Door Controller
Door Controller
EIO0000001177 01/2020
Harmony Hub
ZBRN1/ZBRN2
User Manual
(Original Document)
01/2020
EIO0000001177.05
www.schneider-electric.com
The information provided in this documentation contains general descriptions and/or technical
characteristics of the performance of the products contained herein. This documentation is not
intended as a substitute for and is not to be used for determining suitability or reliability of these
products for specific user applications. It is the duty of any such user or integrator to perform the
appropriate and complete risk analysis, evaluation and testing of the products with respect to the
relevant specific application or use thereof. Neither Schneider Electric nor any of its affiliates or
subsidiaries shall be responsible or liable for misuse of the information contained herein. If you
have any suggestions for improvements or amendments or have found errors in this publication,
please notify us.
You agree not to reproduce, other than for your own personal, noncommercial use, all or part of
this document on any medium whatsoever without permission of Schneider Electric, given in
writing. You also agree not to establish any hypertext links to this document or its content.
Schneider Electric does not grant any right or license for the personal and noncommercial use of
the document or its content, except for a non-exclusive license to consult it on an "as is" basis, at
your own risk. All other rights are reserved.
All pertinent state, regional, and local safety regulations must be observed when installing and
using this product. For reasons of safety and to help ensure compliance with documented system
data, only the manufacturer should perform repairs to components.
When devices are used for applications with technical safety requirements, the relevant
instructions must be followed.
Failure to use Schneider Electric software or approved software with our hardware products may
result in injury, harm, or improper operating results.
Failure to observe this information can result in injury or equipment damage.
© 2020 Schneider Electric. All rights reserved.
2 EIO0000001177 01/2020
Table of Contents
Safety Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
About the Book . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Chapter 1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Offer Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Call To Action . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Product References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Chapter 2 Physical Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
2.1 Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Hardware Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
2.2 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Installation Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Mechanical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Environmental Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
2.3 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Electrical Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
2.4 Data Management . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Compatibility Rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Transmitter Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Monostable Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Set/Reset. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Receiver Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Chapter 3 First Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
First Start Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Pairing Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Chapter 4 ZBRN1 Ethernet Communication . . . . . . . . . . . . . . . . . . 61
Communication on The Ethernet Network. . . . . . . . . . . . . . . . . . . . . . 62
Addressing Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Communication and Status Indicator. . . . . . . . . . . . . . . . . . . . . . . . . . 68
Modbus TCP Settings and Supported Functions . . . . . . . . . . . . . . . . 70
Ethernet Cable. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
EIO0000001177 01/2020 3
Chapter 5 ZBRN2 Modbus Serial Line Communication . . . . . . . . . . 73
Communication on The Modbus Network . . . . . . . . . . . . . . . . . . . . . . 74
Communication and Status Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Modbus Serial Line Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Modbus Settings and Supported Functions . . . . . . . . . . . . . . . . . . . . . 80
Modbus Serial Line Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Chapter 6 ZBRRH Receiver for Harmony Hub . . . . . . . . . . . . . . . . . 85
Presentation of ZBRRH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
General Installation Instruction for ZBRRH . . . . . . . . . . . . . . . . . . . . . 87
Receiver Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
LED Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
How to Teach/Unteach ZBRRH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
Lock/Unlock for ZBRRH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
Total Reset Function Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Chapter 7 Modbus Registers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
7.1 Memory Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
Memory Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
7.2 Input Channels Registers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Input Channels Registers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
Type 1 Input Channels Registers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
Type 4 Input Channels Registers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
Type 5 Input Channels Registers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
Type 6 Input Channels Registers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
7.3 Output Registers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
Output Registers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
7.4 Action Registers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
Action Register. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
Action Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
7.5 Diagnostic Registers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
Device Diagnostics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
Communication Diagnostics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
Error Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
7.6 Configuration Registers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
Device Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
Communication Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
Chapter 8 Radio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
Radio Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
4 EIO0000001177 01/2020
Chapter 9 User Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
9.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158
Principle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162
Menu Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
9.2 Configuration Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166
Configuration Menu Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
Input Configuration Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169
Output Configuration Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175
Communication Menus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177
Radio Frequency Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181
Factory Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182
9.3 Diagnostic Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183
Diagnostic Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183
9.4 SD Card Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187
SD Card Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187
Chapter 10 SD Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190
Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192
File Management and Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . 194
EIO0000001177 01/2020 5
6 EIO0000001177 01/2020
Safety Information
Important Information
NOTICE
Read these instructions carefully, and look at the equipment to become familiar with the device
before trying to install, operate, service, or maintain it. The following special messages may appear
throughout this documentation or on the equipment to warn of potential hazards or to call attention
to information that clarifies or simplifies a procedure.
EIO0000001177 01/2020 7
PLEASE NOTE
Electrical equipment should be installed, operated, serviced, and maintained only by qualified
personnel. No responsibility is assumed by Schneider Electric for any consequences arising out of
the use of this material.
A qualified person is one who has skills and knowledge related to the construction and operation
of electrical equipment and its installation, and has received safety training to recognize and avoid
the hazards involved.
8 EIO0000001177 01/2020
About the Book
At a Glance
Document Scope
This documentation is a reference for the wireless transmitters and receivers used with the
ZBRN1/ZBRN2 Harmony Hub.
The purpose of this document is to:
Show how to install and operate your Harmony Hub.
Show how to connect Harmony Hub with wireless transmitters, programmable logic controllers
(PLCs), and other devices.
Help become familiar with Harmony Hub features.
NOTE: Read and understand this document and all related documents (see page 10) before
installing, operating, or maintaining your Harmony Hub.
The users must read through the entire document to understand all its features.
Validity Note
This documentation is valid for the ZBRN1/ZBRN2 Harmony Hub, firmware version ≥V3.31.
The technical characteristics of the devices described in the present document also appear online.
To access the information online:
Step Action
1 Go to the Schneider Electric home page www.schneider-electric.com.
2 In the Search box type the reference of a product or the name of a product range.
Do not include blank spaces in the reference or product range.
To get information on grouping similar modules, use asterisks (*).
3 If you entered a reference, go to the Product Datasheets search results and click on the
reference that interests you.
If you entered the name of a product range, go to the Product Ranges search results and click
on the product range that interests you.
4 If more than one reference appears in the Products search results, click on the reference that
interests you.
5 Depending on the size of your screen, you may need to scroll down to see the datasheet.
6 To save or print a datasheet as a .pdf file, click Download XXX product datasheet.
The characteristics that are presented in the present document should be the same as those
characteristics that appear online. In line with our policy of constant improvement, we may revise
content over time to improve clarity and accuracy. If you see a difference between the document
and online information, use the online information as your reference.
EIO0000001177 01/2020 9
Related Documents
You can download these technical publications and other technical information from our website
at https://www.se.com/ww/en/download/ .
10 EIO0000001177 01/2020
Product Related Information
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
Disconnect all power from all equipment including connected devices prior to removing any
covers or doors, or installing or removing any accessories, hardware, cables, or wires except
under the specific conditions specified in the appropriate hardware guide for this equipment.
Always use a properly rated voltage sensing device to confirm the power off where and when
indicated.
