DX500/DX680/DX700/DX780/DX800 MAINTENANCE PROGRAM CARDS

MAINTENANCE PROGRAM

200 600 1200 1800 2400 200 600 1200 1800 2400

200 x 6200 x
400 x 6400 x
600 x 6600 x
800 x 6800 x
1000 x 7000 x
1200 x 7200 x x
1400 x 7400 x
1600 x 7600 x
1800 x 7800 x
2000 x 8000 x
URS
S

2200 x 8200 x
HOU

2400 x 8400 x
E HO

2600 x 8600 x
NGIINE

2800 x 8800 x
3000 x 9000 x
L EN

3200 x 9200 x
SEL

3400 x 9400 x
DIIES

3600 x x 9600 x
3800 x 9800 x
4000 x 10000 x
4200 x 10200 x
4400 x 10400 x
4600 x 10600 x
4800 x 10800 x x
5000 x 11000 x
5200 x 11200 x
5400 x 11400 x
5600 x 11600 x
5800 x 11800 x
6000 x 12000 x

B 05643--4 en 0807/PIR 1 (14)

MAINTENANCE PROGRAM CARDS DX500/DX680/DX700/DX780/DX800

2 (14) B 05643--4 en 0807/PIR

DX500/DX680/DX700/DX780/DX800 MAINTENANCE PROGRAM CARDS

CHECK / CLEAN AND CHANGE /

TEST
LUBRICATE
FLUSH REPLACE
S SERVICE

AFTER EVERY 50 HOURS

Serial number: Engine hours: Date: Name:

GENERAL DIESEL ENGINE

Clean the rig Air intake lines and connections
ROCK DRILL Radiator core
Tie rod tightness FUEL
Accumulator pressures Fuel tank empty water trap
Shank, chuck, flushing housing,
HYDRAULICS
connecting piece and rotation bushing
Tightness of flushing housing bolts Radiator core
Tightness of mounting between
AIR CIRCUIT
carriage / rock drill
CHAIN FEED Air intake line and connections
Greasing points
Rock drill carriage/feed rail clearance
ROD CHANGER DUST COLLECTOR
Greasing points Precyclone rubbers
Rod changer jaws and cylinder
Fine collector reflector rubber
mountings
BOOM Movable suction head cylinder
Greasing points
CARRIER TIM
Crawler base turning shaft (3 nipples) Greasing points
Oscillation shafts
Oscillation cylinder pins
All grease nipples
Electrolyte and connections in batteries
Condition and mounting of winch rope

B 05643--4 en 0807/PIR 3 (14)

MAINTENANCE PROGRAM CARDS DX500/DX680/DX700/DX780/DX800

4 (14) B 05643--4 en 0807/PIR

DX500/DX680/DX700/DX780/DX800 MAINTENANCE PROGRAM CARDS

CHECK / CLEAN AND CHANGE /

TEST
LUBRICATE
FLUSH REPLACE
S SERVICE

AFTER EVERY 200 HOURS

Serial number: Engine hours: Date: Name:

GENERAL FUEL
Operation of warning and shut down
system Fuel filter
ROCK DRILL Fuel water separator
Rotation motor and accumulator bolt
tightness AIR CIRCUIT
Tightness of bolts in the rear cover,
Air filter
intermediate gear
CHAIN FEED DUST COLLECTOR
Retainer centralizer jaws Suction head rubbers
Feed gear oil (DX500, DX680) Condition of fine collector rubber elbow
Operation of closing cylinder and
ROD CHANGER suction control flap mechanism
Rod changer jaws
CARRIER TIM
Final drive oil Measuring accuracy
Tightness and mounting of
Operation of brakes
components and connections
Winch oil Mechanical condition
DIESEL ENGINE
Engine oil
Engine oil filter
Cylinder head grounding
Alternator
Crankcase breather
Air filter

Service parts 200 h

qty
Engine oil filter 550 727 66 1
Fuel filter 882 392 39 1
Fuel water separator 885 239 79 1

Filling capacities 200 h

Engine oil 25 litres

B 05643--4 en 0807/PIR 5 (14)

MAINTENANCE PROGRAM CARDS DX500/DX680/DX700/DX780/DX800

6 (14) B 05643--4 en 0807/PIR

DX500/DX680/DX700/DX780/DX800 MAINTENANCE PROGRAM CARDS

CHECK / CLEAN AND CHANGE /

TEST
LUBRICATE
FLUSH REPLACE
S SERVICE

AFTER EVERY 600 HOURS

Serial number: Engine hours: Date: Name:

