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SolidWorks Mechanism Report

The document details the design and application of a four-bar linkage mechanism using SolidWorks, highlighting its use in robotic arms and other machinery. It outlines the tools and techniques employed for part modeling, assembly, and the challenges faced during the process, along with solutions implemented to address them. The mechanism's functionality was validated through simulation in the SolidWorks environment.

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marcwanyangu07
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57 views2 pages

SolidWorks Mechanism Report

The document details the design and application of a four-bar linkage mechanism using SolidWorks, highlighting its use in robotic arms and other machinery. It outlines the tools and techniques employed for part modeling, assembly, and the challenges faced during the process, along with solutions implemented to address them. The mechanism's functionality was validated through simulation in the SolidWorks environment.

Uploaded by

marcwanyangu07
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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SolidWorks Mechanical Mechanism Report

1. Mechanism Design and Application

For this project, I designed a four-bar linkage mechanism, a common mechanical system used in

robotic arms and lifting devices. It consists of four main components: the fixed base, the input crank,

the coupler link, and the output rocker. When the input crank rotates, it drives the coupler and rocker

through constrained motion.

Real-World Application: This mechanism is widely used in robotic arms for pick-and-place

operations, automotive suspensions, and packaging machinery for coordinated linear and angular

motion.

2. Tools Used in Part Modeling and Editing

In SolidWorks, I used the following tools during part creation:

- Sketch Tool: To create 2D profiles of each link.

- Extrude Boss/Base: To convert sketches into 3D parts.

- Fillet and Chamfer: To smooth edges for functionality and aesthetics.

- Hole Wizard: To insert precise holes for pin connections between links.

- Linear Pattern: To duplicate features such as holes and bolts symmetrically.

Each part was saved individually before starting the assembly.

3. Assembly Process and Mates

I assembled the parts using SolidWorks Assembly environment. The following mate types were

used:

- Coincident Mate: To align the axes of pins and holes.

- Concentric Mate: To allow rotational movement between linkages.


- Distance Mate: To control spacing between parts.

- Limit Angle Mate: To restrict the motion range of the rocker.

The mechanism was tested using the Move Component feature to validate the motion flow.

4. Challenges and Solutions

- Misalignment of holes: Initially, some link holes did not align properly. I resolved this by using

construction geometry and centerlines during sketching to ensure symmetry.

- Unexpected rotation limits: The coupler rotated beyond the desired angle. I corrected this by

applying angle limit mates to constrain rotation.

- Lag during simulation: The motion was laggy due to high feature detail. I simplified part geometry

and disabled unnecessary appearances to improve performance.

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