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FACULTY OF ENGINEERING
UNIVERSITY OF RUHUNA
I had my training experience from 19th December 2016 to 10th March 2017 at Ceylon
Electricity Board (CEB). Here in this report I present the experience, knowledge, skills I had
during the training period.
The report contains three chapters. The first chapter contains an introduction to Ceylon
Electricity Board (CEB), company strategy and organizational structure. The second chapter
contains the training experience, information on power system of Sri Lanka and equipment,
project work and assignments that I involved during the training period. Next chapter
contains the management structure of Ceylon Electricity Board (CEB). And the summery
and conclusion were included in the last chapter.
I had a very successful training period and the experience and knowledge I got is very
valuable to my future career.
Basnayaka W.B.M.C.M
EG/2013/2151
University of Ruhuna.
i
ACKNOWLEDGEMENT
Knowledge is a great thing that repels the darkness of ignorance. Yet seeking the depths of
knowledge without limits can be disastrous. However, one alone cannot simply gain
knowledge without the gracious guidance of the teachers.
There are lots of people who have helped me towards the successful completion of my
Industrial Training. First of all, I would thank to University of Ruhuna and National
Apprentice and Industrial Training Authority (NAITA) for arranging industrial training for
undergraduates. Then I would like to thank Dr. J.M.R.S Appuhami the Director of the
Engineering Education Center (EEC), Faculty of Engineering, University of Ruhuna, for
arranging me this opportunity to have my training experience in Ceylon Electricity Board.
I sincerely thank Eng. Chandani Premarathne Training Officer (Internal Training) and staff
of Ceylon Electricity Board (CEB) for accommodating me as a trainee. I must greatly
appreciate operation engineers in Lakvijaya and Kotmale power plants, Training assistant
for giving me advices, sharing their knowledge and guiding me during the training period.
I wish to express my gratitude again to all those people who helped me towards the success
of my Industrial Training.
Basnayaka W.B.M.C.M
EG/2013/2151
University of Ruhuna.
ii
CONTENTS
iii
2.2.9 Potential Transformers .................................................................................. 38
iv
3 Training Experience –Management............................................................................. 62
Abbreviation ........................................................................................................................ 67
Reference ............................................................................................................................. 71
v
LIST OF TABLES
Table 2.1: Training Schedule................................................................................................. 5
Table 2.2:Power Station of Mahaweli Complex ................................................................... 7
Table 2.3 :Specification of the Dam ...................................................................................... 9
Table 2.4: Specification of Turbine ..................................................................................... 11
Table 2.5:Specification Of Generator .................................................................................. 15
Table 2.6:Specification Of Main Transformer .................................................................... 16
Table 2.7: Specification Of Turbine .................................................................................... 21
Table 2.8: Generator Parameters in Puttalam Coal Power Plant ......................................... 22
Table 2.9:Auxiliary Power Consumption Of Lakvijaya Plant ........................................... 28
Table 2.10: Specifications Of Transformers Of Biyagama ................................................. 34
Table 2.11 Load Shedding Scheme in Sri Lanka ................................................................ 45
Table 2.12:Voltage Criteria ................................................................................................. 48
vi
LIST OF FIGURES
vii
Figure 2.31:Hot Line Maintenance In Transmission Line .................................................. 54
Figure 2.32:Hot Stick Use In Hot Line Maintenance .......................................................... 56
Figure 2.33 :Pin Insulator .................................................................................................... 60
viii
Chapter One
1
1.1.3 History of Ceylon Electricity Board
Sri Lanka's first public electricity supply was made available in Colombo in 1895 by Messrs
Boustead Bros. The business was soon taken over by the United Planters Co., Who extended
it and in 1899 built the Colombo electric tramways. In 1902, the Colombo Electric
Tramways and Lighting Co. Ltd. was formed and provided electricity supply until 1927
when the Department of Government Electrical Undertakings (DGEU) was established to
control the utility, which had by then been purchased by the Government.
DGEU was succeeded in 1969 when the Ceylon Electricity Board (CEB), a statutory
corporation, was established on the 1st of November 1969 under the Act of Parliament No.17
of 1969. While CEB is a public corporation the 1969 CEB Act does not endow it with fully
autonomous powers and the government has reserved to itself a substantial role in important
policy matters and in particular tariffs, capital investment, borrowing and the appointment
of the Chairman and the General Manager. The conditions of service of all CEB staff are
subject to the government regulation.
In 1913, Devapura Jayasena Wimalasurendra (1874 –1953) gave his thoughts on the
construction of a small hydro power station at Black pool, between NanuOya and
NuwaraEliya, to supply electricity to the Nuwara Eliya town. In 1918, also he submitted a
project report titled 'Economics of Hydro Power Utilization in Ceylon' to the Engineering
Association to make his dream come true. Accordingly, the Laxapana hydro power scheme,
the construction of which started in 1924 was thus resumed in 1938 and done to the finish.
However, it was commissioned as the first hydro power plant of Sri Lankan history in
December 1950.
Between 1978 - 1985 under the Master Plan of Mahaweli Development Programme added
seven hydro power stations to the national grid with a total installed capacity of 810 MW
this can be considered as a great leap forward for electricity generation in Sri Lanka.
1.1 Organization Structure
The Ceylon Electricity Board is a state-owned vertically integrated organization handling
generation, transmission and distribution functions. CEB's organization structure was
designed by consultants, Urwick International Ltd., in the early 1970's.
There are seven divisions: the generation, transmission, distribution and operation,
distribution development, commercial, headquarters, and finance manager divisions, under
the board members such as the Chairman and General Manager. Though CEB has been
established as an independent organ, executives are to be assigned by the Ministry of Power
and Energy, and approval by the Government is required for investments and setting tariffs.
2
CEB is a corporate body governed by a seven-member Board; members serve a five-year
term and may be reappointed. Board members are appointed by GSL, four with experience
in either engineering, commerce, administration or accountancy, and the others representing
local authorities, industry and the Ministry of Finance and may be removed at any time. The
Chairman is appointed from amongst the Board members. The organization chart of CEB is
shown in the Figure 1.2.
3
Figure 1.2:Organization Structure Of CEB
4
Chapter Two
5
Hydroelectricity has played a very significant role in the national installed power capacity
since it was introduced in the 1950s, with over 50% of the total grid capacity met by
hydroelectricity in 2000–2010.
Sri Lanka has two main hydro power complexes consisting of several power plants in each.
These two main hydro power complexes are the Laxapana complex and the Mahaweli
complex. Laxapana complex is based on the Kelani river while Mahaweli complex is based
on Mahaweli river. In addition, there are two independent large scale hydro power stations,
namely Samanalawewa and Kukule Ganga while small scale power plants such as
Inginiyagala and Uda Walawa are also generating hydropower using their respective
reservoir storages. For administrative purposes, these isolated hydropower plants are
grouped together as a single complex identified by the CEB as the ‘Other Hydro’ Complex.
6
1.2.2 Mahaweli Complex Reservoirs and Power Stations
The Mahaweli Hydro power complex is main hydro power complex in Sri Lanka.
8
1.2.4 The Main Physical Components of the Kotmale Project
I. Dam
The catchment area of the river at the dam site is 544 square kms and the dam is a thick earth
core rock fill structure with 87m high and 600m long. These is other specification of
Kotamale Dam.
9
Low pressure tunnel with diameter 6.2 m is totally 6954m long with a maximum capacity of
113.3m3 /sec & creates a 65.2m head. Penstock is a high pressure tunnel between the surge
chamber and the power house. It is 120m long & it creates a 105.9m head. The structural
design of the penstock is same as for any other tunnel expect it has to bear high pressure on
the inside surface during sudden decease in the load and increase in the load. Also, penstocks
are made of steel with circular 5.55-4.80m diameter and equipped with the head gates at the
inlet which can be closed during the repair of the penstocks, a sufficient water head should
be provided above the penstock entrance in the surge chamber to avoid the formation of
vortices which may carry air in to the penstock and resulting in lower turbine blade
efficiency.
