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303-01D Engine - 2.5L Duratec (125kW/170PS) 2013 - 2014 Fusion
Removal Procedure revision date: 05/1/2013
Engine
Special Tool(s) / General Equipment
100-001 (T50T-100-A)
Slide Hammer
205-241 (T86P-3514-A)
Remover, Halfshaft
T86P-1000-S
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TKIT-1986-F
TKIT-2009TC-F
205-290 (T89P-3415-B)
Remover, Halfshaft (Plate)
TKIT-1989-FLM
TKIT-1989-LM
300-OTC1585AE
Powertrain Lift
300-OTC1819E
2,200# Floor Crane, Fold Away
307-566
Retainer, Torque Converter
TKIT-2006C-FFMFLM
TKIT-2006C-LM
TKIT-2006C-ROW
307-569
Disconnect Tool TOC Line (1/2)
TKIT-2006U-F/FM
TKIT-2006U-FLM/LM
TKIT-2006U-ROW1
TKIT-2006U-ROW2
Strap Wrench
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Hose Clamp Remover/Installer
Wooden Block
1. WARNING: Before beginning any service procedure in this section, refer to Safety Warnings
in section 100-00 General Information. Failure to follow this instruction may result in serious
personal injury.
Refer to: Health and Safety Precautions (100-00 General Information, Description and Operation).
2. Refer to: Jacking and Lifting - Overview (100-02 Jacking and Lifting, Description and Operation).
3. Refer to: Fuel System Pressure Release (310-00D Fuel System - General Information - 2.5L Duratec
(125kW/170PS), General Procedures).
4. Refer to: Air Cleaner (303-12D Intake Air Distribution and Filtering - 2.5L Duratec (125kW/170PS),
Removal and Installation).
5. Refer to: Battery Tray (414-01 Battery, Mounting and Cables, Removal and Installation).
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6. Refer to: Cooling System Draining and Vacuum Filling (303-03D Engine Cooling - 2.5L Duratec
(125kW/170PS), General Procedures).
7. Refer to: Transmission Fluid Drain and Refill (307-01 Automatic Transmission - 6-Speed Automatic
Transmission - 6F35, General Procedures).
8. Drain fluid and install drain plug.
Torque: 21 lb.ft (28 Nm)
9. Discard the specified component. Following local disposal regulations.
Use the General Equipment: Strap Wrench
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10. Refer to: Air Conditioning (A/C) Compressor Belt (303-05D Accessory Drive - 2.5L Duratec
(125kW/170PS), Removal and Installation).
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11. NOTE: Do not excessively bend or twist the exhaust flexible pipe. Failure to follow these instructions may
cause damage to the flexible pipe.
Support the exhaust flexible pipe with a support wrap or suitable splint.
12. Discard the specified component. Following local disposal regulations.
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13. Discard the specified component. Following local disposal regulations.
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14. Refer to: Front Subframe (502-00 Uni-Body, Subframe and Mounting System, Removal and Installation).
15. Install to support the cooling module.
Torque: 18 lb.ft (24 Nm)
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16.
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17.
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18.
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19.
20.
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21.
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22. Use Special Service Tool: 307-569 Disconnect Tool TOC Line (1/2).
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23.
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24.
25. Refer to: Spring Lock Couplings (310-00D Fuel System - General Information - 2.5L Duratec
(125kW/170PS), General Procedures).
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26. Refer to: Quick Release Coupling (310-00D Fuel System - General Information - 2.5L Duratec
(125kW/170PS), General Procedures).
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27.
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28. Use the General Equipment: Hose Clamp Remover/Installer
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29. If equipped.
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30. Use the General Equipment: Hose Clamp Remover/Installer
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31. Use the General Equipment: Hose Clamp Remover/Installer
32. Use the General Equipment: Hose Clamp Remover/Installer
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33.
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34.
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35.
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36.
37.
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38.
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39.
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40.
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41. Relocate and support the component.
42.
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43.
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44. Discard the specified component. Following local disposal regulations.
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45. Relocate and support the component.
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46. Use Special Service Tool: 100-001 (T50T-100-A) Slide Hammer. , 205-241 (T86P-3514-A) Remover,
Halfshaft. , 205-290 (T89P-3415-B) Remover, Halfshaft (Plate).
47. Relocate and support the component.
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48. General Equipment: Adjustable Grip Arm
Use Special Service Tool: 300-OTC1585AE Powertrain Lift.
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Use the General Equipment: Wooden Block
49.
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50.
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51. General Equipment: Adjustable Grip Arm
Use Special Service Tool: 300-OTC1585AE Powertrain Lift.
Use the General Equipment: Wooden Block
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52.
53.
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54.
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55. Discard the specified component. Following local disposal regulations.
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56. Discard the specified component. Following local disposal regulations.
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57. Discard the specified component. Following local disposal regulations.
58.
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59.
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60.
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61.
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62.
63.
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64. Use the General Equipment: Hose Clamp Remover/Installer
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65.
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66.
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67.
68.
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69.
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70.
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71.
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72.
73.
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74. NOTE: Only rotate the crankshaft in a clockwise direction.
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Turn the component clockwise through 90 degrees.
Discard the specified component. Follow local disposal regulations.
75. General Equipment: Spreader Bar.
Use Special Service Tool: 300-OTC1819E 2,200# Floor Crane, Fold Away.
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76.
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77.
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78. Install Special Service Tool: 307-566 Retainer, Torque Converter.
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