Repair - Parts

HFRL and HFRS 3A2176M

EN

Hydraulic, Plural-Component, Fixed-Ratio Proportioner.

For pouring and dispensing laminates and silicones.

For professional use only. Not approved for use in explosive atmospheres or hazardous
locations.

Important Safety Instructions

Read all warnings and instructions in this
manual. Save these instructions.

See page 4 for model information and maximum

working pressure.

ti18208a

Silicone unit shown.

Contents
Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 HFRL Models . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
HFR-Laminate (HFRL) . . . . . . . . . . . . . . . . . . . . . 4 HFRS Models . . . . . . . . . . . . . . . . . . . . . . . . . . 34
HFR-Silicone (HFRS) . . . . . . . . . . . . . . . . . . . . . . 6 Base Module . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Power Pack Module . . . . . . . . . . . . . . . . . . . . . 44
Important Two-Component Material Information 14 Hydraulic DC Power Pack Module, 257442 . . . 46
Isocyanate Conditions . . . . . . . . . . . . . . . . . . . 14 Power Modules, 24M034 & 24M035 . . . . . . . . . 48
Material Self-ignition . . . . . . . . . . . . . . . . . . . . . 14 Power Panels, 24M030 & 24M031 . . . . . . . . . . 50
Keep Components A (Red) and B (Blue) Separate Fluid Outlet Modules, 24M167 & 24M168 . . . . . 52
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Fluid Manifolds, 255629 & 289999 . . . . . . . . . . 54
Moisture Sensitivity of Isocyanates . . . . . . . . . 14 Fluid Inlet Assembly, 24M129 (HFRL) . . . . . . . . 56
Changing Materials . . . . . . . . . . . . . . . . . . . . . . 14 Fluid Inlet Assemblies, 24M132 & 24M133 (HFRS)
A (Red) and B (Blue) Components . . . . . . . . . . . . 15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Dispense Hose Assembly Kits . . . . . . . . . . . . . 60
Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Inlet Hose Assembly Kits . . . . . . . . . . . . . . . . . . 62
Pressure Relief Procedure . . . . . . . . . . . . . . . . 16 Lubrication Kit, 24M154 . . . . . . . . . . . . . . . . . . 63
Flushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Logic Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 230V, 1 Phase . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Pumpline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 400V, 3 Phase . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Grease Cup Maintenance . . . . . . . . . . . . . . . . . 20 DC Hydraulic Power Pack . . . . . . . . . . . . . . . . . 66
Hydraulic Power Pack Repair . . . . . . . . . . . . . . 25 Motor Control Module (MCM) . . . . . . . . . . . . . . 67
Replace Power Supply . . . . . . . . . . . . . . . . . . . 31 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Replace Circuit Breaker . . . . . . . . . . . . . . . . . . 31 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Motor Control Module Technical Data . . . . . . . . 71
California Proposition 65 . . . . . . . . . . . . . . . . . . . . 71
Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 72
Graco Information . . . . . . . . . . . . . . . . . . . . . . . . . 72

2 3A2176M
 Related Manuals

Related Manuals
Manuals are available at www.graco.com.

Component manuals in U.S. English:

System Manuals
3A2175 HFRL and HFRS Setup-Operation
Pumpline Manuals
3A0019 Z-Series Chemical Pumps Instructions-Parts
3A0020 HFR™ Hydraulic Actuator Instructions-Parts
Feed System Manuals
3A0235 Feed Supply Kits Instructions-Parts
Dispense Valve Manuals
312185 MD2 Valve, Instructions-Parts
Accessory Manuals
3A1149 HFR Discrete Gateway Module Kits Manual

3A2176M 3
Models

Models

HFR-Laminate (HFRL)
HFRL models are designed for use with low viscosity, unheated urethane laminating adhesives at flow rates of up to
30 cc/sec (4 lb/min) @ 1500 psi (10 MPa, 103 bar).
A Pump B Pump Required cpm@ Max Flow †
Size Size cc/cycle Flow** cc/sec (lb/min) @ 1500 psi (10 MPa, 103 bar) Ratio
160 86 246 8 1.86
100 86 186 10 1.16
86 80 166 11 1.08
80 80 160 12 1.00
80 65 145 13 1.23
80 60 140 13 30 (4) 1.33
80 50 130 14 1.60
86 40 126 15 2.15
60 50 110 17 1.20
65 40 105 18 1.63
60 40 100 19 1.50
60 25 85 20 28 (3.7) 2.40
50 30 80 20 26 (3.5) 1.67
50 25 75 20 25 (3.3) 2.00
50 20 70 20 23 (3.1) 2.50

** Cycle rate should be between 8 and 20 cycles per minute. Max flow rate is determined for continuous service at
120°F (39°C) at stated cpm and pressure. Higher cycle rates are possible at lower temperatures/pressures and
intermittent use. Lower cycle rates may be possible, but should be tested under application conditions.
† Dispense rate in excess of max flow and pressure may result in an elevated temperature of the hydraulic system,
resulting in a thermal shutdown (T4H1). Other system models are available for sustained flow rates and pressures
in excess of above.

4 3A2176M
 Models

HFRL Models Part Num-

ber Description
Part Num-
ber Description HFRL23 HFR for Lamination, 400/3, 1.60:1,
80/50, Carbon Steel
HFRL01 HFR for Lamination, 230/1, 1.00:1, ★✖
80/80, Carbon Steel HFRL24 HFR for Lamination, 400/3, 1.63:1,
65/40, Carbon Steel
HFRL02 HFR for Lamination, 230/1, 1.08:1, ★✖
86/80, Carbon Steel HFRL25 HFR for Lamination, 400/3, 1.67:1,
50/30, Carbon Steel
HFRL03 HFR for Lamination, 230/1, 1.16:1, ★✖
100/86, Carbon Steel HFRL26 HFR for Lamination, 400/3, 1.86:1,
160/86, Carbon Steel
HFRL04 HFR for Lamination, 230/1, 1.20:1, ★✖
60/50, Carbon Steel HFRL27 HFR for Lamination, 400/3, 2.00:1,
50/25, Carbon Steel
HFRL05 HFR for Lamination, 230/1, 1.23:1, ★✖
80/65, Carbon Steel HFRL28 HFR for Lamination, 400/3, 2.15:1,
86/40, Carbon Steel
HFRL06 HFR for Lamination, 230/1, 1.33:1, ★✖
80/60, Carbon Steel HFRL29 HFR for Lamination, 400/3, 2.40:1,
60/25, Carbon Steel
HFRL07 HFR for Lamination, 230/1, 1.50:1, ★✖
60/40, Carbon Steel HFRL30 HFR for Lamination, 400/3, 2.5:1,
50/20, Carbon Steel
HFRL08 HFR for Lamination, 230/1, 1.60:1, ★✖
80/50, Carbon Steel
HFRL09 HFR for Lamination, 230/1, 1.63:1, ★ approved.
65/40, Carbon Steel
✖ See 400 V Power Requirements.
HFRL10 HFR for Lamination, 230/1, 1.67:1,
50/30, Carbon Steel
400 V Power Requirements
HFRL11 HFR for Lamination, 230/1, 1.86:1,
160/86, Carbon Steel • 400 V systems are intended for International voltage
HFRL12 HFR for Lamination, 230/1, 2.00:1, requirements. Not for voltage requirements in North
50/25, Carbon Steel America.
HFRL13 HFR for Lamination, 230/1, 2.15:1, • If a 400 volt configuration is operated in North Amer-
86/40, Carbon Steel ica, a special transformer rated for 400 V (“Y” con-
HFRL14 HFR for Lamination, 230/1, 2.40:1, figuration (4 wire)) may be required.
60/25, Carbon Steel
HFRL15 HFR for Lamination, 230/1, 2.5:1, • North America mostly employs a 3 wire or Delta
50/20, Carbon Steel configuration. The two configurations are not inter-
changeable.
HFRL16 HFR for Lamination, 400/3, 1.00:1,
★✖ 80/80, Carbon Steel
HFRL17 HFR for Lamination, 400/3, 1.08:1,
★✖ 86/80, Carbon Steel
HFRL18 HFR for Lamination, 400/3, 1.16:1,
★✖ 100/86, Carbon Steel
HFRL19 HFR for Lamination, 400/3, 1.20:1,
★✖ 60/50, Carbon Steel
HFRL20 HFR for Lamination, 400/3, 1.23:1,
★✖ 80/65, Carbon Steel
HFRL21 HFR for Lamination, 400/3, 1.33:1,
★✖ 80/60, Carbon Steel
HFRL22 HFR for Lamination, 400/3, 1.50:1,
★✖ 60/40, Carbon Steel

3A2176M 5
Models

HFR-Silicone (HFRS)
HFRS models are designed for use with high viscosity, unheated silicone adhesives at flow rates of up to
20 cc/sec (3 lb/min) @ 2500 psi (17 MPa, 172 bar). The equipment can be run at up to 20 cycles per minute
continuous duty.
A Pump B Pump Required cpm@ Minimum Flow † Maximum Flow †
Size Size cc/cycle Maximum Flow** cc/sec cc/sec Ratio
10 100 110 11 5.6 20 10.00
15 80 95 12.5 4.8 20 5.33
40 40 80 15 4 20 1.00
10 60 70 17 3.6 20 6.00
20 40 60 20 3 20 2.00
10 40 50 20 2.5 16.7 4.00
10 10 20 12 1 4 1.00

** Cycle rate should be between 3 and 20 cycles per minute. Max flow rate is determined for continuous service at
120°F (39°C) at stated cpm and pressure. Higher cycle rates are possible at lower temperatures/pressures and
intermittent use. Lower cycle rates may be possible, but should be tested under application conditions.
† Flow rates are established @ 2500 psi (17 MPa, 172 bar). Dispense rate in excess of max flow and pressure may
result in an elevated temperature of the hydraulic system, resulting in a thermal shutdown (T4H1). Other system
models are available for sustained flow rates and pressures in excess of above.

6 3A2176M
 Models

HFRS Models Part Num-

ber Description
Part Num-
ber Description HFRS23 HFR for Silicone, 230/1, 5.33:1, Carbon
Steel, 5/5 Feed
HFRS01 HFR for Silicone, 230/1, 1:1, Carbon
Steel, 55/55 Feed, (10/10 pumps) HFRS24 HFR for Silicone, 400/3, 5.33:1, Carbon
Steel, 55/55 Feed
HFRS02 HFR for Silicone, 230/1, 1:1, Carbon
★✖
Steel, 5/5 Feed, (10/10 pumps) HFRS25 HFR for Silicone, 400/3, 5.33:1, Carbon
Steel, 55/5 Feed
HFRS03 HFR for Silicone, 400/3, 1:1, Carbon
★✖
★✖ Steel, 55/55 Feed, (10/10 pumps) HFRS26 HFR for Silicone, 400/3, 5.33:1, Carbon
Steel, 5/5 Feed
HFRS04 HFR for Silicone, 400/3, 1:1, Carbon
★✖
★✖ Steel, 5/5 Feed, (10/10 pumps) HFRS27 HFR for Silicone, 230/1, 5.33:1, Stain-
less Steel, 55/55 Feed
HFRS05 HFR for Silicone, 230/1, 1:1, Stainless
Steel, 55/55 Feed, (10/10 pumps) HFRS28 HFR for Silicone, 230/1, 5.33:1, Stain-
less Steel, 55/5 Feed
HFRS06 HFR for Silicone, 230/1, 1:1, Stainless
Steel, 5/5 Feed, (10/10 pumps) HFRS29 HFR for Silicone, 230/1, 5.33:1, Stain-
less Steel, 5/5 Feed
HFRS07 HFR for Silicone, 400/3, 1:1, Stainless
★✖ Steel, 55/55 Feed, (10/10 pumps) HFRS30 HFR for Silicone, 400/3, 5.33:1, Stain-
less Steel, 55/55 Feed
HFRS08 HFR for Silicone, 400/3, 1:1, Stainless
★✖
★✖ Steel, 5/5 Feed, (10/10 pumps) HFRS31 HFR for Silicone, 400/3, 5.33:1, Stain-
less Steel, 55/5 Feed
HFRS09 HFR for Silicone, 230/1, 4:1, Carbon
★✖
Steel, 55/55 Feed HFRS32 HFR for Silicone, 400/3, 5.33:1, Stain-
less Steel, 5/5 Feed
HFRS10 HFR for Silicone, 230/1, 4:1, Carbon
★✖
Steel, 55/5 Feed HFRS33 HFR for Silicone, 230/1, 6:1, Carbon
Steel, 55/55 Feed
HFRS11 HFR for Silicone, 230/1, 4:1, Carbon
Steel, 5/5 Feed HFRS34 HFR for Silicone, 230/1, 6:1, Carbon
Steel, 55/5 Feed
HFRS12 HFR for Silicone, 400/3, 4:1, Carbon
★✖ Steel, 55/55 Feed HFRS35 HFR for Silicone, 230/1, 6:1, Carbon
Steel, 5/5 Feed
HFRS13 HFR for Silicone, 400/3, 4:1, Carbon
★✖ Steel, 55/5 Feed HFRS36 HFR for Silicone, 400/3, 6:1, Carbon
Steel, 55/55 Feed
HFRS14 HFR for Silicone, 400/3, 4:1, Carbon
★✖
★✖ Steel, 5/5 Feed HFRS37 HFR for Silicone, 400/3, 6:1, Carbon
Steel, 55/5 Feed
HFRS15 HFR for Silicone, 230/1, 4:1, Stainless
★✖
Steel, 55/55 Feed HFRS38 HFR for Silicone, 400/3, 6:1, Carbon
Steel, 5/5 Feed
HFRS16 HFR for Silicone, 230/1, 4:1, Stainless
★✖
Steel, 55/5 Feed HFRS39 HFR for Silicone, 230/1, 6:1, Stainless
Steel, 55/55 Feed
HFRS17 HFR for Silicone, 230/1, 4:1, Stainless
Steel, 5/5 Feed HFRS40 HFR for Silicone, 230/1, 6:1, Stainless
Steel, 55/5 Feed
HFRS18 HFR for Silicone, 400/3, 4:1, Stainless
★✖ Steel, 55/55 Feed HFRS41 HFR for Silicone, 230/1, 6:1, Stainless
Steel, 5/5 Feed
HFRS19 HFR for Silicone, 400/3, 4:1, Stainless
★✖ Steel, 55/5 Feed HFRS42 HFR for Silicone, 400/3, 6:1, SS 55/55
Feed
HFRS20 HFR for Silicone, 400/3, 4:1, Stainless
★✖
★✖ Steel, 5/5 Feed HFRS43 HFR for Silicone, 400/3, 6:1, Stainless
Steel, 55/5 Feed
HFRS21 HFR for Silicone, 230/1, 5.33:1, Carbon
★✖
Steel, 55/55 Feed HFRS44 HFR for Silicone, 400/3, 6:1, Stainless
Steel, 5/5 Feed
HFRS22 HFR for Silicone, 230/1, 5.33:1, Carbon
★✖
Steel, 55/5 Feed