IV. Surge Chamber
The main function of 143 m height surge chamber is to reduce the water hammering effect.
When there is a sudden increase of pressure in the penstock which can be due sudden
decrease in the load demand on the generator. When there is sudden decrease in the load, the
turbine gates admitting water to the turbine closes suddenly owing to the action of the
governor. This sudden rise in the pressure in the penstock will cause the positive water
hammering effect. This may lead to burst of the penstock because of high pressures.
10
hammering effect due to opening of governor valve. In order to protect the penstock from
these water hammering effects, surge chamber is used in Kotmale power station.
V. Power Station
Kotmale power is underground power station with fully remote control system with
automatic frequency control operation. The design and manufacture of the Francis turbine
and generators for the Kotmale power station were done by KAMEWA Company and ASEA
Company. Since the 3×67 MW vertical Francis turbine and 3×9000KVA vertical
synchronous generator for this power station are the largest capacity machine in Sri Lanka
expect for Victoria power station.
11
Figure 2.7:Arrangement of Turbine
Main inlet valve is the primary control for entry water to turbine and is the principle
protection for station. The main inlet valve is of the rotary type with double sealing to allow
the service seal to be examined or replaced without emptying pipe line.
Spiral Casing
These machines have vertical shafts. The fluid enters from the penstock to a spiral casing
which completely surrounds the runner. This casing is known as scroll casing or volute. The
cross-sectional area of this casing decreases uniformly along the circumference to keep the
fluid velocity constant in magnitude along its path towards the guide vane. Also, it is
manufactured of steel welded plate.
Turbine shaft
The turbine shaft is a common shaft with generator shaft and is directly connected to rotor
center of the through the trust support. The lower turbine shaft flange is connected to
12
runner. The shaft is hollow bored to diameter 150mm through its entire length and has an
integrally cast color to from the side bearing surface.
Runner
Even through this machine is a large capacity with a high speed machine, a fabricating
welded runner is partial casting having a better finishing profile of the runner blades than
the whole carbon steel casting runner. Diameter of runner is 2.05 m and speed of runner is
375r/min.
Draft Tube
The draft tube is a conduit which connects the runner exit to the tail race where the water is
being finally discharged from the turbine. The primary function of the draft tube is to reduce
the velocity of the discharged water to minimize the loss of kinetic energy at the outlet. This
permits the turbine to be set above the tail water without any appreciable drop of available
head. This turbine has Simple elbow type draft Tube and it consists of an extended elbow
type tube.
13
Guided Vane
Guided vans levers, links operating and sever motors are the principle parts of guide vans.
The turbine gates comprise 24 guide vanes of steel. The vertical faces of adjacent vanes are
connecting with each other when turbine is closed are accurately machine to prevent leakage.
14
head is high it is more economical to pump from the tail race/draft tube. Each turbine may
then have its own pump, generally with one standby common to all units
15
Figure 2.10:Actuator of Governor
Kotmale switch Yard is the main grid station in the transmission network of Sri Laka which
was constructed under Mahawali transmission Project in 1984. Mainly, it is a 220K outdoor
16
substation (air insulated), consist four 220Kv double circuit lines come from Biyagama,
Anuradapura, Victoria and Upper Kotmale substations.
17
Figure 2.12: One Breaker And A Half Scheme Bus Arrangement
X. Electrical Auxiliary
Following electrical auxiliary system are provided and their control incorporated in the
control system.
Auxiliary Power AC System
This includes auxiliary transformers and switchgear for the auxiliary.in Kotmale power
house auxiliary power get though the earthling transformer. Also there are 400V in door
substation for auxiliary.
DC System and Batteries
This includes DC batteries and switchgear for control, emergency lighting, generator
field flashing etc.
18
1.2.5 Introduction to Lakvijaya Power Plant
The plant is located approximately 100m inland from the shoreline near the villages of
Narakkalli and Penaiyadi on the Kalpititya peninsula in the Puttalam district of the North
Western Province. First 300 MW coal fired power plant of the Puttalam Coal Power Project
which commissioned in 2011 is now in commercial operation. Peoples Republic of China
has provided a concessionary loan for the implementation of the project.
19
1.2.6 Component of Lakvijaya power Plant
I. Boiler
Boiler is the main part of the power plant. The purpose of the boiler is to boil water to
produce steam. In actual, the boiler is made of several mechanical as well as electrical parts
like boiler drum, de-aerator, economizer, water wall tubes, furnace, super-heaters etc. The
300MW unit boiler of Puttalam coal-fired power plant project is subcritical, one-stage reheat
and natural circulation drum boiler, which adopts balance draft and tangential firing, fired
bituminous coal.
BMCR (boiler maximum continuous rating) condition is the design condition, the maximum
Continuous steam output is 1025t/h; when unit electric load is 300MW the rated steam
output is 964t/h.
A pulverized coal-fired boiler is an industrial that generates thermal energy by
burning pulverized coal (also known as powdered coal or coal dust since it is as fine as face
powder in cosmetic makeup) that is blown into the firebox.
The basic idea of a firing system using pulverized fuel is to use the whole volume of
the furnace for the combustion of solid fuels. Coal is ground to the size of a fine grain, mixed
with air and burned in the flue gas flow. Coal contains mineral matter which is converted to
ash during combustion. The ash is removed as bottom ash and fly ash. The bottom ash is
removed at the furnace bottom.
The coal is the main fuel in a coal fired thermal power plant. First of all the coal is kept ready
in CHP (Coal handling plant) to send it before the boiler because it may content some
impurities as per their grade.
Here the final ash coming out from ESP is collected. This ash can be used to make bricks,
cement etc.
V. Chimney
The flue gas coming out from the plant side is thrown away by this giant pipe like design.
chimney of Puththalam coal power plant is 200m height.
20
VI. Control Room
The control room is equipped with a number of computers with smart visual simulating
software to control the whole power plant machines by giving commands.
VII. Turbine
The turbine is a rotating mechanical metallic part to generate mechanical torque to drive the
heavy turbo generator by using pressure of steam.300Mw boiler height about 70m.It is sub
critical, single reheat, tandem compound, two casing double exhaust condensing steam
turbine.
VIII. Generator
This is a very important rotary electrical part where the plant output in the form of voltage
and current are produced. The function of generator is to convert the mechanical energy of
turbine to the electrical energy. Almost the generators are directly shaft coupled with the
turbine. The type of turbo-generator is a 3-phase non-salient pole synchronous generator
driven by a steam turbine. The rated rotating speed of the generator is 3000 r/min; frequency
is 50 Hz.
21
Figure 2.14:Generator Of Lakvijaya Power Plant
The rotation direction of the generator is clockwise when we observe it from driven end. The
excitation is provided by static thyristor system. The generator adopts the cooling type of
“W(water) and H(hydrogen)”. Stator coil adopts water internal cooling, rotor coil is
hydrogen internal cooled, stator core and the end components is hydrogen surface cooled.
Collector ring is cooled by air.
Table 2.8: Generator Parameters In Puttalam Coal Power Plant
Apparent power 353MVA
Active power 330MW
Maximum continuous output (MCR) 332MW
Rated power factor 0.85(lag)
Rated stator voltage 20000V
Rated stator current 10190A
Exciting voltage (design date) 365V
Exciting current (design date) 2642A
Efficiency (design date) 98.9%
Frequency 50 Hz
Rotate speed 3000r/min
Number of phases 3
Stator winding connection type YY
22
HV transformer
The Generator Transformer (GT) type is three phase power transformer, technical
specification is as follows: 50Hz, forced-oil forced-air cooled (ONAN/ONAF/ODAF),
outdoor type transformer with two copper windings, with On Load Tap Changer. The rated
capacity is 360 MVA, the HV sided rated voltage is 220kV/20 kV.
