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CAM Oper

The document provides detailed specifications and operational instructions for cam and mechanically operated directional valves, including model numbers, flow rates, and pressure limits. It includes information on mounting, actuation force, pressure drop curves, and available sub-plates. Additionally, it outlines the directional flow characteristics and installation requirements for these valves.

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diwakaranmc12
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0% found this document useful (0 votes)
27 views6 pages

CAM Oper

The document provides detailed specifications and operational instructions for cam and mechanically operated directional valves, including model numbers, flow rates, and pressure limits. It includes information on mounting, actuation force, pressure drop curves, and available sub-plates. Additionally, it outlines the directional flow characteristics and installation requirements for these valves.

Uploaded by

diwakaranmc12
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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DIRECTIONAL CONTROLS

■ Cam Operated Directional Valves

These valves may be used to shift the direction of oil flow by depressing the spool by way of a cam.

Specifications

Model Numbers Max. Flow


Max. Operating Max. T-Line
Approx. Mass kg (lbs.)
E
Pressure Pressure
L /min (U.S.GPM)
Threaded Connection Sub-plate Mounting MPa (PSI) MPa (PSI) DCT Type DCG Type
DCT-01-2B -40 DCG-01-2B -40 30 (7.9) 21 (3050) 7 (1020) 1.1 (2.4) 1.1 (2.4)
DCT-03-2B -50 DCG-03-2B -50 100 (26.4) 25 (3630) 10 (1450) 4.5 (9.9) 3.8 (8.4)
Max. flow indicates the ceiling flow which does not affect the normal function (changeover) of valves.

Mechanically Operated Directional Valves


Model Number Designation
F- DC T -01 -2 B 2 -R -40
No. of
Special Series Type of Valve Spool-Spring Spool Roller Position Design Design
Valve
Seals Number Connection Size Arrangement Type Number Standards
Position
None: Japanese
F: 01 40 Standard "JIS"
Special T: None Y
Normal R DC -01 80: European
seals for DC: Threaded
Position only Design Standard
phos- Cam Connection 2
03 50 90: N. American
phate Oper- Design Standard
2 B: 3
ester ated None: Japanese
Spring Offset
type Direc- 01 40 Standard "JIS" &
fluids tional G: 8
Mounting European Design
(Omit if Valve Sub-plate
Surface Standard
not Mounting
03 50 90: N. American
required) Design Standard

Sub-plates
Valve Japanese Standard "JIS" European Design Standard N. American Design Standard Approx.
Model Sub-plate Thread Sub-plate Thread Sub-plate Thread Mass
Numbers Model Numbers Size Model Numbers Size Model Numbers Size kg (1bs.)
DSGM-01-31 Rc 1/8 DSGM-01-3180 1/8 BSP.F DSGM-01-3190 1/8 NPT 0.8 (1.8)
DCG-01 DSGM-01X-31 Rc 1/4 DSGM-01X-3180 1/4 BSP.F DSGM-01X-3190 1/4 NPT 0.8 (1.8)
DSGM-01Y-31 Rc 3/8 DSGM-01Y-3190 3/8 NPT 0.8 (1.8)
DSGM-03-41 Rc 3/8 DSGM-03-2180 3/8 BSP.F DSGM-03-2190 3/8 NPT 3.0 (6.6)
DCG-03 DSGM-03X-41 Rc 1/2 DSGM-03X-2180 1/2 BSP.F DSGM-03X-2190 1/2 NPT 3.0 (6.6)
DSGM-03Y-41 Rc 3/4 DSGM-03Y-2180 3/4 BSP.F DSGM-03Y-2190 3/4 NPT 4.7 (10.4)
Sub-plates are available. Specify the sub-plate model number from the table above.
When sub-plates are not used, the mounting surface should have a good machined finish.

Mechanically Operated Directional Valves 445


Mounting Bolts
Socket head cap screws in the table below are included.
Socket Head Cap Screw
Model
Japanese Standard "JIS" Tightening Torque
Numbers N. American Design Standard Qty.
European Design Standard Nm (in. 1bs)
DCT-01 M5 45 Lg. No. 10-24 UNC 1-3/4 Lg. 2 5-7 (43-60)
DCG-01 M5 45 Lg. No. 10-24 UNC 1-3/4 Lg. 4 5-7 (43-60)
DCG-03 M6 35 Lg. 1/4-20 UNC 1-1/2 Lg. 4 12-15 (105-130)

Direction of Oil Flow for Roller Position


Roller Position and Direction of Oil Flow
Model
Graphic Symbols Roller Stroke from Offset Position mm(Inches)
Numbers
Extended(Offset) Depressed
A B P B P A
All ports blocked
DCT -01-2B2 A T B T
DCG 0 3 .8 4.6 9.5
P T (.150) (.181) (.374)