GENERAL FUEL
Operation of warning and shut down
Fuel filter
system
Tighten bolts of expansion pins in
Fuel water separator
cylinders correct tightness 290 Nm
ROCK DRILL Breather
Rotation motor and accumulator bolt
tightness
HYDRAULICS
Tightness of bolts in the rear cover,
Temperature sensor
intermediate gear
CHAIN FEED Breather
Retainer centralizer jaws Oil pressure filter
Feed gear oil (DX500, DX680) Oil return filter
ROD CHANGER AIR CIRCUIT
Rod changer jaws Air filter
Mountings of hydraulic cylinders Compressor oil
BOOM Oil filter
Alarm and shut down temperature
Weldings of boom and cradle
switches
Mountings of hydraulic cylinders DUST COLLECTOR
CARRIER Suction head rubbers
Final drive oil Condition of fine collector rubber elbow
Operation of closing cylinder and
Operation of brakes
suction control flap mechanism
All weldings
Mountings of hydraulic cylinders
Winch oil TIM
DIESEL ENGINE Measuring accuracy
Engine oil Mechanical condition
Tightness and mounting of
Engine oil filter
components and connections
Cylinder head grounding
Alternator
Crankcase breather
Air filter

B 05643--4 en 0807/PIR 7 (14)

MAINTENANCE PROGRAM CARDS DX500/DX680/DX700/DX780/DX800

Service parts 600 h

qty
Engine oil filter 550 727 66 1
Fuel filter 882 392 39 1
Fuel water separator 885 239 79 1
Engine air filter (outer) 885 468 29 1
Compressor oil filter 818 937 49 1
Compressor air filter (outer) 885 469 59 1
Hydraulic oil return filter 867 272 89 1
Hydraulic oil pressure filter 815 584 79 1
Breathers (Hydraulic tank and fuel
850 794 09 2
tank)

Filling capacities 600 h

Engine oil 25 litres
Compressor oil 14 litres
Final drive oil 2.0 litres

8 (14) B 05643--4 en 0807/PIR

DX500/DX680/DX700/DX780/DX800 MAINTENANCE PROGRAM CARDS

CHECK / CLEAN AND CHANGE /

TEST
LUBRICATE
FLUSH REPLACE
S SERVICE

AFTER EVERY 1,200 HOURS

Serial number: Engine hours: Date: Name:

GENERAL DIESEL ENGINE

Operation of warning and shut down
Engine oil
system
Tighten bolts of expansion pins in
Engine oil filter
cylinders correct tightness 290 Nm
Operation of warning and shut down
sensors
Tightness of all electrical connections Cylinder head grounding
Vapour capsule in electric box Alternator
ROCK DRILL Crankcase breather
Rotation motor and accumulator bolt
Air filter
tightness
Tightness of bolts in the rear cover,
Air filter safety cartridge
intermediate gear
CHAIN FEED FUEL
Retainer centralizer jaws Fuel filter
Feed gear oil (DX500, DX680) Fuel water separator
ROD CHANGER Breather
Rod changer jaws Fuel tank
Mountings of hydraulic cylinders HYDRAULICS
BOOM Temperature sensor
Weldings of boom and cradle Hydraulic oil
Mountings of hydraulic cylinders Breather
Cradle clearances Oil pressure filter
CARRIER Oil return filter
Final drive oil Operation of oil level indicator
Transfer gear oil Hydraulic oil tank
Operation of brakes
Mountings of hydraulic cylinders
All weldings
Winch oil
Cabin air filters

B 05643--4 en 0807/PIR 9 (14)

MAINTENANCE PROGRAM CARDS DX500/DX680/DX700/DX780/DX800

AIR CIRCUIT DUST COLLECTOR

Air filter Suction head rubbers
Air filter safety cartridge Condition of fine collector rubber elbow
Operation of closing cylinder and
Compressor oil
suction control flap mechanism
Oil filter TIM
Alarm and shut down temperature
Measuring accuracy
switches
Tightness and mounting of
Oil regeneration line strainer and orifice
components and connections
Mechanical condition

Service parts 1,200 h

qty
Engine oil filter 550 727 66 1
Fuel filter 882 392 39 1
Fuel water separator 885 239 79 1
Engine air filters (outer 885 468 29 1
and inner) 885 466 79 1
Compressor oil filter 818 937 49 1
Compressor air filters (outer 885 469 59 1
and inner) 885 467 09 1
Hydraulic oil return filter 867 272 89 1
Hydraulic oil pressure filter 815 584 79 1
Breathers (Hydraulic tank and fuel
850 794 09 2
tank)
Cabin air filters 550 284 51 1
886 092 99 1

Filling capacities 1,200 h

Engine oil 25 litres
Compressor oil 14 litres
Final drive oil 2.0 litres
Hydraulic oil 200 litres
Transfer gear oil 3.2 litres
Feed gear oil (DX500, DX680) 2.0 litres

10 (14) B 05643--4 en 0807/PIR

DX500/DX680/DX700/DX780/DX800 MAINTENANCE PROGRAM CARDS

CHECK / CLEAN AND CHANGE /

TEST
LUBRICATE
FLUSH REPLACE
S SERVICE

AFTER EVERY 1,800 HOURS

Serial number: Engine hours: Date: Name:

GENERAL
Operation of warning and shut down
system Alternator
Tighten bolts of expansion pins in
cylinders correct tightness 290 Nm Crankcase breather

ROCK DRILL Air filter

Rotation motor and accumulator bolt
tightness
Tightness of bolts in the rear cover,
intermediate gear Radiator hoses and connections