The Unit auxiliary transformer (UAT) type is three phase transformer, technical
specification is as follows: 50Hz, forced-air cooled (ONAN/ONAF), outdoor type
transformer with split windings without on load tap changer, which rated at 31.5 MVA (LV
winding). The rated voltage is 20kV/6.3 kV.
Startup/standby transformer
The Start/standby transformer (SST) type is a three phase transformer, technical
specification is as follows: 50Hz, forced-air cooled (ONAN/ONAF), outdoor type
transformer with split windings (with on load tap changer), which rated at 31.5 MVA (LV
winding). The rated voltage is 220kV/6.3 kV.
The auxiliary system is closely related to the generator operation. It affects normal
operation and output of the generator directly.
23
The auxiliary system of generator is composed of the hydrogen and water cooling
system, the temperature monitoring system, the excitation system, and the oil system
and etc. The simple intro of the temperature monitoring system is as follow:
The 300MW Generator Units is equipped with automatic synchronous detectors. Before
connected to the power grid, excitation system of the generator should be put into operation
and the voltages at two sides must meet with the requirements of synchronization. The
phases, the frequency, and the phase sequences are all same with the system.
The generator is equipped with the excitation system of the type UNITROL manufactured
by ABB Corporation. A static excitation system regulates the terminal voltage and the
reactive power of the synchronous generator by direct control of the field current using
thyristor converters. The entire system can be divided into four major function groups.
Excitation transformer
Excitation Modules with Control Electronics
Thyristors' Converter units
Field flashing and field suppression equipment
In static excitation systems, the excitation power is taken from the generator terminals. The
field current of the synchronous generator flows through the excitation transformer, the field
circuit breaker -and the power converter (thyristor converter). The excitation transformer
reduces the generator terminal voltage to the required input voltage for the thyristor
converter, provides the galvanic isolation between the generator terminals and the field
winding. The power converter (3 sets) converts the AC current into a controlled DC current
If. At the beginning of the unit starting, the field flashing energy is derived from the residual
generator terminal voltage, if the residual cannot meet with requirements; it will derived
from the auxiliary power supply. As soon as 10 to 20 V at the input of the thyristor converter
are reached, the thyristor converter and control electronics are ready for the normal operation
and a soft-start sequence takes place. After synchronizing with the network, the excitation
24
system can operate in AVR mode regulating the generator terminal voltage and reactive
power.
Mainly, it is a 220kv indoor substation consist four 220kv double circuit line come from
Veyangoda and Anuradapura substation. Gas-insulated high-voltage switchgear (GIS) is a
compact metal encapsulated switchgear consisting of high-voltage components such as
circuit-breakers and disconnectors, which can be safely operated in confined spaces.
In order to save environment from harmonic micro particles as well as large dust particles,
the dust in the form of fly ash are caught here and settled down. The ESP (Electro static
precipitator) is an electrical device to produce high voltage corona effect to charge the dust
particles. When passing through the high voltage electrostatic fields, dust particles in the gas
will be charged by colliding with positive ions, negative ions and electrons or in the ion
dispersion movement. The particles with electrons and ions will then move, under the
influence of the electric force, toward and later accumulate on the electrodes of opposite
polarity. By means of rapping, the layer of dust particles on the electrodes will be dislodged
into the bottom hoppers. Practice shows that the higher the strength of electrostatic field, the
more effective an ESP will be, and that it is preferable to have an ESP operating with
negative corona. Therefore, our ESP is designed in the structure of high voltage negative
corona.
25
1.2.7 Operation Process of the Lakvijaya Power Plant
26
it is sent to boiler drum. Then the condensate is circulated from the boiler drum to down
comers and then to water wall tubes and then again to boiler drum. Qualified dry saturated
steam is separated from the boiler drum and then flown to super-heater panels. Superheated
steam from super heater panels is sent to the HP turbine and the steam cycle is completed.
2.1.1 Auxiliary System of the Plant
The electric generator which has coaxially coupled to the steam turbine tandem produces the
electric power and this power is defined as Gross Power output of the Power plant. For the
various electric motor driven equipment and other electrical appliances, a significant fraction
of that gross power output should be spent and that amount of that electricity is called as the
house load or auxiliary power consumption or internal electricity demand of the power plant.
In Lakvijaya Power station, about 30 MW out of 300MW of generator gross power output
is consumed as the internal electricity demand. Then the net power output (difference
between gross power output and internal electricity demand) will be nearly 270 MW.
Auxiliary power consumption of different sections of the power plant can be identified as
follows. All the sub system of the power plant can be classified into four main systems as
Turbine Plant, Boiler Section, Coal Handling system and Balance of Plant system (BOP).
Turbine section including Boiler Feed Water Pumping system (BFP), the Condensate
Extraction Pumping system (CEP), Main Cooling Cater system (MCW), Close Cycle
Cooling Water system (CCCW), Open Cycle Cooling Water system (OCCW) and other
related sub systems having several high capacity pumps such as CEP, Booster pumps and
main BFP, MCW pumps, OCCW pumps, CCCW pumps etc. Consumes about 14.9 MW
from the 30MW of internal electricity demand.
Out of that power, BFP consumes about 9.6 MW to pump the feed water from de-aerator to
boiler drum from suction pressure of 0.9 mpa to discharge pressure of 22 mpa. Other than
that, Main cooling water system consumes about 3.2 MW for two-mixed flow vertical type
MCW pumps having a flow capacity of 18m3/s, for cooling the condenser. Coal handling
system having several unloading cranes, stacker-reclaimers, conveyer belts, coal crushers
and pulverizes etc. Consumes about 1.1MW from internal electricity demand.
27
Table 2.9:Auxiliary Power Consumption Of Lakvijaya Plant
Equipment Power Consumption Percentage from internal
(MW) electricity demand
Cranes 0.80 2.67%
Conveyor belts 1.05 3.50%
Coal crushers 1.00 3.33%
Pulverizers 1.35 4.50%
Pumps 18.50 61.66%
Fans 4.85 16.17%
Compressors 1.10 3.67%
BOP section including water treatment system, Chlorination plant, Hydrogen generation
plant, Chillers for HVAC, Air compressors and fire & service water pumps etc consumes
about 3.6 MW from the auxiliary power consumption. Out of that power, water treatment
system including Sea water pre-treatment plant, Sea water desalination plant, Boiler make
up water treatment plant and consumes about 1.8 MW for the number of different types of
pumps and other appliance which are involved with this system. About 1.75MW of auxiliary
power goes to air compressor system chillers having a large number of compressors and chill
water pumps, compressors etc. Air and flue gas handling system of boiler, including various
no of high capacity fans, pumps and other equipment such as, Forced Draft Fans (FDF),
Induced Draft Fans (IDF), Primary Air Fans (PAF), Seal Air Fans, Air Pre-Heaters (APH),
Absorber pumps, Booster fan and Aeration Fans for Flue Gas De-sulpurizer (FGD) etc
consumes about 7.7 MW from the auxiliary power consumption.
Other than that various electrical equipment in the power plant including lifts, lights, small
pumps and fans, tools and equipment used for maintenance works, office equipment etc also
poses a significant amount of power from the internal electricity demand.