3A2176M 7
Models

Part Num- Part Num-

ber Description ber Description
HFRS45 HFR for Silicone, 230/1, 10:1, Carbon HFRS67 HFR for Silicone, 400/3, 2:1, Stainless
Steel, 55/55 Feed Steel, 55/5 Feed
HFRS46 HFR for Silicone, 230/1, 10:1, Carbon HFRS68 HFR for Silicone, 400/3, 2:1, Stainless
Steel, 55/5 Feed ★✖ Steel, 5/5 Feed
HFRS47 HFR for Silicone, 230/1, 10:1, Carbon HFRS69 HFR for Silicone, 230/1, 1:1, Carbon
Steel, 5/5 Feed Steel, No Feed, (10/10 pumps)
HFRS48 HFR for Silicone, 400/3, 10:1, Carbon HFRS70 HFR for Silicone, 400/3, 1:1, Carbon
★✖ Steel, 55/55 Feed ★✖ Steel, No Feed, (10/10 pumps)
HFRS49 HFR for Silicone, 400/3, 10:1, Carbon HFRS71 HFR for Silicone, 230/1, 1:1, Stainless
★✖ Steel, 55/5 Feed Steel, No Feed, (10/10 pumps)
HFRS50 HFR for Silicone, 400/3, 10:1, Carbon HFRS72 HFR for Silicone, 400/3, 1:1, Stainless
★✖ Steel, 5/5 Feed ★✖ Steel, No Feed, (10/10 pumps)
HFRS51 HFR for Silicone, 230/1, 10:1, Stainless HFRS73 HFR for Silicone, 230/1, 2:1, Carbon
Steel, 55/55 Feed Steel, No Feed
HFRS52 HFR for Silicone, 230/1, 10:1, Stainless HFRS74 HFR for Silicone, 400/3, 2:1, Carbon
Steel, 55/5 Feed ★✖ Steel, No Feed
HFRS53 HFR for Silicone, 230/1, 10:1, Stainless HFRS75 HFR for Silicone, 230/1, 2:1, Stainless
Steel, 5/5 Feed Steel, No Feed
HFRS54 HFR for Silicone, 400/3, 10:1, Stainless HFRS76 HFR for Silicone, 400/3, 2:1, Stainless
★✖ Steel, 55/55 Feed ★✖ Steel, No Feed
HFRS55 HFR for Silicone, 400/3, 10:1, Stainless HFRS77 HFR for Silicone, 230/1, 4:1, Carbon
★✖ Steel, 55/5 Feed Steel, No Feed
HFRS56 HFR for Silicone, 400/3, 10:1, Stainless HFRS78 HFR for Silicone, 400/3, 4:1, Carbon
★✖ Steel, 5/5 Feed ★✖ Steel, No Feed
HFRS57 HFR for Silicone, 230/1, 2:1, Carbon HFRS79 HFR for Silicone, 230/1, 4:1, Stainless
Steel, 55/55 Feed Steel, No Feed
HFRS58 HFR for Silicone, 230/1, 2:1, Carbon HFRS80 HFR for Silicone, 400/3, 4:1, Stainless
★✖ Steel, 55/5 Feed ★✖ Steel, No Feed
HFRS59 HFR for Silicone, 230/1, 2:1, Carbon HFRS81 HFR for Silicone, 230/1, 5.33:1, Carbon
Steel, 5/5 Feed Steel, No Feed
HFRS60 HFR for Silicone, 400/3, 2:1, Carbon HFRS82 HFR for Silicone, 400/3, 5.33:1, Carbon
★✖ Steel, 55/55 Feed ★✖ Steel, No Feed
HFRS61 HFR for Silicone, 400/3, 2:1, Carbon HFRS83 HFR for Silicone, 230/1, 5.33:1, Stain-
Steel, 55/5 Feed less Steel, No Feed
HFRS62 HFR for Silicone, 400/3, 2:1, Carbon HFRS84 HFR for Silicone, 400/3, 5.33:1, Stain-
★✖ Steel, 5/5 Feed ★✖ less Steel, No Feed
HFRS63 HFR for Silicone, 230/1, 2:1, Stainless HFRS85 HFR for Silicone, 230/1, 6:1, Carbon
Steel, 55/55 Feed Steel, No Feed
HFRS64 HFR for Silicone, 230/1, 2:1, Stainless HFRS86 HFR for Silicone, 400/3, 6:1, Carbon
★✖ Steel, 55/5 Feed ★✖ Steel, No Feed
HFRS65 HFR for Silicone, 230/1, 2:1, Stainless HFRS87 HFR for Silicone, 230/1, 6:1, Stainless
Steel, 5/5 Feed Steel, No Feed
HFRS66 HFR for Silicone, 400/3, 2:1, Stainless HFRS88 HFR for Silicone, 400/3, 6:1, Stainless
★✖ Steel, 55/55 Feed ★✖ Steel, No Feed

8 3A2176M
 Models

Part Num- 400 V Power Requirements

ber Description • 400 V systems are intended for International voltage
HFRS89 HFR for Silicone, 230/1, 10:1, Carbon requirements. Not for voltage requirements in North
Steel, No Feed America.
HFRS90 HFR for Silicone, 400/3, 10:1, Carbon
★✖ Steel, No Feed • If a 400 volt configuration is operated in North Amer-
ica, a special transformer rated for 400 V (“Y” con-
HFRS91 HFR for Silicone, 230/1, 10:1, Stainless figuration (4 wire)) may be required.
Steel, No Feed
HFRS92 HFR for Silicone, 400/3, 10:1, Stainless • North America mostly employs a 3 wire or Delta
★✖ Steel, No Feed configuration. The two configurations are not inter-
HFRS93 HFR for Silicone, 230/1, 1:1, Carbon changeable.
Steel, 55/55 Feed, (40/40 pumps)
HFRS94 HFR for Silicone, 230/1, 1:1, Carbon
Steel, 5/5 Feed, (40/40 pumps)
HFRS95 HFR for Silicone, 400/3, 1:1, Carbon
★✖ Steel, 55/55 Feed, (40/40 pumps)
HFRS96 HFR for Silicone, 400/3, 1:1, Carbon
★✖ Steel, 5/5 Feed, (40/40 pumps)
HFRS97 HFR for Silicone, 230/1, 1:1, Stainless
Steel, 55/55 Feed, (40/40 pumps)
HFRS98 HFR for Silicone, 230/1, 1:1, Stainless
Steel, 5/5 Feed, (40/40 pumps)
HFRS99 HFR for Silicone, 400/3, 1:1, Stainless
★✖ Steel, 55/55 Feed, (40/40 pumps)
HFRSA0 HFR for Silicone, 400/3, 1:1, Stainless
★✖ Steel, 5/5 Feed, (40/40 pumps)
HFRSA1 HFR for Silicone, 230/1, 1:1, Carbon
Steel, No Feed, (40/40 pumps)
HFRSA2 HFR for Silicone, 400/3, 1:1, Carbon
★✖ Steel, No Feed, (40/40 pumps)
HFRSA3 HFR for Silicone, 230/1, 1:1, Stainless
Steel, No Feed, (40/40 pumps)
HFRSA4 HFR for Silicone, 400/3, 1:1, Stainless
★✖ Steel, No Feed, (40/40 pumps)
HFRSA7 HFR for Silicone, 400/3, 2:1, Carbon
★✖ Steel, No Feed, (10/5 pumps)
HFRSA8 HFR for Silicone, 400/3, 1:1, Carbon
★✖ Steel, 55/55 Feed, (10/5 pumps)

★ approved.
✖ See 400 V Power Requirements.

3A2176M 9
Warnings

Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama-
tion point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risk. Refer back
to these warnings. Additional, product-specific warnings may be found throughout the body of this manual where
applicable.

WARNING
ELECTRIC SHOCK HAZARD
This equipment must be grounded. Improper grounding, setup, or usage of the system can cause elec-
tric shock.
• Turn off and disconnect power at main switch before disconnecting any cables and before servicing
equipment.
• Connect only to grounded power source.
• All electrical wiring must be done by a qualified electrician and comply with all local codes and reg-
ulations.

TOXIC FLUID OR FUMES HAZARD

Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or
swallowed.
• Read MSDSs to know the specific hazards of the fluids you are using.
• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.
• Always wear chemically impermeable gloves when spraying, dispensing, or cleaning equipment.

PERSONAL PROTECTIVE EQUIPMENT

You must wear appropriate protective equipment when operating, servicing, or when in the operating
area of the equipment to help protect you from serious injury, including eye injury, hearing loss, inhala-
tion of toxic fumes, and burns. This equipment includes but is not limited to:
• Protective eyewear, and hearing protection.
• Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufac-
turer.

SKIN INJECTION HAZARD

High-pressure fluid from dispensing device, hose leaks, or ruptured components will pierce skin. This
may look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical
treatment.
• Do not point dispensing device at anyone or at any part of the body.
+
• Do not put your hand over the fluid outlet.
• Do not stop or deflect leaks with your hand, body, glove, or rag.
• Follow the Pressure Relief Procedure when you stop dispensing and before cleaning, checking,
or servicing equipment.
• Tighten all fluid connections before operating the equipment.
• Check hoses and couplings daily. Replace worn or damaged parts immediately.

10 3A2176M
 Warnings

WARNING
FIRE AND EXPLOSION HAZARD
Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help pre-
vent fire and explosion:
• Use equipment only in well ventilated area.
• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic
drop cloths (potential static arc).
• Keep work area free of debris, including solvent, rags and gasoline.
• Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes
are present.
• Ground all equipment in the work area. See Grounding instructions.
• Use only grounded hoses.
• Hold gun firmly to side of grounded pail when triggering into pail.
• If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment
until you identify and correct the problem.
• Keep a working fire extinguisher in the work area.

PRESSURIZED EQUIPMENT HAZARD

Fluid from the gun/dispense valve, leaks, or ruptured components can splash in the eyes or on skin and
cause serious injury.
• Follow the Pressure Relief Procedure when you stop spraying and before cleaning, checking, or
servicing equipment.
• Tighten all fluid connections before operating the equipment.
• Check hoses, tubes, and couplings daily. Replace worn or damaged parts immediately.

EQUIPMENT MISUSE HAZARD

Misuse can cause death or serious injury.
• Do not operate the unit when fatigued or under the influence of drugs or alcohol.
• Do not exceed the maximum working pressure or temperature rating of the lowest rated system
component. See Technical Data in all equipment manuals.
• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all
equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information
about your material, request MSDS from distributor or retailer.
• Do not leave the work area while equipment is energized or under pressure. Turn off all equipment
and follow the Pressure Relief Procedure when equipment is not in use.
• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manu-
facturer’s replacement parts only.
• Do not alter or modify equipment.
• Use equipment only for its intended purpose. Call your distributor for information.
• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
• Do not kink or over bend hoses or use hoses to pull equipment.
• Keep children and animals away from work area.
• Comply with all applicable safety regulations.

3A2176M 11
Warnings

WARNING
MOVING PARTS HAZARD
Moving parts can pinch, cut or amputate fingers and other body parts.
• Keep clear of moving parts.
• Do not operate equipment with protective guards or covers removed.
• Pressurized equipment can start without warning. Before checking, moving, or servicing equip-
ment, follow the Pressure Relief Procedure and disconnect all power sources.

BURN HAZARD
Equipment surfaces and fluid that’s heated can become very hot during operation. To avoid severe
burns:
• Do not touch hot fluid or equipment.

12 3A2176M
 Warnings

3A2176M 13
Important Two-Component Material Information

Important Two-Component Material Information

Isocyanate Conditions Moisture Sensitivity of

Isocyanates
Isocyanates (ISO) are catalysts used in two component
foam and polyurea coatings. ISO will react with moisture
Spraying or dispensing materials containing isocya- (such as humidity) to form small, hard, abrasive crystals,
nates creates potentially harmful mists, vapors, and which become suspended in the fluid. Eventually a film
atomized particulates. will form on the surface and the ISO will begin to gel,
Read material manufacturer’s warnings and material increasing in viscosity. If used, this partially cured ISO
MSDS to know specific hazards and precautions will reduce performance and the life of all wetted parts.
related to isocyanates. NOTE: The amount of film formation and rate of crystal-
Prevent inhalation of isocyanate mists, vapors, and lization varies depending on the blend of ISO, the
atomized particulates by providing sufficient ventila- humidity, and the temperature.
tion in the work area. If sufficient ventilation is not
available, a supplied-air respirator is required for To prevent exposing ISO to moisture:
everyone in the work area. • Always use a sealed container with a desiccant
To prevent contact with isocyanates, appropriate per- dryer in the vent, or a nitrogen atmosphere. Never
sonal protective equipment, including chemically store ISO in an open container.
impermeable gloves, boots, aprons, and goggles, is • Keep the ISO lube pump reservoir (if installed) filled
also required for everyone in the work area. with IsoGuard Select™, part 24F516. The lubricant
creates a barrier between the ISO and the atmo-

Material Self-ignition
sphere.
• Use moisture-proof hoses specifically designed for
ISO, such as those supplied with your system.
• Never use reclaimed solvents, which may contain
moisture. Always keep solvent containers closed
Some materials may become self-igniting if applied when not in use.
too thickly. Read material manufacturer’s warnings • Never use solvent on one side if it has been con-
and material MSDS. taminated from the other side.
• Always lubricate threaded parts with ISO pump oil
Keep Components A (Red) and or grease when reassembling.
• Keep the pump grease cup filled with grease. The
B (Blue) Separate grease creates a barrier between the ISO and the
atmosphere.

