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Analytical Method Validation

Analytical method validation is crucial for ensuring consistent, reliable, and accurate data in regulated environments, as incorrect measurements can lead to significant costs. The validation process involves defining the method's application, developing protocols, and assessing various characteristics such as accuracy, precision, specificity, and linearity. Compliance with regulations and guidelines from organizations like the FDA and ICH is essential for establishing the suitability of analytical procedures.

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0% found this document useful (0 votes)
41 views55 pages

Analytical Method Validation

Analytical method validation is crucial for ensuring consistent, reliable, and accurate data in regulated environments, as incorrect measurements can lead to significant costs. The validation process involves defining the method's application, developing protocols, and assessing various characteristics such as accuracy, precision, specificity, and linearity. Compliance with regulations and guidelines from organizations like the FDA and ICH is essential for establishing the suitability of analytical procedures.

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aanchal.bu
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© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Analytical Method Validation

Analytical Method Validation 1


Why Method Validation is Important?

1. The purpose of analytical measurement is to get consistent,

reliable and accurate data.

Incorrect measurement results can lead to tremendous costs.

2. Equal importance for those working in a regulated and in an

accredited environment.

U.S. FDA, EMEA, EPA, AOAC, ISO

각국의 규제 및 규정들

Analytical Method Validation 2


Background

NDA and ANDA must include the analytical procedures necessary

to ensure:

Identity, Strength, Quality, Purity, and Potency of the Drug

Substances and Drug product [21CFR 314.50(d)(l) and

314.94(a)(9)(i)]

Data to establish and reliability [21CFR 211.169(e) and

211.194(a)(2)]

Analytical Method Validation 3


Validation is an Old Concept
But There are Many Problems

Lack of documented procedures and documented validation results

Sampling or Sample preparation step contribute to overall error.

Accessories and materials used for equipment qualification are not

qualified.

Limits for Operational Qualification

Lack of software validation and computer system validation

Qualification and validation are done at just one particular point in time.

Adaptation of acceptance criteria for qualification of new system

Analytical Method Validation 4


Validation Activity Including
the Complete Analytical Procedure

Sampling

Sample Preparation

Analysis

Data Evaluation Reporting

Analytical Method Validation 5


Optimization of Validation

Additional value and Cost VS. Completeness of validation


Analytical Method Validation 6
Considerations Prior to
Method Validation

Suitability of Instrument

Status of Qualification and Calibration

Suitability of Materials

Status of Reference Standards, Reagents, Placebo Lots

Suitability of Analyst

Status of Training and Qualification Records

Suitability of Documentation

Written analytical procedure and proper approved protocol with


pre-established acceptance criteria
Analytical Method Validation 7
Validation Step

Define the application, purpose and scope of the


method.

Analytes? Concentration? Sample matrices?

Develop a analytical method.

Develop a validation protocol.

Qualification of instrument.

Qualify/train operator

Analytical Method Validation 8


Qualification of material.

Perform pre-validation experiments.

Adjust method parameters and/or

acceptance criteria if necessary.


Perform full validation experiments.

Develop SOP for executing the method in routine analysis.

Document validation experiments and results in the


validation report.

Analytical Method Validation 9


System Suitability

Validation

Calibration
Pump Injector
Detector Data System

Analyst Method

Sample
Analytical Method Validation 10
Verification vs. Validation

Compendial vs. Non-compendial Methods

Compendial methods-Verification

Regulatory analytical procedure in USP/NF

Non-compendial methods-Validation

Alternative analytical procedure proposed by the applicant for

use instead of the regulatory analytical procedure

Analytical Method Validation 11


Regulations and Guidelines of
Validation
US FDA 21 CFR (Code of Federal Regulations) Part 210 and 211

Part 210: cGMP in Manufacturing, Processing, Packaging, or Holding of

Drugs; General

Part 211: cGMP for Manufacturing Practice for Finished Pharmaceuticals

ICH Guidelines
Q2A, Text on Validation of Analytical procedures
(March 1995)
Q2B, Validation of Analytical Procedures: Methodology (May 1997)

USP Chapter <1225>


Validation of Compendial Methods

Analytical Method Validation 12


The accuracy, sensitivity, specificity, and reproducibility of test methods

employed by the firm shall be established and documented. Such

validation and documentation may be accomplished in accordance with

211.194(a)(2). 21 CFR PART 211 - CURRENT GOOD


MANUFACTURING PRACTICE FOR FINISHED
PHARMACEUTICALS
Subpart I-Laboratory Controls
211.165 Testing and release for distribution (e)

Methods validation means establishing, through documented evidence,

a high degree of assurance that an analytical method will consistently

yield results that accurately reflect the quality characteristics of the

product tested.
21 CFR PART 210 - CURRENT GOOD MANUFACTURING
PRACTICE IN MANUFACTURING, PROCESSING, PACKING,
OR HOLDING OF DRUGS
210.3 Definitions (b) (25)

Analytical Method Validation 13


The objective of validation of an analytical procedure is to

demonstrate that it is suitable for its intended purpose

ICH Guideline for Industry Q2A

In practice, it is usually possible to design the experimental work such

that the appropriate validation characteristics can be considered

simultaneously to provide a sound, overall knowledge of the capabilities

of the analytical procedure, for instance: Specificity, Linearity, Range,

Accuracy, and Precision.

