SDS M0000-35

COSPECT ®

STEAM PRESSURE
REDUCING VALVE
MODEL COS-3/COS-16
SELF-ACTUATED PRESSURE REDUCING VALVE WITH SHOCK-ABSORBING PISTON

Features
Technologically advanced pressure reducing
valve combined with condensate separator and
steam trap provides accurate control and steam
conditioning to maximize process system
performance.
1. Space-saving unit simplifies system layout, piping
and maintenance.
2. Self-aligning shock-absorbing spherical piston
and advanced pilot regulator designs maintain
secondary steam pressure accuracy, even during
adverse process conditions.
3. Built-in cyclone separator, with condensate
separation efficiency as high as 98%, and self-
modulating free float steam trap provide dry, high-
quality steam supply.
4. Major internal components made of stainless
steel for long service life.
5. Large surface area integral screens for pilot valve
and main valve extend trouble-free service.
6. Internal secondary pressure-sensing channel
makes external sensing line unnecessary.
7. COS-16, sizes 65 mm and larger have a silencer
for noise reduction.

Specifications
Model COS-3 COS-16
Connection Screwed Flanged Screwed Flanged
Size (mm) 20, 25 20, 25, 32, 40, 50 15, 20, 25 15, 20, 25, 32, 40, 50, 65, 80, 100
Body Material Cast Iron
Maximum Operating Pressure (MPaG) PMO 0.3 1.6
Maximum Operating Temperature (°C) TMO 220
Primary Pressure Range (MPaG) 0.1 0.3 0.2 1.6
Within 10 84% of primary pressure
0.01 0.05 MPaG but with a minimum pressure of
Adjustable Pressure Range 0.03 MPaG
(all conditions must be met)
Differential pressure between
—
0.07 0.85 MPa
5% of rated flow rate
Minimum Adjustable Flow Rate 5% of rated flow rate
(For 65 mm - 100 mm: 10% of rated flow rate)

PRESSURE SHELL DESIGN CONDITIONS (NOT OPERATING CONDITIONS): 1 MPa = 10.197 kg/cm2
Maximum Allowable Pressure (MPaG) PMA: 1.6
Maximum Allowable Temperature (°C) TMA: 220

To avoid abnormal operation, accidents or serious injury, DO NOT use this product outside of the specification range.
CAUTION Local regulations may restrict the use of this product to below the conditions quoted.

Copyright
Configuration
No. Description Material JIS ASTM/AISI* @3
@4
@7
q Main Body Cast Iron FC250 A126 Cl.B
@2
w Trap Body Cast Iron FC250 A126 Cl.B @1
@0
e Trap Cover Cast Iron FC250 A126 Cl.B !9
!8
r Separator Stainless Steel — — !7
t Float Stainless Steel — — @5
!4
y Float Cover Cast Iron FC250 A126 Cl.B
u Trap Valve Seat Stainless Steel — — !5
!6
i Separator Screen Stainless Steel — —
o Main Valve Seat Stainless Steel — —
!3
!0 Main Valve Stainless Steel — —
!1 Main Valve Holder Stainless Steel — — !2
!2 Piston Stainless Steel — — o

!3 Cylinder Stainless Steel — — !1

!0
!4 Pilot Screen Stainless Steel — — i
!5 Pilot Screen Holder Carbon Steel S25C AISI1025
q r
!6 Pilot Body Cast Iron FC250 A126 Cl.B
!7 Pilot Valve Stainless Steel — — y
w
!8 Pilot Valve Seat Stainless Steel — — t
u
!9 Diaphragm Stainless Steel — —
@0 Diaphragm Support Brass — —
e
@1 Spring Housing Cast Iron FC250 A126 Cl.B
@2 Coil Spring Carbon Steel — —
@3 Adjustment Screw Cr-Mo Steel — — 65 - 100 mm
@4 Spanner Cap Die Cast Aluminium — —
@5 Plug – Sensing Line Port Carbon Steel SS400 A6 @6

@6 Pilot Cover Cast Iron FC250 A126 Cl.B

@7 Nameplate Stainless Steel — —
@8 Silencer Stainless Steel — —
* Equivalent @8
Contact TLV for available replacement parts. All gaskets are PTFE.

The parts configuration of sizes

65 – 100 mm differs slightly from that
of sizes 15 – 50 mm.