29
Figure 2.19: Sri Lankan Transmission Network
220kV transmission system is mainly used to transmit power from Mahaweli complex hydro
plants to main load center around Colombo through Kotugoda, Pannipitiya and Biyagama
grid substation.132kV transmission network is used to interconnect most of grid substation
and to transfer power from other power station. In 2011 the coal plants of Puttalam connected
to the 220kV system by 100km long transmission line to new Anuradapura and a 70Km long
30
transmission line to Chilaw grid substation. The 220Kv transmission line of Biyagama-
Kotugoda, Kotugoda-Veyagoda, Veyangoda-New Chilaw, New Chilaw- Puttalam Coal,
Puttalam Coal-New Anuradpura,New Anuradhapura-Kotmale and Kotmale-Biyagama
create the 220Kv ring and act as backbone of the system. At present around 2400Mw is
connect to the 220kv and around 1400MW connected to 132Kv network. Also, the
transmission network consists of overhead transmission lines with ACSR conductors
mounted on steel towers including a 13km length of 132kV underground cable network
within the Colombo City supply.
2.2.2 Grid sub station
A substation is a part of an electrical generation, transmission, and distribution system.
Substations transform voltage from high to low, or the reverse, or perform any of several
other important functions. Between the generating station and consumer, electric power may
flow through several substations at different voltage levels. A substation may
include transformers to change voltage levels between high transmission voltages and lower
distribution voltages, or at the interconnection of two different transmission voltages. Sub-
station has many components (e.g. circuit breakers, switches, fuses, instruments etc.) which
must be housed properly to ensure continuous and reliable service. According to
constructional features, the sub-stations are classified as: a
Indoor sub-station
Outdoor sub-station
Pole-mounted sub-station
2.2.3 Biyagama Sub Station
Biyagama substation is the main receiving station in the transmission network of Sri Laka
which was constructed under Mahawali transmission Project in 1984. Mainly, it is a
220Kv/132Kv/33Kv outdoor substation consist four 220kV double circuit line come from
Kotugoda,Kotmale,Kelanitissa and Pannipitiya substations and two 132Kv double circuit
line come from switch yard of Sapugaskanda power station. There are two main 220/132kV
three winding auto transformer with rating 250MVA each. Also it consists 33Kv switch yard
which is connect to 132Kv bus bars through 132kv/33kv step down power transformer. 220
kV switchgear, in a double bus bar arrangement, for four transmission circuits (with space
for six more), two transformers (with space for two more), and a bus coupler.132 kV
switchgear, in double bus bar arrangement, for two transformers (with space for two more),
one bus coupler, and four transmission circuits (with space for four more). The Biyagama
31
site has been selected as the closest possible one to Colombo allowing access for lines into
all existing or planned major substations in and around the city. It is close to the
Sapugaskande substation and free trade zone for heavy industry.
32
Biyagama to Kelanitissa 220 kV transmission line is 16 km long, double circuit, having
two 300 sq. mm ACSR conductors per phase. Kelanitissa and Kolonnawa substations
together supply the central part of the city of Colombo, where very rapid load growth is
expected. Biyagama to Pannipitiya 220 kV transmission line is a double circuit line 17 km
long, having one 400 sq. mm ACSR conductor per phase. It was built for 220 kV but
operated initially at 132 kV.
2.2.4 Component of A Grid Sub Station
33
regulation and/or phase shifting by varying the transformer ratio under load without
interruption. Name and specifications of transformers are shown in below table.
In the daily maintenance and check the operating condition of various units may be check in
the walk –round check of the equipment in the plant yard.
Transformer Temperature
Transformer temperature has direct effect on the life of the insulation and it is so constructed
as to prevent oil temperature from exceeding either 90°C for an open from or 95°C for sealed
type when ambient temperature is 40°C.
34
The Amount of Oil
The amount of insulation oil has great effect on the insulating and cooling functions. so,
check as often as required to confirm the appropriate oil level. Also, quality of following
components are checked in maintenance.
i. Protective relays
ii. Oil feed pump
iii. On load tap changer
iv. Non –voltage tap changer
v. Bushing
vi. Protective relay.
Minimum oil circuit breaker consists of two oil filled chambers namely upper chamber and
lower chamber which are separated from each other. There is extinction process is carried
out in upper chamber. So, it is called an are extinction chamber or current interruption
chamber of minimum oil circuit breakers(MOCB). This chamber house and are control
device, an upper fixed contact and ring shaped lower fixed contact. There is control device
is fitted to the upper fixed contact. The moving contact slide through the lower fixed contact
such that a physical (or electrical) maintained between them. The electric assembly of upper
35
fixed contact, lower fixed contact and arc control devices enclosed in a glass fiber enclosure
which is surrounding oil. The oil present in the lower chamber does not involve the arc
extinction process and instead it is used only for insulation purpose. The operating rod which
is permanently fixed to the moving contact is connected to the operating mechanism which
provide vertical motion in order to make and break the circuit.
Sulphur hexafluoride (SF6) is an inert, heavy gas having good dielectric and arc
extinguishing properties. The dielectric strength of the gas increases with pressure and is
more than the dielectric strength of oil at 3 kg/cm2. The use of SF6 circuit breaker is mainly
in the substations which are having high input KV, say above 220KV and more. The gas is
put inside the circuit breaker by force i.e. under high pressure. When if the gas gets decreases
there is a motor connected to the circuit breaker. The motor starts operating if the gas went
lower than 20.8 bar. There is a meter connected to the breaker so that it can be manually
seen if the gas goes low. The circuit breaker uses the SF6 gas to reduce the torque produce
in it due to any fault in the line. The circuit breaker has a direct link with the instruments in
the station, when any fault occurs alarm bell rings.
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2.2.7 Isolator and Earth Switches
Isolators are the no load switches and used to isolate the equipment. (Either line equipment,
power transformer equipment or power transformer). With the isolators, we are able to see
the isolation of the equipment with our naked eye. The line isolators are used to isolate the
high voltage from flow through the line into the bus. This isolator prevents the instruments
to get damaged. It also allows the only needed voltage and rest is earthed by itself.
Isolator is a type of switching device. It has no control devices. Isolator is operated after the
circuit breaker is opened. While closing the circuit, first close the isolator and after the circuit
breaker is closed. Strictly speaking Isolators are operated under no current condition. In the
following cases it is permissible to use isolator for making and breaking of the circuits. Air
break isolators or disconnecting switches are not intended to break load though these are
meant for transfer of load from one bus to another and also to isolate equipment for
maintenance. These are available mainly in two types vertical break type and horizontal
break type. The later type requires larger width. However, the space requirement can be
reduced in the horizontal break isolators by having double break with a center rotating pillar.
Pantograph and semi-pantograph disconnects involve vertical movements of contact arm and
therefore require less separation between phases and thereby require less separation between
phases and thereby help in reducing the sub-station area to a larger extent. The isolators
could be operated mechanically or hydraulically or pneumatically or by electric motor.
Earthling facility shall be provided wherever required.
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Figure 2.23:Isolaters In 220Kv Switch Yard
2.2.8 Current Transformers
Current transformer is a current measuring device used to measure the currents in high
voltage lines directly by stepping down the currents to measurable values by means of
electromagnetic circuit.
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To reduce the line voltage to a value which is suitable for standard measuring
instruments relays etc.
To isolate the measuring instruments, meters, relays etc. from high voltage side an
installation.
To sense abnormalities in voltage and give signals to protective relays to isolate
the defective system.
Bus bar scheme of Biyagama substation is double bus bar scheme (2BB). the more complex
scheme of a double bus bar system gives much more flexibility and reliability during
operation of the substation. For this reason, this scheme is used for distribution and
transformer substation nodes of the power supply system. It is possible to control the power
flow by using the bus bars independently, and by switching a feeder from one bus bar to the
other. Because the bus bar disconnections are not able to break the rated current of the
feeder, there will be a short disruption in power flow.
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Figure 2.25:Diagram Of 220 kV Transformer Bay Section
2.2.11 Grid Substation Overloading and blackout
Overloading of grid substations is defined based on the loading levels of grid substation
power transformers. Overloading of transformers must be avoided to avoid overheating,
leading to equipment damages and reducing the life time.