Changing Materials
Cross-contamination can result in cured material in
fluid lines which could cause serious injury or dam- • When changing materials, flush the equipment mul-
age equipment. To prevent cross-contamination of tiple times to ensure it is thoroughly clean.
the equipment’s wetted parts, never interchange • Always clean the fluid inlet strainers after flushing.
component A (Red) and component B (Blue) parts.
• Check with your material manufacturer for chemical
compatibility.
• Most materials use ISO on the A (Red) side, but
some use ISO on the B (Blue) side. See the follow-
ing section.

14 3A2176M
 A (Red) and B (Blue) Components

A (Red) and B (Blue) Components

IMPORTANT!

Material suppliers can vary in how they refer to plural

component materials.

Be aware that when standing in front of the manifold on

proportioner:

• Component A (Red) is on the left side.

• Component B (Blue) is on the right side.
For all machines:

• The A (Red) side is intended for ISO, hardeners,

and catalysts.
• If one of the materials being used is moisture-sensi-
tive, that material should always be in the A (Red)
side.
• The B (Blue) side is intended for polyols, resins, and
bases.

For HFRS Systems:

The high volume material is typically the ISO and is
located on the A (Red) side. Some material chemistries
may have an ISO which is the low volume material.

NOTE: For HFRL Systems:

The high volume material will always be the B (Blue)
side.Typical Installation.

3A2176M 15
Operation

Operation

Shutdown Pressure Relief Procedure

1. Park pumps.
NOTICE
The fittings on the pressure relief hoses are zinc
a. From the Home screen, press and select plated carbon steel. The hose cores are cured with
Standby mode. sulfur. Check your materials for compatibility with
zinc plating and sulfur before reusing any material
that passed through them, as it may inhibit curing.
b. Press . Material will dispense. Pump will
park automatically. Once pump is parked, pump 1. Shut off feed pumps and agitator, if used.
will stop moving.
2. Turn PRESSURE RELIEF/DISPENSE valves (SA,
If a dispense gun with a trigger is installed,
pulling the trigger will begin a park operation.
Material will dispense. SB) to PRESSURE RELIEF/CIRCULATION .
Route fluid to waste containers or supply tanks.
Ensure gauges drop to 0.
2. Press the enable/disable key on the ADM to
disable the ADM.

3. Turn main power switch (MP) to OFF position. SA

4. Close A (Red) and B (Blue) fluid supply valves (FV), SB

if equipped, or remove fluid pressure at supply
device.

ti9879a1

3. For models with an dispense valve with a safety

lock, engage gun safety lock.

4. Relieve pressure in dispense valve. See dispense

FV valve manual.
ti9883a1

5. Perform Pressure Relief Procedure on page 16.

6. Shut down feed pumps as required. See feed pump

manual.

16 3A2176M
 Operation

Flushing
SA
SB

N
Flush equipment only in a well-ventilated area. Do not
dispense flammable fluids. Do not turn on heaters
N
while flushing with flammable solvents.
ti9880a1

• Flush out old fluid with new fluid, or flush out old
fluid with a compatible solvent before introducing • To flush entire system, circulate through gun fluid
new fluid. manifold (with manifold removed from gun).

• Use the lowest possible pressure when flushing. • To prevent moisture from reacting with isocyanate,
always leave the system dry or filled with a mois-
• All fluid components are compatible with common ture-free plasticizer or oil. Do not use water. See
solvents. Use only moisture-free solvents. See Important Two-Component Material Information
Technical Data on page 70 for list of wetted com- on page 14.
ponents to verify compatibility of solvent with wet-
ted materials. See solvent manufacturers • Solvent pails used when flushing: follow your local
information for material compatibility. code. Use only metal pails, which are conductive,
placed on a grounded surface. Do not place pail on
• To flush feed hoses, pumps, and heaters separately a nonconductive surface, such as paper or card-
from heated hoses, set PRESSURE RELIEF/DIS- board, which interrupts grounding continuity.
PENSE valves (SA, SB) to PRESSURE • To maintain grounding continuity when flushing or
relieving pressure, hold a metal part of dispense
gun firmly to the side of a grounded metal pail, then
RELIEF/CIRCULATION . Flush through bleed trigger gun.
lines (N).

3A2176M 17
Repair

Repair

Pumpline 4. Disconnect the chemical pump inlet and outlet fluid

lines. Do not disconnect the fluid manifold inlet line
See Z-Series Chemical Pumps manual, HFR Hydraulic or the fluid line connections at the heater.
Driver manuals for more detailed pumpline repair infor- Fluid Manifold Inlet
mation.

Pump Outlet
Remove Chemical Pumps

This procedure removes the chemical pumps so that

replacement parts can be installed. See Z-Series Chem-
ical Pumps manual for replacement parts installation
procedure.

1. Flush system, see page 17.

2. Perform Operation, see page 16.

3. Remove the front pump shroud.

24C352_313998_4g1

Pump Inlet

18 3A2176M
 Repair

5. Unthread smaller cylinder from hydraulic driver and 7. Remove coupler from the A and B side pump shafts.
slide inside larger cylinder. Use punch slots in lube See FIG. 2.
cylinder to aid rotation if necessary. See FIG. 1.
8. Unscrew LVDT sensor assembly and spool assem-
Lube Cylinder Outlet Fitting bly from pump outlet housing. Wipe off spool
assembly. See FIG. 2.
Punch Slot (same on opposite side)
9. Remove three nuts securing pump to tie rods. See
FIG. 2.

24C352_313998_2g1

Lube Cylinder Inlet Fitting (behind cylinder)

FIG. 1: Lube Cylinder

6. Remove two shoulder bolts from LVDT collar then

remove collar from B side pump shaft. See FIG. 2.

Pump Outlet Housing

LVDT Sensor Assembly
(behind pump)
LVDT Spool Assembly

24C352_313998_2g1

LVDT Collar Coupler Nuts

FIG. 2

3A2176M 19
Repair

Install Chemical Pumps 2. Attach grease gun to the grease fitting. Pump new
grease into the pump until fresh grease is observed
Reconnect or install a different size chemical pump to discharging from grease relief tube (B) into the
achieve desired ratio. grease reservoir bottle (C).

1. Install nuts on tie rods after the pumps have been 3. Repeat for other pump. See FIG. 3.
installed. Torque to 50-60 ft-lb (68-81 N•m).

2. Install coupler on A and B side pump shafts.

3. Install LVDT Assembly.

a. Apply a very light coat of hydraulic oil on LVDT

sensor tube and install through pump outlet
housing. Install spool assembly.

b. Install LVDT collar on coupler and pump shaft.

Ensure that the split on the LVDT collar does
not ride in the spool assembly.

c. Apply thread sealant to shoulder bolts then

install in LVDT collar. Torque to 40-50 in-lb A
(4.5-5.6 N•m).
B
4. Grease pumps if using moisture sensitive materials.
SeeGrease Cup Maintenance. C

5. Reconnect inlet and outlet fluid lines.

FIG. 3:
Grease Cup Maintenance

Frequency of greasing intervals are dependent on

material being pumped. As a basic schedule, lubricate
the pump with grease after 250 gallons of material (five
drums of fifty five gallon pails) has passed through
pump.

If the grease has become hardened, remove the hard-

ened materials or grease. Shorten the intervals between
greasing the pump.

If the grease remains clear and free of material , inter-

vals between greasing the pump can be increased.

To Grease the Pump:

1. Locate the grease fitting (A) mounted to the pump
bracket near the pump that is being greased.

20 3A2176M
 Repair

Remove HFR Hydraulic Driver 4. See FIG. 4. Remove four nuts (D88) securing
hydraulic driver to hydraulic power pack. This will
also loosen manifold plate (MP) from hydraulic
driver. Remove manifold plate. Remove hydraulic
driver.

Install HFR Hydraulic Driver

MP
This procedure installs the hydraulic driver after replace-
ment parts have been installed and actuator has been
reassembled. See HFR Hydraulic Driver manual for
replacement parts installation procedure.

1. Hang the hydraulic driver on the studs. Verify

o-rings between driver and hydraulic power pack
are installed and lubricated. Secure the driver with
nuts and washer at bottom-left and top-right cor-
ners.
D88
2. Install manifold bracket. Secure at top-left and bot-
tom-right corners.

3. Install pump support brackets, torque to 300 in-lb

24C352_313998_5g1
(33.9 N•m). This will also install manifold plate (MP)
FIG. 4 to hydraulic driver.

4. Connect fluid manifold inlet lines.

This procedure removes the HFR Hydraulic Driver so
replacement parts can be installed. See HFR Hydraulic 5. Perform Install Chemical Pumps procedure, see
Driver manual for replacement parts installation proce- page 20.
dure.

1. Perform Remove Chemical Pumps procedure,

see page 18.

2. Disconnect the fluid manifold inlet lines. Do not dis-

connect the fluid line connections at the heater.
Fluid Manifold Inlet

24C352_313998_4e1

3. Remove pump support brackets. Each bracket is

secured with three screws at the base frame and
two screws at the manifold bracket.

3A2176M 21
Repair

Remove PowerHouse Pumpline 4. Remove lube cylinder inlet and outlet fittings. Let
cylinder drain.

Punch Slot (same on opposite side)

Lube Cylinder Outlet Fitting
The Hydraulic Power Pack must be removed to perform
some Hydraulic Power Pack repair procedures. In order
to remove the Hydraulic Power Pack, the PowerHouse
pumpline must be removed. See Hydraulic Power
Pack Repair starting on page 25 for more information.

1. Perform Operation procedure, see page 16.

2. Flush the system, see page 17.

3. Disconnect the chemical pump inlet, pump outlet,

and fluid manifold inlet lines. Do not disconnect the
fluid line connections at the heater.
Fluid Manifold Inlet

24C352_313998_8e1
Pump Outlet Lube Cylinder Inlet Fitting
FIG. 5: Lube Cylinder, Viewed from Rear Left of
Machine

5. See FIG. 6. Remove four screws securing pumpline

to hydraulic power pack. This will also loosen mani-
fold plate (MP) from hydraulic driver.

MP

24C352_313998_4e1
Pump Inlet

24C352_313998_5g1

FIG. 6

22 3A2176M
 Repair

6. While supporting the pumpline, remove the three

bolts on each side of the machine securing the
pump support brackets to the machine base. See
FIG. 7. Remove pumpline.

24C352_313998_4e1

FIG. 7

3A2176M 23
Repair

Install PowerHouse Pumpline

The Hydraulic Power Pack must be removed to perform
some Hydraulic Power Pack repair procedures. In order
to remove the Hydraulic Power Pack, the PowerHouse
pumpline must be removed. This procedure is for install-
ing the PowerHouse pumpline at the end of the Hydrau-
lic Power Pack Repair procedure. See Hydraulic
Power Pack Repair starting on page 25 for more infor-
mation.

1. While supporting the pumpline, install the three bolts

on each side of the machine securing the pump
support brackets to the machine base. See FIG. 7.
Torque to 150 in-lb (16.9 N•m).

2. See FIG. 6. Align manifold plate (MP) with hydraulic

driver. Align hydraulic driver with hydraulic power
pack. Install four screws securing hydraulic driver to
hydraulic power pack. This will also install manifold
plate (MP) to hydraulic driver. Torque to 300 in-lb
(33.9 N•m).

3. Grease pumps if using moisture sensitive materials.

See Grease Cup Maintenance Page 20.

4. Connect the chemical pump inlet, pump outlet, and

fluid manifold inlet lines.
Fluid Manifold Inlet

Pump Outlet

24C352_313998_4e1

Pump Inlet

24 3A2176M
 Repair

Hydraulic Power Pack Repair

H35 8 11 H34 26

6
H15 2 7 6 11
12
H21, H22 14 11 11 15
5 11 H45 H31 H32 H33 H30 H28 H29

H46 11

H18

H16 10 H17 2
12

H19
H04 3
11
H06 5 11
H14 10 H44

2 H05 H21, H37

H0912 H27 4 11

H10 2
2 12
H38
H1212 H26
H11 11

H01 8
H13 10
H23 9
H08 3 11 12
H02 5 11

9 H25 10
H24 13 H07
257442_3A0998_1j

H02 1 H3124
+.01
.30 -.00

H20
+.00
.45 -.02

H02 1

1 Assemble coupler to specified dimensions 8 Torque to 34 in-lb (3.8 N•m). 14 Orient with airflow arrow pointing toward
prior to mounting assembly to housing. mounting bracket.
9 Torque 1/4 turn past hand-tight.
2 Torque to 40 ft-lb (54 N•m). 15 Prior to installing Ref. 728 into Ref. 726,
10 Apply PTFE tape on installation end only. install Ref. 729 into Ref. 728 and adjust
3 Torque to 35 ft-lb (47 N•m). head 1/8 in. from surface.
11 Apply medium strength thread locker before
4 Torque to 20 ft-lb (27 N•m). assembly. 24 Align fan plug as shown.

5 Torque to 15 ft-lb (20 N•m). 12 Apply light coating of lubricant to seals. 26 Apply thermal lubricant to contact side.

6 Torque to 10 ft-lb (14 N•m). 13 Fill reservoir with hydraulic fluid.

7 Torque to 58 in-lb (6.5 N•m).

FIG. 8: Hydraulic DC Power Pack

3A2176M 25
Repair

Remove Hydraulic Power Pack Shroud 3. Remove four screws (H32) connecting fan to
mounting plate.
1. Remove four screws from base of shroud.
4. Remove fan and install new fan.
2. Lift shroud off of Hydraulic Power Pack.
5. Install four screws (H32) connecting fan to Motor
Install Hydraulic Power Pack Shroud and Motor Control Module.

NOTICE 6. Install Hydraulic Power Pack Shroud, see proce-

dure on this page.
Do not over-torque any item that threads into the
hydraulic tank. This will strip the threads and
require tank replacement. Remove Motor Control Module

1. Place shroud on top of Hydraulic Power Pack.

2. Install four screws securing shroud to hydraulic

tank. See FIG. 8 on page 25.

Replace Hydraulic Filter 1. Perform Operation procedure, see page 16.

Filter is located at right rear of hydraulic power pack. 2. Remove Hydraulic Power Pack Shroud, see pro-
See FIG. 8 on page 25. cedure on this page.