Replace and secure all covers, accessories, hardware, cables, and wires and confirm that a
proper ground connection exists before applying power to the equipment.
Use only the specified voltage when operating this equipment and any associated products.
Failure to follow these instructions will result in death or serious injury.
WARNING
UNINTENDED EQUIPMENT OPERATION
Only persons with expertise in the design and programming of control systems are allowed to
program, install, alter, and apply this product.
Follow all local and national safety codes and standards.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
EIO0000001177 01/2020 11
12 EIO0000001177 01/2020
Harmony Hub
Introduction
EIO0000001177 01/2020
Chapter 1
Introduction
Introduction
Purpose
This chapter provides an overview of the Harmony Hub and its wireless receiver.
EIO0000001177 01/2020 13
Introduction
Offer Description
Overview
The Harmony XB5R offer using Harmony Hub allows more flexibility and simplicity in the
installation. Wireless transmitters technology reduces the wiring and the cost of installation.
Harmony Hub converts radio frequency inputs into various communication protocols and operates
as intermediate equipment between a transmitter and a PLC or industrial PCs (IT/OT box) that
support Modbus TCP protocols.
Harmony Hub can be used with transmitters such as XB4R and XB5R wireless and batteryless
push-buttons, rope pull switch, mushroom head push-buttons, emergency stop monitoring, XCKW
and XCMW wireless and batteryless limit switches, temperature sensors, and energy sensors.
It has a wide range of industrial and building applications. For example, in packing lines, automatic
doors in logistic centers, manufacturing of vehicles in automotive industries, for bag filling in
cement industries, and for efficient use of power in office lighting.
Harmony Hub can also control output especially receivers and communicate with a tower light for
example to make call for action. This use case will help the operator visually for the status of his
requested action.
14 EIO0000001177 01/2020
Introduction
1 Harmony Hub
2 PLC
3 Pushbutton
4 Limit switch
5 Energy sensor
6 Humidity and thermal sensor
7 Thermal sensor
NOTE: You can associate 1 Harmony Hub with up to 60 transmitters. Each transmitter has a
unique ID (for example, 030079B1).
PowerTag energy monitoring sensor must be placed in a metal cabinet at a maximum distance of
3 meters to Harmony Hub.
IT/OT Architecture
Harmony Hub provides network connectivity openness by operating as intermediate equipment
between the wireless devices and PLCs (Programmable Logic Controller) or all industrial PCs
(IT/OT box) that support Modbus TCP protocols.
Harmony Hub is providing an easy way to digitalize your production line to improve operation
efficiency by using a non-intrusive wireless system easy to connect to your IT system.
Harmony Hub collect physical signals from an operator interface or secondary sensing to generate
computed data information for computerized maintenance management system (CMMS) tools and
operation management tools.
EIO0000001177 01/2020 15
Introduction
Data can be analyzed through our dedicated EcoStruxure platform through AVEVA™ Software,
Maintenace Advisor software, and Augmented Operator Advisor application.
Compatible Transmitters
Harmony Hub is compatible with:
The Harmony batteryless and wireless push-buttons offer based on radio technology (ZBRT1,
ZBRT2)
The Harmony wireless and batteryless rope pull switch (ZBRP1)
The OsiSense wireless and batteryless radio limit switches (XCKW, XCMX)
Temperature sensors with battery (A9XST114, …)
Energy sensors (A9MEM1560, LV434020, …)
16 EIO0000001177 01/2020
Introduction
EIO0000001177 01/2020 17
Introduction
Call To Action
Overview
Harmony Hub can communicate with up to 60 ZBRRH receivers.
If you connect a tower light to the ZBRRH receiver, you can make a call to action function.
Call to action:
When a problem occurs on the machine, the operator just pushes its wireless pushbutton.
The Harmony Hub can then control a device to solve the problem or at least to display it with a
tower light.
The following figure shows the transmission between a ZBRN• Harmony Hub and ZBRRH receiver
to command, for example, a tower light:
1 Harmony Hub
2 ZBRRH receiver
3 Pushbutton
4 Limit switch
5 Energy sensor
6 Humidity and thermal sensor
18 EIO0000001177 01/2020
Introduction
7 Thermal sensor
8 XVU tower light
Step Action
A If a problem occurs on the machine, the operator pushes its wireless pushbutton.
A message is sent to the Harmony Hub.
B The Harmony Hub send a message to the Maintenance Advisor.
C The Maintenance Advisor send a message to the Harmony Hub.
D The Harmony Hub send a message to a ZBRRH receiver.
E The ZBRRH receiver commands one lamp of the XVU tower light.
Compatible Receiver
Harmony Hub is compatible with the Harmony ZBRRH receiver:
EIO0000001177 01/2020 19
Introduction
Product References
1 Harmony Hub
2 Instruction Sheet (ZBRN1)
3 Modbus TCP Communication module
4 Instruction Sheet (ZBRCETH)
NOTE: ZBRN1 must be associated with a communication module, reference ZBRCETH (Ethernet
protocol).
20 EIO0000001177 01/2020
Introduction
1 Harmony Hub
2 Instruction Sheet
EIO0000001177 01/2020 21
Introduction
22 EIO0000001177 01/2020
Harmony Hub
Physical Description
EIO0000001177 01/2020
Chapter 2
Physical Description
Physical Description
Purpose
This chapter provides an overview of Harmony Hub ZBRN1 and ZBRN2 hardware: description,
output connectors, installation, and power supply connections.
EIO0000001177 01/2020 23
Physical Description
Section 2.1
Product Overview
Product Overview
Hardware Description
ZBRN1
24 EIO0000001177 01/2020
Physical Description
ZBRN2
EIO0000001177 01/2020 25
Physical Description
Section 2.2
Installation
Installation
26 EIO0000001177 01/2020
Physical Description
Installation Requirements
Before Starting
Read and understand this chapter before beginning the installation of your Harmony Hub.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
Disconnect all power from all equipment including connected devices prior to removing any
covers or doors, or installing or removing any accessories, hardware, cables, or wires except
under the specific conditions specified in the appropriate hardware guide for this equipment.
Always use a properly rated voltage sensing device to confirm the power off where and when
indicated.
Replace and secure all covers, accessories, hardware, cables, and wires and confirm that a
proper ground connection exists before applying power to the equipment.
Use only the specified voltage when operating this equipment and any associated products.
Failure to follow these instructions will result in death or serious injury.
Operating Environment
WARNING
UNINTENDED EQUIPMENT OPERATION
Install and operate this equipment according to the environmental conditions described in the
operating limits.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
EIO0000001177 01/2020 27
Physical Description
Installation Considerations
WARNING
UNINTENDED EQUIPMENT OPERATION
Use appropriate safety interlocks where personnel and/or equipment hazards exist.
Install and operate this equipment in an enclosure appropriately rated for its intended
environment.
Do not use this equipment in safety critical and hoisting machine functions due to:
No permanent communication
No acknowledge of the message from the receiver to the transmitters.
28 EIO0000001177 01/2020
Physical Description
Architecture
The following figures shows the general principle of Harmony Hub architecture:
EIO0000001177 01/2020 29
Physical Description
NOTE:
The previous figure is not exhaustive. It shows only the general principle of the architecture.