The total system failure on 13 March 2016 has initiated with the failure of tap changer of
one of the 220/132/33kv transformers in Biyagama Grid substation which has activated the
bus bar protection making the Grid dead. The subsequent collapse of Norochcholai coal
power plants triggered the system failure. The complete system restoration was taken almost
seven hours and hence the impact was immense.
2.2.12 Introduction to System Control Center
The system control center is the central nerve system of the power system. It senses the pulse
of the power system adjusts its condition and coordinates its movement. Normally, system
control center collects real-time data of MW power outputs from power plants to conduct
frequency control (FC) and economic dispatch (ED).
Using system frequency as a surrogate measurement of power balance between generation
and load in the country, frequency control was used to control generation in order to maintain
frequency. A power generating system has the responsibility to ensure that adequate power
is delivered to the load, both reliably and economically. The quality of power supply is
affected due to continuous and random changes in load during the operation of the power
system. Hence, the system control center is required to maintain a continuous balance
between power generation and load demand.
According to the Power system regulations and practice of Sri Lanka, it has been identified
that:
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Voltages at the live bus-bars of CEB network:
220 kV ±5%
132 kV ±10%
System frequency (SF):
Normal operating range: 50 Hz ±1%
According to the current practice of CEB,
Normal operating range: 50 Hz ±4%
Short term variations: -6% to +5% up to 3s.
2.2.13 Present Situation of Frequency Control in Sri Lanka
At present, 10 water turbines at 4 hydro power stations, Victoria (70MW×3, reservoir pond
type), New Laxapana (50MW× 2, regulating pond type), Samanalawewa (60MW× 2,
reservoir pond type) and Kotmale (67MW×3, reservoir pond type), are used for frequency
control. Both Victoria and New Laxapana are used mainly for frequency control, and
Samanalawewa and Kotmale are used subordinately. New Laxapana is used about 1500
hours per year, and Samanalawewa is used about 5 hours per month. 10 water turbines of 4
hydro power stations can be used for frequency control, but only one water turbine can be
used at one time for frequency control except at Samanalawewa. Two or three water turbines
cannot absorb load changes together at the same time. Only two units of Samanalawewa can
absorb load changes together at the same time. Of course, some water turbines at different
power stations cannot absorb load changes together at the same time.
In Sri Lanka, governor free operation is used as a frequency control system. Under this
control system, an amount of control offset (frequency deviation) is allowed, and control
offset is manually cancelled by changing the output of water turbines.
When on frequency control, the power plant generally operates closer to the midpoint of its
Unit capacity range of 0 to 67MW. When the demand increases or decreases and when the
frequency decreases or increases as a result, the operating point is moved first along the
normal droop characteristic curve (marked 1) and settles down at a point above or below the
set point corresponding to 50Hz. When the steady state operating point moves along the
droop characteristic curve (without a change in the speed reference), the wicket gate position
is adjusted by the governor controller via hydraulic actuators which adjust the active power
delivered by the generator.
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After Kotmale and all other generators connected to the system have changed their outputs
to match the change in the demand, the frequency would settle down at a new steady state
value along curve “1”, which is different to 50Hz. At that point, operators at the station on
frequency control which is Kotmale in this case, adjust the “speed reference”, or shift the
droop characteristic curve in Figure 2.26 to another parallel line (either 2 or 3), until the
frequency is brought back to 50Hz. Once the frequency is brought back to 50Hz by Kotmale
operator, all other stations that were on fixed load, would once again adjust their outputs to
the points in the droop characteristic curve corresponding to the fixed outputs as requested
by the SCC prior to the disturbance.
2.2.16 Basic Principles of Power System Operation
Basic principles of system operation in the CEB power system are as follows:
Reservoir pond type power stations, like Victoria, and Gas Turbine units are power sources
for peak demand, but not for base demand. These power stations should be mainly operated
at night peak and semi-peak, but not during the off peak portion of the night. Power stations
which are obliged to run even during the off peak portion of the night, like New Laxapana,
should be mainly used for frequency control during the mid-night period, midnight to 6 a.m.,
instead of reservoir pond type power stations, like Victoria.
At the end of the rainy season, all of the water levels at reservoir ponds should reach their
highest levels and water levels should be kept as high as possible (High Water Level
Operation).
When large scale units, such as the 300MW units, stop due to sudden outage or scheduled
maintenance, gas turbines should be operated as little as possible. Reservoir pond type power
plants should be mainly operated instead of the large scale unit. After the large scale unit is
operated in parallel, water levels at each reservoir pond should be restored to the scheduled
level.
When an amount of water is given, it is most efficient to share the discharge equally among
the water turbines running parallel. Hence, when frequency control operation is required, it
is desirable to absorb load changes equally among water turbines running in parallel. (High
Efficiency Operation due to Governor Joint Operation)
Since, in the Kelani Complex, all three regulating ponds, Laxapana, Canyon and Norton
regulating ponds, have only a small capacity, it is very hard to change output freely and
suddenly. Sudden and big load changes, such as large scale units dropping out or load
forecast error, should be absorbed by power stations with their reservoir pond type power
stations with less restrictive conditions, like Victoria and Samanalawewa. In addition,
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Polpitiya has oscillation problems. In this case, output per unit running at Polpitiya should
be fixed at 35MW or more, and total output at Polpitiya should be decided by the number of
units in service. Total output at Polpitiya should be either 0MW, about 35MW or about
70MW. (High Efficiency Operation due to Starting and Stopping)
Next Day Operation Plans should be decided on the condition that:
Polpitiya is operated at a fixed load, about 35MW per unit and Next day, all power stations
with small regulating ponds in the Kelani Complex are operated on a schedule decided the
previous day. Load forecast error and outage at other plants should be absorbed mainly by
Victoria and Samanalawewa with less restrictive conditions. The number of startup and shut
off events may increase at most once or twice per day more than now, and hardly effect
machine life.
Water turbines at the power stations with reservoir ponds or regulating ponds should not be
operated at light load except for unavoidable reasons, such as frequency control and
irrigation demand. By using the regulating capacity of the regulating ponds or reservoir
ponds fully, starting and stopping of water turbines should be done moderately and always
operated near maximum efficiency output. Since excessive saving of investment and
maintenance expenditure causes fuel expenditure increase, reasonable and moderate
judgement is indispensable.
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2.2.18 Under-Frequency Load Shedding
During a Load and Generation imbalance situation, since the amount of over load is not
known at the instant of disturbance, the load is shed in blocks until the frequency stabilizes.
Different methodologies are available for implementing Load Shedding schemes the three
main categories of Load Shedding methodologies are traditional, semi-adaptive and
adaptive.
Traditional Load shedding scheme is mostly implemented because of its fewer requirements
of sophisticated relays. It sheds a certain amount of load when the system frequency falls
below a threshold. If this load drop is sufficient, the frequency will stabilize or increase. This
process continues until the frequency sensitive relays get operated. The value of the
threshold and the relative amount of load to be shed are decided off line based on experience
and simulation. Although this approach is effective in preventing inadvertent Load Shedding
in response to small disturbances with relatively longer time delay and lower frequency
threshold, it is not able to distinguish between normal oscillations and large disturbances of
the power system. Thus, this approach is prone to shed lesser loads at large disturbances.
The semi adaptive Load Shedding scheme uses the frequency decline rate as a measure of
the generation shortage. In this scheme, the rate of change of frequency thresholds and the
size of load blocks to be shed at different thresholds are decided off-line on the basis of
simulation and experience.
Adaptive Load Shedding scheme is the one that can prevent black-outs through controlled
disintegration of a power system into a number of islands together with generation tripping
and or Load Shedding. Table 2.11 gives the Load Shedding scheme that is being
implemented in Sri Lanka.