NOTICE 3. Remove four screws (H32) connecting fan to Motor

and Motor Control Module. Remove fan and mount-
If any debris falls into the hydraulic tank, the debris ing plate.
must be removed or machine damage will result.
4. Note the location of each Motor Control Module
cable then remove all electrical cables on the left
1. Perform Operation procedure, see page 16. and right sides of the Motor Control Module.
2. Use compressed air to remove any loose debris 5. Remove six screws (H29) securing Motor Control
around the hydraulic filter. Module in place.
3. Remove new filter from wrapping. 6. Slowly and carefully slide the Motor Control Module
up until the cable on the bottom of the Motor Control
4. Apply a light coat of hydraulic fluid to the o-ring on Module can be accessed and removed. Disconnect
the face of the hydraulic filter. the cable.
5. Being careful not to allow any debris into the 7. Slide the Motor Control Module up and remove.
hydraulic tank remove old filter from tank then
quickly install new filter.

Replace Fan

See FIG. 8 on page 25.

1. Perform Operation procedure, see page 16.

2. Remove Hydraulic Power Pack Shroud, see pro-

cedure on this page.

26 3A2176M
 Repair

Adjust Motor Control Module Selector

Switch
NOTICE
If the Motor Control Module is replaced, the selec- • Do not install components rated to less than the
tor switch must be set prior to initial startup of the highest pressure in the selected pressure range.
Motor Control Module or damage may occur. For example, if the 0-2000 psi range is selected
do not install items rated less than 2000 psi. If the
0-3000 psi range is selected do not install items
The Motor Control Module uses an 8-position selector
rated less than 3000 psi. Doing so may lead to
switch (S) to set system maximum working pressure.
overpressurization and ruptured components.
See FIG. 9.
• High-pressure fluid from ruptured components will
pierce skin. This may look like just a cut, but it is a
The system can be configured to run in two pressure
serious injury that can result in amputation. Get
ranges:
immediate surgical treatment.
• 0-3000 psi (0-20.7 MPA, 0-207 bar): For systems
will all components rated to 3000 psi maximum
To set the Motor Control Module selector switch:
working pressure or higher.
• 0-2000 psi (0-13.8 MPA, 0-138 bar): For systems
1. Turn machine power off.
with one or more component rated less than
3000 psi maximum working pressure. For example, 2. Remove the access cover (D). See FIG. 9.
if the dispense valve is rated to 2500 psi, then the
0-2000 psi range must be used. 3. Set the selector switch (S).

NOTE: The Motor Control Module selector 4. Install access cover (D).
switch (S) position #1 sets the system to 2000 psi
maximum working pressure. Selector switch
position #3 sets the system to 3000 psi maximum
working pressure. D

The factory setting for the Motor Control Module selec-

tor switch is position #1 to set the machine to 2000 psi if S
the machine is shipped with no hoses or hoses rated to
2000 psi maximum working pressure. If the machine is
shipped with hoses rated to 3000 psi maximum working 257396_3b9905_04b
pressure or higher then the factory setting for the selec- FIG. 9
tor switch is position #3 to set the machine to 3000 psi.

The selector switch position will be properly set at the

factory for new systems. When a motor control module
is replaced, the selector switch must be set to the cor-
rect setting by the user prior to initial startup.

To change the maximum working pressure rating of the

system in the field, all outlet components including
hoses and dispense valve must be rated at or above the
new system maximum working pressure rating. For
example, if the new system rating will be 3000 psi, all
system components must be rated to at least 3000 psi
maximum working pressure.

3A2176M 27
Repair

Install Motor Control Module This procedure removes the hydraulic power pack from
the machine as a single unit to enable further disassem-
bly. User must purchase three 5/16-18 eye-bolts capa-
ble of holding 300 lb to perform this procedure.

See FIG. 8 on page 25.

This procedure starts assuming that the old Motor Con-
trol Module is removed from the machine. See Remove 1. Perform Operation procedure, see page 16.
Motor Control Module procedure, see page 26.
2. Perform Remove Hydraulic Power Pack Shroud,
See FIG. 8 on page 25. see procedure on page 26.

1. Perform Adjust Motor Control Module Selector 3. Perform Remove Motor Control Module proce-
Switch procedure on page 27. dure, see page 26.

4. Perform Remove PowerHouse Pumpline proce-

NOTICE dure, see page 22.
Motor Control Module selector switch position
must be set prior to startup of Motor Control Mod- 5. Disconnect heat exchanger inlet hose and fitting
ule or damage may occur. from elbow fitting. Disconnect heat exchanger outlet
hose and fitting from elbow fitting.

2. Slide the Motor Control Module into the slot. 6. Remove the two bolts (H46) from the fluid
housing (H03) and replace each with a strong
3. Attach the cable on the bottom of the Motor Control 5/16-18 thread eye-bolt. Install a third strong
Module. 5/16-18 eye-bolt as indicated. See FIG. 10. See FIG.
8 on page 25 for full hydraulic power pack view.
4. Install the six screws (H29) securing Motor Control
Module in place. H03 H46

5. Install electrical cables on left and right sides of the

Motor Control Module.

6. Install four screws (H32) connecting fan to Motor H46

and Motor Control Module. Install fan and mounting
plate.

7. Install Hydraulic Power Pack Shroud, see proce- 257442_313998_1j1

dure on page 26. Install third eye-bolt here
FIG. 10
Remove Hydraulic Power Pack

7. Run a rope through the three eye-bolts and between

the motor and the Motor Control Module. Secure to
The hydraulic power pack weighs up to 300 lb. To a hydraulic lift.
avoid serious injury due the hydraulic power pack fall-
8. Remove the four bolts and washers securing the
ing, secure the hydraulic lift when raising the hydraulic
tank to the electrical enclosure. See Power Pack
power pack.
Module on page 44.

9. Lift the hydraulic power pack and place on a sturdy

NOTICE location capable of supporting up to 300 lbs.
If any debris falls into the hydraulic tank, the debris
must be removed or machine damage will result.

28 3A2176M
 Repair

Install Hydraulic Power Pack Replace Tank Gasket, Tank

See FIG. 8 on page 25.

NOTICE
If any debris falls into the hydraulic tank, the debris 1. Perform Remove Hydraulic Power Pack proce-
must be removed or machine damage will result. dure, see page 28.

2. Remove hex head cap screws (H22) securing

NOTICE hydraulic housing (H03) to tank (H20). Carefully
remove motor (H01) and hydraulic housing assem-
Do not over-torque any item that threads into the
bly from tank.
hydraulic tank. This will strip the threads and
require tank replacement. 3. Remove tank gasket. If tank is damaged, replace
tank.
This procedure assumes the Hydraulic Power Pack has
been removed from the machine and is assembled NOTICE
except for the Motor Control Module.
Do not over-torque any item that threads into the
hydraulic tank. This will strip the threads and
See FIG. 8 on page 25.
require tank replacement.
1. Run a rope through the three eye-bolts and between
the Motor and the Motor Control Module. Secure to 4. Install thrust washers (H21) onto hex head cap
a hydraulic lift. screws. Apply pipe sealant to threads of screws.
Align tank gasket (H19), hydraulic housing, and
2. Lift the Hydraulic Power Pack and place onto the
tank (H20) then install screws. Torque to 15 ft-lb (20
electronic enclosure.
N•m).
3. Align the holes with the tank then install finger-tight
5. Perform Install Hydraulic Power Pack procedure,
the four bolts and washers securing the tank to the
see page 29.
electrical enclosure. Torque to 10 ft-lb (14 N•m).

4. Remove rope and lift. Remove Motor

5. Remove eye-bolts. Install original bolts (H46) into
fluid housing (H03). See FIG. 10.

6. Perform Install PowerHouse Pumpline procedure,

see page 24. See FIG. 8 on page 25.

7. Perform Install Motor Control Module procedure, 1. Perform Remove Hydraulic Power Pack proce-
see page 28. dure, see page 28.

8. Connect heat exchanger inlet hose and fitting to 2. Remove four hex head cap screws (H22) securing
elbow fitting. Connect heat exchanger outlet hose hydraulic housing (H03) and motor (H01) to tank.
and fitting to elbow fitting located on rear right face Carefully remove motor and hydraulic housing
of tank. See Power Pack Module on page 44. assembly from tank.

3. Remove four hex head cap screws (H27) connect-

ing mounting bracket (H26) to motor.

4. Remove four socket head cap screws (H04) secur-

ing motor to hydraulic housing. Carefully remove
motor from hydraulic housing.

3A2176M 29
Repair

5. Loosen set screw for motor coupler (H02) then Remove Hydraulic Gear Pump
remove motor coupler.

Install Motor

See FIG. 8 on page 25.

1. Perform Remove Hydraulic Power Pack proce-

See FIG. 8 on page 25. dure, see page 28.

1. Use four hex head cap screws (H27) and thrust 2. Remove hex head cap screws (H22) securing
washers (H21) to install Motor Control Module hydraulic housing (H03) to tank. Carefully remove
mounting bracket (H26) onto motor (H01). motor (H01) and hydraulic housing assembly.

2. Install motor coupler (H02) onto motor (H01). Cou- 3. Remove tube (H11).
pler must be 0.65-0.67 in. from the face of the
4. Remove elbow fittings (H10, H12) from gear
motor. Torque motor coupler set screw to 15 ft-lb
pump (H05).
(20 N•m).
5. Remove two hex head cap screws (H08) securing
3. Install spider coupler (H07) into motor coupler.
gear pump to hydraulic housing.
4. Use four socket head cap screws (H04) to attach
6. Remove spider coupler (H07).
hydraulic housing (H03) to motor. Be sure to align
teeth of gear coupler with the teeth of the motor cou- 7. Loosen set screw for gear coupler (H06) then
pler. Apply pipe sealant to threads of screws. Torque remove gear coupler from gear pump.
to 35 ft lb (47 N•m).
Install Hydraulic Gear Pump
NOTICE
Do not over-torque any item that threads into the
hydraulic tank. This will strip the threads and
require tank replacement.

See FIG. 8 on page 25.

5. Install thrust washers (H21) onto hex head cap
screws (H22). Apply pipe sealant to threads of 1. Install gear coupler (H06) onto gear pump (H05).
screws. Align tank gasket (H19), hydraulic housing, Coupler must be 0.12 to 0.13 in. from the face of the
and tank (H20) then install screws. Torque to 15 ft-lb gear pump. Torque gear coupler set screw to 15 ft-lb
(20 N•m). (20 N•m).

6. Perform Install Hydraulic Power Pack procedure, 2. Install spider coupler (H07) into gear coupler.
see page 29.
3. Use two hex head cap screws (H08) to attach gear
pump to hydraulic housing. Be sure to align teeth of
gear coupler with the teeth of the motor coupler.
Torque screws to 35 ft-lb (47 N•m).

4. Apply a light coat of lubricant to seals of elbow

fittings (H10, H12). Install elbow fittings into gear
pump. See FIG. 8 on page 25. for fitting alignment.
Torque both fittings to 40 ft-lb (54 N•m).

30 3A2176M
 Repair

5. Apply a light coating of lubricant to seals of 7. Replace electrical enclosure door and turn on sys-
tube (H11). Install tube (H11) onto elbow tem power.
fitting (H10) and straight fitting (H09). Hand-tighten 1c ti18255a
then use wrench to tighten 90 degrees further.

NOTICE
Do not over-torque any item that threads into the 1a
hydraulic tank. This will strip the threads and
require tank replacement.

6. Install thrust washers (H21) onto hex head cap

screws (H22). Apply pipe sealant to threads of
screws. Align tank gasket (H19), hydraulic housing,
and tank (H20) then install screws. Torque to 15 ft-lb
(20 N•m). 1d
7. Perform Install Hydraulic Power Pack procedure,
see page 29.
Replace Circuit Breaker
Replace Power Supply

1. Turn off system power.

1. Turn off system power. 2. Remove electrical enclosure door.
2. Remove electrical enclosure door. 3. Disconnect wire harnesses from circuit breaker.
3. Disconnect power supply (1a) wires from the filter 4. Remove circuit breaker.
(1c) splitter connector (1d).
5. Install new circuit breaker and connect wire har-
4. Remove nuts and washers that secure the power nesses.
supply to the electrical enclosure.
6. Replace electrical door and turn on system power.
5. Install new power supply to electrical panel. Secure wire harness
with nuts and washers.
circuit
6. Connect power supply wires to the filter and the breaker
splitter connector.

wire harness

ti18255a

3A2176M 31
Parts

Parts

HFRL Models

005

001

004

003
015

015
007

002

006

008,
009,
010
ti18209a

018
005

018

018
018 ti18271a
017
017

FIG. 11: HFRL Models

32 3A2176M
3A2176M
HFRL30
HFRL29
HFRL28
HFRL27
HFRL26
HFRL25
HFRL24
HFRL23
HFRL22
HFRL21
HFRL20
HFRL19
HFRL18
HFRL17
HFRL16
HFRL15
HFRL14
HFRL13
HFRL12
HFRL11
HFRL10
HFRL09
HFRL08
HFRL07
HFRL06
HFRL05
HFRL04
HFRL03
HFRL02
HFRL01
Description Part Ref

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
MODULE, base, HFR, silicone, laminate --- 001

--- Not for sale.