Refer to the specifications section (see page 38) for detailed wiring diagram and instructions for
Harmony Hubs.
Refer to the user manual of your associated products for detailed wiring diagrams and
instructions.
Harmony Hub can be connected to any PLC supporting the network buses listed in this
document.
Connection Requirements
Power Supply Connection
24...240 Vac/Vdc
Network connection
RS-485 Modbus serial line network
Ethernet Modbus TCP network
30 EIO0000001177 01/2020
Physical Description
Maximum Distances
The following figure shows the maximum distance between the transmitters and the
ZBRN1/ZBRN2 Harmony Hubs:
The level of signal attenuation depends on the material through which the signal passes:
Material Attenuation
Glass window 10...20 %(*)
Plaster wall 30...45 %(*)
Brick wall 60 %(*)
Concrete wall 70...80 %(*)
(*) Values for indication purpose only. Actual values depend on the thickness and nature of the material.
EIO0000001177 01/2020 31
Physical Description
Material Attenuation
Metal structure 60...100 %(*)
(*) Values for indication purpose only. Actual values depend on the thickness and nature of the material.
NOTE: You can add ZBRA1 or ZBRA2 antenna or both to increase the range.
The reception is reduced if Harmony Hub is placed in a metal cabinet.
For further information on the use of ZBRA1 and ZBRA2 antennas, refer to the Radio chapter
(see page 149).
32 EIO0000001177 01/2020
Physical Description
Mechanical Installation
Step Action
1 Pull out the panel mounting hooks.
2 Mount Harmony Hub on the grid or plate using the screws as shown in the
following figure.
EIO0000001177 01/2020 33
Physical Description
34 EIO0000001177 01/2020
Physical Description
Environmental Features
Specifications
The following table shows the general environmental specifications:
Characteristics Specifications
Standards Conformity to R&TTE 1999/5/EC, LVD 2006/95/EC, EMC2004/108/EC
standards
Conformity to EN/IEC 60947-1, EN/IEC 60947-5-1, EN/IEC60950-1, IEC61131-2, EN
standards 300440-2, EN300489-3, EN300328, EN62311
Conformity to UL 508 (USA), CSA C22-2 n° 14 (Canada), CCC (China), Gost (Russia)
standards
Radio FCC (USA), CSA, RSS (Canada), C-Tick (Australia), ANATEL (Brazil),
certifications SRRC (China), MIC (Japan)
Agencies
UL USA UL508, 17th edition
CSA Canada CSA C22.2, No. 142-M2000
C-Tick Australia –
GOST Russia –
ANATEL Brazil –
FCC USA –
SRRC China –
CCC China –
MIC Japan –
RSS Canada –
Ambient operating –25...+55 °C (–13...+131 °F)
temperature
Storage temperature –40...+70 °C (–40...+158 °F)
Relative humidity 95% RH at 55 °C (131 °F)
Degree of pollution 2 (IEC60664-1)
Degree of protection IP20
Shock resistance Half sine wave acceleration: 11 ms 30 gn (IEC 60068-2 27)
Resistance to vibration ±3.5 mm (±0.13 in.): 5...8.14 Hz
1 gn: 8.14...150 Hz when mounted on a panel
2 gn: 8.45...150 Hz when mounted on a DIN rail (IEC 60068-2-6)
EIO0000001177 01/2020 35
Physical Description
Characteristics Specifications
Altitude requirement Operation: 0...2000 m (6561.66 ft)
Storage: 0...3000 m (9842.49 ft)
Only used at altitude not exceeding 2000 m (6561.66 ft).
36 EIO0000001177 01/2020
Physical Description
Housing
EIO0000001177 01/2020 37
Physical Description
Section 2.3
Specifications
Specifications
Electrical Specifications
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
Comply with the wiring diagram shown immediately after this message.
Failure to follow these instructions will result in death or serious injury.
38 EIO0000001177 01/2020
Physical Description
The following table shows the recommended wire sizes for the L/+ and N/- terminals:
The following table shows the recommended wire sizes for the PE terminal (protective earth
ground):
The following table shows the recommend torque for the 3 terminals:
EIO0000001177 01/2020 39
Physical Description
WARNING
UNINTENDED EQUIPMENT OPERATION
For the protective earth ground (PE) wiring, use a cable not longer than 300 mm (11.8 in.).
Failure to follow these instructions can result in death, serious injury, or equipment damage.
WARNING
UNINTENDED EQUIPMENT OPERATION
Supply this product with a power line protected by a circuit breaker rated 16 A maximum and
a ground fault circuit breaker.
A readily accessible disconnect device shall be incorporated external to the equipment.
Install this product in an electrical cabinet and lock the cabinet using a key.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
40 EIO0000001177 01/2020
Physical Description
Section 2.4
Data Management
Data Management
EIO0000001177 01/2020 41
Physical Description
Compatibility Rules
Transmitter Compatibility
ZBRT2 transmitter is compatible with the following only:
ZBRRA, ZBRRC, and ZBRRD receivers with firmware version 2.0 and higher
ZBRA1 relay antenna with firmware version 2.0 and higher
ZBRN1 /ZBRN2 Harmony Hubs with firmware version higher than 1.2
42 EIO0000001177 01/2020
Physical Description
Transmitter Types
The radio message is sent when the button is pressed, signaled by a click. If the button is held
down, the message is not transmitted continuously. The message is not sent when the button is
released.
To avoid any conflict of multiple transmission from different transmitters, a minimum of 10 ms is
required between each radio transmission.
ZBRT1 is used for applications where single pulse is required (for example, remote start of
machine and reset after machine fault detection).
EIO0000001177 01/2020 43
Physical Description
ZBRT2 Transmitter
The radio message is sent when the button is pressed, signaled by a click.
If the button is held down, the message is not transmitted continuously.
A second radio message is sent when the button is released. This message is not transmitted
continuously. It is transmitted once, at the release of the push-button.
This transmitter is used only for the set/reset output mode.
44 EIO0000001177 01/2020
Physical Description
Monostable Input
Principle
The battery-less transmitter is equipped with a dynamo generator that converts mechanical energy
(produced by pressing the push-button) into electrical energy. A radio-coded message with a
unique ID code is sent in single pulse form.
The radio signal is transmitted when the push-button is pressed. This action is indicated by a click
in the example shown below. If the button is held, the signal is not transmitted continuously. No
signal is sent when the button is released.
The corresponding input channel of Harmony Hub stays active, depending on the input holding
time range, from 100 ms...1 s.
The input holding time is set for all the input channels.
Example
The following figure shows an example of a monostable channel with the input holding time of
500 ms:
EIO0000001177 01/2020 45
Physical Description
Set/Reset
Push-button Set/Reset
NOTE:
1. Release and push again to resynchronize
2. Push and release again to resynchronize
46 EIO0000001177 01/2020
Physical Description
Receiver Types
EIO0000001177 01/2020 47
Physical Description
48 EIO0000001177 01/2020
Harmony Hub
First Installation
EIO0000001177 01/2020
Chapter 3
First Installation
First Installation
EIO0000001177 01/2020 49
First Installation
First Start Up
Overview
Follow this procedure when installing and starting up Harmony Hub.
