High-speed intelligent paper cup packaging machine

Model：NewTop-DXD70
NewTop-DXD110
NewTop-DXD150
NewTop-DXD200

Please read the instruction manual before using this product

Product improvements may be made without prior notice

User Manual
Version Number：DB-JX-WJ-2024-01
Release Date：2024-10

Zhejiang New Debao Machinery Co., Ltd

Address：Fengzhai Natural Village,Wandu Village,Wanquan Town, Pingyang County, Zhejiang

Province,China
 浙江新德宝机械有限公司
Zhejiang New Debao Machinery CO.,LTD

目录
Preface .................................................................................................................................................................................1
1.Safety Sign Explanation .................................................................................................................................................... 2

2.Product Information .........................................................................................................................................................3

2.1 Product Purpose ....................................................................................................................................................3

2.2 Usage Scope .......................................................................................................................................................... 3

2.3 Technical Specifications ........................................................................................................................................ 3

3.Transportation and Packaging ..........................................................................................................................................3

3.1 Anti-Protection ......................................................................................................................................................3

3.2 Transportation Requirements ...............................................................................................................................3

3.3 Product Weight and Dimensions .......................................................................................................................... 3

3.4 Site Requirements .................................................................................................................................................4

3.5 Machine Electrical Requirements ......................................................................................................................... 4

4. Operating Requirements: ................................................................................................................................................4

4.1 Safety Precautions Before Operating the Machine .............................................................................................. 4

4.2 Control Panel .........................................................................................................................................................5

4.3 Production Process ............................................................................................................................................... 5

4.4 Serve the cup ........................................................................................................................................................ 6

4.5 Institution Distribution Map ................................................................................................................................. 6

4.6. Preparation Steps Before Launch： .................................................................................................................... 6

5 Touchscreen ..................................................................................................................................................................... 6

6.Common Issues and Solutions ......................................................................................................................................... 2

7.Maintenance and Inspection ........................................................................................................................................... 2

7.1 Preventive Measures ............................................................................................................................................ 2

7.2 Regular Maintenance Guidelines ..........................................................................................................................2

7.3 Lubrication point ...................................................................................................................................................3

8 Spare Parts List ................................................................................................................................................................. 4

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Zhejiang New Debao Machinery CO.,LTD

Preface

Dear User:
Thank you for choosing our company's products and for your support and trust!
Our company has many years of experience in manufacturing intelligent paper cup machines.
With our company mission of creating perfect quality and setting industry standards, we are committed
to research and development of new products and innovation, continuously improving product quality
and enhancing after-sales service. We help customers build strong competitive advantages through
intelligent, high-quality, efficient, energy-saving, and environmentally friendly equipment.
To achieve trouble-free operation of the machine, it is essential to understand both proper machine
operation procedures and the paper cup forming process. A machine is a combination of different
mechanisms, with each mechanism playing its unique role in the paper cup formation process.Please
read this manual carefully to fully understand the machine's characteristics. Perform regular
maintenance, periodic servicing, timely oil refills, and scheduled oil changes. These practices will
help maintain stable equipment performance and extend the machine's service life. Before
powering on, please familiarize yourself with the names and functions of each component of the
machine. If users encounter any problems during machine operation that they cannot solve themselves,
please contact our company's customer service department, and professional technicians will help
resolve your issues.
The company reserves the right to modify or improve the product specifications and
accompanying documents without any obligation to notify previous users of such modifications or
improvements.
Without written consent from our company, all accompanying documents of this equipment shall
not be reproduced, reprinted, or photocopied in any form or method. The company reserves all related
rights mentioned above.
The manual is an essential component of the product and should be valid for the product's lifetime.
Users must keep it properly for future reference.
Operators must clearly understand the operation of the paper cup forming equipment and the
responsibilities of maintenance personnel, and should carefully read this manual.

New Debao 5S After-Sales Service Team

Manufacturer: Zhejiang New Debao Machinery Co., Ltd.