A B P B P A
All ports open
DCT -01-2B3 A T B T
DCG 0 3 .8 4.6 9.5
P T (.150) (.181) (.374)

A B P B P A
DCT -01-2B8 A&T ports blocked B&T ports blocked
DCG 0 3 .8 9.5
P T (.150) (.374)

A B P A P B
DCT -03-2B2 B T All ports blocked A T
DCG 0 3.4 3.8 7
P T (.134) (.150) (.276)

A B P A P B
All ports open
DCT -03-2B3 B T A T
DCG 0 3 .0 4.0 7
P T (.118) (.157) (.276)

A B All ports
P A P B
DCT -03-2B8 B&T ports blocked blocked A&T ports blocked
DCG 0 3 .6 4.7 7
P T (.142) (.185) (.276)

Instructions
Valve Type "2B8"
Tank port "T" functions as a drain port. Directly connect it to the reservoir.
[Max. allowable back pressure 0.35 MPa (50 PSI)].
Actuation Force
1bf N
200
40
Actuation Force

150
20 100
50 Force
0
0
0 2.5 5.0 7.5 10 MPa

0 500 1000 1500 PSI


T-Line Back Pressure

446 Mechanically Operated Directional Valves


DIRECTIONAL CONTROLS

Pressure Drop
Pressure drop curves based on viscosity of 35 mm2 /s (164 SSU) and specific gravity of 0.850.

DCT
-01
DCG
MPa
PSI 1.2 Pressure Drop Curve No.
150 Model Numbers
1 P A B T P B A T
P

2 DCT-01-2B2
0.8
Pressure Drop

1 1 2 1
100 3 DCT-01-2B3
DCT-01-2B8 2 2

50 0.4 DCG-01-2B2
2 2 3 3
DCG-01-2B3
0 0 DCG-01-2B8 3 3
0 10 20 30 L /min

0 2 4
Flow Rate
6 8 U.S.GPM
E
DCT
-03
DCG
PSI MPa
2.5 1
350

Mechanically Operated Directional Valves


300 2
Pressure Drop Curve No.
2.0 3 Model Numbers
P A B T P B A T
250 DCG-03-2B2 2 1 4 4
P

1.5 DCG-03-2B3 3 2 7 7
Pressure Drop

200 DCG-03-2B8 6 5
5
6
150 4
1.0
7
100
0.5
50

0
0
0 20 40 60 80 100 120 L /min

0 5 10 15 20 25 30 U.S.GPM
Flow Rate

For any other viscosity, multiply the factors in the table below.
mm2/s 15 20 30 40 50 60 70 80 90 100
Viscosity
SSU 77 98 141 186 232 278 324 371 417 464
Factor 0.81 0.87 0.96 1.03 1.09 1.14 1.19 1.23 1.27 1.30
For any other specific gravity (G'), the pressure drop ( P') may be obtained
from the formula below.
P' = P (G'/G) where, P is a value on the above chart and G is 0.850.

Mechanically Operated Directional Valves 447


DCT-01-2B - -40/4080/4090
35.5 40.5
(1.40) (1.59) Pressure Port "P"
28.5 29
5.5 (.22) Dia. Through "C" Thd.
(1.12) (1.14)
9.5 (.37) C' bore 19 Cylinder Port "A"
3 places (.75) "C" Thd.

(.33)
9

(.03)
0.75

(.31)
7.75
8.5
(.35)

10.25
(.40)
22.25
(.88)

(1.28)

(1.89)
32.5

48
(2.20)
55.8
B A
Cam and Roller Travel
Height of Cam
Ma 9.5(.37)
x.5
0

(.08)
2
Tank Port "T"
53 38.5
Position "Y" "C" Thd.
17 (.67) Dia.Roller (2.09) (1.52)
24 Fully Extended Cylinder Port "B"

66 (2.60)
(.94) 110 (4.33)

Max.
"C" Thd.
Cam
Normal Position

(.16)
Position " R"

Stroke
4

(1.93)
9.5

(1.50)
49
38
(.37)

(.98)
Extended

25
T Depressed
(Offset)

13.5 Model Numbers "C" Thd.


(.53) 65
DCT-01-2B - -40 Rc 1/8
(2.56)
DCT-01-2B - -4080 1/8 BSP.F
DCT-01-2B - -4090 1/8 NPT
Note: When mounting the valve, be sure to use two mounting holes marked with .

