BROAD CENTRAL AIR CONDITIONING & WATER DISTRIBUTION SYSTEM

BROAD THREE FUNCTION

DUAL ENERGY CHILLER/HEATER
MODEL SELECTION & DESIGN MANUAL

Application
· Provide chilled/heating
water for central air
conditioning system
· Produce chilled water over
3℃ and heating water
below 90℃

Cooling capacity
520～4,200kW
(150～1,200Rt)

Heating capacity
465～3,722kW

2021.01 EN
 (BCRY90 Packaged Chiller/Heater)

Global Internet Monitoring Center for BROAD central air conditioning

It has been operating since 1996, known as the originator of "internet +"
BROAD
Global Market
WHY DOES BROAD MAKE A THREE FUNCTION DUAL ENERGY CHILLER/HEATER?

In 1989, BROAD invented Pressure-free Heating Boiler, tackling the problem of boiler explosion hazards
In 1992, BROAD invented non-electric air conditioning, tackling the problem of ozone layer
depletion caused by CFCs
In 1996, BROAD invented global internet monitoring system, which was a forerunner of "internet +"
In 2004, BROAD invented the zero-resistance central air conditioning water distribution system,
achieving an energy saving by maximum 76%
In 2015, BROAD launched anti-corrosion direct-fired heater, tackling the problem of heating safety
In 2015, BROAD launched magnetic bearing power efficient chiller, achieving the highest power
efficiency in the world
Today, BROAD integrated decades of experiences, and invented three function (cooling, heating
and hot water) dual energy (fuel or electricity) chiller/heater, which achieves：
· Higher efficiency cooling/heating unit
· Higher efficiency water distribution system
· Higher integrated energy efficiency
· Greater energy flexibility

VALUES OF BROAD THREE FUNCTION DUAL ENERGY CHILLER/HEATER

ENERGY SAVING
· The Integrated Part Load Value (IPLV) for cooling is 10. This high IPLV can reduce energy
consumption by 40% compared to traditional electric chillers
· The heating efficiency is 94% (can reach 103% with an optional economizer, can reach 108%
with an optional heat pump)
· BROAD Packaged Water Distribution System can reduce electricity consumption by up to 76%
compared to conventional systems

ADDITIONAL COST SAVING

· The magnetic oil free with zero friction technology can save up to 40% energy cost and 90%
maintenance cost compared with traditional electric chillers
· BROAD PLC "Smart anti-surge control" module ensures the chiller always operate in a safe range
· The integrated design of BROAD chiller, water distribution system and stainless steel enclosure
reduces the design cost and field installation cost for customers

SPACE SAVING
· Compared with the traditional system, BROAD chiller size has been reduced by 50%, weight by
40% and mechanical room footprint by 50%
· BROAD Packaged Water Distribution System and stainless steel enclosure can be installed
outdoor or on the roof top which reduces mechanical room footprint

WORRY-FREE
· Unit works under vacuum condition when providing heating, with 8-level anti-explosion
technologies which eliminate any explosion risks in any cases
· BROAD Packaged Water Distribution System and stainless steel enclosure eliminate troubles
from design, procurement, installation and service for customers
· BROAD Intelligent Control System (ICS) realizes an operator-free system for chiller/heater and
water distribution system
· BROAD Global Internet Monitoring System provides customers with 24/7/365 fault prediction,
analysis and energy-saving management
CONTENTS

THREE FUNCTION DUAL ENERGY CHILLER/HEATER 1

Working Principle 1
Rated Parameters 3
Performance Curves 5
Model Selection Curves 5
Nomenclature 5
Combination of Non-electric Chiller 6
and Power-efficient Chiller
Model Selection & Ordering 7
Supply Scope 8

DESIGN & CONSTRUCTION TIPS 9

Dimensions 9
P&I Diagram 15
Scope of Supply/Work 16
Control System 17
Exterior Wiring Diagram 18
Machine Room Construction Tips 19
List of Control System Installation 20
Lifting & Leveling Tips 21
 THREE
1 FUNCTION DUAL ENERGY CHILLER/HEATER

high-temp. & high-pressure refrigerant vapor

mid-temp. & high-pressure refrigerant
low-temp. & low-pressure refrigerant
low-temp. & low-pressure vapor
high-temp. & high-pressure heating solution
hot water
chilled water
cooling water

