TORO TIMECUTTER Z SERVICE MANUAL

Table of Contents – Page 1 of 2

QUICK REFERENCE
SAFETY INFORMATION
GENERAL INFORMATION
THINK SAFETY FIRST
SPECIFICATIONS
ENGINE SPECIFICATIONS - (Z16-44 & Z17-44)
ENGINE SPECIFICATIONS - (Z17-52 & Z18-52)
BOLT TORQUES
MAINTENANCE SCHEDULE
Z16-44
Z17-44 & Z17-52
Z18-52

MODEL/SERIAL NUMBER LOCATION

GREASING AND LUBRICATION

SERVICE INTERVAL/SPECIFICATION
LUBRICATION POINTS

ENGINE
BRIGGS & STRATTON ENGINE
KOHLER ENGINE
KAWASAKI ENGINE
BRIGGS & STRATTON AIR CLEANER
KOHLER AIR CLEANER
KAWASAKI AIR CLEANER
SPARK PLUG
ENGINE REMOVE AND REPLACE

TRANSAXLE
TROUBLESHOOTING CHECKLIST
FLUIDS
REMOVE AND REPLACE TRANSAXLE
REASSEMBLY
CONTROL HANDLE-RETURN TO NEUTRAL ADJUSTMENT
PURGING THE SYSTEM
NEUTRAL ADJUSTMENT
TRACKING ADJUSTMENT
CONTROL HANDLE ADJUSTMENT

CHASSIS
REMOVE AND REPLACE DAMPERS
REMOVE AND REPLACE CONTROL LINKAGE
REPLACE CONTROL LINKAGE
REMOVE AND REPLACE BRAKE LINKAGE
REPLACE BRAKE LINKAGE
PARKING BRAKE ADJUSTMENT
REPLACE TRACTION BELT
TORO TIMECUTTER Z SERVICE MANUAL
Table of Contents – Page 2 of 2

MOWER DECKS: 44” AND 52” DECK ASSEMBLIES

BELT REMOVAL AND REPLACEMENT
MOWER DECK REMOVE AND REPLACE
MOWER DECK SIDE TO SIDE ADJUSTMENT
MOWER DECK FRONT TO REAR ADJUSTMENT
SPINDLE BEARING REPLACEMENT

ELECTRICAL SYSTEMS
SAFETY INTERLOCK SYSTEM
INTERLOCK COMPONENTS
ELECTRICAL COMPONENTS
ELECTRIC CLUTCH
ELECTRICAL SCHEMATICS
BRIGGS & STRATTON
KAWASAKI
KOHLER
TimeCutter® Z
TimeCutter® ZX
Service Manual
ABOUT THIS MANUAL

This service manual was written expressly for Toro service technician. The Toro Company has made every effort
to make the information in this manual complete and correct.

Basic mechanical/electrical skills are assumed. The Table of Contents lists the systems and the related topics
covered in this manual.

For additional information on the electrical system, please refer to the Toro Electrical Demystification Guide (492-
4404). For information on the hydrostatic drive units, refer to the Integrated Zero-Turn Transaxle Service and
Repair Manual (492-4737). For information specific to the engines used on this unit, refer to the appropriate
engine manufacturer’s service and repair instructions.

We are hopeful that you will find this manual a valuable addition to your service shop. If you have any questions or
comments regarding this manual, please contact us at the following address:

The Toro Company

Consumer Service Training Department
8111 Lyndale Avenue South
Bloomington, MN 55420

The Toro Company reserves the right to change product specifications or this manual without notice.

The automatic transmission and transaxle are sophisticated pieces of machinery. Maintain strict cleanliness
control during all stages of service and repair. Cover or cap all hose ends and fittings whenever they are exposed.
Even a small amount of dirt or other contamination can severely damage the system.

Copyright© All Rights Reserved

©2001 The Toro Company
 TABLE OF CONTENTS

QUICK REFERENCE SECTION

Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1a

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1b

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1c

SERVICE SECTION

Model/Serial Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2

Greasing and Lubrication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3

Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4

Transaxle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5

Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6

Mower Decks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7

Electrical Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8

TimeCutter™ Z Service Manual 1-1

QUICK REFERENCE

Table of Contents

SAFETY INFORMATION

General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 3

Think Safety First. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 3

SPECIFICATIONS

Engine Specifications - (Z16-44 & Z17-44) . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 4

Engine Specifications - (Z17-52 & Z18-52) . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 5

BOLT TORQUES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 6

MAINTENANCE SCHEDULE

Z16-44 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 7

Z17-44 & Z17-52 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 8

Z18-52 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 9

1-2 TimeCutter™ Z Service Manual

 SAFETY INFORMATION

This symbol means WARNING or tractor and attachment operator’s manuals contain
PERSONAL SAFETY INSTRUCTION safety information and operating tips for safe operating
- read the instruction because it has to practices. Operator’s manuals are available through
do with your safety. Failure to comply your Toro parts source or:
with the instruction may result in 1a
personal injury or even death. The Toro Company
Publications Department
This manual is intended as a service and repair manual 8111 Lyndale Avenue South
only. The safety instructions provided herein are for Bloomington, MN 55420
troubleshooting, service, and repair of the TimeCutter Z
zero radius tractor. The TimeCutter Z zero radius

THINK SAFETY FIRST

Avoid unexpected starting of engine... Avoid injury from batteries...

Always turn off the engine and disconnect the spark Battery acid is poisonous and can cause burns. Avoid
plug wire(s) before cleaning, adjusting, or repair. contact with skin, eyes, and clothing. Battery gases can
explode. Keep cigarettes, sparks, and flames away
Avoid lacerations and amputations... from the battery.

Stay clear of all moving parts whenever the engine is

Avoid injury due to inferior parts...
running. Treat all normally moving parts as if they were
moving whenever the engine is running or has the Use only original equipment parts to ensure that
potential to start. important safety criteria are met.

Avoid burns... Avoid injury to bystanders...

Do not touch the engine, muffler, or other components Always clear the area of bystanders before starting or
which may increase in temperature during operation, testing powered equipment.
while the unit is running or shortly after it has been
running. Avoid injury due to projectiles...

Avoid fires and explosions... Always clear the area of sticks, rocks, or any other
debris that could be picked up and thrown by the
Avoid spilling fuel and never smoke while working with powered equipment.
any type of fuel or lubricant. Wipe up any spilled fuel or
oil immediately. Never remove the fuel cap or add fuel Avoid modifications...
when the engine is running. Always use approved,
labeled containers for storing or transporting fuel and Never alter or modify any part unless it is a factory
lubricants. approved procedure.

Avoid asphyxiation... Avoid unsafe operation...

Never operate an engine in a confined area without Always test the safety interlock system after making
proper ventilation. adjustments or repairs on the machine. Refer to the
Electrical section in this manual for more information.

TimeCutter™ Z Service Manual 1-3

 SPECIFICATIONS

Specifications
Z16-44 Z17-44
ENGINE:
High Idle 3400 ± 100 RPM 3400 ± 100 RPM
Low Idle 1400 RPM 1400 RPM
1b Manufacturer Briggs & Stratton Kohler
Horsepower (kW) 16.5 HP (12.3kW) @ 3600 RPM 17 HP (12.7 kW) @ 3600 RPM
Fuel Unleaded Gasoline 87 octane min. Unleaded Gasoline 87 octane min.
FUEL SYSTEM:
Capacity 5 Gallon (18.9 L) 5 Gallon (18.9 L)
TRACTION SYSTEM:
Transaxles Twin Hydro-Gear IZT Hydrostatic Twin Hydro-Gear IZT Hydrostatic
Transaxles Transaxles
Transaxle Drive Belt drive with self-tensioning system Belt drive with self-tensioning system
Ground Speed Infinite, 0 to 6.5 MPH (10.5-km/hr) forward Infinite, 0 to 6.5 MPH (10.5-km/hr) forward
0 to 3.4 MPH (5.5-km/hr) reverse 0 to 3.4 MPH (5.5-km/hr) reverse
TIRES:
Rear Drive Tires 18x10-8 4 ply with “Multitrac CS” Tread 18x10-8 4 ply with “Multitrac CS” Tread
Front Caster Tires 410/350 x 4 - 4.25 IS with “sawtooth” tread 410/350 x 4 - 4.25 IS with “sawtooth” tread
Tire Pressure 13 psi (90 kPa) rear, 35 psi (241 kPa) front 13 psi (90 kPa), rear 35 psi (241 kPa) front
ELECTRICAL
SYSTEM:
Battery Voltage 12 volt, negative ground 12 volt, negative ground
Battery Type BCI Group U1 BCI Group U1
DIMENSIONS:
Wheel Base 52.1 in. (132.3 cm) center of caster to 52.1 in. (132.3 cm) center of caster to
center of drive tires center of drive tires
Overall Width 55 in. (139.7 cm) with deck deflector down 55 in. (139.7 cm) with deck deflector down

46.6 in. (118.4 cm) gate width with deck 46.6 in. (118.4 cm) gate width with deck
deflector up deflector up
Overall Length 77.5 in. (196.9 cm) 77.5 in. (196.9 cm)
WEIGHT:
Net Weight 635 lbs. (approx.) 635 lbs. (approx.)
HEIGHT OF CUT:
Adjusts from 1.5” (3.8 cm) to Adjusts from 1.5” (3.8 cm) to
4.5” (11.4 cm) (7 positions) 4.5” (11.4 cm) (7 positions)