DIMENSIONS IN
MILLIMETRES (INCHES)
DCT-03-2B - -50/5080/5090
56.8 54 Pressure Port "P"
Cylinder Port "A"
(2.24) (2.13) "C" Thd.
"C" Thd. 50 44
(1.97) (1.73) 7 (.28) Dia. Through
27 11 (.43) C' bore
(1.06) 4 places
Chain line indicates the 10
(.47)
12

Model DCT-03-2B -R. (.39)


(.08)
2

Cam and Roller Travel


(1.06)
27

(1.81)
(1.82)

(2.76)
46.2

46

70

Ma x
Height of Cam .50
7 (.28)
(.08)

Fully Extended
2

18 (.71) Dia.Roller
73.3 (2.89)
Fully Extended Cylinder Port "B"
158.6 (6.24) "C" Thd. Cam
Tank Port "T"
"C" Thd.

7
(.28)
(.24)

Depressed
6

(3.36)
85.3

8.2 (.32)
(1.39)
35.3

Max. Stroke
(1.06)
(1.06)
26.8

27

Extended
(Offset)
(.86)
21.8

19
(.75) Model Numbers "C" Thd.
92
(3.62) DCT-03-2B - -50 Rc 3/8
DCT-03-2B - -5080 3/8 BSP.F
DCT-03-2B - -5090 3/8 NPT

448 Mechanically Operated Directional Valves


DIRECTIONAL CONTROLS

DCG-01-2B - - 40/4090 Mounting Surface: ISO 4401-AB-03-4-A

35.5 40.5 Pressure Port "P"


Cylinder Port "B" (1.40) (1.59)
28.5

(.61)

(.03)

(.31)
15.5

0.75

7.75
(1.12)

(.33)

(1.22)
8.5

(1.28)

(1.89)
32.5
(2.20)

31

48
55.8
Cylinder Port "A"
53
17(.67) Dia. Roller (2.09) 5.5 (.22) Dia. Through
Fully Extended 9.5 (.37) C' bore
110 (4.33) 4 places
Tank Port "T"

Position "Y"

(.12)
3
Normal Position

(.16)
Position " R"

(1.93)
(1.50)
49
38
(.98)
25
13.5 Mounting Surface

Mechanically Operated Directional Valves


(.53)
65 (O-Rings Furnished)
(2.56)

Note1: For the cam and roller travel, see DCT-01 in the previous page.
Note2: For the valve mounting surface dimensions, see the dimensional drawing of
the sharable sub-plate in page 356.

DIMENSIONS IN
MILLIMETRES (INCHES)
Mounting Surface: ISO 4401-AC-05-4-A

DCG-03-2B - - 50/5090
Cylinder Port "A" Pressure Port "P" Cylinder Port "B"
7 (.28) Dia. Through
56.8 54 11 (.43) Dia. Spotface
Chain line indicates the (2.24) (2.13) 4 places
Model DCG-03-2B -R 50
(.47)
12

(1.97)
(.08)
2

(1.28)
32.5

(1.81)
(1.82)

(2.76)
46.2

46

70

73.3 50.8 Tank Port "T"


18 (.71) Dia. Roller
(2.89) (2.00)
Fully Extended
158.6 (6.24)
(.08)
2
(.24)
6

(2.32)
59
(1.39)
35.3
(1.06)
27

19
(.75)
92 Mounting Surface
(3.62) (O-Rings Furnished)

. Although the tank port is shown on the left in our sub-plate, either may be used.
Note1: For the cam and roller travel, see DCT-03 in the previous page.
Note2: For the valve mounting surface dimensions, see the dimensional drawing of
the sharable sub-plate in page 373.

Mechanically Operated Directional Valves 449


■ List of Seals

DCT-01-2B - -40/4080/4090
DCG-01-2B - -40/4090

12 8

4 2 9 16 13 14 3 15 1 14 7 6

List of Seal Kit No.


Quantity Valve Mdel Numbers Seal Kit Numbers
Item Name of Parts Part Numbers
DCT-01 DCG-01 DCT-01-2B - -40/4080/4090 KS-DCT-01-40
DCG-01-2B - -40/4090 KS-DCG-01-40
13 O-Ring SO-NA-P5 1 1
14 O-Ring SO-NB-P18 2 2
15 O-Ring SO-NB-P9 0 4
Note: When ordering the o-rings, please specify the seal kit number
from the table right.

DCT-03-2B - -50/5080/5090
DCG-03-2B - -50/5090

16 20 19
17

21

15

23

22 5

9 4
13 18 12 8 3 2 14 6 7 1 11 10

List of Seal Kit No.


Quantity Valve Mdel Numbers Seal Kit Numbers
Item Name of Parts Part Numbers
DCT-03 DCG-03 DCT-03-2B - -50/5080/5090 KS-DCT-03-50
11 O-Ring SO-NB-P21 2 2 DCG-03-2B - -50/5090 KS-DCG-03-50

12 O-Ring SO-NA-P6 1 1
13 Back Up Ring SO-BE-P6 1 1
14 O-Ring SO-NB-A014 0 5
Note: When ordering the seals, please specify the seal kit number
from the table right.

450 Mechanically Operated Directional Valves

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