Fengzhai Natural Village,Wandu Village,Wanquan Town, Pingyang County, Zhejiang
Address:
Province,China
Sales Contact 1: Engineer Chen / +86 18958962781 Electrical Fault Consultation
Hubei, Hunan, Henan, Sichuan, Chongqing,
Sales Contact2: Engineer Cao /+86 18958876615 Yunnan, Shaanxi, Guizhou, Tibet, Ningxia,
Xinjiang
Zhejiang, Fujian, Jiangsu, Shandong, Jiangxi,
Sales Contact3: Ms. Zhang /+86 13967770610 Shanxi, Inner Mongolia, Liaoning, Jilin,
Heilongjiang

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Anhui, Guangdong, Guangxi, Shanghai,

Sales Contact4: Ms. Li /+86 18158331503 Hebei, Hainan, Qinghai, Tianjin, Gansu,
Beijing
Sales consultation: 0577-65578789 (China） +86-577-65568588 (Other country)

web: https://www.debaochina.com

email： db10@debaochina.com

1.Safety Sign Explanation

Before adjusting and maintaining the machine, please read the operating instructions in this
manual carefully. Pay special attention to the safety signs that do not have explanations. The following
are common signs and their meanings:

No. Symbol Name Meaning Importance

During the operation of the machine,

1 keep a safe distance from marked Caution
areas, stay alert, and pay attention to
safety. Take preventive measures to
Be careful
avoid minor issues from escalating,
of hurting
2 and stay away from the gear Caution
your
transmission parts to prevent hand
hands.
injuries. Keep a safe distance from
bearings and transmission components
3 to avoid hands getting caught, which Caution
could lead to serious safety accidents.

During the operation of the machine,

be careful of electric shock (regularly
Electric High Danger
4 check the machine's electrical wiring;
Hazard Alert
if there is any damage, please take
protective measures).
Machine electrical control cabinet,
High machine incoming line position
High Danger
5 Voltage (regularly check the machine's
Alert
Hazard electrical lines; if damaged, please
replace the relevant wires).

High The machine generates high

Moderate
6 Temperatu temperatures. Please avoid touching
Danger Alert
re Hazard hot parts；

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Pay
Attention Pay attention to proper refueling in
7 Caution
to machinery operation.
Refueling
When connecting wires, electricians
Must be must ensure that the ground wire is High Danger
8
grounded properly grounded to prevent electric Alert
shock.

In case of an emergency, press the

Emergency
9 emergency stop button to halt the Caution
Stop
machine's operation.

2.Product Information

2.1 Product Purpose

By using high-temperature fusion to seal both sides of the film, the product is packaged with a sealed enclosure all

around.

2.2 Usage Scope

Used for packaging, wrapping.

2.3 Technical Specifications

Packaging width: 60-110 mm

Packaging length: 250-650 mm

Packaging materials: HDPE, LDPE

Packaging thickness: 15-50 μm

3.Transportation and Packaging

3.1 Anti-Protection
During transportation, the machine will be connected to the transport vehicle.

3.2 Transportation Requirements

The machine should not be subjected to severe impact during transportation.

3.3 Product Weight and Dimensions

Machine weight: 1400 kg

Output size (length × width × height): 2400 mm × 1700 mm × 2000 mm

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Product dimensions: 2600 mm × 1000 mm × 700 mm

Make sure to use a forklift or crane capable of lifting over 1 ton to move this machine, ensuring safety during the

handling process. After the machine is placed on the wooden packaging crate's skids, first secure it with blocking on

both sides of the square steel, then use ropes to hold down the hollow square steel and connect it to the skids for

stabilization.

3.4 Site Requirements

The ground bearing capacity should be 800 kg/m²

3.5 Machine Electrical Requirements

Total power: 5.5 kW

Power supply: AC220V 50/60Hz

Air pressure: 0.5-0.7 MPa, connected to the machine's air inlet

4. Operating Requirements:

4.1 Safety Precautions Before Operating the Machine

1.Turn on the power switch; ensure all safety devices are in their designated positions.

2.Check the machine's operating conditions before starting.

3.The blade must be in a safe position before starting, and the temperature should be set to 120°C before operation.