1-4 TimeCutter™ Z Service Manual

 SPECIFICATIONS

Specifications (cont’d)
Z17-52 Z18-52
ENGINE:
High Idle 3400 ± 100 RPM 3400 ± 100 RPM
Low Idle 1400 RPM 1400 RPM
Manufacturer Kohler Kawasaki 1b
Horsepower (kW) 17 HP (12.7kW) @ 3600 RPM 18 HP (13.4kW) @ 3600 RPM
Fuel Unleaded Gasoline 87 octane min. Unleaded Gasoline 87 octane min.
FUEL SYSTEM:
Capacity 5 Gallon (18.9 L) 5 Gallon (18.9 L)
TRACTION SYSTEM:
Transaxles Twin Hydro-Gear IZT Hydrostatic Twin Hydro-Gear IZT Hydrostatic
Transaxles Transaxles
Transaxle Drive Belt drive with self-tensioning system Belt drive with self-tensioning system
Ground Speed Infinite, 0 to 6.5 MPH (10.5-km/hr) forward Infinite, 0 to 6.5 MPH (10.5-km/hr) forward
0 to 3.4 MPH (5.5-km/hr) reverse 0 to 3.4 MPH (5.5-km/hr) reverse
TIRES:
Rear Drive Tires 18x10-10-10.5 4 ply with “Multitrac CS” 18x10-10-10.5 4 ply with “Multitrac CS”
Tread Tread
Front Caster Tires 410/350 x 4 - 4.25 IS with “sawtooth” tread 410/350 x 4 - 4.25 IS with “sawtooth” tread
Tire Pressure 13 psi (90 kPa) rear, 35 psi (241 kPa) front 13 psi (90 kPa) rear, 35 psi (241 kPa) front
ELECTRICAL SYSTEM:
Battery Voltage 12 volt, negative ground 12 volt, negative ground
Battery Type BCI Group U1 BCI Group U1
DIMENSIONS:
Wheel Base 52.1 in. (132.3 cm) center of caster to 52.1 in. (132.3 cm) center of caster to
center of drive tires center of drive tires
Overall Width 65 in. (165.1 cm) with deck deflector down 65 in. (165.1 cm) with deck deflector down

58 in. (147.3 cm) gate width with deck 58 in. (147.3 cm) gate width with deck
deflector up deflector up
Overall Length 77.5 in. (196.9 cm) 77.5 in. (196.9 cm)
WEIGHT:
Net Weight 680 lbs. (approx.) 680 lbs. (approx.)
HEIGHT OF CUT:
Adjusts from 1.5” (3.8 cm) to 4.5” (11.4 cm) Adjusts from 1.5” (3.8 cm) to 4.5” (11.4 cm)
(7 positions) (7 positions)

TimeCutter™ Z Service Manual 1-5

 SPECIFICATIONS

Specifications cont.

ZX 17K-44 ZX 17-44
Engine: 17 hp Kohler® OHV, CV490S 17 hp Briggs & Stratton OHV, 31F777
High Idle 3400 + 100 RPM 3400 + 100 RPM
Low Idle 1400 RPM N/A
1b Horse Power 17 (12.7kW) @3600 RPM 17 (12.7kW) @3600 RPM
Cubic Centimeter’s (cc’s) 490 Dispacement 500 Dispacement
Fuel Unleaded Gasoline 87 octane min. Unleaded Gasoline 87 octane min.
Oil Capacity 2 qts. (1.9 L) 1.75 qt. (1.7 L)
Charge coil 12v - 15 amp 12v - 16 amp

Construction:
Front Frame Welded 1x2x.120” structural steel tube Welded 1x2x.120” structural steel tube
Rear Frame Welded 7 & 10 ga. High strength steel Welded 7 & 10 ga. High strength steel
Frame Assembly Front & rear frames bolted together. Front & rear frames bolted together.
Deck Right side discharge, 44 in. cut, three Right side discharge, 44 in. cut, three
blade mid-mounted rotary. Drawn 13 blade mid-mounted rotary. Drawn 13
gauge steel with welded mounting gauge steel with welded mounting
brackets and gauge wheel brackets. brackets and gauge wheel brackets.
Frame supported. Frame supported.

Fuel System: Single fuel tank fender type mounted on Single fuel tank fender type mounted on
the left side. the left side.
Capacity 5 Gallons (18.9 L) 5 Gallons (18.9 L)
Fuel tank shut off Fuel tank shut off
In-line fuel filter In-line fuel filter

Traction System:
Transaxles Twin Hydro-Gear IZT Hydrostatic Twin Hydro-Gear IZT Hydrostatic
Transaxles Transaxles
Transaxle Drive Belt Drive with self-tensioning system Belt Drive with self-tensioning system
Ground speed forward Infinite, 0 to 6.5-MPH (10.5-km/hr) Infinite, 0 to 6.5-MPH (10.5-km/hr)
Ground speed reverse 0 to 3.4-MPH (5.5-km/hr) 0 to 3.4-MPH (5.5-km/hr)
Transport rods Allows unit to be moved without engine Allows unit to be moved without engine
running. running.

Attachment Drive:
Clutch Electric Electric
Type Vertical Drive with Single Deep B-Groove Vertical Drive with Single Deep B-Groove
Pulley Pulley

A1-6 TimeCutter ZX Service Manual

 SPECIFICATIONS

Specifications cont.

ZX 17K-44 ZX 17-44
Tires:
Rear Drive Tires 18x10-8 4 ply with “Multitrac CS” Tread 18x10-8 4 ply with “Multitrac CS” Tread
Front Castor Tires 410/350x4 - 4.25 IS with “sawtooth” tread 410/350x4 - 4.25 IS with “sawtooth” tread
Tire Pressure 13 psi (90kPa) rear, 35 psi (241kPa) front 13 psi (90kPa) rear, 35 psi (241kPa) front 1b
Electrical System:
Battery voltage 12 volt negative ground. 12 volt negative ground.
Fused (1) 30 amp blade type main. (1) 30 amp blade type main.
(1) 25 amp blade type charge system. (1) 25 amp blade type charge system.
(1) 10 amp included with optional light kit. (1) 10 amp included with optional light kit.

Dimensions:
Wheel Base 52.1” (132.3cm) center of castor wheel to 52.1” (132.3cm) center of castor wheel to
center of drive tires. center of drive tires.
Width 43” (109.2cm) outside rear tires. 43” (109.2cm) outside rear tires.
Overall Width 55” (139.7cm) with deck deflector down. 55” (139.7cm) with deck deflector down.
46.6” (188.4cm) Gate width with deck 46.6” (188.4cm) Gate width with deck
deflector up. deflector up.
Overall Length 77.5” (196.9cm) 77.5” (196.9cm)
Overall Height 40” (101.6cm) 40” (101.6cm)
Track Width 35.2” (89.4cm) center to center of rear 35.2” (89.4cm) center to center of rear
tires. tires.
30.4” (77.2cm) center to center of castor 30.4” (77.2cm) center to center of castor
tires. tires.
Deck Width 55” (139.7cm) with deflector down. 55” (139.7cm) with deflector down.

Weight: 635 lbs. (288kg) (estimated) 635 lbs. (288kg) (estimated)

Height of Cut: Adjusts from 1.5” to 4.5” (7 postions) Adjusts from 1.5” to 4.5” (7 postions)

Tip Speed: 18,160 ft/min @ 3400 RPM nominal 18,160 ft/min @ 3400 RPM nominal
18,770 ft/min @ 3500 RPM max 18,770 ft/min @ 3500 RPM max

TimeCutter ZX Service Manual A1-7

 SPECIFICATIONS

Specifications cont.

ZX 17-52 ZX 18-52
Engine: 17 hp Kohler® OHV, CV490S 18 hp Kawasaki OHV, FH531V
High Idle 3400 + 100 RPM 3400 + 100 RPM
Low Idle 1400 RPM 1400 RPM
1b Horse Power 17 (12.7kW) @3600 RPM 18 HP (13.4kW) @3600 RPM
Cubic Centimeter’s (cc’s) 490 Dispacement 494 Displacement
Fuel Unleaded Gasoline 87 octane min. Unleaded Gasoline 87 octane min.
Oil Capacity 2 qts. (1.9 L) 1.9 qts (1.8 L)
Charge coil 12v - 15 amp 12v - 13 amp

Construction:
Front Frame Welded 1x2x.120” structural steel tube Welded 1x2x.120” structural steel tube
Rear Frame Welded 7 & 10 ga. High strength steel Welded 7 & 10 ga. High strength steel
Frame Assembly Front & rear frames bolted together. Front & rear frames bolted together.
Deck Right side discharge, 52 in. cut, three Right side discharge, 52 in. cut, three
blade mid-mounted rotary. Drawn 12 blade mid-mounted rotary. Drawn 12
gauge steel with welded mounting gauge steel with welded mounting
brackets and gauge wheel brackets. brackets and gauge wheel brackets.
Frame supported. Frame supported.

Fuel System: Single fuel tank fender type mounted on Single fuel tank fender type mounted on
the left side. the left side.
Capacity 5 Gallons (18.9 L) 5 Gallons (18.9 L)
Fuel tank shut off Fuel tank shut off
In-line fuel filter In-line fuel filter

Traction System:
Transaxles Twin Hydro-Gear IZT Hydrostatic Twin Hydro-Gear IZT Hydrostatic
Transaxles Transaxles
Transaxle Drive Belt Drive with self-tensioning system Belt Drive with self-tensioning system
Ground speed forward Infinite, 0 to 6.5-MPH (10.5-km/hr) Infinite, 0 to 6.5-MPH (10.5-km/hr)
Ground speed reverse 0 to 3.4-MPH (5.5-km/hr) 0 to 3.4-MPH (5.5-km/hr)
Transport rods Allows unit to be moved without engine Allows unit to be moved without engine
running. running.

Attachment Drive:
Clutch Electric Electric
Type Vertical Drive with Single Deep B-Groove Vertical Drive with Single Deep B-Groove
Pulley Pulley

A1-8 TimeCutter ZX Service Manual

 SPECIFICATIONS

Specifications cont.

ZX 17-52 ZX 18-52
Tires:
Rear Drive Tires 18x10-8 4 ply with “Multitrac CS” Tread 18x10-10.5 4 ply with “Multitrac CS”
Tread
Front Castor Tires 410/350x4 - 4.25 IS with “sawtooth” tread 410/350x4 - 4.25 IS with “sawtooth” tread 1b
Tire Pressure 13 psi (90kPa) rear, 35 psi (241kPa) front 13 psi (90kPa) rear, 35 psi (241kPa) front

Electrical System:
Battery voltage 12 volt negative ground. 12 volt negative ground.
Fused (1) 30 amp blade type main. (1) 30 amp blade type main.
(1) 25 amp blade type charge system. (1) 25 amp blade type charge system.
(1) 10 amp included with optional light kit. (1) 10 amp included with optional light kit.