The cooling principle

The compressor compresses 7℃ low-temp. & low-pressure refrigerant vapor to 45℃ high temp. & high pressure vapor, then
the vapor flows into the condenser. In the condenser cooling water absorbs the heat from refrigerant vapor condensation
process and its temperature rises from 30℃ to 35℃. Then the heat will be discharged to air through cooling tower. After
condensation, 33℃ refrigerant transforms to 6℃ low-temp. & low-pressure liquid after throttle valve. The refrigerant enters
evaporator and evaporates immediately. It absorbs heat from the chilled water and makes chilled water drop from 12℃ to
7℃. After evaporation, the refrigerant gasifies into 7℃ vapor and is sucked into compressor. Then the next cycle begins

The hot water principle

The energy input heats the solution in generator, the vapor generated from the solution then heats the hot water in tubes,
while condensate returns to the solution to be heated and the cycle repeats
 2

low-temp. & low-pressure vapor

high-temp. solution
heating water
hot water

The heating principle

Similar to the hot water principle, the energy input heats the solution in generator, the vapor generated from the solution
then heats the heating water in tubes, while condensate returns to the solution to be heated and the cycle repeats.
The heater can provide heating water and hot water separately or simultaneously
 3

Three Function Dual Energy Chiller/Heater Rated Parameters

Model BCR 45 60 90 120 180 240 360
Cooling capacity kW 520 700 1045 1400 2090 2800 4200
104kcal/h 45 60 90 120 180 240 360
RT 150 200 300 400 600 800 1200
Heating capacity kW 465 698 930 1163 1861 2326 3722
Hot W. capacity kW 200 300 400 500 800 1000 1600
Cooling input power kW 89.5 115.5 171.3 224.7 339.3 432.1 650.2
Power-efficient Chiller

Cooling rated COP 5.81 6.06 6.10 6.23 6.16 6.48 6.46
IPLV (AHRI) 9.90 9.69 10.15 10.05 10.02 10.56 10.60
Compressor quantity 1 1 2 2 3 4 6
Cooling starting current A 2 2 2 2 2 2 2
Cooling maximum A 180 230 360 460 690 920 1380
operation current
Cooling power demand kW 105 130 200 260 380 520 750
Evaporator
Flow rate m3/h 90 120 180 240 360 480 720
Pressure drop kPa 35 40 70 70 70 70 80
Condenser
Flow rate m3/h 112 150 225 300 450 600 900
Pressure drop kPa 35 45 75 75 60 75 75
Heating W. heater
Direct-fired Heater

Flow rate m3/h 40 60 80 100 160 200 320

Pressure drop kPa 25 25 25 25 35 35 45
NG consumption Nm /h 49.5
3
74 99 124 198 247 396
Hot W. heater
Flow rate m3/h 8.6 12.9 17.2 21.5 34.4 43 64
Pressure drop kPa 20 20 20 20 30 30 40
NG consumption Nm3/h 21.3 32 43 53 85 106 170
Electricity consumption kW 1.5 1.5 2.7 2.7 6.6 7.6 12.1
Total power demand kW 106.5 131.5 202.7 262.7 386.6 527.6 762.1
Refrigerant wt. kg 190 280 380 480 775 960 1550
Heating solution wt. kg 900 1200 1300 1500 2000 2500 3500
Shipment wt. t 5.8(2.5) 7.2(3.2) 9.1(4.1) 11.4(5.6) 17.4(8.5) 21.9(11.4) 32(17.2)
Operation wt. t 6.5(2.9) 8.3(3.8) 10.5(4.9) 13(6.6) 19.4(9.7) 24.7(13.4) 35.2(19.6)
Note: the data in brackets is the weight of power-efficient chiller

Packaged Three Function Dual Energy Chiller Rated Parameters

Model BCRY 45 60 90 120 180 240 360
Chilled water pump
Pumpset

Pump head mH2O 23 22 27 28 28 28 27

Power demand kW 11 15 22 37 44 60 90
Cooling water pump
Pump head mH2O 15 17 19 22 16 19 19
Power demand kW 8 11 22 30 37 44 74
Hot water pump
Pump head mH2O 15 15 15 15 15 15 15
Power demand kW 1.5 2.2 3 3 4.4 4.4 6
Total power demand kW 20.5 28.2 47 70 85.4 108.4 170
Shipment wt. kg 1400 1700 2100 2400 3500 4600 5200
Operation wt. kg 2650 3250 3850 4200 6600 7200 8800
Cooling tower
Cooling
Tower