ICH Guideline for Industry Q2B

Analytical Method Validation 14


ICH/USP Validation Requirements

Precision

Specificity Repeatability

Linearity Intermediate Precision

Range Limit of Detection

Accuracy Limit of Quantitation

Robustness

Analytical Method Validation 15


USP Data Elements Required For Assay Validation

Analytical Assay Category 2


Assay
Performance Assay Category 1
Quantitative Limit Tests Category 3
Parameter
Accuracy Yes Yes * *
Precision Yes Yes No Yes
Specificity Yes Yes Yes *

LOD No No Yes *

LOQ No Yes No *

Linearity Yes Yes No *

Range Yes Yes * *

Ruggedness Yes Yes Yes Yes

* May be required, depending on the nature of the specific test.


Category 1: Quantitation of major components or active ingredients
Category 2: Determination of impurities or degradation products
Category 3: Determination of performance characteristics Analytical Method Validation 16
ICH Validation Characteristics vs.
Type of Analytical Procedure

Type of Analytical Impurity testing


Identification Assay
Procedure Quantitative Limit Tests

Accuracy No Yes No Yes


Precision
Repeatability No Yes No Yes

Interm. Prec. No Yes No Yes

Specificity Yes Yes Yes Yes

LOD No No Yes No

LOQ No Yes No No

Linearity No Yes No Yes

Range No Yes No Yes

Analytical Method Validation 17


Specificity

Ability of an
analytical method
to measure the
analyte free from
interference due to
Selectivity
other components. Bias

Analytical Method Validation 18


Specificity: ICH/USP

An investigation of specificity should be conducted


during the validation of an identification test, an
impurities assay, and a potency assay.
Procedures used will depend on the intended
objective of the analytical procedure.
If a method can not completely discriminate, two
of more procedures are recommended.

Analytical Method Validation 19


Specificity: Identification

Should be able to discriminate between compounds


closely related in structure.
Confirmed by obtaining negative results for samples
with spiked related compounds and positive results
for samples with analyte.
Choice of potential interfering substances should be
based on sensible scientific judgment considering
substances that could likely occur.

Analytical Method Validation 20


Specificity: Impurities/Assay

Chromatographic Methods
Demonstrate Resolution
Impurities/Degradants Available
Spike with impurities/degradants
Show resolution and a lack of interference
Impurities/Degradants Not Available
Stress Samples
For assay, Stressed and Unstressed Samples should be
compared.
For impurity test, impurity profiles should be compared.

Analytical Method Validation 21


Pure and Impure HPLC peaks

Peak purity tests can also be evaluated with


The spectra of Photodiode array detectors
Mass spectrometry
Analytical Method Validation 22
Specificity: Potential Interference

Placebo
Drug Substance Degradants
Drug Product Degradants
Related Substances
Packaging Extractables

Analytical Method Validation 23


Forced Degradation Studies

Heat High Temperature (50 to 60 oC)

Humidity Humidity (70 to 80%)

Acid Hydrolysis Acid Hydrolysis (0.1 N)

Base Hydrolysis Base Hydrolysis (0.1 N)

Oxidation Peroxide Oxidation (3 to 30%)

Light Intense UV/Visible Light

Intent is to create 10 to 30 % Degradation


Analytical Method Validation 24
Specificity Study

DEG DEG DEG DEG Active


Condition
#1 #2 #3 #4 ingredients

2 N HCl 0 0 17.23 4.71 95.17%

0.1 N
0 0 0 0 100%
NaOH
30%
1.12 1.41 1.65 1.2 99.98%
H 2O 2

UV/Vis 0 0 4.68 0 94.67%

Analytical Method Validation 25


Linearity

Ability of an assay
to elicit a direct and
proportional
response to
changes in analyte
concentration.

Analytical Method Validation 26


Linearity Should be Evaluated

By Visual Inspection of plot of signals vs. analyte


concentration
By Appropriate statistical methods
Linear Regression (y = mx + b)
Correlation Coefficient, y-intercept (b), slope (m),
residual sum of squares

Requires a minimum of 5 concentration levels

Analytical Method Validation 27


Linearity Example

R square = 0.999

Slope = 0.97

y-intercept = 0.233

Line Eq.: Y = 0.97X + 0.233

Std. Error = 1.319

Std. Deviation of Slopes = 0.0079

Analytical Method Validation 28


Range

The interval between the


upper and lower
concentrations of analyte
in the sample that have
been demonstrate to have
a suitable level of
precision, accuracy, and
linearity.

Analytical Method Validation 29


Range

Normally derived from Linearity studies.

Established by confirming that the method provides


acceptable degree of linearity, accuracy, and
precision.

Specific range dependent upon intended


application of the procedure.

Analytical Method Validation 30


Minimum Specified Range:

For Drug Substance & Drug product Assay


80 to 120% of test Concentration
For Content Uniformity Assay
70 to 130% of test Concentration
For Dissolution Test Method
+/- 20% over entire Specification Range
For Impurity Assays
From Reporting Level to 120% of Impurity Specification for
Impurity Assays
From Reporting Level to 120% of Assay Specification for
Impurity/Assay Methods

Analytical Method Validation 31


Accuracy

Closeness of the test


results obtained by the
method to the true value.

Analytical Method Validation 32


Accuracy

Should be established across specified range of analytical


procedure.

Should be assessed using a minimum of 3 concentration


levels, each in triplicate (total of 9 determinations)

Should be reported as:


Percent recovery of known amount added (reference material) or

The difference between the mean assay result and the accepted
value

Analytical Method Validation 33


Accuracy Data Set (1 of 3)

% Recovery % Recovery
Amount
Amount Percent 99.2 98.9
Found Recovery
Added (mg)
(mg) 99.3 99.3
0.0 0.0 ---
99.4 99.7
50.2 50.4 100.5
Mean 99.3 99.3
79.6 80.1 100.6
Std.dev. 0.1 0.4
99.9 100.7 100.8
95%C.I 99.3±0.25 99.3±0.99

Analytical Method Validation 34


Analyte recovery at different
concentration

Analyte Ingred. (%) Analyte ratio Unit Mean recovery (%)

100 1 100 % 98-102


≥ 10 10-1 10 % 98-102
≥1 10-2 1% 97-103
≥ 0.1 10-3 0.1% 95-105
0.01 10-4 100 ppm 90-107
0.001 10-5 10 ppm 80-110
0.0001 10-6 1 ppm 80-110
0.00001 10-7 100 ppb 80-110
0.000001 10-8 10 ppb 60-115
0.0000001 10-9 1 ppb 40-120
AOAC manual for the Peer-Verified Methods program
Analytical Method Validation 35
Precision
Ball Ball Strike Strike
Ball Strike
Ball Ball Ball StrikeStrike
The closeness of agreement Ball Ball Strike

(degree of scatter) between a

series of measurements obtained

from multiple samplings of the

same homogeneous sample.

Should be investigated using

homogeneous, authentic samples.

Analytical Method Validation 36


Precision… Considered at 3 Levels

Repeatability

Intermediate Precision

Reproducibility

Analytical Method Validation 37


Repeatability

Express the precision Should be assessed


under the same using minimum of 9
operating conditions determinations

over a short interval (3 concentrations/ 3


of time. replicates) or

Also referred to as Minimum of 6


determinations at the
Intra-assay precision
100% level.

Analytical Method Validation 38


Intermediate Precision

Express within-laboratory Depends on the

variations. circumstances under which

Expressed in terms of standard the procedure is intended

deviation, relative standard to be used.

deviation (coefficient of variation) Studies should include

and confidence interval. varying days, analysts,

Known as part of Ruggedness in equipment, etc.

USP

Analytical Method Validation 39


Repeatability & Intermediate Precision

Day 1 Day 2
100.6 99.5
100.8 99.9
100.1 98.9
100.3 99.2
100.5 99.7
100.4 99.6
Mean = 100.5 Mean = 99.5
RSD = 0.24% RSD = 0.36%
CI = 100.5 ± 0.24 CI = 99.5 ± 0.36
Grand
Mean = 100.0
RSD = 0.59%
Analytical Method Validation 40
Reproducibility

Definition: Ability reproduce data within the


predefined precision

Determination: SD, RSD and confidence interval


Repeatability test at two different labs.