CHAIN FEED Engine coolant

Retainer centralizer jaws Intercooler and hoses
Feed gear oil (DX500, DX680) Valve clearances
ROD CHANGER
Rod changer jaws
Mountings of hydraulic cylinders FUEL
BOOM Fuel filter
Weldings of boom and cradle Fuel water separator
Mountings of hydraulic cylinders Breather

CARRIER HYDRAULICS
Final drive oil Temperature sensor
Winch oil Breather
Operation of brakes Oil return filter
Mountings of hydraulic cylinders Oil pressure filter
All weldings
AIR CIRCUIT
DIESEL ENGINE Compressor oil
Engine oil Oil filter
Engine oil filter Air filter
Alarm and shut down temperature
Cylinder head grounding switches

B 05643--4 en 0807/PIR 11 (14)

MAINTENANCE PROGRAM CARDS DX500/DX680/DX700/DX780/DX800

DUST COLLECTOR TIM

Suction head rubbers Measuring accuracy
Tightness and mounting of
Condition of fine collector rubber elbow
components and connections
Operation of closing cylinder and
Mechanical condition
suction control flap mechanism

Service parts 1,800 h

qty
Engine oil filter 550 727 66 1
Fuel filter 882 392 39 1
Fuel water separator 885 239 79 1
Engine air filter (outer) 885 468 29 1
Compressor oil filter 818 937 49 1
Compressor air filter (outer) 885 469 59 1
Hydraulic oil return filter 867 272 89 1
Hydraulic oil pressure filter 815 584 79 1
Breathers (Hydraulic tank and fuel
850 794 09 2
tank)

Filling capacities 1,800 h

Engine oil 25 litres
Compressor oil 14 litres
Final drive oil 2.0 litres
Coolant liquid (50% water and 50%
29 litres
coolant)

12 (14) B 05643--4 en 0807/PIR

DX500/DX680/DX700/DX780/DX800 MAINTENANCE PROGRAM CARDS

CHECK / CLEAN AND CHANGE /

TEST
LUBRICATE
FLUSH REPLACE
S SERVICE

AFTER EVERY 2,400 HOURS

Serial number: Engine hours: Date: Name:

GENERAL DIESEL ENGINE

Operation of warning and shut down
Engine oil
system
Tighten bolts of expansion pins in
Engine oil filter
cylinders correct tightness 290 Nm
Tightness of all electrical connections Cylinder head grounding
Operation of warning and shut down
Alternator
sensors
Vapour capsule in electric box
Fire extinguisher testing and refilling Crankcase breather
ROCK DRILL Air filter
Rotation motor and accumulator bolt
Air filter safety cartridge
tightness
Tightness of bolts in the rear cover,
intermediate gear
FUEL
Fuel filter
CHAIN FEED Fuel water separator
Retainer centralizer jaws Breather
Feed gear oil (DX500, DX680) Fuel tank
ROD CHANGER HYDRAULICS
Rod changer jaws Temperature sensor
Mountings of hydraulic cylinders Hydraulic oil
BOOM Breather
Weldings of boom and cradle Oil pressure filter
Mountings of hydraulic cylinders Oil return filter
Cradle clearances Operation of oil level indicator
CARRIER Hydraulic oil tank
Final drive oil Anti--jamming valve strainer
Operation of brakes DUST COLLECTOR
All weldings Suction head rubbers
Winch oil Condition of fine collector rubber elbow
Operation of closing cylinder and
Cabin air filters
suction control flap mechanism
Transfer gear oil
Mountings of hydraulic cylinders

B 05643--4 en 0807/PIR 13 (14)

MAINTENANCE PROGRAM CARDS DX500/DX680/DX700/DX780/DX800

AIR CIRCUIT TIM

Air filter Measuring accuracy
Tightness and mounting of
Air filter safety cartridge
components and connections
Compressor oil Mechanical condition
Oil filter Breather
Alarm and shut down temperature
switches
Oil regeneration line strainer and orifice
Oil separators
Oil receiver

Service parts 2,400 h qty

Engine oil filter 550 727 66 1
Fuel filter 882 392 39 1
Fuel water separator 885 239 79 1
Engine air filters (outer 885 468 29 1
and inner) 885 466 79 1
Compressor oil filter 818 937 49 1
Compressor air filters (outer 885 469 59 1
and inner) 885 467 09 1
Compressor oil separators 032 677 28 4
Hydraulic oil return filter 867 272 89 1
Hydraulic oil pressure filter 815 584 79 1
Breathers (Hydraulic tank and fuel
850 794 09 2
tank)
Cabin air filters 550 284 51 1
886 092 99 1

Filling capacities 2,400 h

Engine oil 25 litres
Compressor oil 14 litres
Final drive oil 2.0 litres
Hydraulic oil 200 litres
Winch oil 0.8 litres
Transfer gear oil 3.2 litres
Feed gear oil (DX500, DX680) 2.0 litres

14 (14) B 05643--4 en 0807/PIR