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2.2.19 Operational Planning and Dispatch
The use of individual generators is driven by operational planning and dispatch decisions.
The objective of these decisions should be to minimize the total costs of electricity supply
while complying with the practical constraints imposed by different technologies and by the
electricity transmission system. In this section, I review the current operational planning and
dispatch of system control center.
2.2.20 Utilization of Hydro Generation
Hydro output is driven by hydrological conditions. The best measure of operating efficiency
of hydro power plants is, therefore, the extent to which water storage is managed effectively
to ensure adequate resources are available to meet peak demand and displace costly thermal
generation.
Reservoirs in Sri Lanka fill during the South West monsoon from May to September. The
optimal water management policy, as regards electricity generation, is, therefore, to reduce
reservoir levels to their lowest point by the start of May before allowing them to refill up to
September. The stored water can then be used during the period to the start of the North East
monsoon, in December to February, which again replenishes reservoirs.
External constraints on the management of water storage and releases must be considered.
In planning water storage and release from the Mahaweli complex, priority is given to
meeting irrigation requirements under ‘dry’ year conditions. Once the resulting water release
requirements have been calculated, the expected generation from hydro power plants is
determined. If, after allowing for projected thermal generation, there remains a shortfall
relative to expected demand then planned output from hydro plants is increased and water
release programmes adjusted accordingly. The final programme of projected releases and
generation is provided to CEB for its operational planning.
2.2.21 Software and Methodologies of System Control Center
Operational data is very important for system operations. However, SCC is not equipped
fully with a Supervisory Control and Data Acquisition/Energy Management System
(SCADA/EMS), which can be used to collect data automatically. A SCADA system was
installed in 1990 and upgraded in 2008 but does not have full coverage of the electricity
system. Instead most operational data is still collected manually.
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I. Software
SCC uses the following software packages:
Long-term and medium-term generation operation planning: SDDP
Day-ahead and three day-ahead generation operation planning: NCP
Power system study: PSS/E
These are all standard software packages used extensively by other system operators
internationally. However, there are some limitations. In particular:
SDDP and NCP are designed as longer-term operational planning tools. To reduce
computational time, SDDP does not use hourly modeling meaning it cannot readily represent
the constraints on hour-by-hour dispatch. The two models are also unable to represent
individual power plants in detail. This reduces their accuracy and increases the level of
forecasting errors.
SCC has explained that the SDDP and NCP software was recently procured to comply with
the requirements of the Methodology for Merit Order Dispatch issued by PUCSL. This
software is used to prepare longer-term operational plans for the purposes of reservoir
management, maintenance scheduling, and fuel procurement.
II. Planning
At present, SCC’s planning horizons are as follows: year-ahead, six month-ahead, month-
ahead and day-ahead. The year-ahead plan is repeated every month, and has a planning
horizon of 12 months into the future, the first month result is month-ahead operation
planning. The daily plan is taken rolling for the next three days
III. Real-Time Dispatch
Real-time dispatch uses the most recent day-ahead plan. Deviations from this only occur
where a generator fails or actual load deviates very substantially from forecast levels. In
these instances, SCC revises the plan by rerunning the calculation in NCP. In emergency
situations, load is shed according to a pre-determined plan
IV. Methodologies
At each step of the planning process, SCC prepares forecasts of system load, water inflows
to hydro power plants (and, therefore, hydro generation) and renewable energy output. It
then imposes physical constraints on the operation of thermal power plants (eg, start and
stop timings) and on the transmission system and inputs the variable or energy costs of
generators and requirements to hold-back a part of capacity to provide spinning reserve.
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Planning software is then used to calculate the resulting optimal operational plan under a
number of scenarios.
The issues identified in the methodologies applied relate to load forecasting, the forecasting
of water inflows, the setting of spinning reserve levels and the selection of scenarios for
modeling.
V. Power Transmission Line Control Procedure
In general transmission system analysis comprise load flow studies, reliability studies and
stability studies. To identify controlling criteria violation and required mitigating measure
these studies are required. Load flow studies are required to determine the power system
performance in steady state.
Voltage criteria
The voltage criterion defines the permitted voltage deviation at any live bus bar of the
network under normal operating condition as given table 2.12
220Kv ±5%
132Kv ±10%
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Scenario 2: Reference Scenario– Scenario considering no future NCRE
developments
Scenario 3: Energy Mix Scenario – Scenario considering fuel diversification in to
LNG and Nuclear
Scenario 4: Demand Side Management (DSM) Scenario – Scenario considering
Demand Side Management forecast by Sustainable Energy Authority (SEA)
Scenario 5: Scenario with Natural Gas - Considering Recoverable Natural Gas
potential in Mannar Basin by 2020
2.2.23 Electricity Demand Forecast Method and Past Demand
I. Past Demand
Figure 2.27 shows the country’s daily load curve recorded on the day of annual peak for
previous eight years. From the Figure 2.27, it is seen that the shape of the load curve has not
changed much during the last eight years. The system peak demand occurred only for a short
period from about 19.00 to 22.00 hours daily. The recorded maximum system peak is
2,164MW in year 2013, while in year 2014 the peak is 2,152MW.
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transmission/distribution losses, renewable energy forecasting, and the effect of energy
conservation measures /DSM prediction.
II. Methodology
Econometric approach which combines economic theory and statistical techniques is used
to estimate the relationship between electricity demand and GDP, electricity prices,
population, energy intensity, household electrified, and number of rural electrification
schemes completed. The electricity demand is chosen as the explained variable and other
remaining variables are chosen as explanatory variables. Using historical data from 1977 to
2013 pertaining to the above seven variables, this relationship is derived by employing the
special technique e. However, prior to fitting the model, time series properties of data and
the order of integration need to be investigated for stationary.
The electricity demand considered in this study is the total consumption of electricity (in
GWh) in Sri Lanka. This represents the total amount of electricity consumed by all electricity
consumers which include domestic, commercial and industrial customers. This regression
analysis will be performed against different sectors like, domestic, industrial and others as
there are different consuming habits within these categories.as an example following
analysis method use for forecast domestic sector demand. In regression analysis, it was found
that two variables for domestic sector: Gross Domestic Product Per Capita and Previous
Year Domestic Consumer Accounts were significant independent variables for the domestic
sector demand growth.
Ddom (t) i = 84.602 + 6.017 GDPPC (t) i + 0.661 CAdom (t − 1)
Where,
Ddom (t) - Electricity demand in domestic consumer category (GWh)
GDPPC (t) - Gross Domestic Product Per Capita (’000s LKR)
CAdom (t-1) - Domestic Consumer Accounts in previous year (in ’000s)
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proposes new projects to accommodate the new generation additions as well as to improve
the quality and reliability of supply to customers.
The main issues considered for transmission development are:
i. Transmission lines and inter-bus transformer overloading under normal and single
outage (n-1) operating conditions
ii. Overloading of transmission equipment under normal and single outage (n-1)
operating conditions
iii. Corrective measures for voltage criteria violations under normal and single outage
(n-1) operating conditions
iv. Corrective measures for transient stability criteria violations
2.2.25 Introduction to Heavy Maintenance of Low Voltage Transmission Line
The main supporting unit of overhead transmission line is transmission tower. Transmission
towers have to carry the heavy transmission conductor at a sufficient safe height from
ground. In addition to that all towers have to sustain all kinds of natural calamities.
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Cage of transmission tower
Transmission Tower Body
Leg of transmission tower
Stub/Anchor Bolt and Base plate assembly of transmission tower.
The main parts among these are shown in the figure.
I. Peak of Transmission Tower
The portion above the top cross arm is called peak of transmission tower. Generally, earth
shield wire connected to the tip of this peak.