Dimensions:
Wheel Base 52.1” (132.3cm) center of castor wheel to 52.1” (132.3cm) center of castor wheel to
center of drive tires. center of drive tires.
Width 47.6” (120.9cm) outside rear tires. 47.6” (120.9cm) outside rear tires.
Overall Width 65” (165.1cm) with deck deflector down. 65” (165.1cm) with deck deflector down.
58” (147.3cm) Gate width with deck 58” (147.3cm) Gate width with deck
deflector up. deflector up.
Overall Length 77.5” (196.9cm) 77.5” (196.9cm)
Overall Height 41” (104.1cm) 41” (104.1cm)
Track Width 37.5” (95.3cm) center to center of rear 37.5” (95.3cm) center to center of rear
tires. tires.
30.4” (77.2cm) center to center of castor 30.4” (77.2cm) center to center of castor
tires. tires.
Deck Width 65” (165.1cm) with deck deflector down. 65” (165.1cm) with deflector down.

Weight: 680 lbs. (308.4kg) (estimated) 680 lbs. (308.4kg) (estimated)

Height of Cut: Adjusts from 1.5” to 4.5” (7 postions) Adjusts from 1.5” to 4.5” (7 postions)

Tip Speed: 17,410 ft/min @ 3400 RPM nominal 17,410 ft/min @ 3400 RPM nominal
17,980 ft/min @ 3400 RPM max 17,980 ft/min @ 3500 RPM max

TimeCutter ZX Service Manual A1-9

 SPECIFICATIONS

Specifications cont.

ZX 18-52 ZX 19-52
Engine: 18 hp Kohler® CV4925 19 hp Kawasaki OHV, FH580V
High Idle 3400 + 100 RPM 3400 + 100 RPM
Low Idle 1400 RPM 1400 RPM
1b Horse Power 18 (13.4kW) @3600 RPM 19 HP (14.2kW) @3600 RPM
Cubic Centimeter’s (cc’s) 490 Displacement 585 Displacement
Fuel Unleaded Gasoline 87 octane min. Unleaded Gasoline 87 octane min.
Oil Capacity 2 qts. (1.9 L) 1.9 qts. (1.8 L)
Charge coil 12v - 15 amp 12v - 15 amp

Construction:
Front Frame Welded 1x2x.120” structural steel tube Welded 1x2x.120” structural steel tube
Rear Frame Welded 7 & 10 ga. High strength steel Welded 7 & 10 ga. High strength steel
Frame Assembly Front & rear frames bolted together. Front & rear frames bolted together.
Deck Right side discharge, 52” cut, three blade Right side discharge, 52” cut, three blade
mid-mounted rotary. Drawn 12 gauge mid-mounted rotary. Drawn 12 gauge
steel with welded mounting brackets and steel with welded mounting brackets and
gauge wheel brackets. Frame supported. gauge wheel brackets. Frame supported.

Fuel System: Single fuel tank fender type mounted on Single fuel tank fender type mounted on
the left side. the left side.
Capacity 5 Gallons (18.9 L) 5 Gallons (18.9 L)
Fuel tank shut off Fuel tank shut off
In-line fuel filter In-line fuel filter

Traction System:
Transaxles Twin Hydro-Gear IZT Hydrostatic Twin Hydro-Gear IZT Hydrostatic
Transaxles Transaxles
Transaxle Drive Belt Drive with self-tensioning system Belt Drive with self-tensioning system
Ground speed forward Infinite, 0 to 6.5-MPH (10.5-km/hr) Infinite, 0 to 6.5-MPH (10.5-km/hr)
Ground speed reverse 0 to 3.4-MPH (5.5-km/hr) 0 to 3.4-MPH (5.5-km/hr)
Transport rods Allows unit to be moved without engine Allows unit to be moved without engine
running. running.

Attachment Drive:
Clutch Electric Electric
Type Vertical Drive with Single Deep B-Groove Vertical Drive with Single Deep B-Groove
Pulley Pulley

A1-10 TimeCutter ZX Service Manual

 SPECIFICATIONS

Specifications cont.

ZX 18-52 ZX 19-52
Tires:
Rear Drive Tires 18x10.5-10 4 ply with “Multitrac CS” 18x10.5-10 4 ply with “Multitrac CS”
Tread Tread
Front Castor Tires 410/350x4 with “sawtooth” tread 410/350x4 with “sawtooth” tread 1b
Tire Pressure 13 psi (90kPa) rear, 35 psi (241kPa) front 13 psi (90kPa) rear, 35 psi (241kPa) front

Electrical System:
Battery voltage 12 volt negative ground. 12 volt negative ground.
Fused (1) 30 amp blade type main. (1) 30 amp blade type main.
(1) 25 amp blade type charge system. (1) 25 amp blade type charge system.
(1) 10 amp included with optional light kit. (1) 10 amp included with optional light kit.

Dimensions:
Wheel Base 52.1” (132.3cm) center of castor wheel to 52.1” (132.3cm) center of castor wheel to
center of drive tires. center of drive tires.
Width 47.6” (120.9cm) outside rear tires. 47.6” (120.9cm) outside rear tires.
Overall Width 65” (165.1cm) with deck deflector down. 65” (165.1cm) with deck deflector down.
58” (147.3cm) Gate width with deck 58” (147.3cm) Gate width with deck
deflector up. deflector up.
Overall Length 77.5” (196.9cm) 77.5” (196.9cm)
Overall Height 41” (104.1cm) 41” (104.1cm)
Track Width 37.5” (95.3cm) center to center of rear 37.5” (95.3cm) center to center of rear
tires. tires.
30.4” (77.2cm) center to center of castor 30.4” (77.2cm) center to center of castor
tires. tires.
Deck Width 65” (165.1cm) with deflector down. 66” (165.1cm) with deflector down.

Weight: 680 lbs. (308.4kg) (estimated) 680 lbs. (308.4kg) (estimated)

Height of Cut: Adjusts from 1.5” to 4.5” (7 postions) Adjusts from 1.5” to 4.5” (7 postions)

Tip Speed: 17,500 ft/min @ 3400 RPM nominal 17,500 ft/min @ 3400 RPM nominal
18,070 ft/min @ 3500 RPM max 18,070 ft/min @ 3500 RPM max

TimeCutter ZX Service Manual A1-11

 SPECIFICATIONS

Specifications cont.

ZX 18-44 ZX 440
Engine: 18 hp Briggs & Stratton OHV, 31M777 18 hp Kohler® OHV, CV492S
High Idle 3400 + 100 RPM 3400 + 50/- 0 RPM
Low Idle 1400 RPM 1400 RPM
1b Horse Power 18 (13.4kW) @3600 RPM 10 HP (13.4kW) @ 3600 RPM
Cubic Centimeter’s (cc’s) 500 Displacement 490 Displacement
Fuel Unleaded Gasoline 87 octane min. Unleaded Gasoline 87 octane min.
Oil Capacity 1.75 qts. (1.7 L) 2 qts. (1.9 L)
Charge coil 12v - 16 amp 12v - 15 amp

Construction:
Front Frame Welded 1x2x.120” structural steel tube Welded 1x2x.120” structural steel tube
Rear Frame Welded 7 & 10 ga. High strength steel Welded 7 & 10 ga. High strength steel
Frame Assembly Front & rear frames bolted together. Front & rear frames bolted together.
Deck Right side discharge, 44” cut, three blade Right side discharge, 44” cut, three blade
mid-mounted rotary. Drawn 13 gauge mid-mounted rotary. Drawn 13 gauge
steel with welded mounting brackets and steel with welded mounting brackets and
gauge wheel brackets. Frame supported. gauge wheel brackets. Frame supported.

Fuel System: Single fuel tank fender type mounted on Single fuel tank fender type mounted on
the left side. the left side.
Capacity 5 Gallons (18.9 L) 5 Gallons (18.9 L)
Fuel tank shut off Fuel tank shut off
In-line fuel filter In-line fuel filter

Traction System:
Transaxles Twin Hydro-Gear IZT Hydrostatic Twin Hydro-Gear IZT Hydrostatic Trans-
Transaxles axles with charge pumps & shock valves
Transaxle Drive Belt Drive with self-tensioning system Belt Drive with self-tensioning system
Ground speed forward Infinite, 0 to 6.5-MPH (10.5-km/hr) Infinite, 0 to 7.0-MPH (11.3-km/hr)
Ground speed reverse 0 to 3.4-MPH (5.5-km/hr) 0 to 3.4-MPH (5.5-km/hr)
Transport rods Allows unit to be moved without engine Allows unit to be moved without engine
running. running.

Attachment Drive:
Clutch Electric Electric
Type Vertical Drive with Single Deep B-Groove Vertical Drive with Single Deep B-Groove
Pulley Pulley

A1-12 TimeCutter ZX Service Manual

 SPECIFICATIONS

Specifications cont.

ZX 18-44 ZX 440
Tires:
Rear Drive Tires 18x7.5-8 ply with “Multitrac CS” Tread 18x7.5-4 ply
Front Castor Tires 410/350x4 with “sawtooth” tread 410/350x4 “sawtooth” tread
Tire Pressure 13 psi (90kPa) rear, 35 psi (241kPa) front 13 psi (90kPa) rear, 35 psi (241kPa) front 1b
Electrical System:
Battery voltage 12 volt negative ground. 12 volt negative ground.
Fused (1) 30 amp blade type main. (1) 30 amp blade type main.
(1) 25 amp blade type charge system. (1) 25 amp blade type charge system.
(1) 10 amp included with optional light kit. (1) 10 amp included with optional light kit.