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4.2 Control Panel

4.3 Production Process

1.When the system is powered on, please ensure the receiving tray is raised. The top light sensor should detect the tray,

and the machine will not operate if the tray is not raised；

2.Choose the light sensor detection mode. After the PLC program is set, it will send signals based on the detection

conditions. Ensure that the tray is not in a position that could cause a malfunction；

3.Turn on the heating switch. If it does not heat up, check the power supply and ensure the heating element is

functioning properly to complete the setup；

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4.4 Serve the cup

The completed cups fall onto the rear conveyor belt. According to the memory function of the PLC program, cups of

different specifications drop from their corresponding outlets into the boxes, completing the cup collection process.

4.5 Institution Distribution Map

4.6. Preparation Steps Before Launch：

Heating - Membrane penetration - Setting different specifications for membrane length - Adjusting the position of the

alignment cylinder on the cup feeding platform - Bag sealing test (open the heat sealing clamp, jog the servo to feed

the membrane, cut with the hot knife, repeat several times to check for any breaks in the packaging film)

5 Touchscreen
1.On the startup screen, click the settings icon in the lower right corner to enter the debugging page.

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2.lick the top right corner to set the date and time with the first icon, and you can also switch languages.

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3.Click the first settings icon on the left to enable or disable the first and second channels, and you can also set the

quantity of cups packaged for each of the first and second channels.

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4.Click the fifth icon on the right to set the work hours and reset the product quantity.

5. Click the L-shaped temperature icon in the center of the screen to set the heating temperatures for the vertical and

horizontal knives (PE film temperature 150~230℃).

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HDPE: Vertical knife temperature 140-160℃ / Horizontal knife temperature 210-230℃

HLPE: Vertical knife temperature 140-160℃ / Horizontal knife temperature 190-210℃

6. Click on the second settings icon below to set the cutter and hover time. You can also set different specifications for

the film length (film length = diameter * pai) / 2 + 25mm. If the film is too long, the bag will be loosely sealed; if the

film is too short, the bag will tear.

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7. Click the first settings icon below to set the cup dispensing time and the corresponding channel for cup entry. The

delay for the 1# specification outlet indicates the time required for the conveyor flap to reach the first cup dispensing

point, ensuring that the cup dispensing cylinder opens 0.5 seconds in advance when the conveyor flap arrives at the

first cup dispensing point.

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8.Click on the "Fault Information" area to enter the next page and view historical fault information.

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6.Common Issues and Solutions

Startup Alarm:

Check if the air pressure in the system is in the operating state, normally at 0.5-0.7 MPa. Ensure the pressure switch is

turned on.

Automatic Operation and Manual Adjustment:

Press the automatic button and the manual adjustment button for 5 seconds. If there is no response, touch the screen; it

may be possible that the temperature has not reached the required 120 ° C. The machine needs to reach this

temperature to avoid continuous malfunction.

Temperature Issues:

a. If the temperature is not stable (e.g., fluctuating around ±25 mm), check the heating element.

b. If the temperature is incorrect, check the blade and ensure it is clean.

Electrical Issues:

a. If the heating switch does not turn on, check the power supply and ensure the heating element is functioning

properly.

b. If the temperature continues to rise, check the electrical connections to ensure they are secure.

7.Maintenance and Inspection

7.1 Preventive Measures

Ensure that the heating device is used at a temperature below 30 degrees. The distance from the blade to the device

should be minimized, and all moving parts should be properly positioned.

7.2 Regular Maintenance Guidelines

1.Lubricate the sliding parts twice a month.

2.Inspect the air pressure gauge position once a month, checking the position of the blade and the tension of the

spring.

3.Check the overall condition of the machine once a month, inspecting for any pressure leaks.

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7.3 Lubrication point

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8 Spare Parts List

Specifications
No. Name Number Note
（AirTAC）

1 Two-position five-way solenoid valve 4V210-08DC24 1

2 Pipeline type flow valve ESA8 2

3 EPY8 2
Y-type three-way valve
4 EPY12 2

5 EPC8-01 2
Spiral straight valve
6 EPC8-02 2

7 φ8 5M
PU pipe
8 φ12 5M

9 High-temperature rubber 1

10 Heat electric side 1

1 set of tools /
11 Standard tool box 1 several common
screws

12 Pressure spring φ2.5xφ23x85x14 round 6

13 Short heating tube 1

14 long heating tube 1

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