II. Cross Arm of Transmission Tower
Cross arms of transmission tower hold the transmission conductor. The dimension of cross
arm depends on the level of transmission voltage, configuration and minimum forming angle
for stress distribution.
III. Cage of Transmission Tower
The portion between tower body and peak is known as cage of transmission tower. This
portion of the tower holds the cross arms.
IV. Transmission Tower Body
The portion from bottom cross arms up to the ground level is called transmission tower body.
This portion of the tower plays a vital role for maintaining required ground clearance of the
bottom conductor of the transmission line.
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The minimum ground clearance of the lowest conductor point above the ground
level.
The length of the insulator string.
The minimum clearance to be maintained between conductors and between
conductor and tower.
The location of ground wire with respect to outer most conductors.
The mid span clearance required from considerations of the dynamic behavior of
conductor and lightening protection of the line.
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Angle tower or tension tower or sometime it is called section tower. All B, C and D types of
transmission towers come under this category. Based on numbers of circuits carried by a
transmission tower, it can be classified as;
I. Single circuit tower
II. Double circuit tower
III. Multi circuit tower.
2.2.28 Transmission Line Maintenance
By using live line techniques to maintain transmission line infrastructure, circuits and
transmission lines are able to remain in service while maintenance tasks are carried out. This
is a major advantage to transmission asset owners because less redundancy is needed in the
transmission network. Electricity consumers who are supplied by spur lines (single circuit
supplies typically in rural areas) also benefit from live line work. They do not suffer the
inconvenience of a cut in their electricity supply every time maintenance is carried out on
their supply lines. Given the high cost of transmission lines and the impact that transmission
lines have on the environment, there is a major advantage in being able to avoid duplication
of assets purely for maintenance purposes.
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Live Line Maintenance can be Resorted for
• Changing of insulators
• Replacement of damaged section of conductor
• Testing of insulators (on-line insulator tester)
• Changing of cross arm
• Changing of poles
• Transferring conductor to higher pole
2.2.29 Major Tools Used for Live Line Maintenance
Wire tongs: Normally used on pin type or suspension type construction for
maneuvering and holding live conductors clear of the working area or for transferring
to conductors to knee positions.
Wire tongs saddle: are used to secure wire tongs to a structure.
Tie stick: used for manipulation of the wires.
Strain link sticks: used principally for supporting heavy conductor loads either for
assisting wire tongs or for supporting entire load when changing insulators on
running corners and dead end structures.
Roller link sticks: used principally to hold conductors aside when relocating poles in
mid span.
Suspension link sticks: principally designed for lifting the conductor to relieve the
strain from suspension insulators on high voltage lines.
Strain carrier: used principally for relieving the strain on conductors when changing
insulators on dead end structure.
Auxiliary arms: used principally for holding conductors while damaged conductors
or cross arms are being changed on pole structure.
Double string dead end insulator tool: normally used to remove the strain from the
one side of the double insulator strings.
Gin poles: Used for lifting heavy conductors, hoisting transformers switches and
other heavy items around energized conductors and other objects.
Cum-a-along-clamp: normally used to grip the conductor when tension is applied to
the clamps by rope blocks, link sticks etc.
Safety equipment like conductor guards, cross arm guards, insulator covers, hand
gloves etc.
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Techniques used are Hot line maintenance is usually done by using one of the following
methods:
I. Hot Stick Method Using Insulated Sticks
In this method the linemen are at the ground potential and is isolated from the energized
conductor. This method is generally adopted for transmission lines up to 220 KV. The sticks
enable the linemen to carry out the work without infringing minimum clearance distances
from live equipment. Tools, such as hooks or socket wrenches can be mounted at the end of
the pole. More sophisticated poles can accept pneumatically or hydraulically driven power
tools which allow, for example bolts to be unscrewed remotely. A rotary wire brush allows
a terminal to be scoured clean before a connection is made. However, a worker's dexterity is
naturally reduced when operating tools at the end of a pole that is several meters long.
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danger involved, and being aware of this danger they work more cautiously and keep
a safe distance
While working it should be kept in mind that the person working invariably keeps a
certain distance from the earth point. In addition to this he should also keep a certain
safe distance from the other phases of the lines.
Use freely safety equipment like cross-arm guards, hand gloves, etc.
Never use a tool which is not tested and which is not familiar, never use a damp tool.
Do not exceed the manufacturer’s ratings in the use of hot line tools. Linemen must
know the approximate weight of a conductor span and the line tensions which they
are dealing with. When in doubt use a longer tool or two identical tools.
Check each tool regularly for indicating that the tool may have been overstressed.
When not in use, tools should be kept in the tool container and not on the ground.
IV. Cold line maintenance
In the cold line method, the maintenance is carried out by availing outage on the line. The
works of replacement of defective insulator string. tightening loss nuts and bolts, cold line
insulator washing and defects noticed in through line patrolling are rectified, however since
there is interruption in the line, there is huge revenue loss and customer dissatisfactions
which are the main disadvantage in cold line maintenance.
2.3 Distribution Division
2.3.1 Introduction to Distribution Division
Ceylon Electricity Board (CEB) is the licensee which is responsible for generating,
transmitting, distribution and sale of electrical energy in majority the geography of Sri
Lanka. While being the sole licensee for transmission it is also the licensee for bulk of the
power generation in the country. Further, through four licenses for distribution and sale of
electricity, it covers the entire geography of the country including the perimeter sea up to the
border.
The Distribution System of the Ceylon Electricity Board (CEB) is divided in to four
distribution divisions. Each Distribution Division is managed by an Additional General
Manager. A Distribution Division comprises of several Distribution Provinces and
Distribution Areas, but the boundaries of these Distribution Provinces may not necessarily
coincide with the boundaries of administrative provinces of Sri Lanka. A Distribution
Province is managed by a Deputy General Manager while an Area is managed by either a
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Chief Electrical Engineer or an Electrical Engineer, generally referred to as the Area
Electrical Engineer.
The Distribution Division 4 covers a part of the Western Province (Western Province South
I), the entire Southern Province and a few parts of the Sabaragamuwa and Uva Provinces.
Western Province South I covers the Areas of Ratmalana, Kalutara and Dehiwala and
Southern Province covers the Areas of Ambalangoda, Galle, Hambantota, Matara, Tangalle,
Weligama and Baddegama. The Distribution network of Division 4 extends from Dehiwala
to Kataragama.
8.3m or 9m LV reinforced concrete poles shall be under for all new overhead construction
lines higher size of poles may be used in combined run as appropriate
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Poles position are classified as:
Terminal-where the line is terminated with LV shackle insulators on the pole
Tension –where the line is terminated with LV shackle insulators on both side of the
pole.
Intermediate-where the line is unbroken and supported on LV shackle insulators.
Self-supported poles may be used in urban and densely populated areas where stays and
struts cannot be erected.
II. Stay assembly
Stay assembly consists of the Stay Rod with Ratchet Nut, Stay Tightener and Stay
Plates
III. Conductors
Two type of bar conductors are used in low voltage overhead lines these are Fly conductors
(7/3.40mm) ACC and Wash conductors (7/4.39mm) ACC. The aluminum connector and
termination are made out of high strength and high conductivity Aluminum. They are tubular
or H type construction. Four wire Aerial bundled conductor system comprises three
separately insulated aluminum conductors with XLPE (cross link poly Ethylene) aluminum
alloy neutral conductor wire.
IV. Insulators
The insulator is made of good commercial grade wet process porcelain.it is Brown or White
Glazed and the entire glazed surface is relatively free from imperfection. Three type of
insulators are used in the construction of LV and MV lines they are; Pin, Post and Tension
insulators.
Pin insulators
pin insulators are made of brown glazed porcelain. There pin insulators incorporate a hot
dipped galvanized steel spindle, nuts spring washers two flat washers.