Dimensions:
Wheel Base 52.1” (132.3cm) center of castor wheel to 52.1” (132.3cm) center of castor wheel to
center of drive tires. center of drive tires.
Width 43” (109.2cm) outside rear tires. 43” (109.2cm) outside rear tires.
Overall Width 55” (139.7cm) with deck deflector down. 60” (139.7cm) with deck deflector down
46.6” (188.4cm) Gate width with deck 49” (118.4cm) Gate width with deck
deflector up. deflector up.
Overall Length 77.5” (196.9cm) 77.5” (196.9cm)
Overall Height 40” (101.6cm) 40” (101.6cm)
Track Width 35.2” (89.4cm) center to center of rear 35.2” (89.4cm) center to center of rear
tires. tires.
30.4” (77.2cm) center to center of castor 30.4” (77.2cm) center to center of castor
tires. tires.
Deck Width 55” (139.7cm) with deflector down. 60” (139.7cm) with deck deflector down

Weight: 635 lbs. (288 kg) (estimated) 651 lbs. (295 kg) (estimated)

Height of Cut: Adjusts from 1.5” to 4.5” (7 postions) Adjusts from 1.5” to 4.5” (7 postions)

Tip Speed: 18,160 ft/min @ 3400 RPM nominal 18,160 ft/min @ 3400 RPM nominal
18,770 ft/min @ 3500 RPM max 18,770 ft/min @ 3500 RPM max

TimeCutter ZX Service Manual A1-13

 SPECIFICATIONS

Specifications cont.

ZX 480 ZX 525
Engine: Briggs & Stratton Intek OHV, 441577 Kawasaki FH58V OHV
High Idle 3400 + 100 RPM 3400 + 100 RPM
Low Idle N/A 1400 RPM
1b Horse Power N/A N/A
Cubic Centimeter’s (cc’s) 725 Dispacement 585 Dispacement
Fuel Unleaded Gasoline 87 octane min. Unleaded Gasoline 87 octane min.
Oil Capacity 2 qts. (1.9 L) 1.9 qts. (1.8 L)
Charge coil 12v - 16 amp 12v - 13 amp

Construction:
Front Frame Welded 1x2x.120” structural steel tube Welded 1x2x.120” structural steel tube
Rear Frame Welded 7 & 10 ga. High strength steel Welded 7 & 10 ga. High strength steel
Frame Assembly Front & rear frames bolted together. Front & rear frames bolted together.
Deck Right side discharge, 48” cut, three Right side discharge, 44” cut, three blade
blade mid-mounted rotary. Drawn 12 mid-mounted rotary. Drawn 12 gauge
gauge steel deck with gauge reinforced steel with welded mounting brackets and
plate and welded mounting brackets and gauge wheel brackets. Frame supported.
gauge.

Fuel System: Single fuel tank fender type mounted on Single fuel tank fender type mounted on
the left side. the left side.
Capacity 5 Gallons (18.9 L) 5 Gallons (18.9 L)
Fuel tank shut off Fuel tank shut off
In-line fuel filter In-line fuel filter

Traction System:
Transaxles Twin Hydro-Gear IZT Hydrostatic Trans- Twin Hydro-Gear IZT Hydrostatic Trans-
axles with charge pumps & shock valves. axles with charge pumps & shock valves.
Transaxle Drive Belt Drive with self-tensioning system Belt Drive with self-tensioning system
Ground speed forward Infinite, 0 to 7.0-MPH (11.3-km/hr) Infinite, 0 to 7.0-MPH (11.3-km/hr)
Ground speed reverse 0 to 3.4-MPH (5.5-km/hr) 0 to 3.4-MPH (5.5-km/hr)
Transport rods Allows unit to be moved without engine Allows unit to be moved without engine
running. running.

Attachment Drive:
Clutch Electric Electric
Type Vertical Drive with Single Deep B-Groove Vertical Drive with Single Deep B-Groove
Pulley Pulley

A1-14 TimeCutter ZX Service Manual

 SPECIFICATIONS

Specifications cont.

ZX 480 ZX 525
Tires:
Rear Drive Tires 18x10.5-4 ply 18x10.5-10 4 ply with “Multitrac CS”
Tread
Front Castor Tires 410/350x4 with “sawtooth” tread 410/350x4 with “sawtooth” tread 1b
Tire Pressure 13 psi (90kPa) rear, 35 psi (241kPa) front 13 psi (90kPa) rear, 35 psi (241kPa) front

Electrical System:
Battery voltage 12 volt negative ground. 12 volt negative ground.
Fused (1) 30 amp blade type main. (1) 30 amp blade type main.
(1) 25 amp blade type charge system. (1) 25 amp blade type charge system.
(1) 25 amp blade type charge system. (1) 10 amp (blade type) included with
optional light kit.

Dimensions:
Wheel Base 52.1” (132.3cm) center of castor wheel to 52.1” (132.3cm) center of castor wheel to
center of drive tires. center of drive tires.
Width 43” (109.2cm) outside rear tires. 47.6” (120.9cm) outside rear tires.
Overall Width 62.5” (158.8cm) with deck deflector 68” (165.1cm) with deck deflector down.
down. 55” (147.3cm) Gate width with deck
53.5” (135.9cm) Gate width with deck deflector up.
deflector up.
Overall Length 77.5” (196.9cm) 77.5” (196.9cm)
Overall Height 40” (101.6cm) 41” (101.6cm)
Track Width 35.2” (89.4cm) center to center of rear 37.5in. (95.3cm) center to center of rear
tires. tires.
30.4” (77.2cm) center to center of castor 30.4” (77.2cm) center to center of castor
tires. tires.
Deck Width 62.5” (158.8cm) with deflector down. 68” (165.1cm) with deflector down.

Weight: 646 lbs. (293 kg) (estimated) 695 lbs. (315 kg) (estimated)

Height of Cut: Adjusts from 1.5” to 4.5” (7 postions) Adjusts from 1.5” to 4.5” (7 postions)

Tip Speed: 15,710 ft/min @ 3400 RPM nominal 17,500 ft/min @ 3400 RPM nominal
16,170 ft/min @ 3400 RPM nominal 18,070 ft/min @ 3500 RPM max

TimeCutter ZX Service Manual A1-15

 SPECIFICATIONS

Bolt Torques
Description Torque - 52” Torque - 44”
Blade to Spindle 80 - 100 ft·lb (109 - 136 N·m) 40 - 60 ft·lb (54 - 82 N·m)
Caster Bolts 77 - 95 ft·lb (105 - 130 N·m) 77 - 95 ft·lb (105 - 130 N·m)
Clutch Bolt 50 - 60 ft·lb (68 - 82 N·m) 50 - 60 ft·lb (68 - 82 N·m)

1b Engine Mounting Bolts

Spindle Pulley Nuts
120 - 180 ft·lb (164 - 246 N·m)
80 - 100 ft·lb (109 - 136 N·m)
120 - 180 ft·lb (164 - 246 N·m)
50 - 75 ft·lb (68 - 102 N·m)
Wheel Lug Nuts 70 - 90 ft·lb (95.5 - 123 N·m) 70 - 90 ft·lb (95.5 - 123 N·m)

1-6 TimeCutter™ Z Service Manual

 MAINTENANCE

Maintenance Schedule (Z16-44)

Maintenance Procedure Service Interval
Change the engine oil After first use
Check the engine oil level
Check the safety system Each use
Clean the mower housing
Check the cutting blades Every 5 hours 1c
Grease all lubrication points1
Oil the linkage bushings1
Service the foam air cleaner1
Every 25 hours
Check the belts for wear/cracks
Check the battery electrolyte
Check the tire pressure
Change the engine oil2 Every 50 hours
Clean the cooling system1
Service the paper air cleaner1
Change the oil filter2 Every 100 hours
Replace the fuel filter
Replace the spark plug(s)
Before Storage:
• Perform all maintenance procedures listed above.
• Drain the fuel tank.
• Charge the battery and disconnect the battery cables.
• Paint any chipped surfaces.

1
More often in dusty, dirty conditions
2
More often when operating the engine under heavy load or in high temperatures

IMPORTANT: Refer to your engine operator’s manual for additional maintenance procedures.

CAUTION
If you leave the key in the ignition switch, someone could accidently start the
engine and seriously injury you or other bystanders.

Remove the key from the ignition and disconnect the wire from the spark
plug(s) before you do any maintenance. Set the wire aside so that it does not
accidentally contact the spark plug.

TimeCutter™ Z Service Manual 1-7

 MAINTENANCE

Maintenance Schedule (Z17-44 & Z17-52)

Maintenance Procedure Service Interval
Check the engine oil level
Check the safety system
Each use
Clean the cooling system1
Clean the mower housing
1c Check the air cleaner
Check the cutting blades Every 5 hours
1
Grease all lubrication points
Oil the linkage bushings1
Service the foam air cleaner1
Every 25 hours
Check the belts for wear/cracks
Check the battery electrolyte
Check the tire pressure
Change the engine oil1
Every 100 hours
Replace the paper air cleaner1
Change the oil filter1
Replace the fuel filter Every 200 hours
Check the spark plug(s)
Before Storage:
• Perform all maintenance procedures listed above.
• Drain the fuel tank.
• Charge the battery and disconnect the battery cables.
• Paint any chipped surfaces.

1
More often in dusty, dirty conditions

IMPORTANT: Refer to your engine operator’s manual for additional maintenance procedures.

CAUTION
If you leave the key in the ignition switch, someone could accidently start the
engine and seriously injury you or other bystanders.

Remove the key from the ignition and disconnect the wire from the spark
plug(s) before you do any maintenance. Set the wire aside so that it does not
accidentally contact the spark plug.