Capacity Table COS-3

With internal (factory standard) or external (option) secondary pressure-sensing channel or line (kg/h)
Secondary (Set) Steam Pressure
Nominal Valve Size (mm)
Primary Steam (MPaG)
Press. (MPaG) External Line
Internal Channel 20 25 32 40 50
(option)
*0.05 *0.05 - **0.01 120 180 540 750 950
0.04 130 190 520 700 920
0.1 < 0.2 0.03 135 195 510 680 900
0.02 140 200 390 500 690
**0.01 100 180 290 380 500
*0.05 *0.05 - **0.01 240 340 540 750 950
0.04 230 330 520 700 920
0.2 - 0.3 0.03 220 320 510 680 900
0.02 160 250 390 500 690
**0.01 100 180 290 380 500
* Maximum adjustable secondary pressure ** Minimum adjustable secondary pressure 1 MPa = 10.197 kg/cm2

Copyright SDS M0000-35

Capacity Table COS-16
With internal (factory standard) or external (option) secondary pressure-sensing channel or line (kg/h)
Secondary (Set) Steam Pressure
Primary Steam Nominal Valve Size (mm)
(MPaG)
Press.
(MPaG) External Line
Internal Channel 15 20 25 32 40 50 65 80 100
(option)
*0.13 *0.13 170 240 340 540 670 920 1460 2090 3150
0.11 0.11 180 260 370 570 720 990 1570 2250 3400
0.2 0.1 **0.03 - 0.1 185 270 380 580 730 1010 1610 2310 3480
0.07 60 160 360 560 700 1000 1600 2300 3470
**0.03 50 140 340 520 660 990 1590 2290 3460
*0.23 *0.23 190 280 400 600 710 1090 1740 2500 3760
0.2 0.2 200 290 430 620 800 1240 1790 2820 4250
0.3 0.15 **0.03 - 0.15 210 310 450 660 880 1370 2180 3120 4700
0.1 80 190 400 600 840 1300 2080 2980 4480
**0.03 50 140 340 520 740 1150 1830 2630 3950
*0.33 *0.33 200 290 410 610 800 1250 1980 2840 4280
0.3 0.3 220 310 450 650 920 1420 2270 3250 4900
0.25 0.25 230 320 480 690 1040 1610 2570 3690 5560
0.4
0.2 **0.04 - 0.2 240 350 520 730 1130 1750 2790 3990 6020
0.1 80 280 440 620 960 1490 2370 3390 5110
**0.04 60 150 390 550 850 1310 2090 3000 4510
*0.42 *0.42 220 320 370 610 940 1460 2320 3330 5010
0.4 0.4 240 340 470 660 1030 1590 2530 3630 5470
0.3 0.3 260 380 590 820 1270 1980 3050 4510 6800
0.5
0.25 **0.05 - 0.25 270 400 620 870 1350 2080 3320 4760 7170
0.15 170 320 520 720 1120 1730 2760 3950 5950
**0.05 60 150 410 570 890 1380 2190 3140 4730
*0.5 *0.5 250 350 520 720 1120 1740 2770 3970 5980
0.4 0.4 280 410 660 920 1420 2210 3520 5040 7590
0.35 0.35 290 440 690 970 1500 2330 3710 5320 8010
0.6
0.3 **0.06 - 0.3 300 460 720 1010 1560 2420 3860 5530 8330
0.15 170 320 480 670 1030 1600 2550 3800 5500
**0.06 60 150 420 590 920 1420 2260 3250 4890
*0.58 *0.58 250 370 600 840 1300 2020 3220 4610 6940
0.5 0.5 290 450 720 1010 1560 2420 3850 5520 8320
0.4 0.4 330 500 800 1110 1720 2670 4260 6110 9200
0.7
0.35 **0.07 - 0.35 350 510 820 1150 1780 2750 4390 6290 9480
0.2 200 380 610 850 1310 2040 3250 4660 7010
**0.07 70 230 430 600 930 1450 2310 3310 4980
*0.67 *0.67 280 410 670 930 1440 2230 3550 5100 7620
0.6 0.6 300 480 780 1090 1680 2610 4160 5970 8980
0.5 0.5 340 540 870 1220 1890 2930 4670 6690 10100
0.8
0.4 **0.08 - 0.4 400 570 920 1290 1990 3090 4920 7060 10600
0.2 200 380 610 850 1310 2040 3250 4660 7010
**0.08 70 160 410 580 900 1390 2220 3180 4780
*0.84 *0.84 310 500 810 1130 1750 2720 4330 6210 9360
0.7 0.7 390 630 1010 1410 2180 3380 5390 7730 11600
0.6 0.6 470 670 1080 1510 2340 3620 5780 8280 12500
1.0
0.5 **0.15 - 0.5 500 700 1120 1560 2420 3750 5990 8580 12900
0.3 300 460 740 1030 1600 2480 3950 5790 8520
**0.15 170 320 480 680 970 1510 2390 3430 5170
*1.0 *1.0 350 610 980 1360 2110 3270 5220 7480 11300
0.8 0.8 500 760 1230 1710 2650 4110 6560 9400 14200
0.7 0.7 570 800 1290 1800 2780 4310 6870 9850 14800
1.2
0.6 **0.35 - 0.6 600 820 1320 1840 2850 4420 7050 10100 15200
0.5 500 680 1090 1530 2370 3670 5850 8380 12600
**0.35 360 550 890 1240 1930 2980 4760 6820 10300
*1.17 *1.17 410 700 1120 1570 2430 3760 6000 8590 12400
1.0 1.0 540 840 1360 1900 2940 4550 7260 10400 15600
0.8 0.8 670 980 1490 2300 3220 4990 7950 11400 17200
1.4
0.7 **0.55 - 0.7 730 1050 1520 2450 3280 5090 8110 11600 17500
0.6 600 840 1240 2000 2690 4170 6650 9530 14300
**0.55 550 770 1130 1580 2450 3790 6040 8660 13000
*1.34 *1.34 470 790 1270 1770 2740 4250 6770 9710 14600
1.0 1.0 730 1100 1650 2400 3560 5520 8800 12600 19000
1.6 0.9 0.9 790 1200 1750 2600 3650 5660 9030 12900 19500
0.8 **0.75 - 0.8 880 1300 2000 2700 3710 5750 9170 13100 19800
**0.75 820 1250 1800 2600 3400 5260 8390 12000 18100
* Maximum adjustable secondary pressure ** Minimum adjustable secondary pressure 1 MPa = 10.197 kg/cm2

