MEC205:MANUFACTURING TECHNOLOGY
L:3 T:0 P:0 Credits:3
Course Outcomes: Through this course students should be able to
CO1 :: recognize the broad classification of manufacturing processes along with their capabilities
CO2 :: discuss the applications of various welding processes and importance of process
parameters
CO3 :: understand the mechanism of material removal in orthogonal cutting and machining time
estimation
CO4 :: examine the capabilities and applications of bulk metal forming processes and sheet metal
CO5 :: illustrate the features of CNC machines and fundamental of part programming
CO6 :: analyze the working principle of advanced manufacturing processes with their applications
Unit I
Introduction to manufacturing and metal casting : Introduction to manufacturing and types of
manufacturing processes, metal casting, sand casting, cores and core prints, types of pattern and
allowances, role of gating system, other casting processes, Investment casting, Permanent mold
casting processes, Die casting, Other expandable mold casting processes, Shell molding, Vacuum
molding, Centrifugal casting, Casting qualities, casting defects
Unit II
Joining and assembly processes : Significance of mechanical assembly, Permanent and temporary
fastening techniques, Threaded fasteners, Rivets, Overview of welding technology, Broad classification
of welding processes, Types of joint and types of weld, Arc welding, Consumable electrode arc
welding, Non consumable electrode arc welding, Overview of resistance welding, Oxyfuel gas welding,
Solid state welding processes, Brazing and soldering, Welding defects
Unit III
Metal forming processes : Overview of metal forming, plastic deformation of metals, hot and cold
working of metals, Role of temperature in metal forming, Overview of rolling, types of rolling mills,
Rolling defects, Forging and types of forging, Forging defects, Extrusion and its type, Wire and tube
drawing, Sheet metal operations, Bending operations, significance of spring back effect, Deep drawing
operation
Unit IV
Material removal process : Cutting tools, Classification of cutting tools, Mechanism of metal
cutting, Orthogonal cutting model, Types of chip formation, machining time analysis for turning, Tool
wear and tool life, Importance of cutting fluids, Introduction to grinding, Cylindrical,surface and
centerless grinding
Unit V
CNC machine tools : Introduction and classification of CNC machines, Construction features of CNC
turning and CNC machining centers, Open loop and closed loop CNC systems, CNC controller,
Structural members of CNC machine, Slideways, Linear motion bearing, Ball screw, Work holding and
tool holding devices, Automatic tool changer, Fundamental of part programming, G and M codes
Unit VI
Advanced manufacturing processes : Injection molding, blow molding, compression molding,
overview of powder metallurgy, electric discharge machining, electrochemical machining, ultrasonic
machining
Text Books:
1. MANUFACTURING PROCESSES FOR ENGINEERING MATERIALS by SEROPE KALPAKJIAN,
Pearson Education India
References:
1. FUNDAMENTALS OF MODERN MANUFACTURING by MIKELL P. GROOVER, WILEY
2. MANUFACTURING TECHNOLOGY VOLUME-1 by P N RAO, M.G.Hills
3. MANUFACTURING TECHNOLOGY VOLUME-2 by P N RAO, M.G.Hills
4. AUTOMATION, PRODUCTION SYSTEMS, AND COMPUTER-INTEGRATED MANUFACTURING
by M.P.GROOVER, Pearson Education India
Session 2024-25 Page:1/2
References: 5. MODERN MACHINING PROCESSES by P.C.PANDEY AND H.S.SHAN, MC GRAW HILL
Session 2024-25 Page:2/2