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
MODULE, power, HFR, 230v/1ph 24M034
002

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
MODULE, power, HFR, 400v/3ph, CE 24M035

1
1
LOWER, chemical, 20, SST, ucup L020S1

1
1
1
1
LOWER, chemical, 25, SST, ucup L025S1

1
1
LOWER, chemical, 30, SST, ucup L030S1

1
1
1
1
1
1
LOWER, chemical, 40, SST, ucup L040S1

1
1
1
1
LOWER, chemical, 50, SST, ucup L050S1 003

1
1
LOWER, chemical, 60, SST, ucup L060S1

1
1
LOWER, chemical, 65, SST, ucup L065S1

1
1
1
1
LOWER, chemical, 80, SST, ucup L080S1

1
1
1
1
LOWER, chemical, 86, SST, ucup L086S1

1
1
LOWER, chemical, 100, SST, ucup L100S1

1
1
LOWER, chemical, 160, SST, ucup L160S1

1
1
1
1
1
1
LOWER, chemical, 50, SST, ucup L050S1

1
1
1
1
1
1
LOWER, chemical, 60, SST, ucup L060S1 004

1
1
LOWER, chemical, 65, SST, ucup L065S1

1
1
1
1
1
1
1
1

LOWER, chemical, 80, SST, ucup L080S1

1
1
1
1

LOWER, chemical, 86, SST, ucup L086S1

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

MODULE, outlet, fluid, HFR, CS 24M167 005

1
1
1
1
1
1
1
1
1
1
KIT, hose, 1/4x15, CS, b 24M102
006

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

KIT, hose, 3/8x15, CS, b 24M099

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

KIT, hose, 3/8x15, CS, a 24M106 007

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

VALVE, dispense, 1:1, soft seats 255179 008

2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2

KIT, orifice block 24E505 009

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

KIT, orifices, 1/4” 24E250 010

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

CORD SET, euro, male, 4pin, 3wire, 4m 120955 011

2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2

KIT, assembly, inlet, lamination 24M129 015

2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2

SENSOR, pressure, fluid outlet 16A093 017

4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4

PACKING, o-ring 012 fx75 121399 018

Parts

33
Parts

HFRS Models

113 112

114 101

105

103

104

115 114
ti18208a

115
107

106 102
(Inside base)
108,
109,
110

018

018

018

017 018 ti18272a

017

FIG. 12: HFRS Models

34 3A2176M
 HFRS32
HFRS31
HFRS30
HFRS29
HFRS28
HFRS27
HFRS26
HFRS25
HFRS24
HFRS23
HFRS22
HFRS21
HFRS20
HFRS19
HFRS18
HFRS17
HFRS16
HFRS15
HFRS14
HFRS13
HFRS12
HFRS11
HFRS10
HFRS09
HFRS08
HFRS07
HFRS06
HFRS05
HFRS04
HFRS03
HFRS02
HFRS01

3A2176M
Description Part Ref

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
MODULE, base, HFR, silicone, laminate --- 101

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
MODULE, power, HFR, 230v/1ph 24M034
102

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
MODULE, power, HFR, 400v/3ph, ce 24M035

2
2
2
2
2
2
2
2
LOWER, chemical, 10, SST, ucup L010S1

1
1
1
1
1
1
1
1
1
1
1
1
LOWER, chemical, 40, SST, ucup L040S1
LOWER, chemical, 60, SST, ucup L060S1 103

1
1
1
1
1
1
1
1
1
1
1
1
LOWER, chemical, 80, SST, ucup L080S1
LOWER, chemical, 100, SST, ucup L100S1
LOWER, chemical, 5, SST, ucup L005S1

1
1
1
1
1
1
1
1
1
1
1
1
LOWER, chemical, 10, SST, ucup L010S1
104

1
1
1
1
1
1
1
1
1
1
1
1
LOWER, chemical, 15, SST, ucup L015S1
LOWER, chemical, 20, SST, ucup L020S1

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
MODULE, outlet, fluid, HFR,CS 24M167
105

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
MODULE, outlet, fluid, HFR, SST 24M168

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1 KIT, hose, 1/2x10, CS, B, silicone 24M100
106

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
KIT, hose, 1/2x10, SS, B, silicone 24M103

1
1
1
1

KIT, hose, 1/2x10, CS, A, silicone 24M105

1
1
1
1
KIT, hose, 1/2x10, SS, A, silicone 24M108

1
1
1
1
1
1
KIT, hose, 1/4x10, CS, A, silicone 24M107 107

1
1
1
1
1
1
KIT, hose, 1/4x10, SS, A, silicone 24M109

1
1
1
1
1
1
1
1
1
1
1
1
KIT, hose, 3/16x10, SS, A, silicone 24M110

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

VALVE, dispense, 1:1, soft seats 255179 108

2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2

KIT, orifice block 24E505 109

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

KIT, orifices, 1/4” 24E250 110

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

CORD SET, euro, male, 4pin, 3wire, 4 meter 120955 111

1
2
1
2
1
2
1
2
2
2

SUPPLY UNIT, 20:1, 0 volt, d200, 200l, CS CM7A59

1
2
1
2
1
2
1
2
2
2

SUPPLY UNIT, 20:1, 0 volt, d200, 200l, SS CM7C58 112

&

2
1
2
1
2
1
2
1
2
2

SUPPLY UNIT, 20:1, 0 volt, s20, 20l, CS CM7A3C 113

2
1
2
1
2
1
2
1
2
2

SUPPLY UNIT, 20:1, 0 volt, s20, 20l, SS CM7C3F

2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2

KIT, hose, 3/4x15, inlet, CS 24M181

114

2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2

KIT, hose, 3/4x15, inlet, SS 24M182

2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2

KIT, assy, inlet, regulator, CS 24M132

115
Parts

35
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2

KIT, assy, inlet, regulator, SS 24M133

2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2

SENSOR, pressure, fluid outlet 16A093 117

2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2

PACKING, o-ring 012 fx75 121399 118

36
Parts

HFRS64
HFRS63
HFRS62
HFRS61
HFRS60
HFRS59
HFRS58
HFRS57
HFRS56
HFRS55
HFRS54
HFRS53
HFRS52
HFRS51
HFRS50
HFRS49
HFRS48
HFRS47
HFRS46
HFRS45
HFRS44
HFRS43
HFRS42
HFRS41
HFRS40
HFRS39
HFRS38
HFRS37
HFRS36
HFRS35
HFRS34
HFRS33
Description Part Ref

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
MODULE, base, HFR, silicone, laminate --- 101

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
MODULE, power, HFR, 230v/1ph 24M034
102

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
MODULE, power, HFR, 400v/3ph, ce 24M035
LOWER, chemical, 10, SST, ucup L010S1

1
1
1
1
1
1
1
1
LOWER, chemical, 40, SST, ucup L040S1

1
1
1
1
1
1
1
1
1
1
1
1
LOWER, chemical, 60, SST, ucup L060S1 103
LOWER, chemical, 80, SST, ucup L080S1

1
1
1
1
1
1
1
1
1
1
1
1
LOWER, chemical, 100, SST, ucup L100S1
LOWER, chemical, 5, SST, ucup L005S1

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
LOWER, chemical, 10, SST, ucup L010S1
104

LOWER, chemical, 15, SST, ucup L015S1

1
1
1
1
1
1
1
1
LOWER, chemical, 20, SST, ucup L020S1

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
MODULE, outlet, fluid, HFR,CS 24M167
105

1
1
1
1
1
1
1
1
1
1
1
1
1
1
MODULE, outlet, fluid, HFR, SST 24M168

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
KIT, hose, 1/2x10, CS, B, silicone 24M100
106

1
1
1
1
1
1
1
1
1
1
1
1
1
1
KIT, hose, 1/2x10, SS, B, silicone 24M103

1
1
1
1
1
1
KIT, hose, 1/2x10, CS, A, silicone 24M105

1
1
KIT, hose, 1/2x10, SS, A, silicone 24M108
KIT, hose, 1/4x10, CS, A, silicone 24M107 107
KIT, hose, 1/4x10, SS, A, silicone 24M109

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

KIT, hose, 3/16x10, SS, A, silicone 24M110

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

VALVE, dispense, 1:1, soft seats 255179 108

2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2

KIT, orifice block 24E505 109

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

KIT, orifices, 1/4” 24E250 110

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

CORD SET, euro, male, 4pin, 3wire, 4 meter 120955 111

1
2
1
2
1
2
1
2
1
2
1
2

SUPPLY UNIT, 20:1, 0 volt, d200, 200l, CS CM7A59

1
2
1
2
1
2
1
2
1
2

SUPPLY UNIT, 20:1, 0 volt, d200, 200l, SS CM7C58 112

&

2
1
2
1
2
1
2
1
2
1
2
1

SUPPLY UNIT, 20:1, 0 volt, s20, 20l, CS CM7A3C 113

1
2
1
2
1
2
1
2
1

SUPPLY UNIT, 20:1, 0 volt, s20, 20l, SS CM7C3F

2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2

KIT, hose, 3/4x15, inlet, CS 24M181

114

2
2
2
2
2
2
2
2
2
2
2
2
2
2

KIT, hose, 3/4x15, inlet, SS 24M182

2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2

KIT, assy, inlet, regulator, CS 24M132

115

3A2176M
2
2
2
2
2
2
2
2
2
2
2
2
2
2

KIT, assy, inlet, regulator, SS 24M133

2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2

SENSOR, pressure, fluid outlet 16A093 117

2
2
2
2
2
2
4
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2

PACKING, o-ring 012 fx75 121399 118

 HFRS96
HFRS95
HFRS94
HFRS93
HFRS92
HFRS91
HFRS90
HFRS89
HFRS88
HFRS87
HFRS86
HFRS85
HFRS84
HFRS83
HFRS82
HFRS81
HFRS80
HFRS79
HFRS78
HFRS77
HFRS76
HFRS75
HFRS74
HFRS73
HFRS72
HFRS71
HFRS70
HFRS69
HFRS68
HFRS67
HFRS66
HFRS65

3A2176M
Description Part Ref

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
MODULE, base, HFR, silicone, laminate --- 101

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
MODULE, power, HFR, 230v/1ph 24M034
102

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
MODULE, power, HFR, 400v/3ph, ce 24M035

2
2
2
2
LOWER, chemical, 10, SST, ucup L010S1

2
2
2
2
1
1
1
1
1
1
1
1
1
1
1
1
LOWER, chemical, 40, SST, ucup L040S1

1
1
1
1
LOWER, chemical, 60, SST, ucup L060S1 103

1
1
1
1
LOWER, chemical, 80, SST, ucup L080S1

1
1
1
1
LOWER, chemical, 100, SST, ucup L100S1
LOWER, chemical, 5, SST, ucup L005S1

1
1
1
1
1
1
1
1
1
1
1
1
LOWER, chemical, 10, SST, ucup L010S1
104

1
1
1
1
LOWER, chemical, 15, SST, ucup L015S1

1
1
1
1
1
1
1
1
LOWER, chemical, 20, SST, ucup L020S1

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
MODULE, outlet, fluid, HFR,CS 24M167
105

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
MODULE, outlet, fluid, HFR, SST 24M168

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
KIT, hose, 1/2x10, CS, B, silicone 24M100
106

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
KIT, hose, 1/2x10, SS, B, silicone 24M103

1
1
1
1
1
1
1
1
KIT, hose, 1/2x10, CS, A, silicone 24M105

1
1
1
1
1
1
1
1

KIT, hose, 1/2x10, SS, A, silicone 24M108

1
1
KIT, hose, 1/4x10, CS, A, silicone 24M107 107

1
1
KIT, hose, 1/4x10, SS, A, silicone 24M109

1
1
1
1
1
1
1
1
1
1
1
1
KIT, hose, 3/16x10, SS, A, silicone 24M110

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

VALVE, dispense, 1:1, soft seats 255179 108

2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2

KIT, orifice block 24E505 109

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

KIT, orifices, 1/4” 24E250 110

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

CORD SET, euro, male, 4pin, 3wire, 4 meter 120955 111

2
2
SUPPLY UNIT, 20:1, 0 volt, d200, 200l, CS CM7A59
1
2

SUPPLY UNIT, 20:1, 0 volt, d200, 200l, SS CM7C58 112

&

2
2
SUPPLY UNIT, 20:1, 0 volt, s20, 20l, CS CM7A3C 113
2
1
2

SUPPLY UNIT, 20:1, 0 volt, s20, 20l, SS CM7C3F

2
2
2
2
KIT, hose, 3/4x15, inlet, CS 24M181
114
2
2
2
2

KIT, hose, 3/4x15, inlet, SS 24M182

2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2

KIT, assy, inlet, regulator, CS 24M132

115
Parts

37
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2

KIT, assy, inlet, regulator, SS 24M133

2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2

SENSOR, pressure, fluid outlet 16A093 117

2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2

PACKING, o-ring 012 fx75 121399 118

38
Parts

HFRS99
HFRS98
HFRS97

HFRSA4
HFRSA3
HFRSA2
HFRSA1
HFRSA0

HFRSA81
HFRSA71
Description Part Ref

1
1
1
1
1
1
1
1
MODULE, base, HFR, silicone, laminate --- 101

1
1
1
1

--- Not for sale.

MODULE, power, HFR, 230v/1ph 24M034
102

1
1
1
1
1
1
MODULE, power, HFR, 400v/3ph, ce 24M035

1
1
LOWER, chemical, 10, SST, ucup L010S1

2
2
2
2
2
2
2
2
LOWER, chemical, 40, SST, ucup L040S1
LOWER, chemical, 60, SST, ucup L060S1 103
LOWER, chemical, 80, SST, ucup L080S1
LOWER, chemical, 100, SST, ucup L100S1

1
1
LOWER, chemical, 5, SST, ucup L005S1
LOWER, chemical, 10, SST, ucup L010S1
104

LOWER, chemical, 15, SST, ucup L015S1

LOWER, chemical, 20, SST, ucup L020S1

1
1
1
1
MODULE, outlet, fluid, HFR,CS 24M167
105

1
1
1
1
1
1
MODULE, outlet, fluid, HFR, SST 24M168

1
1
1
1
KIT, hose, 1/2x10, CS, B, silicone 24M100
106

1
1
1
1
1
1
KIT, hose, 1/2x10, SS, B, silicone 24M103

1
1
1
1
KIT, hose, 1/2x10, CS, A, silicone 24M105

1
1
1
1
1
1
KIT, hose, 1/2x10, SS, A, silicone 24M108
KIT, hose, 1/4x10, CS, A, silicone 24M107 107
KIT, hose, 1/4x10, SS, A, silicone 24M109
KIT, hose, 3/16x10, SS, A, silicone 24M110

1
1
1
1
1
1
1
1
1
1

VALVE, dispense, 1:1, soft seats 255179 108

2
2
2
2
2
2
2
2
2
2

KIT, orifice block 24E505 109

1
1
1
1
1
1
1
1
1
1

KIT, orifices, 1/4” 24E250 110

1
1
1
1
1
1
1
1
1
1

2 CORD SET, euro, male, 4pin, 3wire, 4 meter 120955 111

SUPPLY UNIT, 20:1, 0 volt, d200, 200l, CS CM7A59
2
2

SUPPLY UNIT, 20:1, 0 volt, d200, 200l, SS CM7C58 112

&
SUPPLY UNIT, 20:1, 0 volt, s20, 20l, CS CM7A3C 113
2
2

SUPPLY UNIT, 20:1, 0 volt, s20, 20l, SS CM7C3F

2

KIT, hose, 3/4x15, inlet, CS 24M181

114
2
2
2
2

KIT, hose, 3/4x15, inlet, SS 24M182

2
2
2
2

KIT, assy, inlet, regulator, CS 24M132

115

3A2176M
2
2
2
2
2
2

KIT, assy, inlet, regulator, SS 24M133

2
2
2
2
2
2
2
2
2
2

SENSOR, pressure, fluid outlet 16A093 117

2
2
2
2
2
2
2
2
2
2

PACKING, o-ring 012 fx75 121399 118

 Parts

3A2176M 39
Parts

Base Module

227,
1 Torque to 17 ft-lb (23 N•m).
228
2 Apply sealant #247 to threads.
253 3
235, Apply sealant #248 to threads.