NOTE: If you want to access to call to action features (see page 18), you have to proceed to the
firmware update (3.29 and higher) (see page 192).
50 EIO0000001177 01/2020
First Installation
NOTE: If you want to access to call to action features (see page 18), you have to proceed to the
firmware update (3.29 and higher) (see page 192).
EIO0000001177 01/2020 51
First Installation
Configuration
Mandatory Settings
Configure the following 2 types of parameters:
Communication protocol
Wireless devices association
Configure Harmony Hubs through the user interface. Refer to Configuration Menu (see page 167).
52 EIO0000001177 01/2020
First Installation
Pairing Modes
Depending on the type of transmitter associated, three pairing modes are available:
(1) The pairing request must be received by Harmony Hub within 2 minutes after the pairing mode has
been selected.
EIO0000001177 01/2020 53
First Installation
Pairing Procedures
Overview
The steps to follow to add and pair a transmitter to an input of Harmony Hub depends on the type
of transmitter to add.
In the following examples, consider that four inputs are already configured and that the new
transmitter is paired to the free input 2.
Procedure examples:
Adding a Type 1 Transmitter Through the User Interface (see page 54)
Adding a Type 4 Transmitter Through the User Interface (see page 55)
Adding a Type 5 Transmitter Through the User Interface (see page 56)
Adding a Type 6 Transmitter Through the User Interface (see page 57)
Teach an Associated Off-line Transmitter Through the User Interface (see page 58)
Adding a ZBRRH Receiver Through the User Interface (see page 59)
54 EIO0000001177 01/2020
First Installation
EIO0000001177 01/2020 55
First Installation
56 EIO0000001177 01/2020
First Installation
EIO0000001177 01/2020 57
First Installation
58 EIO0000001177 01/2020
First Installation
ZBRRH Receiver turns-on one time (around 1 second) when commissioning and decommis-
sioning with the Harmony Hub.
WARNING
UNINTENDED EQUIPMENT OPERATION
Before performing the ZBRRH commissioning or decommissioning with the Harmony Hub,
consider the effect on all equipment connected to the ZBRRH.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
For a graphical explanation, refer to the teach ZBRRH procedure (see page 93).
EIO0000001177 01/2020 59
First Installation
60 EIO0000001177 01/2020
Harmony Hub
Ethernet Communication
EIO0000001177 01/2020
Chapter 4
ZBRN1 Ethernet Communication
EIO0000001177 01/2020 61
Ethernet Communication
Introduction
Ethernet is a widely used, low-cost technology for local area networks. This technology is used to
exchange data between several devices connected together on a network.
Network Connection
Step Action
1 Disconnect all power from the ZBRN1 Harmony Hub.
62 EIO0000001177 01/2020
Ethernet Communication
Step Action
2 Place the module in ZBRN1 Harmony Hub.
EIO0000001177 01/2020 63
Ethernet Communication
Step Action
1 Disconnect all power from the ZBRN1 Harmony Hub.
2 Push down the release tab.
ZBRCETH offers one Ethernet communication port equipped with two RJ45 plugs. It enables daisy
chain wiring between devices without using a switch.
64 EIO0000001177 01/2020
Ethernet Communication
Feature Specifications
Plug Two RJ45 connectors
Driver 10/100 MB/s
Auto negotiation
Half/Full duplex
The following table shows the pin details of the RJ45 connector:
EIO0000001177 01/2020 65
Ethernet Communication
Addressing Modes
Address Assignment
Assign the IP address to Harmony Hub using one of the following methods:
By a DHCP (dynamic host control protocol) server.
By a BOOTP (bootstrap protocol) server (BOOTP zone).
Using the IP address stored in the flash memory.
NOTE: If Harmony Hub detects a duplicate address, it does not start until a unique address is
assigned to the transmitter.
66 EIO0000001177 01/2020
Ethernet Communication
EIO0000001177 01/2020 67
Ethernet Communication
1 Power LED
2 Communication LED
3 Radio signal strength LED
The following table shows the Ethernet Modbus TCP LED status:
68 EIO0000001177 01/2020
Ethernet Communication
EIO0000001177 01/2020 69
Ethernet Communication
For further information on Modbus TCP settings, refer to the Modbus Settings and Supported
Functions (see page 80).
70 EIO0000001177 01/2020
Ethernet Communication
Ethernet Cable
EIO0000001177 01/2020 71
Ethernet Communication
72 EIO0000001177 01/2020
Harmony Hub
Modbus Serial Line Communication
EIO0000001177 01/2020
Chapter 5
ZBRN2 Modbus Serial Line Communication
Purpose
This chapter provides an overview of the Modbus layout description, communication and status
indicator, line termination mode, settings, and the supported functions.
For more details, refer to Modbus Serial Modbus Serial Link for Machines documentation
(see page 10).
EIO0000001177 01/2020 73
Modbus Serial Line Communication
Introduction
The Modbus protocol is a master/slave protocol. It allows a single master to request responses
from the slaves, or to act based on the request. The master can address individual slaves, or can
send a broadcast message to all slaves. The slaves return a message (response) to requests
addressed to them individually. The slaves do not return responses to broadcast requests from the
master.
WARNING
UNINTENDED EQUIPMENT OPERATION
Do not use more than one master on the Modbus network. Unintended I/O behavior can result if
more than one master is able to communicate on the network at the same time.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
Network Connection
1 PLC as master
2 Modbus Advantys OTB network interface module
3 ZBRN2 Harmony Hub
4 ATV12 drive
5 Modbus serial line
74 EIO0000001177 01/2020
Modbus Serial Line Communication
ZBRN2 offers 1 Modbus serial line communication port equipped with 2 RJ45 plugs. It enables
wiring between the devices without using a hub.
The following table shows the specifications of ZBRN2 :
Features Specification
Function Modbus slave and Modbus RTU
Plug 2 RJ45 connectors
Isolated Yes
Maximum cable length 1000 m (3280.83 ft)
Polarization No
Supported baud rates Auto/1200/2400/4800/19200/38400/115200
Parity Even/Odd/No/Auto
Stop bit 1 bit (even and odd)
2 bits (no parity)
EIO0000001177 01/2020 75
Modbus Serial Line Communication
76 EIO0000001177 01/2020
Modbus Serial Line Communication
1 Power LED
2 Communication LED
3 Radio signal strength LED
EIO0000001177 01/2020 77
Modbus Serial Line Communication
Network Connection
You can directly connect Harmony Hub to a PLC for a distance up to 20 m (65.62 ft) as shown in
the following figure:
WARNING
UNINTENDED EQUIPMENT OPERATION
Use a Modbus serial line cable not longer than 20 m (65.62 ft).
Add a 120 ohm termination line when Harmony Hub is located at the end of the Modbus serial
line (reference VW3A8306RC).
Failure to follow these instructions can result in death, serious injury, or equipment damage.
78 EIO0000001177 01/2020
Modbus Serial Line Communication
Using TWDXCAT3RJ
TWDXCAT3RJ is used for three connections, polarization, and line termination.