1-8 TimeCutter™ Z Service Manual

 MAINTENANCE

Maintenance Schedule (Z18-52)

Maintenance Procedure Service Interval
Change the engine oil After first use
Check the engine oil level
Check the safety system
Each use
Clean the air intake screen
Clean the mower housing 1c
Check the cutting blades Every 5 hours
Grease all lubrication points1
Oil the linkage bushings1
Service the foam air cleaner1
Every 25 hours
Check the belts for wear/cracks
Check the battery electrolyte
Check the tire pressure
Service the paper air cleaner1 Every 50 hours
Change the engine oil
Every 100 hours
Check the spark plug(s)
Change the oil filter
Replace the fuel filter Every 200 hours
1
Replace the paper air cleaner
Clean the engine shrouds and cooling fins1 Every 300 hours
Before Storage:
• Perform all maintenance procedures listed above.
• Drain the fuel tank.
• Charge the battery and disconnect the battery cables.
• Paint any chipped surfaces.

1More often in dusty, dirty conditions

IMPORTANT: Refer to your engine operator’s manual for additional maintenance procedures.

CAUTION
If you leave the key in the ignition switch, someone could accidently start the
engine and seriously injury you or other bystanders.

Remove the key from the ignition and disconnect the wire from the spark
plug(s) before you do any maintenance. Set the wire aside so that it does not
accidentally contact the spark plug.

TimeCutter™ Z Service Manual 1-9

 THIS PAGE INTENTIONALLY LEFT BLANK

1 - 10 TimeCutter™ Z Service Manual

 MODEL/SERIAL NUMBER LOCATION

QUICK REFERENCE SECTION

Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1a

Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1b

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1c

SERVICE SECTION

Model/Serial Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2

Greasing and Lubrication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3

Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4

Transaxle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5

Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6

Mower Decks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7

Electrical Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8

TimeCutter™ Z Service Manual 2-1

MODEL/SERIAL NUMBER LOCATION

Table of Contents

MODEL/SERIAL NUMBER LOCATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 3

2-2 TimeCutter™ Z Service Manual

 MODEL/SERIAL NUMBER LOCATION
MODEL/SERIAL NUMBER LOCATION

The unit model and serial number plate is on the

frame under the seat as shown in the illustration.

The engine has its own model and serial number

identification. Consult the appropriate engine
manufacturer’s service literature for the location
and translation of the engine model and serial
number information.

0702-0201

Transaxles also have their own model/serial 2

number.

0702-0202

TimeCutter™ Z Service Manual 2-3

 THIS PAGE INTENTIONALLY LEFT BLANK

2-4 TimeCutter™ Z Service Manual

 GREASING AND LUBRICATION

QUICK REFERENCE SECTION

Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1a

Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1b

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1c

SERVICE SECTION

Model/Serial Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2

Greasing and Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3

Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4

Transaxle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5

Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6

Mower Decks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7

Electrical Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8

TimeCutter™ Z Service Manual 3-1

GREASING AND LUBRICATION

Table of Contents

Service Interval/Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 3

Lubrication Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 4

3-2 TimeCutter™ Z Service Manual

 GREASING AND LUBRICATION

Service Interval/Specification
The unit should be greased every 25 hours;
more often when operating in dirty, dusty, or
sandy conditions.

A decal located under the seat shows the

location of all the grease zerks.

Grease Type: General-purpose lithium base

grease.

0702-0301

0702-0302

TimeCutter™ Z Service Manual 3-3

 GREASING AND LUBRICATION

Lubrication Points
There is a grease fitting on the mower for right
and left outer spindle.

0702-0303

3 The grease zerk for the center mower spindle.

0702-0304

There is a grease fitting for the deck idler arm

bushing.

0702-0305

3-4 TimeCutter™ Z Service Manual

 GREASING AND LUBRICATION

There are 2 grease fittings for the deck raising

pivot bushings - one on each side of the unit.

0702-0306

The grease zerk for the deck height adjustment 3

lever is on the right side of the machine.

0702-0307

There are grease fittings for each front castor

bushing,

0702-0308

TimeCutter™ Z Service Manual 3-5

 GREASING AND LUBRICATION

as well as the castor wheel bearings.

0702-0309

3 The zerk fitting for the traction belt idler bushing

is located under the seat.

0702-0310

Also under the seat are the fittings for the motion
control lever pivot bushings - one for each lever.

0702-0311

3-6 TimeCutter™ Z Service Manual

 ENGINE

QUICK REFERENCE SECTION

Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1a

Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1b

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1c

SERVICE SECTION

Model/Serial Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2

Greasing and Lubrication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3

Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4

Transaxle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5

Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6

Mower Decks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7

Electrical Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8

TimeCutter™ Z Service Manual 4-1

ENGINE

Table of Contents

Briggs & Stratton Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 3

Kohler Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 3

Kawasaki Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 3

Briggs & Stratton Air Cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 4

Kohler Air Cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 4

Kawasaki Air Cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 4

Spark Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 5

Engine Remove and Replace . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 6

4-2 TimeCutter™ Z Service Manual

 ENGINE

Briggs & Stratton Engine

Oil Type: Detergent oil (API service SF, SG, SH,
SJ, or higher).

SAE 30
Crankcase Capacity (with filter): 1.75 qt. (1.7 l).
Crankcase Capacity (without filter): 1.5 qt. (1.4 l).
5W-30, 10W-30
Viscosity: See table.
SYNTHETIC 5W-20, 5W-30
Change Oil:
• After the first use.
• Every 100 hours.

Change oil filter every 200 hours.

0702-0401

Kohler Engine
Oil Type: Detergent oil (API service SG, SH, SJ,
or higher).

Crankcase Capacity (with filter): 2.1 qt. (2 l).

10W-30
Viscosity: See table. 4
5W-20, 5W-30 Change Oil (Kohler):
• Every 50 hours.

Change oil filter every 100 hours.

0702-0402

Kawasaki Engine
Oil Type: Detergent oil (API service SC, SD, SE,
USE THESE SAE VISCOSITY OILS
SF, SG, or SH).

Crankcase Capacity (with filter): 1.6 qt. (1.5 l).

Viscosity: See table.

Change Oil (Kawasaki):

• After the first use.
• Every 100 hours.

Change oil filter every 200 hours.

0702-0403

TimeCutter™ Z Service Manual 4-3

 ENGINE

Briggs & Stratton Air Cleaner

The air cleaner assembly consists of a paper
filter element and a foam precleaner.
C
To clean the paper element, tap lightly on a flat
surface to remove dust and dirt. Inspect the
element for tears, oil contamination, and damage
to the rubber seal.

NOTE: Never clean the paper element with

compressed air or solvents. If the element is B
dirty or damaged, replace it immediately.
A
(A) Paper Element
(B) Foam Precleaner
(C) Cover
0702-0404

Kohler Air Cleaner

The air cleaner assembly consists of a paper
filter element and a foam precleaner.
C

To clean the paper element, tap lightly on a flat

surface to remove dust and dirt. Inspect the
4 element for tears, oil contamination, and damage
to the rubber seal.
B

NOTE: Never clean the paper element with

compressed air or solvents. If the element is
dirty or damaged, replace it immediately. A
(A) Paper Element
(B) Foam Precleaner
(C) Cover
0702-0405

Kawasaki Air Cleaner

The air cleaner assembly consists of a paper
filter element and a foam precleaner.
A
To clean the paper element, tap lightly on a flat
surface to remove dust and dirt. Inspect the
element for tears, oil contamination, and damage
to the rubber seal.

NOTE: Never clean the paper element with

compressed air or solvents. If the element is
dirty or damaged, replace it immediately.

(A) Cover
(B) Air Filter B
0702-0406

4-4 TimeCutter™ Z Service Manual

 ENGINE

Every 25 hours (more often in dusty, dirty

conditions) wash the foam element in liquid soap
and warm water. When the element is clean,
rinse it thoroughly.

Dry the element by squeezing it in a clean cloth

(do not wring). Allow the element to air dry.

Follow engine manufacturer’s recommendation

for treatment of pre cleaner prior to installation.

0702-0407

Spark Plug
On Briggs & Stratton and Kawasaki engines,

O
replace the spark plug(s) every 100 operating

O T hours.
On Kohler engines, check the spark plug(s) every

P H 200 operating hours.

4
EW If the insulator on the spark plug(s) is light brown or
gray, the engine is running properly. A black

N coating on the insulator indicates the air cleaner

may be dirty.
IMPORTANT: Never clean the spark plug(s).
Always replace the spark plug(s) when it has a
black coating, worn electrodes, an oily film, or
cracks.
Gap (all engines): .030” (0.76 mm)
Type:
0144-011 Kohler / Briggs & Stratton:Champion RC12YC
(or equivalent)
Kawasaki: Champion RCJ86 (or equivalent)

TimeCutter™ Z Service Manual 4-5

 ENGINE

Engine Remove and Replace

Disconnect the negative battery cable.

TO
HO
P
E W
N

0702-0408

Close the fuel shut-off.

0702-0409

Remove the fuel line from the fuel filter.

0702-0410

4-6 TimeCutter™ Z Service Manual

 ENGINE

Disconnect the clutch PTO wiring.

0702-0411

Disconnect the engine wiring harness plug.

0702-0412

Loosen the throttle/choke cable clamp and

remove the cable from the governor linkage.

0702-0413

TimeCutter™ Z Service Manual 4-7

 ENGINE

Remove the ground cable from the engine block.

0702-0414

On Kohler engines, loosen the oil filter base bolts

and remove the filter base.

0702-0415

Remove the starter cable.

0702-0416

4-8 TimeCutter™ Z Service Manual

 ENGINE

Remove mower drive belt. See complete

procedure in Chapter 8.

0702-0417

Remove the clutch bolt and lower the clutch

assembly.

0702-0418

Remove traction drive belt.

Move the idler pulley to lessen the tension on the

traction drive belt and slip the belt up off the
engine drive pulley. Then remove the clutch and
drive pulley from the crankshaft.

0702-0419

TimeCutter™ Z Service Manual 4-9

 ENGINE

Remove the 4 engine mounting bolts.

0702-0420

Lift the engine from the chassis.

Reverse the above steps to replace.