236, 4 Set MCM rotary ID switch to 3.

231 237 6
232 Torque to 62 ft-lb (84 N•m).

7 Apply sealant #250 to threads.

233, 238
8 Apply lubricant #251.
234
240 9 Torque to 300 in-lb (34 N•m).

10 Torque to 60 ft-lb (81 N•m).

1 203
11 Torque to 50 ft-lb (68 N•m).

12 Apply a thin layer of lubricant #251 to

the sensor tube of sensor assembly
#221.
243
239 13 Torque to 50 in-lb (6 N•m).

14 Pump couplers and retainer cups are

242 244 supplied with the material pumps.

15 Fill powerpack tank with hydraulic oil

208 6 #252. Check after initial start up to
ensure proper fluid level.

207 246

15 229

212
245
213 2 9

201 203
1 2

206

1 2 203
203
202

ti18251a

FIG. 13: Base Module, Image 1 of 2

40 3A2176M
 Parts

230

241

254, 204 3
255

205

220 11
226

14
214 10
209 7
211 8

225

218,
219 223,
203 224 13
1 2
222
210,
212,
213 2 9 ti18252a

215
See Lubrication Kit, 221 12
24M154, on page spe- 216 220 11
214 10
cific flow rate and pres-
sure information
if equipped.

217,
219 203 1 2

FIG. 14: Base Module, Image 2of 2

3A2176M 41
Parts

Ref Part Description Qty Ref Part Description Qty

MODULE, powerpack, enclo- KIT, MD2, solenoid, machine
201 --- 1 241 24C757 1
sure, no cooler mount
BRACKET, anchor, cube, CS, 242 24B855 COVER, assembly 1
202 24M024 4
painted 243 124804 SCREW, hex, slotted 4
203 111800 SCREW, cap, hex head 23 244 ▲ 16C744 LABEL, HFR metering system 1
FITTING, adapter, COVER, shroud, front, fixed
204 122970 1 245 24C234 1
jic(08)xsae(08) ratio
205 123140 FITTING, cap, 1/2 jic, CS 1 246 ▲ 15H108 LABEL, pinch point 1
206 ▲ 15M511 LABEL, warning, eng/span/fre 1 247 --- SEALANT, anaerobic 1
207 123313 VALVE, directional, hydraulic 1 248 --- SEALANT, pipe, SST 1
208 123366 SCREW, SHC, 10-24x1.125, s 4 TOKEN, GCA, upgrade,
209 16E281 STUD, threaded, 3/8-16 x 6.0 4 249 16H821 1
GMS™, HFR
DRIVER, hydraulic, horizontal, ADHESIVE, anaerobic, loctite
210 258771 1 250 --- 1
3.0"stroke 2760
211 103413 PACKING, o-ring 2 251 --- LUBRICANT, grease 1
212 100731 WASHER 4 252 --- FLUID, hydraulic 9
213 U90126 NUT, hex, 3/8-16, MS 4 253 15U075 SCREW, cap, bh, 8-32 x .37 4
214 15X519 ROD, tie, 12 long, 5/8-11 UNC 6 254 C20365 FITTING, tee, air, QD 1
FITTING, tee, 1/4 tube, presto- 255 125424 FITTING, plug, tube, push, 1/4 2
215 123112 1
lock, brass
▲ Replacement Danger and Warning labels, tags, and
216 054175 TUBE, nylon, rd 5
cards are available at no cost.
BRACKET, pump, right, HFR,
217 24E168 1
painted --- Not for sale.
BRACKET, pump, left, HFR,
218 24E169 1
painted
BUSHING, flanged, nylon,
219 16E277 4
1.0x1.25x1.0
220 101712 NUT, lock 6
221 258669 SENSOR, assembly 1
222 258704 SPOOL, assembly 1
223 16A509 COLLAR, sensor 1
224 119999 BOLT, shoulder 2
225 125966 CLIP, hairpin, 3/4 1
CABLE, m8, 4-pin, malexfe-
226 123798 1
male, 1m, molded
227 16G251 HOUSING, filter, painted 1
228 16G252 FILTER, air 1
BRACKET, manifold, HFR,
229 24E170 1
painted
230 121581 HARNESS, i/o, m12 x m12 1
BRACKET, ADM mounting,
231 24E647 1
painted
BRACKET, mounting, assem-
232 255235 1
bly
233 120060 CLIP, speed, tubular 2
234 122168 RIVET, aluminum 2
235 110755 WASHER, plain 1
236 100016 WASHER, lock 1
237 121253 KNOB, display adj., ram pkgs 1
238 24E451 MODULE, GCA, ADM 1
CABLE, CAN, female / female
239 121002 1
1.5m
240 15V551 SHIELD, membrane, ADM 1

42 3A2176M
 Parts

3A2176M 43
Parts

Power Pack Module

1 Torque to 10 ft-lb (14 N•m).

304 1 2 2 Apply sealant #11 to threads.

303
314

302

310

308

301

312
313 ti18253a

305

FIG. 15: Power Pack Module

44 3A2176M
 Parts

Ref Part Description Qty

301 --- ENCLOSURE, frame, painted 1
302 --- MODULE, hydraulic, DC, powerpack 1
303 U90205 WASHER, flat, 3/8, .41x1.25x.13, MS 4
304 802277 SCREW, machine 4
305 257933 COVER, enclosure, slotted, assembly 1
308 16M464 TUBE, 1/2 od, SST, manifold to tank 1
310 24C518 CORD, fan, heat exchanger, MCM 1
311 --- SEALANT, anaerobic 1
312 ▲ 189930 LABEL, caution 1
313 ▲ 15H108 LABEL, pinch point 1
314 16G014 BUSHING 4
▲ Replacement Danger and Warning labels, tags, and
cards are available at no cost.
--- Not for sale.

3A2176M 45
Parts

Hydraulic DC Power Pack Module, 257442

435 8 11 434 26

403 6
415 2 7 6 11
12
421,422 14 11 11 15
5 11 445 431 432 433 430 428 429

446 11

418

416 10 409 2
12

419
404 3
11
406 5 11
414 10 444

2 405 427, 437

40912 450 4 11

410 2
2 12
438
41212 426
411 11

401 8
413 10
423 9
408 3 11 12
402 5 11

9 425 10
424 13 407 XXXXX_313998_1j

406 1 431 24
+.01
.30 -.00

420
+.00
.45 -.02
436
448, 449 402 1

1 Assemble coupler to specified dimensions 8 Torque to 34 in-lb (3.8 N•m). 14 Orient with airflow arrow pointing toward
prior to mounting assembly to housing. mounting bracket.
9 Torque 1/4 turn past hand-tight.
2 Torque to 40 ft-lb (54 N•m). 15 Prior to installing Ref. 728 into Ref. 726,
10 Apply PTFE tape on installation end only. install Ref. 729 into Ref. 728 and adjust
3 Torque to 35 ft-lb (47 N•m). head 1/8 in. from surface.
11 Apply medium strength thread locker before
4 Torque to 20 ft-lb (27 N•m). assembly. 24 Align fan plug as shown.

5 Torque to 15 ft-lb (20 N•m). 12 Apply light coating of lubricant to seals. 26 Apply thermal lubricant to contact side.

6 Torque to 10 ft-lb (14 N•m). 13 Fill reservoir with hydraulic fluid.

7 Torque to 58 in-lb (6.5 N•m).

FIG. 16: Hydraulic DC Power Pack Module

46 3A2176M
 Parts

Ref Part Description Qty

401 24C719 MOTOR, power connector, assembly 1
402 16A951 COUPLER, motor 1
403 15W772 HOUSING, machined.hydraulic, module 1
404 123338 SCREW, shc, 3/8-16x2.75, s 4
405 122295 PUMP, gear, hydraulic, h39 1
406 16A952 COUPLER, pump 1
407 16A953 COUPLER, spider 1
408 123942 FASTENER, screw, cap, hex head 2
409 121309 FITTING, adapter, sae-orb x jic 2
410 122520 FITTING, elbow, male, sae x jic 1
411 15W798 TUBE, pump to tube outlet 1
412 122606 FITTING, elbow, male, female 1
413 115597 NIPPLE 1
414 101353 FITTING, nipple, pipe 1
415 124274 VALVE, relief, fast acting 1
416 100721 PLUG, pipe 1
418 101754 PLUG, pipe 1
419 15X622 GASKET, housing, to, tank 1
420 --- RESERVOIR, assembly, 8 gallon 1
421 101971 WASHER, thrust 4
422 111302 SCREW, cap, hex hd 4
423 15J937 FILTER, oil, 18-23 psi bypass 1
424 116915 CAP, breather filler 1
425 121486 FITTING, elbow, male, 1/2jicx1/2npt 1
426 15Y912 BRACKET, MCM mounting 1
427 100057 SCREW, cap, hex hd 4
428 257396 MODULE, GCA, MCM 1
429 101550 SCREW, cap 7
430 --- PLATE, mounting, fan 1
431 122301 FAN, 220v 1
432 112310 SCREW, cap 4
433 100644 SCREW, cap 2
434 123367 HARNESS, m8 x thermal switch, 4-pin 1
435 102410 SCREW, cap socket head 2
437 123303 HARNESS, m12 2
438 295709 SCREW, cap, sockethead 4
439 --- LUBRICANT, grease 1
440 --- SEALANT, anaerobic 1
441 --- SEALANT, pipe, SST 1
443 ▲ 189285 LABEL, caution 1
444 ▲ 121208 LABEL, hot surface, 3.8x3.29 triangle 1
445 ▲ 15H108 LABEL, pinch point 1
446 113802 SCREW, hex hd, flanged 2
447 --- LUBRICANT, thermal 1
448 123601 CLAMP, wire, harness, nylon, 3/4" 5
449 103833 SCREW, mach 5
450 100023 WASHER, flat 4
451 --- LUBRICANT, anti-seize 1
▲ Replacement Danger and Warning labels, tags, and
cards are available at no cost.
--- Not for sale.

3A2176M 47
Parts

Power Modules, 24M034 & 24M035

508
505
504
503

513
513

506

507

510

509

511

501

502 514
ti18254a
512

FIG. 17: Power Modules

48 3A2176M
 Parts

Qty
24M034, 24M035,
MODULE, MODULE,
power, power,
HFR, HFR,
Ref Part Description 230V/1PH 400V/3PH
24M030 PANEL, power, HFR, 230v 1
501
24M031 PANEL, power, HFR, 400v 1
502 115942 NUT, hex, flange head 3 3
24M032 SWITCH, assy, disc, HFR, 230v 1
503
24M033 SWITCH, assy, disc, HFR, 400v 1
504 111800 SCREW, cap, hex head 2 2
505 16K918 LABEL, power in, branch circuit 1 1
506 --- LABEL, ETL, UL, 508a 1 1
507 24M046 HARNESS, wire, MCM, 6/3, HFR 1 1
508 121003 CABLE, can, female / female 3.0m 1 1
509 121160 GRIP, cord, .71-1.02 1 1
510 123679 BUSHING, wire protector, 1 3/8 OD 3 3
511 123398 PLUG, hole, 1.5"dia 4 4
512 123590 PLUG, hole, 2" dia 2 2
513 123589 BUSHING, wire protector, snap-in 2 2
514 24M029 COVER, enclosure, disconnect, HFR 1 1
--- Not for sale.

3A2176M 49
Parts

Power Panels, 24M030 & 24M031

603 606 621 626 625 609

610,
611

622 629

603 603,
605
623

612

617

613
620
614
615
601
616

602
603,
604

627

ti18255a

608 607 624 618 619 603, 628

604

FIG. 18: Power Panels

50 3A2176M
 Parts

Qty

24M030, 24M031,
PANEL, power, PANEL, power,
HFR, 230V HFR, 400V
Ref Part Description
601 --- PANEL, electric, heat 1 1
602 24D207 POWER SUPPLY, 24VDC, 4A, 100W, 230VAC 1 1
603 103833 SCREW, mach 10 14
604 123452 HOLDER, anchor, wire tie, nylon 2 2
605 116876 WASHER, flat 2 2
606 123718 FILTER, emi, 6a, spade connector 1 1
607 121807 CONNECTOR, splitter 1 1
608 106246 SCREW, cap 2 2
609 117666 TERMINAL, ground 1 1
610 100985 WASHER, lock external 1 1
611 113783 SCREW, machine, pn head 1 1
612 --- RAIL, mounting, din, 35mm, 12" 1 1
613 123384 BLOCK, end stop, terminal 1 1
614 123686 BLOCK, terminal, ground, 35mm 2 2
615 123847 BARRIER, end plate, term 1 1
616 123387 BLOCK, terminal, 2circuit 3 3
617 --- TERMINAL, jumper, 3 pin 2 2
618 123296 CIRCUIT, breaker, 2 pole, 5 amp, ul489 1 1
619 123668 CIRCUIT, breaker, 2 pole, 63 amp, ul489 1 1
620 123363 BLOCK, terminal, ground, 10mm 2 2
621 24D358 HARNESS, filter/terminal 2 2
622 24D359 HARNESS, filter/terminal, ground 1 1
HARNESS, wire, 18awg, terminal/ferrule,
623 24D426 1 1
ground
624 24C377 HARNESS, wire, terminal, 4" 2 2
625 16A649 HARNESS, ground wire, 8 awg 1 1
626 16A650 HARNESS, wire, 6 awg, 14 awg 2 2
627 123785 FILTER, emi, 55a, 3 phase 1
628 16D536 HARNESS, wire, 6 awg, ferruled, 23 in 1
629 24D216 HARNESS, wire, 8awg, ground 1
▲ Replacement Danger and Warning labels, tags, and
cards are available at no cost.
--- Not for sale.