The following figure shows the connection of the device on the bus using TWDXCAT3RJ:
Using TWDXCAISO
TWDXCAISO is used for isolation and line termination.
The following figure shows the connection of the device on the bus using TWDXCAISO
(even if Harmony Hub is already isolated):
For distances longer than 20 m (65.62 ft), verify that the other devices connected to the bus are
isolated. If other devices are not isolated, use the TWDXCAISO module.
EIO0000001177 01/2020 79
Modbus Serial Line Communication
NOTE: Registers can be read or written only if the registers are adjacent.
80 EIO0000001177 01/2020
Modbus Serial Line Communication
Abort Code
EIO0000001177 01/2020 81
Modbus Serial Line Communication
The following figure shows the Modbus serial line cable with 1 RJ45 connector and 1 mini DIN
connector to connect to a Twido PLC:
82 EIO0000001177 01/2020
Modbus Serial Line Communication
The following figure shows the Modbus serial line cable with 1 RJ45 connector and one USB
connector to connect to a PC:
The following figures show USB to RS-485 converter and Modbus serial line cable to connect to a
PC:
EIO0000001177 01/2020 83
Modbus Serial Line Communication
The following figures show USB to RS-485 converter and Modbus serial line cable to connect to a
Twido PLC.
84 EIO0000001177 01/2020
Harmony Hub
ZBRRH Receiver for Harmony Hub
EIO0000001177 01/2020
Chapter 6
ZBRRH Receiver for Harmony Hub
Purpose
This chapter provides an overview of the Harmony ZBRRH receiver, hardware description, output
connectors, installation, power supply connections, and main procedures.
EIO0000001177 01/2020 85
ZBRRH Receiver for Harmony Hub
Presentation of ZBRRH
Programmable Receiver
The following figure shows the Harmony ZBRRH receiver:
86 EIO0000001177 01/2020
ZBRRH Receiver for Harmony Hub
Overview
The general installation instructions for ZBRRH are the same as the ZBRN ones:
Maximum distances transmitter/receiver,
The installation conditions,
The mounting tips,
The mounting tips for antenna,
…
Maximum Distances
EIO0000001177 01/2020 87
ZBRRH Receiver for Harmony Hub
The level of signal attenuation depends on the materials through which the signal will pass:
Material Attenuation
Glass window 10...20 % (*)
Plaster wall 30...45 % (*)
Brick wall 60 % (*)
Concrete wall 70...80 % (*)
Metal structure 60...100 % (*)
(*) Values for indication purposes only. Actual values depend on the thickness and nature of the material.
Installation Conditions
88 EIO0000001177 01/2020
ZBRRH Receiver for Harmony Hub
The antenna and the receiver are installed following their vertical axis.
The relay antenna is used to bypass the obstacle as shown in the following figure:
EIO0000001177 01/2020 89
ZBRRH Receiver for Harmony Hub
NOTE: The antenna should be placed before the obstacle. The signal will be amplified before the
obstacle to enable to go through it.
Impact of the radio performances in the environment:
For any environment, the radio performances are subjected to be instable due to perturbations
made by any kind of industrial machines, processes, or electronic devices.
As a result at any time, it is possible that radio frames sent by a transmitter will not be caught
by the receiver during the perturbation.
With XB5R offer, only one radio frame is sent to the receiver and there is no permanent radio
communication. This reason makes to avoid the use of XB5R offer for applications where
permanent reliability and/or permanent precisions are needed.
90 EIO0000001177 01/2020
ZBRRH Receiver for Harmony Hub
Wiring Diagram
The following figure shows the wiring diagram for the Harmony ZBRRH receiver:
(2): 500 mA fuse from supplier Bussman® reference GMA-500 mA, 250 V 0.5 A fast-blow.
EIO0000001177 01/2020 91
ZBRRH Receiver for Harmony Hub
LED Status
ZBRRH
92 EIO0000001177 01/2020
ZBRRH Receiver for Harmony Hub
Legend
The icons shown have the following meanings:
LEDs Meaning
Green
Yellow
Flashing
EIO0000001177 01/2020 93
ZBRRH Receiver for Harmony Hub
NOTE:
If the ZBRRH receive any request from other ZBRN, the teaching procedure can not be
performed.
The Q1…Q4 outputs are active during 1 s after the teaching procedure.
The teaching procedure must be performed within 1 min 30 s.
94 EIO0000001177 01/2020
ZBRRH Receiver for Harmony Hub
NOTE: The Q1…Q4 outputs are active during 1 s after the teaching procedure.
EIO0000001177 01/2020 95
ZBRRH Receiver for Harmony Hub
Introduction
Lock enables to block the menus access by non authorized persons. The functioning of the
receiver is not affected.
96 EIO0000001177 01/2020
ZBRRH Receiver for Harmony Hub
Electronic Lock/Unlock
This procedure shows how to electronically lock/unlock the receiver:
EIO0000001177 01/2020 97
ZBRRH Receiver for Harmony Hub
Mechanical Lock/Unlock
The following diagram shows how to perform buttons mechanical lock.
98 EIO0000001177 01/2020
ZBRRH Receiver for Harmony Hub
EIO0000001177 01/2020 99
ZBRRH Receiver for Harmony Hub
Chapter 7
Modbus Registers
Modbus Registers
Introduction
All the following addresses are indicated according to the IEC %MW standard format.
For access to Modbus registers, add 1 to each address.
WARNING
UNINTENDED EQUIPMENT OPERATION
Do not write or read the register addresses which are not mentioned in this document.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
Section 7.1
Memory Table
Memory Table
Memory Table
Memory Table
The memory table of the Harmony Hub ZBRN is composed by:
Section 7.2
Input Channels Registers
Input Channels
The following table presents the input channel registers:
Input Registers
Input registers 1…4 are reserved for push-button and limit switch transmitters (type 1 and some
type 6).
Each bit represents an input of Harmony Hub. When a valid message is received, the status bit is
updated to 1 for the duration of the holding time.
The following table presents the input channel registers:
Overview
Type 1 is reserved for push buttons and limit switches.
For an input channel N (0…59), the input data register address = 10 + 33 * N + offset
+2 Time stamp R Two registers to store the double word Stores the details of the μs/320
value. time stamp
+3
+2: Stores the most significant word.
+3: Stores the least significant word.
FFFF FFFF H: Invalid value
00FF 0000 H: Rollback value
+4…6 Reserved - - -
+7, +8 Counters - Application CMD = 0x20 Number of ON command received
+9, +10 - Application CMD = 0x21 Number of OFF commands
received.
+11, +12 - Application CMD = 0x22 Number of Toggle commands
received. Example: ZBRT1.
+13, +14 - Application CMD = 0x60 Number of Press commands
received. Example: ZBRT2.
+15, +16 - Application CMD = 0x61 Number of Release commands
received. Example: ZBRT2.
+17…32 Reserved - - -
R: Read only.
Overview
Type 4 is reserved for thermal, humidity monitoring sensors.
For an input channel N (0…59), the input data register address = 10 + 33 * N + offset
+2 Time stamp R Two registers to store the double word Stores the details of the μs/320
value. time stamp.