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Figure 2.33 :Pin Insulator
Line insulators
These solid core line post insulators are made of brown glazed porcelain. these insulators are
incorporate the necessary hardware such as steel spindle, nut, spring washer and 2 Nos. of
flat washers, suitable of fix on channel iron cross arm.
Tension insulators
Tension insulators are disc type and made out of either porcelain or glass. The hardware part
of the disc insulator is cap and pin type assembly with a 16mm ball and socket coupling.
Voltage drop
Voltage drop is observed at many locations on CEB’s distribution system. The root
causes of voltage drop are the distribution of electric power on long distribution lines
and overloading. The following three countermeasures are considered to rectify
voltage drop.
Provide additional distribution lines and/or size up the conductors;
Construct new GS to shorten the distribution lines
Salt contamination along the seaside
Since salt contamination is observed on overhead lines along the seaside, the CEB
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applied 33 kV insulators for 11 kV distribution lines to increase the creepage distance of
insulators. As a drastic measure to solve salt contamination, cables should be adopted to
distribution lines instead of overhead conductors.
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Chapter Three
• Formulations of HR policies
62
• HR administration of all employees of Branches.
The total number of employees in CEB as at the end of 2013 was 16,326 and 412 personnel
were recruited during the year 2013, while 795 Employees left employment due to
retirement, resignation, etc. The consumer to employee ratio increased from 298 in 2012 to
319 at the end of 2013.
3.3.1 Welfare Unit
A network of Circuit Bungalows is maintained by CEB, at important locations such as
Hatton & Bandarawela in the cool climes and in religious/archaeological cities such as
Anuradhapura, Minneriya, Kandy, Kataragama and Jaffna. This facility is one of the major
benefits available to the employees which they can make use of when on holiday. Continuous
improvements are being made to the facilities provided at these bungalows with a view to
providing the best service to the occupants.
3.3.2 Security Section
The Security Section is responsible for ensuring safety of all vulnerable locations and CEB
premises including power stations, reservoirs and the office of the Ministry of Power &
Energy. Four Security Units are deployed for the security of the main Divisions of CEB
namely Generation, Transmission, Distribution and Projects.
3.3.3 Training Branch
Over the years Training Branch has taken steps to build up a competent work force through
education, training, skills development of the employees so that they become capable of
carrying out their work effectively in line with a modern integrated industry. CEB Training
Centre, Piliyandala is famous training center for power sector employers.
3.3.4 5S System
CEB uses 5S system very effectively to do their all the works very efficiently. The whole
CEB premises are arranged according to the 5S system. 5S is workplace management where
the work area and workplace are organized to minimize the loss of time and the use of
movement.
5S is much more than “a place for everything and everything in its place”. 5S comprises five
principles to make people highly efficient and effective in doing their work.
Sort -Keep near you only what you regularly use
Straighten -Find exactly what you need to use in less than 30 seconds
Shine -Have your workplace and equipment ready for immediate use
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Standardize -Everyone does each job in the same way and is challenged to improve
it
Sustain -Everyone does their part to foster a safe, efficient and effective workplace
64
Chapter Four
66
Abbreviation
AAC - All Aluminum Conductors
ABC - Arial Bundle Conductor
ABS - Air Brake Switch
ACSR - Aluminum Conductor Steel Reinforce
ADB - Asian Development Bank
AGM - Additional General Manager
AIS - Air Insulated System
AM -Asset Management
AVR - Auto Voltage Regulator
BFP -Boiler Feed Pump
BFPT -Boiler Feed Pump Turbine
BMCR -Boiler Maximum Continuous Rating
BST -Bulk Supply Tariff
CB - Circuit Breaker
CE - Chief Engineer
CEB - Ceylon Electrical Board
CHP -Coal Handling Plant
COND- Condenser
CPC -Ceylon Petroleum Corporation
CPP -Coal Power Plant
CT - Current Transformer
CVT - Capacitor Voltage Transformer
DC - Direct Current
DDLO - Drop Down Lift Off
DGEU-Department of Government Electrical Undertakings
DGM - Deputy General Manager
DL -Distribution Line
DRTR -De-aerator
DSM - Demand Side Management
DT - Distribution Transformer
EBPT- Extraction Back Pressure Turbine
ED-Economic Dispatch
67
EE - Electrical Engineer
EIA - Environmental Impact Assessment
EMS-Energy Management System
ES - Electrical Superintendent
ESP - Electrostatic Precipitator
EXIM - Export and Import Bank of China
FDF- Forced Draft Fan
FGD -Flue Gas De-Sulfurizer
FOR - Forced Outage Rate
GDP - Gross Domestic Product
GIS - Gas Insulated Substation
GIS-Gas Insulated Switchgear
GM - General Manager
GoSL -Government of Sri Lanka
GS - Grid Substation
GT - Gas Turbine
GT-Generator Transformer
GWh- Giga Watt hour
HP- High pressure
HPH -High Pressure Heater
HPP - Hydropower Plant
HPT- High Pressure Turbine
HQ -CEB Corporate Headquarters
HR -Heat Rate
HRSG - Heat Recovery Steam Generator
HT - High Tension
IDF -Induced Draft Fan
IEC - International Electrotechnical Commission
IPP - Independent Power Producer
IPT -Intermediate Pressure Turbine
JICA - Japan International Cooperation Agency
kVA -Kilo Volt Ampere
LA- Local Authority
LBS - Load Break Switch
68
LDC - Load Duration Curve
LECO - Lanka Electricity Company
LF - Load Factor
LP - Low Pressure
LPH - Low Pressure Heater
LPT -Low Pressure Turbine
LT - Low Tension
LTGEP - Long Term Generation Expansion Plan
LV-Low Voltage
LVPS -Lakvijaya Power Station
MCR- Maximum continuous output
MCW- Main Cooling Water
MOCB-Minimum Oil Circuit Breakers
MVA - Megavolt Ampere
MW - Megawatt
NAITA- National Apprentice and Industrial Training Authority
NCRE -Non-Conventional and Renewable Energy
NLPS - New Laxapana
O&M - Operation and Maintenance
OCCW -Open Cycle Cooling Water
OLPS - Old Laxapana Power Station
OLTC-On Load Tap Changers
ONAF - Oil Natural Air Force
ONAN - Oil Natural Air Natural
PAF -Primary Air Fan
PF - Plant Factor
PLCC- Power Line Carrier Communication
PPA - Power Purchase Agreement
PSS/E - Power System Simulation
PT-Potential Transformers
PUCSL-Public Utilities Commission of Sri Lanka
RC - Reinforce Concrete
SCADA-System Capture and Data Acquisition
SCC - System Control Centre
69
SDDP - Stochastic Dual Dynamic Programming
SEA-Sustainable Energy Authority
VT - Voltage Transformer
WCP-West Coast Power
70
Reference
Ceylon Electricity Board, (2014). “Long Term Generation & Expansion Plan,2011-
2025,” Transmission and Generation Planning Branch, Transmission Division,
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Ceylon Electricity Board. (2014). “System Controls & Operations Annual Report
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Electric Power Development Co., Ltd., Nippon Koei Co., Ltd. (2004) “Study of
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Gunawardena, M., Hapuarachchi, C., Haputhanthri, D., and Harshana, I.,
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Harbin Turbine Co. Ltd.,” Installation and operation manual of Harbin Steam
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Nippon Koei Co., Ltd. Tokyo Electric Power Services Co., Ltd. Sojitz Research
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Public Utilities Commission of Sri Lanka,(2014).“Generation Performance in Sri
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Sri Lanka Sustainable Energy Authority., “Sri Lanka Energy Balance 2007 An
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Tadashi I. (2006). “Master Plan Study on the Development of Power Generation and
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APPENDIX 1
I
II
III
IV