3A2176M 51
Parts

Fluid Outlet Modules, 24M167 & 24M168

702, 703
707
2 Torque to 79 in-lb (9 N•m).

701

703

705

ti18256a

2 704 705

702,
707
706

FIG. 19: Fluid Outlet Modules

52 3A2176M
 Parts

Qty

24M167, 24M168,
MODULE, MODULE,
outlet, fluid, outlet, fluid,
HFR, CS HFR, SST
Ref Part Description
289999 MANIFOLD, fluid, SST, HFR 1
701
255629 MANIFOLD, inlet, fluid, h-controller 1
123108 FITTING, elbow, 3/4sae x 1/2jic, sst 2
702
121312 FITTING, elbow, sae x jic 2
703 16A108 TUBE, fluid, no heater 2 2
704 113796 SCREW, flanged, hex head 4 4
705 155570 SWIVEL,union 2 2
706 109150 HOSE, coupled, 6 ft 2 2
707 --- LUBRICANT, grease 1 1
--- Not for sale.

3A2176M 53
Parts

Fluid Manifolds, 255629 & 289999

1 Torque to 355-395 in-lb (40.1-44.6 N•M)

2 Apply sealant (113500) to threads.
3 Valve must be closed with handle position
as shown on drawing.
*** Apply PTFE or thread sealant to tapered
threads.
808 2

806 3

802a 818

802b 802 1 3

2
814 803

815 807 3

804

814
801
812

813 817
255629_313998_1A

Assembly 255629 Shown

FIG. 20: Fluid Manifolds

54 3A2176M
 Parts

Qty

255629,
289999,
MANIFOLD,
MANIFOLD,
inlet, fluid,
fluid, sst
h-controller
Ref Part Description
247837 MANIFOLD, fluid, inlet, etched 1
801
24E307 MANIFOLD, machined, fluid, sst 1
247824 VALVE, drain valve 2
802 †
24E306 VALVE, drain, cartridge, sst 2
802a † 158674 . O-RING 1 1
802b † 247779 . SEAL, seat, valve 1 1
112941 GAUGE, pressure, fluid 2
803
102814 GAUGE, pressure, fluid 2
162453 FITTING, (1/4 npsm x 1/4 npt) 2
804
166846 FITTING, (1/4 npsm x 1/4 npt), sst 2
806 247788 HANDLE, red 1 1
807 247789 HANDLE, blue 1 1
808 † 112309 NUT, hex, jam 2 2
123106 FITTING, 45 elbow, #8 jic x 1/2, sst 1
812
117556 FITTING, nipple, #8 jic x 1/2 npt 1
123107 FITTING, elbow, #10jic x 1/2npt, sst 1
813
117557 FITTING, nipple, #10 jic x 1/2 npt 1
123108 FITTING, elbow, 3/4sae x 1/2jic, sst 2
814
121312 FITTING, elbow, sae x jic 2
100840 FITTING, elbow, street 2
815
166866 FITTING, elbow, street, sst 2
817 ▲ 189285 LABEL, caution 1 1
818 † 150829 SPRING, compression 2 2
▲ Replacement Danger and Warning labels, tags, and
cards are available at no cost.
† Included in the following complete valve kits*:
Assembly 255629
A (Red) Valve Kit (left/red handle) 255149.
B (Blue) Valve Kit (right/blue handle) 255150.
Valve Set Kit (both handles and grease gun) 255148.
Assembly 289999
A (Red) Valve Kit (left/red handle) 24E309.
B (Blue) Valve Kit (right/blue handle) 24E310.
Valve Set Kit (both handles and grease gun)
24E308.
* Complete valve kits also include thread sealant
(Purchase kits separately).

3A2176M 55
Parts

Fluid Inlet Assembly, 24M129 (HFRL)

903 902 901,

911 2

901

910

906 904

1 Apply sealant #915 to all tapered pipe

threads.
2 Install #911 when used on the “A” (Red)
907 side.
Install #901 when used on the “B” (Blue)
side.

908,
909

910
ti18257a

FIG. 21: Fluid Inlet Assembly (HFRL)

56 3A2176M
 Parts

Ref Part Description Qty

901 118459 FITTING, union, swivel, 3/4" 2
902 512151 VALVE, ball 1
903 C20487 FITTING, nipple, hex 2
904 15J119 MANIFOLD, strainer, wye, inlet 1
906 120300 GAUGE, pressure, fluid, (waterborne) 1
907 180199 FILTER, replacement 1
908 15H200 GASKET, strainer, wye, inlet 1
909 15H199 PLUG, strainer, wye, inlet 1
910 104813 PLUG, pipe 2
911 296178 FITTING, union(sw), 3/4npt x 1/2npt 1
915 --- SEALANT, pipe, sst 1
--- Not for sale.

3A2176M 57
Parts

Fluid Inlet Assemblies, 24M132 & 24M133 (HFRS)

1 Apply sealant #1008 to all non swiveling

threads.
2 Remove high pressure regulator and 1001
gauge. Replace with low pressure regulator
and gauge items #1010 and #1011.

1012

1004
1003
1009

2 1011
1001

2 1010
1002
1007
1001
1006 (24M132)

1013
ti18258a
1006 (24M133)

1005

FIG. 22: Fluid Inlet Assemblies HFRS

58 3A2176M
 Parts

Qty

24M132, KIT, assy, 24M133, KIT, assy,

inlet, regulator, inlet, regulator,
CS SST
Ref Part Description
C20487 FITTING, nipple, hex 3
1001
123111 FITTING, nipple, hex, 3/4npt, 3k, ss 3
961635 REGULATOR, mastic, 5000 psi 1
1002
C58318 REGULATOR, stainless steel 1
801787 FITTING, tee, pipe 3\4 1
1003
113833 TEE, pipe, female 1
C19681 BUSHING, pipe 1
1004
15M861 FITTING, reducer, pipe, 3/4x1/4 sst 1
122764 FITTING, elbow, 3/4npt, female, 90 degree 1
1005
112040 FITTING, elbow, 90 degree 1
ADAPTER, swivel, jic12x3/4npt,
6303-21 1
1006 female/male
15M863 FITTING, connector, male 1
1007 112781 ELBOW, swivel, 90 degree 1 1
1008 --- SEALANT, pipe, sst 1 1
1009 113641 GAUGE, pressure, fluid, sst 1 1
1010 16C406 REGULATOR, air, 1/8npt, 3-30psig, 10scf 1 1
1011 119428 GAUGE, air, 30psi 1 1
118459 FITTING, union, swivel, 3/4" 1
1012
112268 SWIVEL, union 1
1013 --- TUBE, plyeth .250 od 4 4
--- Not for sale.

3A2176M 59
Parts

Dispense Hose Assembly Kits

24M099 Shown
(Typical For Most Hose Assemblies)

1
1202

1203

1 Shown for reference only. Component

found on manifold assembly

1204

ti18905a

1205

24M110 Assembly Only

1201
1202
1205

1203

ti18906a

1205
FIG. 23: Dispense Hose Assembly Kits

60 3A2176M
 Parts

B (Blue) Side Hoses

Quantity

hose, 3/8x15,

hose, 1/2x10,

hose, 1/4x10,

hose, 1/4x15,

hose, 1/2x10,

hose, 1/4x10,
24M099, KIT,

24M100, KIT,

24M101, KIT,

24M102, KIT,

24M103, KIT,

24M104, KIT,
cs, laminate

cs, laminate
cs, silicone

cs, silicone

ss, silicone

ss, silicone
Ref Part Description
1202 117677 FITTING, reducer -06 JIC x -10 JIC 1 1 1
16A362 FITTING, reducer -06 JIC x -10 JIC, ss 1
1203 262192 HOSE, b, 10', 1/2, moisture-lok, ms, -10 JIC 1
262176 HOSE, b, 10', 1/4, moisture-lok, ms, -06 JIC 1 1
262184 HOSE, b, 10', 3/8, moisture-lok, ms, -06 JIC 1
262255 HOSE, b, 10', 1/2, moisture-lok, ss, -10 JIC 1
262239 HOSE, b, 10', 1/4, moisture-lok, ss, -06 JIC 1
1204 262174 HOSE, b, 5', 1/4, moisture-lok, ms 1
262182 HOSE, b, 5', 3/8, moisture-lok, ms 1
1205 117506 FITTING, swivel, 1/4 npt x -06 JIC 1 1 1
261668 FITTING, swivel, 1/4npt x -10 JIC 1
262210 FITTING, swivel, 1/4npt x -10 JIC 1
262206 FITTING, swivel, 1/4 npt x -06 JIC 1
A (Red) Side Hoses
Quantity

hose, 3/16x10,
hose, 1/2x10,

hose, 3/8x15,

hose, 1/4x10,

hose, 1/2x10,

hose, 1/4x10,
24M105, KIT,

24M106, KIT,

24M107, KIT,

24M108, KIT,

24M109, KIT,

24M110, KIT,
cs, laminate
cs, silicone

cs, silicone

ss, silicone

ss, silicone

ss, silicone
Ref Part Description
1201 94/0304/98 FITTING, elbw, strt, 45, 1/2npt, mf, ss 1
1202 122767 BUSHING, 1/2x1/4npt, mf, ss, 6k, 316 1
117502 FITTING, reducer -05 JIC x -08 JIC 1 1
16A361 FITTING, reducer, -05 JIC x -08 JIC, sst 1
1203 262191 HOSE, a, 10', 1/2, moisture-lok, ms, -08 JIC 1
262254 HOSE, a, 10', 1/2, moisture-lok, ss, -08 JIC 1
262175 HOSE, a, 10', 1/4, moisture-lok, ms, -05 JIC 1
262238 HOSE, a, 10', 1/4, moisture-lok, ss, -05 JIC 1
262183 HOSE, a, 10', 3/8, moisture-lok, ms, -05 JIC 1
16C506 HOSE, assy, ss brd, 3/16x120, ss, -03 JIC 1
1204 262181 HOSE, a, 5', 3/8, moisture-lok, ms 1
1205 124846 FITTING, adpt, JIC03x1/4npt, mm, ss, 6 2
117595 FITTING, swivel, 1/4 npt x -05 JIC 1 1
261667 FITTING, swivel, 1/4npt x -08 JIC 1
262208 FITTING, swivel, 1/4npt x -08 JIC 1
262205 FITTING, swivel, 1/4npt x -05 JIC 1

3A2176M 61
Parts

Inlet Hose Assembly Kits

24M181 Shown

1303

1302
ti18907a
1301

FIG. 24: Inlet Hose Assembly Kits

Quantity
24M181, KIT, hose, 24M182, KIT, hose,
Ref Part Description 3/4x15, inlet, cs 3/4x15, inlet, ss
1301 122764 FITTING, elbow, 3/4npt, f, 90deg, ss 1
112040 FITTING, elbow, 90 deg. 1
1302 124406 FITTING, adapter, 3/4npt x 12jic, ms 1
15M863 FITTING, connector, male 1
1303 24F710 HOSE, cpld, 180l, 3/4id, 1-1/16jic, 1
female x female
24M225 HOSE, cpld, 180l, 3/4id, male x female 1

62 3A2176M
 Parts

Lubrication Kit, 24M154

1103 1
1101

1104 1 1106
2

1105 2

1102
1109

r_24m154
1106 1105
1107
1 Apply a thin coating of lubricant.
2 Apply sealant.
1108

FIG. 25: Lubrication Kit

Ref Part Description Qty

1101 15Y595 HOUSING, iso lube, telescoping 1
1102 15Y596 HOUSING, iso lube, telescoping 1
1103 122892 O-RING, 038 1
1104 C20278 PACKING, o-ring 1
1105 191892 FITTING, elbow, street, 90 deg 2
1106 116746 FITTING, barbed, plated 2
1107 297216 BRACKET, reservoir, lube, painted 1
1108 295187 SCREW, machine, ph, 8x3/8 2
1109 258707 RESERVOIR, bottle, assembly 1
1110 --- LUBRICANT, grease 1
1111 --- SEALANT, pipe, sst 1
--- Not for sale.