+3
+2: Stores the most significant word.
+3: Stores the least significant word.
FFFF FFFF H: Invalid value
00FF 0000 H: Rollback value
Overview
Type 5 is reserved for thermal monitoring sensors.
For an input channel N (0…59), the input data register address = 10 + 33 * N + offset
+2 Time stamp R Two registers to store the double word Stores the details of the μs/320
value. time stamp.
+3
+2: Stores the most significant word.
+3: Stores the least significant word.
FFFF FFFF H: Invalid value
00FF 0000 H: Rollback value
Overview
Type 6 is reserved for generic ZigBee and power tag sensors.
The data updated in the registers depend on the sensor. For more details, refer to the sensor
documentation.
For an input channel N (0…59), the input data register address = 10 + 33 * N + offset
+2 Time stamp R Two registers to store the double word Stores the details of the μs/320
value. time stamp.
+3
+2: Stores the most significant word.
+3: Stores the least significant word.
FFFF FFFF H: Invalid value
00FF 0000 H: Rollback value
+4 Battery R Bit 0…Bit 7: Battery voltage Stores the internal battery 0.01 mV
voltage FF H: Invalid value voltage.
Bit 8…Bit 15: Reserved
+5 Internal R -200…200 °C Stores the internal °C
Temperature 8000 H: Invalid value temperature.
+6 Temperature R 8000 H: Invalid value Stores the measured 0.01 °C
temperature.
R: Read only.
+23 CO R Two registers to store the double word Stores the measured CO 0.01 %
+24 value. level.
+23: Stores the most significant word.
+24: Stores the least significant word.
7FC0 0000 H: Invalid value
Section 7.3
Output Registers
Output Registers
Output Registers
Overview
The Harmony Hub can be associated with up to 60 ZBRRH receivers. Each ZBRRH receiver has
an output channel stored in the Harmony Hub.
The Harmony Hub can command the outputs (Q1…Q4) of each associated ZBRRH receiver.
Recommendations
NOTICE
EQUIPMENT DAMAGE AND INFORMATION LOSS
The delay between 2 Modbus request to the Harmony Hub outputs must be greater than
1 second.
Failure to follow these instructions can result in equipment damage.
In order not to saturate the radio channel, it is recommended to write this request only when the
value of current request is different from the value of the previous request.
Output Registers
The output channel data table (2100…2339) is composed with 60 sub-sections for the 60 outputs.
Each sub-section is 4 registers long.
For the output channel N (0…59):the output data register address = 2100 + 4 * N
The following table presents the Output command registers:
2336 Output 59 RW Bit 0…Bit 7: Action status Command Q1 of Harmony Hub Output 59
Command Q1 0x00: Off
Section 7.4
Action Registers
Action Registers
Action Register
Overview
Action registers permits to command Harmony Hub via Modbus. These registers are dedicated for
advanced users.
Command Action
The following table presents the Command Action registers:
Action Codes
Overview
This section contains the action codes details of the register 2010: Command Device Module
Action (see page 115).
Action codes:
1: Off-line association (see page 116)
2: On-line association (see page 118)
3: Remove device (see page 119)
4: Clear all devices (see page 119)
5: Start teach (see page 119)
6: Stop teach (see page 120)
15: Start remote configuration (see page 120)
16: Stop remote configuration (see page 121)
17: Get device - Write (see page 121)
18: Get device - Read (see page 121)
22: Teach Static (see page 123)
24: Start teach all (see page 124)
26: Teach Output (see page 124)
27: Remove Output (see page 125)
R: Read only.
RW: Read and write.
R: Read only.
RW: Read and write.
R: Read only.
RW: Read and write.
R: Read only.
RW: Read and write.
R: Read only.
RW: Read and write.
R: Read only.
RW: Read and write.
R: Read only.
RW: Read and write.
R: Read only.
RW: Read and write.
R: Read only.
RW: Read and write.
R: Read only.
RW: Read and write.
R: Read only.
RW: Read and write.
R: Read only.
RW: Read and write.
R: Read only.
RW: Read and write.
R: Read only.
RW: Read and write.
Section 7.5
Diagnostic Registers
Diagnostic Registers
Device Diagnostics
Overview
Device Diagnostic is composed by:
4000…4009: Product Information (see page 127)
4010…4015: Binding List Information (see page 128)
4016…4039: Radio Communication Information (see page 129)
4040…4099: Modbus Serial Line Communication Information (see page 131)
4100…4999: Input Channel Transmitter Information (see page 131)
Product Information
The following table presents the product information registers:
R: Read only.
RW: Read and write.
4112 - - - Reserved
…
4113
4114 Green power - R Bit 0…Bit 7: Type 2 sensor timeout Stores the clamp type and
Input 0 Bit 8…Bit 15: Type 2 clamp type timeout.
Type 2 sensor
details
R: Read only. RW: Read and write.
Communication Diagnostics
Overview
The communication diagnostic memory table depends on the device communication:
Modbus Serial Line Communication Diagnostics (see page 133)
Modbus TCP Communication Diagnostics (see page 134)
Error Codes
Overview
Section 7.6
Configuration Registers
Configuration Registers
Device Configuration
Overview
Device configuration is composed by:
6000…6099: Channel Configuration (see page 141)
6100…6199: Teaching List (see page 142)
6200…6399: Input Parameters 1…2 (see page 143)
6400…6699: MAC Addresses (see page 143)
6700…6999: Input Parameters 3…5 (see page 145)
Channel Configuration
The following table presents the channel configuration for all inputs registers:
Holding time:
A 16-bit register stores the holding time of the input channels.
Teaching List
The following table presents the teaching list registers:
Teaching list:
MAC Addresses
The following table presents the MAC addresses registers:
Transmitter/MAC addresses:
Two registers of 16 bits store the MAC address of the transmitters.
The first byte of the MAC address is stored in 8 bits of register 1.
The second byte of the MAC address is stored in 8 bits of register 1.
The third byte of the MAC address is stored in 8 bits of register 2.
The fourth byte of the MAC address is stored in 8 bits of register 2.
Communication Configuration
Overview
The communication configuration memory table depends on the device communication:
Modbus Serial Line Communication Configuration (see page 133)
Modbus TCP Communication Configuration (see page 134)
7002 IP mask RW Two registers to store the four bytes value. Stores the IP mask.
0.0.0.0 … 255.255.255.255
7003
7004 IP gateway RW Two registers to store the four bytes value. Stores the IP gateway.
0.0.0.0 … 255.255.255.255
7005
7006 IP mode RW 0: DHCP Stores the IP mode.
1: BOOTP
2: Stored.
3: Default.
7007 IP name RW 0…255 Stores the IP name.
7008 - - - Reserved
…
7999
RW: Read and write.
Chapter 8
Radio
Radio
Radio Communication
Introduction
Harmony Hub is equipped with:
A radio receiver: Harmony Hub receives radio frames from wireless transmitters.
A radio transmitter: Harmony Hub transmit radio frames to ZBRRH receiver.