0702-0421

4 - 10 TimeCutter™ Z Service Manual

 TRANSAXLE

QUICK REFERENCE SECTION

Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1a

Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1b

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1c

SERVICE SECTION

Model/Serial Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2

Greasing and Lubrication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3

Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4

Transaxle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5

Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6

Mower Decks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7

Electrical Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8

TimeCutter™ Z Service Manual 5-1

TRANSAXLE

Table of Contents

Troubleshooting Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 3

Fluids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 4

Remove and Replace Transaxle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 5

Reassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 10

Control Handle-Return To Neutral Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 14

Purging the System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 16

Neutral Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 18

Tracking Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 22

Control Handle Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 24

5-2 TimeCutter™ Z Service Manual

 TRANSAXLE

TROUBLESHOOTING CHECKLIST

Possible Cause Corrective Action

UNIT OPERATES IN ONE DIRECTION ONLY

Control linkage bent or out of adjustment. Repair or replace linkage.
Drive belt slipping or pulley damaged. Repair or replace drive belt or pulley.

VEHICLE DOES NOT DRIVE/TRACK STRAIGHT

Vehicle tires improperly inflated. Inflate to recommended pressure. Check tire

diameters are approximately equal, side-to-side.
Control linkage bent, loose, or out of adjustment. Repair, adjust, or replace vehicle linkage.
Bypass partially engaged. Adjust bypass linkage.

UNIT IS NOISY

Oil level low or contaminated oil. Fill to proper level or change oil.
Excessive loading. Reduce vehicle loading.
Brake setting incorrect. Adjust brake to proper setting.
Loose parts. Repair or replace loose parts.
Bypass assembly sticking. Repair or replace valve or linkage.
Air trapped in hydraulic system. Purge hydraulic system.

UNIT HAS NO/LOW POWER

Engine speed low. Adjust to correct setting.

Control linkage bent or out of adjustment. Repair or replace linkage.
Brake setting incorrect. Adjust brake to proper setting.
Drive belt slipping or pulley damaged. Repair or replace drive belt or pulley.
Oil level low or contaminated oil.
Excessive loading.
Fill to proper level or change oil.
Reduce vehicle loading. 5
Bypass assembly sticking. Repair or replace valve or linkage.
Air trapped in hydraulic system. Purge hydraulic system.

UNIT OPERATING HOT

Debris buildup around transaxle. Clean off debris.

Brake setting incorrect. Adjust brake to proper setting.
Cooling fan damaged. Repair or replace cooling fan.
Oil level low or contaminated oil. Fill to proper level or change oil.
Excessive loading. Reduce vehicle loading.
Air trapped in hydraulic system. Purge hydraulic system.

TRANSAXLE LEAKS OIL

Damaged seals, housing, or gaskets. Replace damaged component.

Air trapped in hydraulic system. Purge hydraulic system.

TimeCutter™ Z Service Manual 5-3

 TRANSAXLE

Fluids
Engine oil with a minimum rating of 55 SUS at
212 F° and an API classification of SH/CD is
recommended. A 20W-50 engine oil has been
selected for use by the factory and is
recommended for normal operating
temperatures.

0702-0501

Check oil level when cold. To check the

transaxle fluid level, remove the vent. Oil level
should be 1-7/8” - 2-3/16” (4.8 cm - 5.56 cm)
from the top of the vent port.

The oil level can only be checked when the

transaxle is removed from the machine.

0702-0502

5-4 TimeCutter™ Z Service Manual

 TRANSAXLE

Remove and Replace Transaxle

Disconnect the battery.

0702-0408

Close the fuel shut-off.

0702-0409

Raise the rear of the unit and support it with jack

stands.

0702-0505

TimeCutter™ Z Service Manual 5-5

 TRANSAXLE

Remove the clip that secures the vent hose to

the chassis.

0702-0506

If necessary, engage the parking brake to

facilitate wheel removal.

0702-0507

Remove the wheel assembly.

0702-0508

5-6 TimeCutter™ Z Service Manual

 TRANSAXLE

Remove the parking brake link from the brake

arm.

0702-0509

Disconnect the motion control link from the

transaxle.

0702-0510

Remove the hairpin cotter and washer from the

bypass valve lever. Leave the rod in place.

0702-0511

TimeCutter™ Z Service Manual 5-7

 TRANSAXLE

Move the idler pulley to lessen the tension on the

traction drive belt and slip the belt up off the
engine drive pulley.

0702-0419

Remove the belt from the transaxle being

removed.

0702-0512

Loosen and remove the 6 bolts and washer

between both transaxles. Remove the hydro
lower plate. Note the orientation of the hydro
lower plate. It must be reinstalled with the lip
facing down, toward the front.

0702-0513

5-8 TimeCutter™ Z Service Manual

 TRANSAXLE

Support the transaxle with a jack while removing

the last bolts.

0702-0514

Guide the transaxle as it is lowered. Make sure

the cooling fan and vent hose clear the chassis.

0702-0515

TimeCutter™ Z Service Manual 5-9

 TRANSAXLE

Reassembly
IMPORTANT: Before installing a new transaxle,
check the oil level and check the torque on the
nut retaining the input pulley. Torque to 30 - 35
ft. lbs. (40.7 N·m - 47.5 N·m).

0702-0516

Use a jack to lift the transaxle into the chassis.

Carefully guide it into position so that the cooling
fan does not catch on the chassis and the
bypass rod is properly positioned in the lever.
Insert the vent hose through the slot provided for
it in the frame.

0702-0515

Install the two axle bolts, washer, and nuts to the

frame. Do not tighten the bolts. Reinstall the
rest of the bolts, washers, and nuts in the lower
hydro plate. If the plate was completely 5
removed, make sure the lip of the plate is
pointing to the front and down. Tighten the
transaxle bolts and nuts following the sequence 2
shown in the photo. Torque the bolts and nuts to 3
200 in. lbs. (22.6 N·m)
1
4

0702-0513

5 - 10 TimeCutter™ Z Service Manual

 TRANSAXLE

Place the traction belt on the pulley. Check for

correct belt routing.

(A) Engine Pulley

(B) Idler Pulley
(C) Right Hydro
(D) Left Hydro

1s-0802

Install the hairpin cotter pin and washer on the

bypass valve lever.

0702-0511

Reinstall the motion control link.

0702-0517

TimeCutter™ Z Service Manual 5 - 11

 TRANSAXLE

NOTE: The length of the link is set at the factory

and should not normally require adjustment in
the field.

If the link has been tampered with, the distance

between bolt centers is:

• Left side 3.6” (9.14 cm)

• Right side 3.1” (7.9 cm)

0702-0517

Install the parking brake linkage.

0702-0509

Replace the wheel assembly.

0702-0508

5 - 12 TimeCutter™ Z Service Manual

 TRANSAXLE

Secure the vent hose to the chassis.

0702-0506

Recheck to make sure the brake arm clears the

teeth of the brake cog when the park brake is
disengaged.

0702-0518

TimeCutter™ Z Service Manual 5 - 13

 TRANSAXLE

Control Handle-Return To Neutral Adjustment

1. With the engine off, move the directional
control handles to the reverse position.

0702-0519

2. Let the handles go. They should return to

the neutral position, which means the handle
should line up with the neutral slot (neutral
lockout position).

0702-0520

3. If adjustment is needed:

A. Lift the seat and located the adjusters.

Loosen the jam nut on the yoke.

0702-0521

5 - 14 TimeCutter™ Z Service Manual

 TRANSAXLE

B. Turn the top bolt head until the

directional control handle is lined up with
the neutral slot (Neutral Lockout
Position).

0702-0522

C. Tighten the jam nut and then test the

directional control handle by pulling the
handle in reverse and then let the handle
go. It should return to the neutral slot.

D. Before starting the unit, follow the

procedures on Purging the System.

0702-0520

TimeCutter™ Z Service Manual 5 - 15

 TRANSAXLE

Purging the System

Due to the effects air has on efficiency in
hydrostatic drive applications, it is critical that it
be purged from the system.

These purge procedures should be implemented

any time a hydrostatic system has been opened
to facilitate maintenance or any additional oil has
been added to the system.

0702-0516

Air creates inefficiency because its compression

and expansion rate is higher than that of the oil
normally approved for use in hydrostatic drive
systems.

2001-027

The following procedures should be performed

with the vehicle drive wheels off the ground, the
seat switch temporarily bypassed, and the brake
arm completely disengaged from the brake cog,
(see Parking Brake Adjustment page 6 - 18).
The procedure may need to be repeated under
normal operating conditions.

1. With the bypass valves open (hand push

mode) and the engine running, slowly move
the directional control handles in both
forward and reverse directions 5 to 6 times,
to purge trapped air from the unit.

0702-0523

5 - 16 TimeCutter™ Z Service Manual

 TRANSAXLE

2. Place the bypass valves in the closed

position (operating). With the engine
running, slowly move the directional control
handles through the forward and reverse
directions (5 to 6 times).

3. It may be necessary to repeat steps 1 and 2

until all the air is completely purged from the
system. When the transaxle moves forward
and reverse at normal speed, purging is
complete.

0702-0524

TimeCutter™ Z Service Manual 5 - 17

 TRANSAXLE

Neutral Adjustment
1. If the unit creeps in neutral, it will be
necessary to make an adjustment to the
transaxle.

2. Operate the unit to determine which

transaxle needs adjustment.

0702-0525

3. Raise the unit and place it on jack stands.

4. Warm the transaxle fluid by running for at

least 10 minutes.

0702-0505

5. Unplug the seat switch and temporarily

connect a jumper wire across the plug
connector.

2001-050

5 - 18 TimeCutter™ Z Service Manual

 TRANSAXLE

6. Place the directional control handles in the

neutral lockout position. Start the engine
and run at half throttle.

0702-0526

7. The rear traction wheels should remain

stationary or creep slightly in reverse.

0702-0527

8. If necessary, loosen the jam nuts (A) and

turn the control rod until the wheel stops
between forward and reverse. In some
cases, you may have a slight creep in
reverse. When you lower the unit to the
ground, it should stop.

0702-05028

TimeCutter™ Z Service Manual 5 - 19

 TRANSAXLE

9. After you have adjusted the rods, move the

directional control handle in reverse position,
then let go of the handles. The handles
should move to the neutral position and the
drive wheels should remain stationary, or
have a very slight amount of creep in
reverse. The wheels should not creep in the
forward direction when the control handles
are in the neutral lock out position.

0702-0529

10. Run the engine at full throttle. Check neutral

again by moving the directional control
handles in reverse, then let go of the
handles. The handles should move to the
neutral position and the drive wheels should
not move. A slight creep could be observed
when the machine is elevated. However,
when lowering the unit to the ground, the
5 weight of the unit should stop the creep.

0702-0530

11. When the adjustment is complete, hold the

control rod stationary with pliers and tighten
the jam nuts. Always test again to make
sure the unit is still neutralized.

0702-0531

5 - 20 TimeCutter™ Z Service Manual

 TRANSAXLE

12. Remove the jumper wire on the seat switch

and plug the switch into the harness. Lower
the unit to the ground.

0702-0532

TimeCutter™ Z Service Manual 5 - 21

 TRANSAXLE

Tracking Adjustment
When operating the unit in forward, it is not
unusual for the unit to track slightly right or left
when going for a distance. This is because of
the different tolerances between two different
hydrostatic pumps. If the tracking deviation is
large, check the following.

NOTE: Ground surface should be level when

checking the tracking.

0702-0525

1. Check the tire pressure in each tire. 13 psi

(90 kPa) rear, 35 psi (241 kPa) front. Tire
pressure has a great influence on the
tracking of these units.

It is advisable to check for a large deviation

in outside diameter of the tires, side-to-side,
if the tracking error is severe. Also, check
5 that the front casters rotate freely, and the
front wheel bearings are in good condition.

0702-0533

2. You may be able to make a slight tracking

adjustment by turning the neutral control
rods without affecting the neutral position.

IMPORTANT: Be sure to recheck the

neutral adjustment to be sure the machine
does not creep after correcting the tracking.

0702-0528

5 - 22 TimeCutter™ Z Service Manual

 TRANSAXLE

NOTE: All of the control linkage is set up for

forward motion. It is not unusual to have a large
tracking error when going a distance in reverse.
Do not try to adjust reverse tracking. If you do, it
will misadjust the forward linkage.

3. After attempting any tracking change with

the unit, make sure it is still neutralized.

0702-0527

TimeCutter™ Z Service Manual 5 - 23

 TRANSAXLE

Control Handle Adjustment

If the directional control handles do not line up
with each other, they require adjustment.

1. Loosen the bolts attaching the handles to the

control linkage.

0702-0534

2. Adjust the position of the handles so that

they are aligned. Tighten the bolts after
adjustment.

0702-0535

5 - 24 TimeCutter™ Z Service Manual

 TRANSAXLE

Transaxle Identification Model Year 2001 - 2004

Hydro-Gear Model 310-2400 IZT Transaxles

PICT-6171

Transaxle Identification Model Year 2005 and Later

Hydro-Gear Model 310-2600 IZT with a Charge Pump

MVC-353X

TimeCutter ZX Service Manual A5-25

 TRANSAXLE

THIS PAGE INTENTIONALLY LEFT BLANK.

A5-26 TimeCutter ZX Service Manual

 CHASSIS

QUICK REFERENCE SECTION

Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1a

Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1b

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1c

SERVICE SECTION

Model/Serial Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2

Greasing and Lubrication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3

Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4

Transaxle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5

Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6

Mower Decks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7

Electrical Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8

TimeCutter™ Z Service Manual 6-1

 CHASSIS

Table of Contents

Remove and Replace Dampers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 3

Remove and Replace Control Linkage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 4

Replace Control Linkage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 8

Remove and Replace Brake Linkage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 - 11

Replace Brake Linkage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 15

Parking Brake Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 18

Replace Traction Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 20

TimeCutter™ Z Service Manual 6-2

 CHASSIS

Remove and Replace Dampers

Remove the E-clip and washer at the bottom of
the damper.

0702-0601

Remove the bolt at the top of the damper and

remove the damper.

0702-0602

TimeCutter™ Z Service Manual 6-3

 CHASSIS

Remove and Replace Control Linkage

Remove the control arm.

0702-0603

Remove the electrical connector from the motion

control switch.

TO
H O
6
P
EW
N
0702-0604

Remove the pin from the return to neutral yoke.

0702-0605

6-4 TimeCutter™ Z Service Manual

 CHASSIS

Remove the link between the front and rear

bellcranks.

0702-0606

NOTE: All the ball joint assemblies are installed

with a flat washer between the ball joint and
lever.

0702-0607

Disconnect the steering damper.

0702-0608

TimeCutter™ Z Service Manual 6-5

 CHASSIS

Remove the bolts securing the bushings at each

end of the control shaft.

0702-0609

Remove the control shaft.

0702-0610

Disconnect the link between the transaxle and

the bellcrank.

NOTE: Do not change the length of the link.

0702-0611

6-6 TimeCutter™ Z Service Manual

 CHASSIS

Use a small punch to drive the roll pin out of the

upper bellcrank lever, then remove the lever and
thrust washer.

0702-0612

Pull the lower lever and shaft from the bushing.

0702-0613

TimeCutter™ Z Service Manual 6-7

 CHASSIS

Replace Control Linkage

Lubricate the bellcrank shaft and install in
bushing. The lever welded to the shaft goes on
the underside of the chassis.

0702-0613

Carefully position the top lever on the shaft and

secure with roll pin.

0702-0614

Install the link between the transaxle and

bellcrank lever.

0702-0517

6-8 TimeCutter™ Z Service Manual

 CHASSIS

Place the motion control shaft in position in the

console and secure with nuts and bolts.

NOTE: Make sure shaft is rotating freely after

installation.

0702-0609

Reconnect the steering damper.

0702-0608

Replace the link connecting the control shaft and

bellcrank.

0702-0606

TimeCutter™ Z Service Manual 6-9

 CHASSIS

Attach the return to neutral adjustment yoke to

the control shaft lever.

0702-0605

Connect the wiring to the neutral switch.

0702-0604

Position the motion control handle and secure

with 2 bolts.

0702-0603

6 - 10 TimeCutter™ Z Service Manual

 CHASSIS

Remove and Replace Brake Linkage

Remove the brake link from the brake arm.

0702-0509

Remove the clip and yoke from the brake shaft

lever.

0702-0615

Remove the cotter pin and washer from the

actuator rod.

NOTE: The actuator rod cannot be removed

from the lever at this time.

0702-0616

TimeCutter™ Z Service Manual 6 - 11

 CHASSIS

Remove the two clamps securing the brake

shaft.

NOTE: During reassembly, the wiring harness is

routed below the brake shaft, throttle cable is
routed above.

0702-0617

Remove the brake shaft from the chassis and

actuator rod.

0702-0618

To remove the front brake shaft, first remove the

brake handle.

0702-0619

6 - 12 TimeCutter™ Z Service Manual

 CHASSIS

Remove the brake switch.

0702-0620

Remove the cotter pin and washer from the

brake rod, and remove the rod.

0702-0621

Remove the two bolts and nuts securing the

bushing.

0702-0622

TimeCutter™ Z Service Manual 6 - 13

 CHASSIS

Remove the E-clip from the brake shaft.

0702-0623

To remove the bellcrank, first slide it to the

(operator’s) left then down.

0702-0624

6 - 14 TimeCutter™ Z Service Manual

 CHASSIS

Replace Brake Linkage

Place bearings, E Ring, and washer on the
forward brake shaft.

0702-0625

Position the brake shaft in the console. Secure

with nuts and bolts. Install bolts from the outside.

NOTE: Make sure shaft rotates freely after

installation.

0702-0626

Connect the brake rod to the brake shaft lever.

Secure with the cotter pin and washer.

0702-0621

TimeCutter™ Z Service Manual 6 - 15

 CHASSIS

Replace the brake switch and install wiring.

0702-0620

Install the brake handle on the brake shaft.

0702-0619

Position the rear brake shaft on the chassis with

the upper brake rod through the hole in the lever
and secure with a washer and cotter pin.

0702-0616

6 - 16 TimeCutter™ Z Service Manual

 CHASSIS

Make sure that the wiring harness is routed

below the brake shaft and the throttle cable
above. Then secure the brake shaft with the two
clamps.

0702-0617

Install the brake links to the brake arms with a

washer and cotter pin.

0702-0509

Install the adjustment yokes to the brake shaft

levers with clevis pins and hairpins.

0702-0615

TimeCutter™ Z Service Manual 6 - 17

 CHASSIS

Parking Brake Adjustment

The TimeCutter Z is equipped with a cog type
parking brake. When the lever is moved to the
“on” position, the brake linkage pivots the brake
arm engaging the parking brake cog and locking
the brake shaft.
A
IMPORTANT: Never attempt to engage the
parking brake when the unit is moving. B
When the park brake is disengaged, there
must be clearance between the brake arm
and the brake cog, or severe damage could
occur to the transaxle.
C
(A) Brake Linkage
(B) Brake Cog
(C) Brake Arm 0702-0627

When the parking brake is released, the brake

arm pivots away from the brake cog allowing the
brake shaft to turn.

0702-0518

The brake arm is held in place by spring tension.

The nut at the bottom of the spring should have
approximately two threads showing.

NOTE: Do not attempt to adjust the parking

brake by turning this nut.

0702-0628

6 - 18 TimeCutter™ Z Service Manual

 CHASSIS

To adjust the parking brake:

1. Loosen the jam nut at the clevis yoke.

0702-0629

2. Remove the clevis pin and turn the yoke to

adjust the length of the rod until the brake
arm engages and disengages the cog
completely.

0702-0630

3. Reconnect the brake rod clevis and tighten

the jam nut. Recheck to make sure the
brake arm clears the teeth of the brake cog
when the park brake is disengaged.

0702-0518

TimeCutter™ Z Service Manual 6 - 19

 CHASSIS

Replace Traction Belt

Disconnect the electrical connection for the PTO
clutch.

0702-0411

Remove the mower deck drive belt from the left

side pulley and clutch pulley.

Place the rear of the unit on jack stands.

0702-0417

Remove the PTO clutch bolt and the electric

clutch assembly.

0702-0631

6 - 20 TimeCutter™ Z Service Manual

 CHASSIS

Remove traction drive belt.

Move the idler pulley to lessen the tension on the

traction drive belt and slip the belt up off the
engine drive pulley.

0702-0632

Remove the traction belt from the transaxle

pulleys.

0702-0512

Install the traction belt following the belt routing.

Reconnect the idler bracket spring and tighten

the eye bolt.

(A) Engine Pulley

(B) Idler Pulley
(C) Right Hydro
(D) Left Hydro

1S-0802

TimeCutter™ Z Service Manual 6 - 21

 CHASSIS

Reinstall the electric PTO clutch; apply Loctite

271 to the bolt.

Torque the clutch bolt to 50 - 60 ft. lbs. (68.3 -

81.8 N·m).

0702-0633

It will be necessary to remove the flywheel

screen and hold the flywheel nut to achieve
proper torque.

0702-0634

6 - 22 TimeCutter™ Z Service Manual

 MOWER DECKS

QUICK REFERENCE SECTION

Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1a

Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1b

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1c

SERVICE SECTION

Model/Serial Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2

Greasing and Lubrication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3

Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4

Transaxle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5

Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6

Mower Decks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7

Electrical Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8

TimeCutter™ Z Service Manual 7-1

MOWER DECKS

Table of Contents

44”, 48" AND 52” DECK ASSEMBLIES

Belt Removal and Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 - 3

Mower Deck Remove and Replace . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 - 5

Mower Deck Side to Side Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 - 8

Mower Deck Front to Rear Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 - 9

Spindle Bearing Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 - 11

7-2 TimeCutter™ Z Service Manual

 MOWER DECKS
44”, 48" & 52” DECK ASSEMBLIES
Belt Removal and Replacement
Place the deck height lever in its lowest position.

0702-0701

Remove the pulley covers.

7
0702-0702

Remove the hairpin and washers on left and rear

mower (pork chop) bracket.

0702-0703

TimeCutter™ Z Service Manual 7-3

 MOWER DECKS

Place a length of 3/4” pipe over the idler pulley

rod and remove the belt tension. Remove the
belt from the pulley.

0702-0417

Reverse the steps above to reassemble. Route

the drive belt as shown.

7
0702-0716

7-4 TimeCutter™ Z Service Manual

 MOWER DECKS

Mower Deck Remove and Replace

Place the mower deck in its lowest position.

0702-0701

Remove the pulley covers.

7
0702-0702

Remove the belt as described in this section.

0702-0417

TimeCutter™ Z Service Manual 7-5

 MOWER DECKS

Remove the mower (pork chop) brackets.

0702-0704

Remove the rear trunion rods.

7
0702-0705

Remove the front trunion rods.

0702-0706

7-6 TimeCutter™ Z Service Manual

 MOWER DECKS

Tie the rear trunion rods to the frame.

0702-0707

Slide the deck out from under the right side of the
unit.

7
0702-0708

TimeCutter™ Z Service Manual 7-7

 MOWER DECKS

Mower Deck Side to Side Adjustment

Place the unit on a level surface. Check and
adjust the tire pressure, if necessary.

Raise the deck to the 3" (7.6 cm) position. Use a

blade height gauge to measure the distance
between the blade tips and the surface on both
sides of the deck.

0702-0725

If the difference is greater than 3/16”

(4.72 mm), adjustment is required.

1. Remove the spring clip and washers from

the pork chop bracket.

2. Rotate the bracket toward the front to lower,

or toward the rear to raise that side of the
deck.

3. Replace the spring clip.

NOTE: Each adjustment hole changes the

dimension by 1/8 inch.
7
0702-0703

7-8 TimeCutter™ Z Service Manual

 MOWER DECKS

Mower Deck Front to Rear Adjustment

Place the unit on a level surface. Check and
adjust the tire pressure, if necessary.

Measure the length of the rear trunion rods. The

distance between centers should be 11.5” (29.3
cm).

0702-0709

If necessary, loosen the jam nut. Remove the

spring clip and washer, and turn the rod to
achieve the correct length.

7
0702-0710

Reinstall the trunion rods and raise the deck to

the 3” (7.6 cm) position. Rotate the blades until
the ends face forward and backward.

0702-0711

TimeCutter™ Z Service Manual 7-9

 MOWER DECKS

Use a blade height gauge to measure the blade

height at the front of the center blade and at the
rear of the side blades.

0702-0712

Adjust the front trunion rods until the front blade

tip is 1/16” - 5/16” (1.6 - 7.9 mm) lower than the
rear. Tighten the jam nuts.

7
0702-0713

7 - 10 TimeCutter™ Z Service Manual

 MOWER DECKS

Spindle Bearing Replacement

Remove the nut and washer securing the spindle
pulley.

0702-0714

Slide the pulley off the shaft.

7
0702-0726

Remove the shaft, washer, and blade assembly

from the spindle housing.

0702-0715

TimeCutter™ Z Service Manual 7 - 11

 MOWER DECKS

Remove the spindle housing assembly from the

deck. Use a long punch to drive the bearings
from the spindle housing.

0702-0717

There is a spacer between the two bearings.

7
0702-0718

The spindle housing assembly consists of a

casting, two bearings, and a spacer.

0702-0720

7 - 12 TimeCutter™ Z Service Manual

 MOWER DECKS

During reassembly of the spindle housing, install

the bearings with the shield to the outside.

(A) Open Side

(B) Shielded Side

A B
0702-0719

On 52” decks, the bearings are a line to line fit in

the spindle housings and can be installed by
hand.

On 44” decks, the bearings must be installed

with a press.

7
0702-0727

On the blade side of the spindle housing, locate

the bearing flush with the counterbore.

0702-0721

TimeCutter™ Z Service Manual 7 - 13

 MOWER DECKS

Install the spacer between the two bearings.

0702-0722

On the pulley side of the spindle housing, the

bearing is located flush with the top of the bore.

7
0702-0723

Grease bearings with #2 lithium base grease.

0702-0724

7 - 14 TimeCutter™ Z Service Manual

 ELECTRICAL SYSTEMS

QUICK REFERENCE SECTION

Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1a

Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1b

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1c

SERVICE SECTION

Model/Serial Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2

Greasing and Lubrication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3

Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4

Transaxle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5

Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6

Mower Decks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7

Electrical Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8

TimeCutter™ Z Service Manual 8-1

ELECTRICAL SYSTEMS

Table of Contents

SAFETY INTERLOCK SYSTEM

Interlock Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 - 3

Electrical Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 - 5

Electric Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 - 7

ELECTRICAL SCHEMATICS

Briggs & Stratton . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 - 8

Kawasaki . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 - 9

Kohler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 - 10

8-2 TimeCutter™ Z Service Manual

 ELECTRICAL SYSTEMS
SAFETY INTERLOCK SYSTEM
Interlock Components
The safety interlock system consists of a series
of switches which prevent the unit from starting
unless:
• The parking brake is engaged.
• The PTO switch is in the off position.
A • The motion control handles are in the neutral
B B lockout position.

There is also a kill relay which de-energizes and

stops the engine if the motion control handles are
pulled in while the parking brake is engaged.
C
(A) Brake Switch
(B) Neutral Switch
(C) Seat Switch
0702-0801

There are two pair of contacts in the brake

switch. One pair (gray and violet) is wired in
series with the PTO switch. When the PTO
switch is in the off position, power from the “I”
terminal of the ignition switch flows through the
PTO switch, then through this pair of brake
switch contacts to energize the kill relay.

The second pair of contacts (yellow and violet)

are wired in series with the seat switch. When
the operator is on the seat, power from the “X”
terminal of the ignition switch flows through the
seat switch, then through this pair of contacts to
energize the kill relay.

0702-0802

8
The neutral switch contacts are closed when the
motion control handles are in the out position
which locks them in the neutral position.

0702-0803

TimeCutter™ Z Service Manual 8-3

 ELECTRICAL SYSTEMS

The seat switch is closed when the operator is on

the seat.

0702-0804

8-4 TimeCutter™ Z Service Manual

 ELECTRICAL SYSTEMS

Electrical Components
The PTO switch routes power to the electric
clutch when in the on position and to the kill relay
through the brake switch when in the off position.

0702-0805

The start solenoid connects the battery to the

starter motor.

0702-0812

8
The kill relay connects the engine magneto to
ground whenever it is not energized.

0702-0812

TimeCutter™ Z Service Manual 8-5

 ELECTRICAL SYSTEMS

There are two fuses in the system:

• The 30 amp fuse is in the main power supply

from the battery.

• The 25 amp fuse is in the battery charge

circuit.

0702-0808

8-6 TimeCutter™ Z Service Manual

 ELECTRICAL SYSTEMS

Electric Clutch
The TimeCutter Z is equipped with a Warner
electric clutch. The clutch is not serviceable.

There are two tests used to determine if the

clutch is faulty.

0702-0809

Measure the resistance across the clutch plug

terminals.

The resistance should be 2.9 ohms ± 20%.

0702-0810

8
Connect a 12 volt power source across the
clutch plug. The clutch should click when it
engages.

The clutch uses a magnetic brake to stop the

mower blades when disengaged. Test this
function when mounted on the vehicle, with
mower installed. Blade stopping time should be
3 seconds or less.

0702-0811

TimeCutter™ Z Service Manual 8-7

 ELECTRICAL SYSTEMS

Electrical Schematic - Briggs & Stratton

8-8 TimeCutter™ Z Service Manual

 ELECTRICAL SYSTEMS

Electrical Schematic - Kawasaki

TimeCutter™ Z Service Manual 8-9

 ELECTRICAL SYSTEMS

Electrical Schematic - Kohler

8 - 10 TimeCutter™ Z Service Manual

492-4736 Revised 5-07