Note: Data not required for BLA/NDA

Analytical Method Validation 41


Reproducibility Study

Lab 1 Lab 2 Lab 3

Day 1 Day 2 Day 1 Day 2 Day 1 Day 2

Analyst Analyst Analyst Analyst Analyst Analyst


1 2 1 2 1 2

3 Preps 3 Preps 3 Preps 3 Preps 3 Preps 3 Preps

Analytical Method Validation 42


Analyte concentration versus precision

Analyte % Analyte ratio Unit RSD (%)

100 1 100 % 1.3


≥ 10 10-1 10 % 2.7
≥1 10-2 1% 2.8
≥ 0.1 10-3 0.1% 3.7
0.01 10-4 100 ppm 5.3
0.001 10-5 10 ppm 7.3
0.0001 10-6 1 ppm 11
0.00001 10-7 100 ppb 15
0.000001 10-8 10 ppb 21
0.0000001 10-9 1 ppb 30

AOAC manual for the Peer-Verified Methods program

Analytical Method Validation 43


Detection Limit (DL) Quantitation Limit (QL)

Lowest amount of analyte in a Lowest amount of analyte in a

sample that can be detected sample that can be quantified

but not necessarily quantitated. with suitable accuracy and

precision.
Estimated by Signal to Noise
Estimated by Signal to Noise
Ratio of 3:1.
Ratio of 10:1.

Analytical Method Validation 44


Detection Limit (DL) and Quantitation
Limit (QL) Estimated by

1. Based in Visual Evaluations


- Used for non-instrumental methods

2. Based on Signal-to Noise-Ratio


- 3:1 for Detection Limit
- 10:1 for Quantitation Limit

3. Based on Standard Deviation of the Response


and the Slope

Analytical Method Validation 45


Based on Signal-to Noise-Ratio

Analytical Method Validation 46


Detection Limit (DL) and
Quantitation Limit (QL)

3.3s 10s
DL = QL =
S S

S = slope of calibration curve


s = standard deviation of blank readings or
standard deviation of regression line

Validated by assaying samples at DL or QL

Analytical Method Validation 47


Robustness

Definition: Capacity to remain unaffected by small


but deliberate variations in method parameters

Determination: Comparison results under differing


conditions with precision under normal conditions
Variations may include: stability of analytical solution,
variation of pH in a mobile phase, different column
(lot/supplier), temperature, flow rate.

Analytical Method Validation 48


Confuse of Precision Terms

Repeatability Reproducibility

Ruggedness
Intermediate
Precision
Robustness

Analytical Method Validation 49


Precision Terms

Instrument Precision - 10 Std. Injections

Repeatability - One Analysis (6 preps)

Intermediate Precision - Two Analyses

Reproducibility - Two Lab.

Ruggedness - Many Variables

Robustness - Intentional Changes

Analytical Method Validation 50


Robustness Variations

All Assays -Sample Prep Manipulation


-Extraction Time

HPLC Assays -Mobile Phase Composition


-Different Columns
-Temperature
-Flow Rate
GC Assays -Different Columns
-Temperature
-Flow Rate

Analytical Method Validation 51


Robustness-Mobile Phase Change

MeOH/ Retention Retention


Resolution
Water Time 1 Time 2

75:25 11.94 16.41 7.39

80:20 8.47 11.17 6.17

85:15 7.81 10.18 5.93

Analytical Method Validation 52


ICH/USP System Suitability

ICH USP 23 <621>


System Suitability Requirements
Definition: evaluation of
equipment, electronic, Parameters Recommendations
analytical operations and
K’ In general k’ ≥ 2.0
samples as a whole
R > 2, between the peak of
Determination: repeatability, interest and the closest
R potential interferent
tailing factor (T), capacity (degradant, internal STD,
impurity, excipient, etc…..)
factor (k’), resolution (R), and
T T≤2
theoretical Plates (N)
N In general N > 2000

Repeatability RSD ≤ 2.0% (n ≥ 5)

Analytical Method Validation 53


Guidance on Re-Validation

“When sponsors make changes in the analytical


procedure, drug substance, drug product, the
changes, may necessitate revalidation of the
analytical procedures.”
“The degree of revalidation depends on the nature
of the change.”
“FDA intends to provide guidance in the future on
post-approval changes in analytical procedures.”

Analytical Method Validation 54


References

‘Analytical Methods Validation for FDA Compliance’ 교육교재 The Center for
Professional Advancement 2003. 3.12-14.
Guideline for submitting samples and analytical data for kethods validation
(Feb. 1987)
ICH Q2A
ICH Q2B
21 Code of Federal Registrations Part 210 and 211
Michael E. Swatrz and Ira S. Krull, Analytical method development and
validation. Mrcel Dekker, Inc. New York, 1997.
USP 23 <1225>
http://www.waters.com
Ludwig Huber, Validation and Qualification in Analytical Laboratories,
Interpharm Press Inc. Buffalo Grove, Illinois, 1999.
Analytical Method Validation 55

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