Characteristics Specifications
Frequency 2.405 GHz (channel 11 IEEE 802.15.4)
Maximum distance 100 m (328.08 ft) (when Harmony Hub is in free field)
1 Protective plug
2 Radio connector
NOTE: Only the ZBRA2 external antenna can be connected to the radio connector.
The following table shows the specifications of ZBRA2 antenna:
Parameters Specifications
Bandwidth 83...100 MHz
Frequency 2400...2483 MHz
Gain >3 dBi
Impedance 50 ohms
Polarization Vertical
RF connector Radial R 300113100
Cable length 2 m (6.56 ft)
The antenna is equipped with a magnet at the bottom to mount it on the metal cabinet.
When the ZBRA2 external antenna is connected to Harmony Hub, you can also use the ZBRA1
relay antenna.
The relay antenna is used to bypass the obstacle as shown in the following figure:
You can also use the relay antenna to amplify the signal before an obstacle that cannot be
bypassed, such as a factory building as shown in the following figure:
NOTE: In this case, if there is no relay antenna, the signal received by Harmony Hub may not be
sufficient.
The following table shows the differences between ZBRA1 and ZBRA2:
ZBRA1 ZBRA2
An active antenna (transceiver) for increasing A passive antenna for increasing the signal
the signal reception. reception without saturating the bandwidth.
Repeats the signal received from the Does not repeat the signal received from the
transmitter and amplifies it. transmitter.
Consumes power. Does not consume power.
Under Industry Canada regulations, this radio transmitter may only operate using an antenna of a
type and maximum (or lesser) gain approved for the transmitter by Industry Canada. To reduce
potential radio interference to other users, the antenna type and its gain should be so chosen that
the equivalent isotropically radiated power (e.i.r.p.) is not more than that necessary for successful
communication. This radio transmitter (IC: 7002C-ZBRN1, 7002C-ZBRN2 ) has been approved by
Industry Canada to operate with the antenna types listed below with the maximum permissible gain
and required antenna impedance for each antenna type indicated. Antenna types not included in
this list, having a gain greater than the maximum gain indicated for that type, are strictly prohibited
for use with this device.
Chapter 9
User Interface
User Interface
Section 9.1
Overview
Overview
Principle
Press once the jog dial for less than 3 s to validate the parameters entered.
Press and maintain the jog dial for more than 3 s to return to the Ready mode
immediately.
When Harmony Hub is in the Ready mode, press the jog dial for more than 3 s to lock
the user interface.
When Harmony Hub is locked, press the jog dial for more than 3 s to unlock the user
interface.
NOTE: If there is no action on the jog dial after 3 minutes, Harmony Hub automatically switches to
Ready mode. For more information, refer to Modes (see page 162).
Modes
Operating Modes
Harmony Hub has the following 3 basic operating modes:
Ready
Configuration
Diagnostic
Ready Mode
The normal working state of Harmony Hub is Ready mode. When Harmony Hub is switched on, it
displays the protocol (for example, SL for serial line) and the firmware version (for example, 01.00).
Then, it switches to Ready mode, and the power LED turns on.
The following figure shows the default screen in Ready mode:
In Ready mode, Harmony Hub receives the input signal from the transmitter, the input/output LED
turns on, and the radio signal strength LED indicates the strength of the input signal.
The following figure shows the input status in run mode:
NOTE: The 7 segment display shows the channel number and input value for 1 s.
The red LED indicates that the user interface is locked.
All the parameters of the device are set in Configuration mode. All parameters are accessible as
read-only values in Diagnostic mode.
You can switch from Ready mode to Configuration or Diagnostic modes by pressing the jog dial
once when Harmony Hub is in Ready mode.
You can turn the jog dial clockwise or counterclockwise to navigate through the different menus
while in Ready mode.
In online auto binding mode, the dedicated LED turns on and the 7 segment LED displays the
current binding channel.
The following figure shows the default screen in online auto binding mode:
NOTE: You can exit from auto-binding mode by rotating the jog dial clockwise or counterclockwise.
Configuration Mode
The following table shows the properties of the Configuration menu:
Serial Line Menu (see page 177) Allows you to set the following:
Manual baud rate
Manual frame format
Auto baud rate
Auto frame format
IP Setting Menu (see page 179) Allows you to do the following operations:
Select the DHCP mode.
Select the BOOTP mode.
Select the static IP mode.
Set the 4 bytes IP address.
Set the 4 bytes subnet mask.
Set the 4 bytes gateway address.
Save the IP address.
Factory Mode (see page 182) Allows you to do the following operations:
Reset the communication parameter to the default value.
Reset all the parameters to the default value.
Set the PAN ID Harmony Hub MAC/ID
Diagnostic Mode
The following table shows the properties of the Diagnostic menu:
SD Card
The following table shows the properties of the SD card menu:
Menu Parameters
Save all parameters Allows you to save all the parameters in the SD card.
Load all parameters Allows you to load all the parameters from the SD card.
For further information, refer to SD Card Menu (see page 187).
Menu Structure
Overview
The following figure shows the menu structure:
Section 9.2
Configuration Menu
Configuration Menu
Introduction
You can enter all the settings for Harmony Hub from the Configuration menu. When you activate
the Configuration menu, configuration LED turns on.
The following figure shows the display screen when Configuration menu is active:
NOTE: In this example, the value 21 represents the total number of configured inputs.
Organization Tree
The following figure shows the Configuration menu structure:
Code Name/Description
Configuration menu.
Code Name/Description
Factory mode menu (see page 182).
It allows you to reset the device settings to the default factory mode and set the
Harmony Hub MAC/ID.
Input Configuration
The following figure shows the organization tree of Input Configuration menu:
Pairing Process Input For more details, refer to Pairing Process Input (see page 171).
Output association For more details, refer to Output Association (see page 173).
Holding time For more details, refer to Holding time menu (see page 174).
Transmitter taught. – –
Type of Transmitter So –
CL
Et
S1
First byte and second byte of the transmitter MAC/ID. – –
Third byte and fourth byte of the transmitter MAC/ID.
1 For other type of transmitter, refer to Pairing Procedures Input (see page 54).
Type of Transmitter So –
cL
Et
S1
teach mode. – –
Receiver associated. – –
Output Configuration
The following figure shows the organization tree of Output menu:
Receiver taught. – –
Communication Menus
Overview
Code Name/Description
Serial Line setting menu (see page 177).
It appears only in ZBRN2.
IP Setting Menu
The following figure shows the organization tree of IP Setting menu:
In DHCP mode, enter the device name. Harmony Hub gets 000–159 000
the IP address from the DHCP server.
Example: The complete device name is ZBRN1_078 when
the value is set to 78.
Code Name/Description
Activate/deactivate the radio communication.
Factory Mode
Factory Mode
The following figure shows the organization tree of Factory Mode menu:
Code Name/Description
Reset all the parameter values to default setting.
Section 9.3
Diagnostic Menu
Diagnostic Menu
Diagnostic Menu
Introduction
Diagnostic menu gives the information about various settings of the device and the detected error
status. When you activate the Diagnostic menu, Diagnostic LED turns on.
The following figure shows the display screen when the Diagnostic menu is active:
NOTE: In this example, the value 21 represents the total number of configured inputs.