3A2176M 63
Logic Drawings

Logic Drawings

230V, 1 Phase

THIS PAGE IS FOR ASSEMBLY: 24M034

LOCATED IN THE BASE CUBE ENCLOSURE
CUSTOMER MUST SUPPLY BRANCH CIRCUIT PROTECTION
230V/
1PH/
50-60HZ

100
L1

L2

GND

101
102
DISC-1

103
104
PG105
1L1

GND
1L2

105
HARNESS
106 24M046 GND
107
1L1 1L1 1080 BLK 1080
108 L1
MCM
109 331
1L2 1L2 1100 WHT 1100 B VOLUME
110 L2
111 CB1A
63A
112 L3
113
114
1L1 1L1 1340
115
116
1L2 1L2 1360
117
118 CB5
5A M772
119
1360 230VAC POWER TO THE FAN
120 1 1 MOTOR MOTOR
121 1340 FAN
2 2 MCM
122
123
124
125 HARNESS
24C518
126
127
128
129
130
131 230VAC POWER TO THE
132 HYD HYDRAULIC POWER VALVE
133 VALVE
1360 BL ASSY
134
135 SOL234
1340 BR SOL241
136
137
138
139
140
POWER
141 FILTER
142
1340 1390 BR
143 L1/P
POWER
144
1360 1400 BL SUPPLY
145 L2/N CAN SPLITTER
146 121808 121807
LOAD
LINE

147
148
149 GND

ti18273a

FIG. 26: 230V, 1 Phase, No Heat Logic Drawing; Page 1 of 1

64 3A2176M
 Logic Drawings

400V, 3 Phase

THIS PAGE IS FOR ASSEMBLY: 24M035

LOCATED IN THE BASE CUBE ENCLOSURE
CUSTOMER MUST SUPPLY BRANCH CIRCUIT PROTECTION
400V/
3PH/
50-60HZ

100
L1

L2

L3

GND

101
102
DISC-1

103
104
PG105
1L1

GND
1L2

1L3

1N

105
POWER HARNESS
106 FILTER 24M046 GND
107
1L1 1L1 1081 1080 BLK 1080
108 L1/P L1
MCM
109 331
1N 1N 1101 1100 WHT 1100 B VOLUME
110 L2/N L2
111 CB1A LOAD
LINE

63A
112 L3
113
114 GND
1L1 1L1 1340
115
116
1N 1360
117
118 CB5
5A M772
119
1360 230VAC POWER TO THE FAN
120 1 1 MOTOR MOTOR
121 1340 FAN
2 2 MCM
122
123
124
125 HARNESS
24C518
126
127
128
129
130
131 230VAC POWER TO THE
132 HYD HYDRAULIC POWER VALVE
133 VALVE
1360 BL ASSY
134
135 SOL234
1340 BR SOL241
136
137
138
139
140
POWER
141 FILTER
142
1340 1390 BR
143 L1/P
POWER
144
1360 1400 BL SUPPLY
145 L2/N CAN SPLITTER
146 121808 121807
LOAD
LINE

147
148
149 GND

ti18274a

FIG. 27: 400V, 3 Phase, No Heat Logic Drawing; Page 1 of 1

3A2176M 65
Logic Drawings

DC Hydraulic Power Pack

890
891 LOCATED ON THE MAIN OIL TEMP
892 HYDRAULIC POWER PACK RTD OPTIONAL
HV RTD290 OIL OVERTEMP HV OTS264
893 LV RTD428 SWITCH LV OTS402
894
895
896
897
898
899
SOME CONFIGURATIONS
900 DO NOT INCLUDE HYD.
901 FAN AND COOLER
902
HYD. FAN
903 HV M762
904 LV M831
905
906 MCM FAN COOLER
907 HV M772
LV M841
908 PRESSURE
909 GAUGE
910 OPTIONAL
911
PRESSURE HV M310
912 M
RELIEF LV M450
913 VALVE
914 OIL LEVEL
SENSOR FILTER
915
OPTIONAL PUMP 15J437
916
917 HV PX262
918 LV PX400
919
920
921
922 T P
923 HV SOL234 HV SOL241
924 LV SOL372 LV SOL378
A B
925 B A
926 123313
927
928
929
930
931 'A' RED
932 ISO LUBE 'B' BLUE
933 PUMP
934 HYDRAULIC CYLINDER
935
936 PUMP POSITION
HV LPT280
937 LV LPT416
+5 VDC GND
938
939
940 SIGNAL
941
942 FIXED RATIO
MACHINE FRONT
943 FACING PUMPS
944
945
946
947
948
949 A GND
950
951
952 B SIGNAL
953
954
955 +5 VDC
956
957 VARIABLE RATIO
958 VERTICAL PUMP

ti18275a

FIG. 28: DC Hydraulic Power Pack Logic Drawing, Page 1 of 1

66 3A2176M
 Logic Drawings

Motor Control Module (MCM)

200 LOCATED ON THE HYDRAULIC
201
POWER PACK - FIXED RATIO
202
203 M12 5 PIN 67 M12 5 PIN M12 5 PIN
67

45
204 MALE FEMALE MALE

01
POS 1 = 2000psi
23
45

205 +5VDC
01

206
23 1 1 1
SWITCH POSITION
207
(DEFAULT HFRL MODELS) 2 SHOWN FOR 2 2
-SIG
PRESS XDUCER
208 67 3 REF ONLY 3 3
DC COM FIXED RATIO ONLY
POS 3 = 3000psi
45

RED 'A' VOLUME

01

209 +SIG
23 4 4 4
210 (DEFAULT HFRS MODELS) 9 SHLD
211
5 5 5
CAN COMM PORT
212 B-CODE
213 M12 5 PIN 1 9
214 MALE M12 5 PIN M12 5 PIN
215 FEMALE MALE
216
1
+5VDC
217 2 1 1
CAN COMM PORT -SIG
218 3 2 2
219 DC COM PRESS XDUCER
4 8 3 3 BLUE 'B' VOLUME
220 +SIG
5 4 4
221 B-CODE SHLD
222 5 5
223 M8 4 PIN
224
FEMALE 8
225 1
226
2
227 10
228 3
229 4 VALVE ASSY
123313
230
231
2A 7A
232 START
233 1 1
234 0X
235 PB235 2 2 SOL234
236 PUMP
237 3 3 LEFT
238
239 4 4
240
5 HARNESS HARNESS 5
241 SOL240 SOL241
123303 123303
242 PUMP
DISPENSE
243 RIGHT
GUN
244 2B 7B
START DISPENSE SIGNAL
245 1 M12 5 PIN M12 5 PIN M12 5 PIN M12 5 PIN 1
TO HYDRAULIC
246 MALE FEMALE FEMALE MALE DISP. HEAD FCM
1s
247 FS247 2 SIGNAL SIGNAL 2
248
1 1 1 SIGNAL
+24VDC 2 SIGNAL
249 3 2 2 2 2 3
COMMON COMMON
250 3 3 3 3 DC COM
251 4 SIGNAL SIGNAL 4
4 4 4 4
252 SIGNAL 7 SIGNAL
253 5
5 5 5 5 5
254
255 2 7
256 2C 7C
257 1 1
258
259 2 2
260 HYD-OIL
261 LO-LVL 3 3
262
OIL TEMP
263 4 4
HI
264
PX262
265 121061 OTS264
266 123367
267
268

FIG. 29: Motor Control Module (MCM) Logic Drawing, Page 1 of 2

3A2176M 67
Logic Drawings

269
270
271
272
273
274
275
LPT280
276
258669
277
M8 4 PIN M8 4 PIN PUMP POSITION
278
FEMALE MALE
279
280 EXC
1 1
281 SHLD
2 2
282 6 COMMON
283 3 3
SIGNAL
284 4 4
285
286 6
287
OIL TEMP M8 4 PIN M8 4 PIN M8 4 PIN M8 4 PIN MOTOR TEMP
288
MALE FEMALE FEMALE MALE
289
EXC 3 EXC
290 RTD290 1 1 1 1 RTD292
291
2 2 2 2
292 SIGNAL SIGNAL
293 3 3 3 3
294 4 4 4 4
5
295
296 3 5
297 OPTION 15 PIN DSUB 15 PIN DSUB
FEMALE MALE M310
298
299
1

1
300
9

9
2

2
301 ENCODER
15 14 13 12 11 10

15 14 13 12 11 10
3

3
302
4

4
303 11
5

5
304
6

305 6
8 7

8 7
306
307
308
11
309 MOTOR
BLK
310 L3
311
RED
312 L2
313 13
BLU
314 L1
315
316 GND
GND

317
318 12 13
319
320
321
PG105
12
322 GND L1 L2 L3
3 PHASE
323
GND

324 HARNESS
1080

1100

1120

24C516
325
326 109
327
328
329
330
331 PG105
1 PHASE GND L1 L2 L3
332
333
GND

HARNESS
1580

1600

334 24C515 AND 24M046

335
336 109
337

FIG. 30: Motor Control Module (MCM) Logic Drawing, Page 2 of 2

68 3A2176M
 Accessories

Accessories
Part No. Description
24M154 IsoGuard® Select Assembly with 32 oz reservoir
(Included on HFRL units)
24F516 IsoGuard® Select Fluid, 6 Quarts
255244 Footswitch with Guard and 4 meter cable
255468 Light Tower Kit
255208 MD2 handle, electric switch
123660 MD2 signal extension cable, 3 meter (10 ft)

HFR Discrete Gateway Module (DGM) Kits

Single DGM Kit, 24F843

Dual DGM Kit, 24F844
DGM only, 24G830
The HFR Discrete Gateway Module (DGM) allows the
user to control an HFR through an external control
device such as a PLC. The DGM operates in conjunc-
tion with the existing Advanced Display Module (ADM)
such that both devices can be used to control the
machine. See HFR Discrete Gateway Module manual
3A1149 for more information.

Secondary Supply Pump to Create a Tandem Unit

(HFRS Equipment Only)
Drum/Ram
Size
Part No. gallon (liter) Type Displacement Ratio
24M228 5 (19)
Carbon Steel
24M226 55 (208)
60 cc 20:1
24M229 5 (19)
Stainless Steel
24M227 55 (208)

3A2176M 69
Technical Data

Technical Data
Maximum Fluid Working Pressure:
HFRL Models . . . . . . . . . . . . . . . . 2000 psi (14 MPa, 138 bar) ‡
HFRS Models . . . . . . . . . . . . . . . . 3000 psi (21MPa, 207 bar) ‡
See Models starting on page 4 for specific flow rate and pressure information
Maximum Fluid Temperature . . . . . . . 120°F (50°C)
Fluid Inlet Pressure at Inlet Fitting:
HFRL Models . . . . . . . . . . . . . . . . 50 psi (345 kPa, 3.4 bar) to 250 psi (1.8 MPa, 18 bar)
HFRS Models:
Regulator Inlet . . . . . . . . . . . . . 250 psi (1.8 MPa, 18 bar) to 3000 psi (21 MPa, 207 bar)
Pump Inlet (Regulator Outlet) . 250 psi (1.8 MPa, 18 bar) to 1500 psi (10 MPa, 103 bar)
Fluid Inlets . . . . . . . . . . . . . . . . . . . . . Component A (Red): 3/4 npt(f)
Component B (Blue): 3/4 npt(f)
Fluid Outlets on Manifold. . . . . . . . . . Component A (Red): 1/2 in. npt(f)
Component B (Blue): 1/2 in. npt(f)
Air Inlet. . . . . . . . . . . . . . . . . . . . . . . . 1/4 NPS
Air Inlet Pressure . . . . . . . . . . . . . . . . 40 psi (280 kPa, 2.8 bar) to 100 psi (0.7 MPa, 7 bar)
Fluid Circulation Ports . . . . . . . . . . . . 1/4 npsm(m), with plastic tubing, 250 psi (1.8 MPa, 18 bar) maximum
Line Voltage Requirement . . . . . . . . . 230V / 1 phase: 195-264V, 50/60 Hz
400V / 3 phase: 360-440V, 50/60 Hz; see 400 V Power Requirements on
page 5 and 9; ★
Peak Amperage Requirement . . . . . . 55A per phase @ full load *
System Watts. . . . . . . . . . . . . . . . . . . 12,650
Sound Power . . . . . . . . . . . . . . . . . . . 93 dB
Hydraulic reservoir capacity . . . . . . . 8 gal. (30 liters)
Recommended hydraulic fluid. . . . . . Citgo A/W Hydraulic Oil, ISO Grade 46
Weight . . . . . . . . . . . . . . . . . . . . . . . . 634 lb (288 kg) (Not including supply pumps)
Wetted Parts . . . . . . . . . . . . . . . . . . . Aluminum, stainless steel, zinc-plated carbon steel, brass, carbide, chrome,
fluoroelastomer, PTFE, ultra-high molecular weight polyethylene, chemically
resistant o-rings

All other brand names or marks are used for identification purposes and are trademarks of their respective owners.

* Full load amps with all devices operating at maximum capabilities. Fuse requirements at various flow rates and
mix chamber sizes may be less.

★ approved.
‡ The maximum fluid working pressure for the base machine without hoses is 3000 psi (20.7 MPa, 207 bar). If
hoses rated at less than 3000 psi are installed, the system maximum fluid working pressure becomes the rating of
the hoses. If 2000 psi hoses were purchased and installed by Graco, the working pressure for the machine is
already setup for the lower 2000 psi (13.8 MPa, 138 bar) working pressure by Graco. If the machine was pur-
chased without hoses and aftermarket hoses rated at or above 3000 psi are to be installed, see instruction man-
ual 3A1276 for the procedure to setup the machine for higher rated hoses. The change in working pressure is
made by changing a rotary switch setting in the Motor Control Module. The minimum pressure rating for hoses is
2000 psi. Do not install hoses with a pressure rating lower than 2000 psi.

70 3A2176M
 California Proposition 65

Motor Control Module Technical Data

Input Specifications
Input Line Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-264 Vac, line-to-line
Input Line Phasing . . . . . . . . . . . . . . . . . . . . . . . . . . . Single or Three Phase
Input Line Frequency . . . . . . . . . . . . . . . . . . . . . . . . . 50/60 Hz
Input Current per Phase. . . . . . . . . . . . . . . . . . . . . . . 25A (three-phase), 50A (single-phase)
Maximum Branch Circuit Protection Rating: . . . . . . . 30A (three-phase), 63A (single-phase)
Short Circuit Current Rating . . . . . . . . . . . . . . . . . . . 5 kA

Output Specifications
Output Line Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . 0-264 Vac
Output Line Phasing . . . . . . . . . . . . . . . . . . . . . . . . . Three Phase
Output Current. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-30A
Output Overload . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200% for 0.2 seconds

DC Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Vdc, Class 2, Graco-provided power supply

Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Type 1
Max Ambient Temperature . . . . . . . . . . . . . . . . . . . . . . . . 50°C (122°F)

Overtemperature protection is provided to protect from motor overload.

Current limit, set via the software, is provided as a secondary protection from motor overload.

All installations and wiring must comply with NEC and local electrical codes.

California Proposition 65
CALIFORNIA RESIDENTS
WARNING: Cancer and reproductive harm – www.P65warnings.ca.gov.

3A2176M 71
Graco Standard Warranty
Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in
material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty
published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by
Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written
recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty
installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of
non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with
structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or
maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of
the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned
to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will
be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED
TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy
(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or
consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT
MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to
the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these
warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or
the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the
negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERS
The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into,
given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la
rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite
de ou en rapport, directement ou indirectement, avec les procédures concernées.

Graco Information
Sealant and Adhesive Dispensing Equipment

For the latest information about Graco products, visit www.graco.com.

For patent information, see www.graco.com/patents.
TO PLACE AN ORDER, contact your Graco distributor, go to www.graco.com and select
“Where to Buy” in the top blue bar, or call to find the nearest distributor.
If calling from the US: 800-746-1334
If calling from outside the US: 0-1-330-966-3000

All written and visual data contained in this document reflects the latest product information available at the time of publication.
Graco reserves the right to make changes at any time without notice.
Original instructions. This manual contains English. MM 3A2176
Graco Headquarters: Minneapolis
International Offices: Belgium, China, Japan, Korea
GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA
Copyright 2011, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.
www.graco.com
Revision M, February 2022