Cooling fan power demand kW 5.5 7.5 11 15 15 22 37

Shipment wt. kg 3170 3815 6335 7630 14320 19000 23120
 4

General Conditions
1. Rated chilled W.outlet temp:7℃, flow rate: 12. Refrigerant: R134a
0.172m3/(h·kW) Heating solution: specified
2. Rated Cooling W. inlet temp: 30℃, flow rate: 13. Natural gas heating value calculation: 10kWh/Nm3
0.215m3/(h·kW) (8600kcal/Nm3)
3. Rated heating W. outlet/inlet temp: 65/55℃ 14. Standard natural gas dynamic pressure is 16～35kPa,
4. Hot W. outlet/inlet temp: 80/60℃ static pressure is < 50kPa, requirements for lower or
5. Lowest permitted outlet temp. for chilled water: 3℃ higher pressure can be accommodated by special orders
6. Highest permitted outlet temp. for heating/hot water: 15. Heating efficiency: 94% (optional exhaust plate heat
90℃ exchanger heating efficiency: 98%, preheating hot
7. Lowest permitted inlet temp. for cooling water: 10℃ water supplement water heating efficiency: 103%)
8. Adjustable chilled water flowrate: 50～120% 16. Heating capacity and hot water capacity refer to the
Adjustable heating/hot water flowrate: 65～120% capacity in separate operation, which is adjustable
Adjustable cooling water flowrate: 20～130% within this range
9. Static pressure limit for chilled W. and cooling W.: 17. Machine room temperature: 5～43℃, relative
≤1.0MPa humidity≤ 85%
Static pressure limit for heating W., hot W.: ≤1.0 MPa 18. Power: 380V/3 phase, 50/60Hz
(except special order) 19. Power-efficient chiller designed lifespan: 30 years
10. Fouling factor for chilled W./heating W./hot W.: Direct-fired heater designed lifespan: 60 years
0.018m2·K/kW, for cooling W. : 0.044m2·K/kW 20. Operation noise: ≤65dB (A)
11. Adjustable load: 10～100% (BCR45, BCR60≥30%) 21. Operation vibration: ≤0.30mm
 5

Performance Curves Model Selection Curves

Notes: Calculation method of COP

COP= cooling capacity%/electricity
consumption%×rated COP
e.g. BC90 rated COP is 6.10, chilled water temp.
is 7℃, cooling water temp. is 26℃, then cooling
capacity is 100%, electricity consumption is 87%,
COP = 100% ÷ 87% × 6.10 = 7.01

Nomenclature
BCR Y 45 C-34/29-6/11-60/50-80/70-B3-Fb
High pressure type (details in right table) Code for high pressure type:
Power supply (3phase 460V/60Hz) Pressure Chilled W. Cooling W.
(can be omitted for B1, details in right table) limit MPa
1.01～1.60 Fb Mb
Hot W. outlet/inlet temp. (omitted for rated condition)
1.61～2.00 Fc Mc
Heating W. outlet/inlet temp. (omitted for rated condition) 2.01～2.40 Fd Md
Chilled W. outlet/inlet temp. (omitted for rated condition)
Cooling W. outlet/inlet temp. (omitted for rated condition) Codes for power supply:
C: Product design serial number Power supply Voltage Frequency
Cooling capacity:104kcal/h B1 380V 50Hz
Y: Packaged chiller (including pumpset, cooling tower, B2 400～415V
metal enclosure) B3 460V 60Hz
B5 380V
R: Direct-fired Heater (N/A for cooling only model)
B6 400～415V
C: Power-efficient Chiller (N/A for heating only model) B7 575V
B: BROAD
 6

Combination of Non-electric Chiller and Power-efficient Chiller

Combination of direct fired heater and power-efficient chiller

Most applicable
to places with
huge heating
and cooling
load differences

Combination of direct-fired chiller and power-efficient chiller

Daily shift or
seasonal shift
according to
different energy
prices

Combination of waste heat chiller and power-efficient chiller

Use of waste
heat is the
priority
power-efficient
chiller used as
supplementary

Combination of CCHP system and power-efficient chiller

Energy self-sufficient system

 7

Model Selection & Ordering

Function selection Machine room location
· Standard type (cooling-heating-hot water) · On the ground or on building rooftop
· A/C type (cooling-heating) · Machine can also be installed in the basement
· Cooling only/heating only type (cooling or heating) · Cooling tower should be installed on the ground, on
stilt or on building rooftop
Load selection
· Any building cooling load cannot be estimated solely Packaged selection
by the building area, as it is more closely related to · Three Function Dual Energy Chiller/Heater includes
building insulation and room function chiller/heater, water distribution system, metal
· 30～50W/m2 is recommended for energy-efficiency enclosure, etc.
building, 60～90W/m2 for normal building, 100～150W/ · If the packaged system is installed inside the building,
m2 for high occupancy and high space building metal enclosure is not needed
· When the heating load is not enough, direct fired heater · For overseas customers, cooling tower is optional
capacity can be enlarged
Lead time
Power efficient chiller selection · ≤ BCRY120: 3～6 months
· Adjustable load for chiller with single compressor (BC45, · ≥ BCRY180: 6～9 months
BC60) is 30～100%, load less than 30% should be
specially ordered Warranty
· Cooling water inlet temperature at 32°C for high- · Factory warranty covers 24 months from commissioning
temperature and high-humidity area or 30 months from shipment, whichever comes earlier
· The lowest cooling water inlet temperature for stable · BROAD provides service throughout the lifespan.
operation is 18°C, otherwise a bypass motor valve Service price list is available upon request
should be added on the pipe
Technical specifications are based upon
Flowrate & pump head selection · ANSI/AHRI 551-591 (SI) with addendum performance
· BROAD's pump head design is based on our extensive rating of water-chilling and heat pump water-heating
experience packages using the vapor compression cycle
· BROAD can accomodate special head design · GB/T18430 water chilling (heat pump) packages
using the vapor compression cycle. Part 1: water chilling
Static pressure selection (Heat pump) packages for industrial & commercial and
· The standard pressure limit for chilled/heating/cooling similar application
water is 1.0MPa. For information about high pressure · GB 25131 safety requirements for water chillers (Heat
type please see Code for high pressure type at P5 pump) using the vapor compression cycle
· >2.0MPa system: secondary heat exchange · GB 19577 minimum allowable values of energy
recommended efficiency and energy efficiency grades for water chillers
· GB/T 18361 safety requirements for lithium bromide
Emissions absorption chilling (heating) water units
· Concentration of NOx ≤60ppm (about 123mg/m3, · GB/T 18362 direct-fired lithium bromide absorption
O2=3.5%) chilling (heating) water unit
· Special orders for low NOx (≤80mg/m3) or ultra low
NOx ≤30mg/m3)
· Latent recovery technology in cold areas can eliminate
"white smoke"

Control
· BROAD Three Function Dual Energy Chiller/Heater is
equipped with complete control function including
internet monitoring
· If customers have a building management system
(BMS), the BMS control interface can be selected as
an optional supply. If the BMS interface is not ordered
along with the chiller, it can be purchased later
· BROAD BMS is recommended to customers (for the
entire building)
 8