Organization Tree
The following figure shows the Diagnostic menus:
Code Name/Description
Diagnostic menu.
Code Name/Description
Displays the binding information, such as the current binding number.
Displays:
Type of transmitter
First byte and second byte of the transmitter MAC/ID.
Third byte and fourth byte of the transmitter MAC/ID.
Received Signal Strength Indication (dB).
Transmitter Error Codes (see page 138).
Reserved.
Code Name/Description
Displays the radio frequency status:
RF state (run or OFF)
RF channel
RF power transmission level (in dBm)
PAN ID
Green Power Brick version
NOTE: To clear a detected error, press the jog dial when selecting the code of the
detected error parameter.
NOTE: The serial line information menu exists only for ZBRN2. The IP information menu exists
only for ZBRN1.
Section 9.4
SD Card Menu
SD Card Menu
SD Card Menu
Introduction
The SD card menu allows you to back up and restore the binding and network parameters.
Organization Tree
The following figure shows the SD card menus:
Code Name/Description
The SD card setting menu allows you to back up and restore the binding and network
parameters.
NOTE: The SD card menu appears only if the SD card is inserted into the device.
Chapter 10
SD Card
SD Card
Introduction
General
The secure digital card (SD card) is an ultra small flash memory card designed to provide high-
capacity memory in a small size. The minimum capacity of the SD card is 16 Mb.
CAUTION
UNINTENDED EQUIPMENT OPERATION
Do not expose the SD card to any of the following:
Electrostatic or electromagnetic sources.
Heat, sunlight, water, or moisture.
High radiation. High-level radiation can erase the content of the SD card.
The following figure shows how to insert the SD card into Harmony Hub:
Push to insert the SD card into the SD card slot on Harmony Hub. Make sure that the SD card is
inserted properly.
The following figure shows how to remove the SD card from Harmony Hub:
Push to remove the SD card from the SD card slot on Harmony Hub.
Functions
Supported Features
The SD card supports the following features:
Saving the configuration and network parameters (see page 192)
Loading the configuration and network parameters (see page 192)
Firmware update operation (see page 192)
Step Action
1 Insert an empty SD card into Harmony Hub.
2 On the SD card menu, select Save all.
3 Select Yes from the submenu to validate the action.
4 Wait until Yes stop blinking.
5 This action creates 2 subfolders in the SD card:
\device: Stores the device configuration file ZBRNxxDEV.CSV.
\net: Stores the network configuration file ZBRNxxNET.CSV
NOTE: You can update the .CSV files manually and load them into Harmony Hub afterwards.
Step Action
1 Insert the SD card into Harmony Hub.
2 Make sure that the files you want to load are located in the appropriate SD card subfolders
(create \device and \net subfolders if they do not exist in the SD card):
\device: Stores the device configuration file ZBRNxxDEV.CSV
\net: Stores the network configuration file ZBRNxxNET.CSV
Firmware Update
This feature allows the user to update Harmony Hub firmware with the SD card.
NOTE: A firmware update does not erase Harmony Hub configuration. Modbus settings, RF
settings, and binding list are kept in memory after firmware update.
NOTE:
The firmware requires upgrading in the following cases:
Schneider Electric recommends or requires the upgrade.
There is a new functionality that is required and is only available by firmware upgrade.
Step Action
1 Load Harmony_Hub_Vxx.xx.zip from Schneider Electric Website depending on the firmware
version.
2 Verify the SHA in the release note.
3 Copy the content of the zip file into the SD Card.
4 Insert SD card into Harmony Hub (unlocked).
5 Restart Harmony Hub.
6 The Radio signal strength LED becomes orange for 1 s during restart, indicating a success of
the update.
NOTE: User application can be updated with the HMI menu “FWUP”.
File Management
The following table shows the file names with the path used in the SD card:
Files Description
User application
SD:/device/ZBRNxxDEV.CSV Device configuration file including the transmitters binding list.
SD:/device/ZBRNxxDEV.CSV.bcki Backup file (1).
SD:/net/ZBRNxxNET.CSV Network configuration file including Harmony Hub general
settings.
SD:/net/ZBRNxxNET.CSV.bcki Backup file (1).
SD:/diag/ZBRNxxdiag.CSV Diagnostic file including the transmitters diagnostic information.
SD:/diag/ZBRNxxdiag.CSV.bcki Backup file (1).
FW Updates
SD:/EA_image/gp/xxxx.bin Binary file for the update of the CC2530 application.
Path SD:/EA_image/gp/ is default path when using “FWUP”
NOTE: By default, the first file found in the folder is taken for
update. Other files are ignored.
SD:/EA_image/fw_app/xxxx.bin Binary file for the update of the user application.
Path SD:/EA_image/fw_app/ is default path when using “FWUP”
NOTE: By default, the first file found in the folder is taken for
update. Other files are ignored.
SD:/EA_sme.txt Enables and displays the menu “FWUP” (Firmware Update) (for
“gp” and “ap” updates only).
This file is empty.
SD:/ap_fwup.txt Enables the update of the user application.
Can be created by the user to load .bin file from a specific path,
and update the application on the restart of Harmony Hub.
Can be generated automatically when using “FWUP”.
SD:/gp_fwup.txt Enables the update of the green power application.
Can be created by the user to load .bin file from a specific path.
Can be generated automatically when using “FWUP”.
Industrial configuration
SD:/EA_image/indus/xxxx.bin Binary file for the update of the industrial configuration.
Path SD:/EA_image/indus/ can be modified.
(1) i: [0…5]. When new files are stored in the SD card, instead of erasing previous files, Harmony Hub saves
the files with extension bcki. Harmony Hub can store 6 older files, bck0 is the most recent.
Files Description
SD:/indus_up.txt Enables the update of the industrial parameters on the restart of
Harmony Hub.
Must be created by the user to load .bin file from a specific path.
(1) i: [0…5]. When new files are stored in the SD card, instead of erasing previous files, Harmony Hub saves
the files with extension bcki. Harmony Hub can store 6 older files, bck0 is the most recent.
SD Card Diagnostics
The following table shows the diagnostic details of the SD card:
Input Enable Association Type Address Security Security Param1 Param2 Param3
Type (1) key (2) (2)
Output Enable
0 False
1 False
2 True
3 False
CSV files generated by SD card (with SAll HMI command) present 120 lines, one per input and
output. It is not mandatory to write those 120 lines: Harmony Hub only consider lines with “Enable”
parameter set to True.
Same Device Configuration File edited:
Input;Enable;Association;Type;Address;Security Type (1);Security key;Param1;Param2;Param3
0;TRUE;1;Type 1;03005EAA H;1;;5;2;4
1;TRUE;2;Type 5;FFC12430 H;0;;;;
2;TRUE;2;Type 6;E2000356 H;0;;;;
3;TRUE;2;Type 4;FF900F90 H;0;;;;
Output;Enable;;;;;;;;
2;TRUE;;;;;;;;
Diagnostic File
The diagnostic file ZBRNxxDIAG.CSV contains the transmitters information.
Location in the SD card: SD:/diag/ZBRNxxDIAG.CSV.
Diagnostic file content: