If working with
a ground-mounted power supply, locate the grounding point inside the enclosure
and clamp on to that point.
CAUTION!
Grounding the generator is mandatory for safety and for proper operation of the power supply.
4. After the generator is properly grounded, unplug the power supply from the
convenience outlet inside the enclosure and plug the power supply input cable
into the generator output. Use an NEC or UL approved extension cord.
5. Start and operate the generator according to the generator operation manual.
6. If the generator kilowatt rating is twice the Watts used by the power supply
indicated on the Smart Display, leave the battery breaker on and the generator
will charge the batteries. If the generator fails, the power supply will continue to
provide battery backup. If the generator output is not approximately twice the
Watt rating indicated on the Smart Display, switch the battery switch off to reduce
the load on the generator if battery backup of the system is unavailable.
WARNING!
Ground the vehicle before operating a truck inverter or truck-mounted generator. Failure to
do so places service personnel at risk for electric shock.
WARNING!
Use caution when disconnecting and reconnecting a generator to utility power. Dangerous
voltages are present.
CAUTION!
Exercise care to ensure that both powering systems are not connected at the same time, or
damage to the power supply and the generator may result.
1. Before turning on the AC voltage input breaker, use a voltmeter to verify the input voltage
is within specifications.
2. When the proper voltage is present, verify the battery voltage indicated on the Smart
Display is greater than 10.5Vdc. Disconnect the power supply from the generator output
and plug the power supply input cord into the convenience outlet within the enclosure.
The power supply operates on battery backup for this short period of time, but exercise
caution during this changeover as the grounding circuit to the power supply is broken.
If the battery is at or below the low voltage cutoff, then the power supply will NOT trans-
fer to battery back up and there will be a momentary power outage to the cable system
while you make this changeover.
3. Turn on the AC input power.
• Use heavy gloves when handling an XM2-300HP that has recently been taken out of service.
The transformer generates heat that may cause burns if handled with bare hands.
• Alpha Technologies is not responsible for battery damage due to improper charger voltage
settings. Consult the battery manufacturer for correct charger voltage requirements.
• When removing batteries, ALWAYS switch the battery switch off before unplugging the battery
connector.
Operation Normal: Input Voltage Output 2 Voltage (Only with factory-installed PIM option)
Output 1 Voltage Output 2 Current (Only with factory-installed PIM option)
Output 1 Current Standby Events
Battery Voltage Charger Mode
Standby Time Operation Mode
Battery Temperature Charger Current
Input Frequency Output Watts
Output VA Percent Load
NOTE:
Whenever the battery breaker is turned off, or the batteries are not connected, the XM2-300HP automatically
reports a No Batteries alarm. This is a built in safety feature. The unit does not attempt inverter operations,
either standby or test, during a No Battery alarm.
3. Carefully inspect the separated halves of each connector for signs of abnormal
heating, such as a deformed housing or other damage.
CAUTION!
Circuit boards are static-sensitive and must be handled with care.
3. Inspect ventilation holes to verify they are clear of obstruction from debris or other
equipment.
4. Reinstall the inverter module (see Section 2.3 Inverter Module Removal and Installation)
and test the XM2-300HP for proper operation (see Section 4.1, Start-up and Test).
CAUTION!
If the XM2-300HP fails the following test, there will be a loss of power to the load without the use of
a Service Power Supply. Do not perform the next test step if the power supply or battery is suspect,
or the load is at a critical stage.
5. If the XM2-300HP passes all previous tests (e.g. Battery Load Test, Self Test):
• Turn off the utility input breaker to remove input power. The XM2-300HP will go into
standby operation.
• Observe the battery voltage reported on the Smart Display. If battery voltage drops
below 11.5Vdc, reapply utility power immediately. After five minutes reapply utility
power. The power supply then transfers back to Operation Normal, clears any alarms
and starts the battery charger (BULK mode, if needed). This test adds standby events
and time to the event counter.
Battery Maintenance
Battery 1 Battery 2
Battery Manufacturer
Date Code/Lot Number
Terminal Check
Voltage (Unloaded)
Voltage (Loaded)
Mhos level (Date / Date) / /
XM2-300HP Maintenance
Model Number
Serial Number
Operation Normal
Input Voltage
Output (1) Voltage
Output (2) Voltage
Output (1) Current
Output (2) Current
Battery Voltage
Standby Events
Standby Time
Charger Mode
Operation Mode
Battery Temperature
Charger Current
Input Frequency
Output Watts
Output VA
Percent Load
Communications Status
CM
CM MAC
CM Version
CMTX
CPE
CPE MAC
DSM Version
CMRX
Commissioning
Service Technician
Date Serviced
NOTE:
Any information pertaining to the nature of the power supply failure or problem, along with a copy of the power
supply’s maintenance log, should be included with the returned XM2-300HP.
3
2
XM2-300HP XM2-300CE-HP
ELECTRICAL INPUT
Input Voltage +10%/-15% of nominal +10%/-15% of nominal
Input Frequency 60Hz ± 3% 50Hz ± 3%
Input Power Factor at Nominal 0.9 0.9
Input Line Voltage 120 230
Low Line Voltage 102 195
High Line Voltage 132 253
Input Current (max) 6 4
Input Frequency (±3%) 60 50
OUTPUT
Output Power 300W 300W
Output Current Limit 150% of max. output rating 150% of max. output rating
Smart Display Std 2x20 backlit LCD Std 2x20 backlit LCD
BATTERY
Battery Voltage 12Vdc 12Vdc
MECHANICAL
Chassis Dimensions 8.5 x 9.75 x 8.0 8.5 x 9.75 x 8.0
W x H x D(in/mm) 216 x 248 x 203 216 x 248 x 203
ENVIRONMENT
Operating Temperature -40°C to +55°C -40°C to +55°C
0 to 90% 0 to 90%
Humidity
Non-condensing Non-condensing
ATTENTION:
A separate product specification document can be supplied for models not covered in this manual.
Visit us at www.alpha.com
ue to continuing product development, Alpha Technologies reserves the right to change specifications without notice.
D
Copyright 2014 Alpha Technologies. All Rights Reserved. Alpha® is a registered trademark of Alpha Technologies. 017-877-B1-001, Rev. A2 (03/2014)