Copyright SDS M0000-35

Cv Values
COS-3/COS-16
Nominal Valve Size (mm)
15* 20 25 32 40 50 65* 80* 100*
Cv (US) 3.8 6.9 11.1 15.5 24.0 37.2 59.3 85.0 128
Cv (UK) 3.2 5.7 9.2 12.9 20.0 31.0 49.4 70.8 107
Kvs (DIN) 3.3 5.9 9.5 13.3 20.6 31.9 50.8 72.9 110
* COS-16 only

The Cv & Kvs values shown are for the valve in the full fail open position. These values are not to be used for COS sizing, and
CAUTION instead may be used as one of the factors in calculations for safety valve selection.

Dimensions
r COS-3/COS-16 COS-3/COS-16 Screwed* (mm)

Size L H H1 W Weight (kg)

Screwed Flanged
15 **
L L 175 495 285 105 14
20
25 190 522 282 150 19
3
⁄8 3
⁄8
* Rc(PT), other standards available
** COS-16 only
H1

H1

COS-3/COS-16 Flanged (mm)

L
H

Weight*
Size ASME Class H H1 W
(kg)
125FF (150RF) 250RF (300RF)
(15)** – 170 – 170 [15]
495 285 105
(20) – 182 – 182 [16]
25 176 188 188 192 522 282 150 21
32 206 220 220 220 25
1
572 302 165
W 1
⁄2 W ⁄2 40 209 220 222 224 27
50 255 255 260 261 635 315 195 43
Sizes 15 - 25 mm shown.
Configuration of larger sizes differs slightly. 65** 362 372 377 378 69
870 410 280
80** 365 374 383 384 72
100** 434 434 450 450 1028 448 350 105
Trap Discharge Capacity ( ) No ASME standard exists for cast iron; machined to fit steel flanges
Class 125 FF can connect to 150 RF, 250 RF can connect to 300 RF
Differential Pressure (kg/cm2) Other standards available, but length and weight may vary
* Weight is for Class 250 RF [300RF]
0.1 0.3 0.5 1 3 5 10 16
** COS-16 only
800
m
50 m
Discharge Capacity (kg/h)

600
m m
400 10 0
0 mm
25/32/4
mm
5/80
200 50/6

20 mm mm 1. The discharge capacity is the maximum continuous condensate

100 2/40
80 25/3 discharge 6 °C below saturated steam temperature.
60 2. The differential pressure is the difference between the COS inlet and its
0 mm
40 15/2 trap outlet pressure.
20 DO NOT use this product under conditions that exceed
CAUTION maximum differential pressure, as condensate backup will occur!
10
0.01 0.03 0.05 0.1 0.3 0.5 1 1.6

Differential Pressure (MPa)

Copyright https://www.tlv.com SDS M0000-35 Rev. 7/2018

Products for intended use only.
(O) Specifications subject to change without notice.