Supply Scope
Products Category Item Remarks
Chiller Power Compressor Include magnetic bearing, VFD centrifugal type, oil free operation
efficient Heat exchanger Include condenser, evaporator (cold insulation included)
chiller Throttling valve set Include electronic expansion valve, drying filter, shut-off valve,
regulating valve
Check valve Prevent refrigerant vapor flow-back to protect compressor
Motor cooling device Include drying filter, control valve set etc.
Load balancing valve For stable operation under low load (≤30%)
(optional)
Direct Fired Direct Fired Heater Include heater body, front flue chamber, rear flue chamber, base
Heater frame, enclosure, etc.
Water heater For heating & hot water
Thermostatic valve 2 pieces, used for thermostatic control of heating water and hot water
respectively. Only available in standard 3 function model.
Burner Include gas valve trains, filter, safety devices, muffler, etc.
Gas flow meter (optional) For accurate measuring of the gas consumption
Control Low voltage control cabinet Include low voltage electric parts, control board, PLC, etc.
system Power control cabinet Include switch gear, fuse, reactor etc.
Touch screen For operation
External control elements Include temperature & pressure sensors, flow switches, level probes
and actuators
BMS interface (optional) Connect to BMS system through dry contact or serial communication
Refrigerant R134a For cooling
Heating Specified For heating by direct fired heater
medium
Pumpset Pumpset A/C water pump 2 units
system Cooling water pump 2 units
hot water pump 2 units, N/A for cooling only and cooling-heating types
Accessories Include zero resistance filter, check valve, soft connectors, valves and
vibration isolator etc.
Piping ✽ Include all piping between pumpset and chiller/heater
Piping accessories Include flow switches, auto air vent & its socket, soft connectors
Motor drain valve When water quality becomes poor, this valve automatically drains the
cooling water. It also drains cooling water automatically to prevent
water from freezing in winter
A/C W. flowmeter For precise management of chiller load and efficiency
Water softener Improve A/C water and cooling water quality
Auto dosing device Automatically charge biocide corrosion inhibitor and anti-sludge to
the cooling water
Pumpset control cabinet Include inverters for A/C W. pump, cooling W. pump, cooling fan soft
starter, low voltage electric parts, etc.
Electric wiring ✽ Include wires, cables, cable conduit, cable supporters, etc.
Cooling Cooling tower Including automatic water refill device, spray device, anti-drift device,
tower packing, filling drain pipe and valve, etc.
Cooling fan Fan control system
Option Machine Enclosure Include stainless steel panel, roof cover, structural frame, base frame,
room as well as accessories
Base frame Fix and support the integrated computer room and main machine
Notes: 1. ✽ Only for standard size. Non-standard sizes are available by order
2. If cooling tower is not ordered, a control signal linkage to cooling fan will be provided
 DESIGN
9 & CONSTRUCTION TIPS

Dimensions
BCRY45, BCRY60, BCRY90, BCRY120, BCRY180

Model A B C D G H I J K M N O P
BCRY45 6860 2140 2400 4470 1610 160 400 460 260 1395 450 1650 1670
BCRY60 7380 2530 2700 4990 1720 280 450 460 340 1510 450 1650 1920
BCRY90 7640 2660 2700 4990 2040 280 670 610 300 1540 530 1650 1960
BCRY120 8550 2790 2700 5510 2065 345 550 610 415 1610 530 1650 1875
BCRY180 9980 3180 3200 6030 2310 450 665 760 395 2010 670 2000 2270
Model Q R S T U V W Y a b e f g
BCRY45 2100 DN50 DN150 DN150 250×250 DN25 385 3 2100 2340 1635 / 595
BCRY60 2300 DN65 DN150 DN150 320×320 DN25 640 3 2490 2730 1895 / 595
BCRY90 2300 DN65 DN200 DN200 350×350 DN40 575 3 2620 2860 1895 / 725
BCRY120 2350 DN80 DN200 DN200 400×400 DN40 740 3 2750 2990 2155 / 920
BCRY180 2760 DN125 DN250 DN250 560×560 DN50 1010 4 3140 3380 1477 1477 1375

Note: BCRY45 and BCRY60 have a single compressor, BCRY90 and BCRY120 with two compressors, and
BCRY180 with three compressors
 10

BCRY240, BCRY360

Model A B C D E F G H I J K M N O
BCRY240 11280 4910 3200 6810 2650 3180 2330 480 710 620 520 2350 660 2340
BCRY360 11540 5560 3200 6810 2910 3700 2700 450 785 635 685 2200 660 1985
Model P R S T U V W a b c d e f
BCRY240 2277 DN125 DN300 DN300 560×560 DN50 1010 4870 5110 3140 3380 1737 1635
BCRY360 2625 DN150 DN350 DN350 710×710 DN65 1070 5520 5760 3660 3900 1737 1765
Note: BCRY240 has four compressors, BCRY360 has six compressors
 11

BCY45、BCY60

Model A B C D E F G I J
BCY45 3960 1880 2360 1395 740 640 380 1825 1920
BCY60 4220 2130 2660 1510 760 710 420 1885 2050
Model K L M N O P a b e
BCY45 765 645 1090 800 DN150 DN150 2080 1840 1380
BCY60 800 645 1340 800 DN150 DN150 2330 2090 1510
 12

BCY90、BCY120、BCY180

Model A B C D E F G I J
BCY90 5260 2130 2660 1540 790 700 380 2860 2160
BCY120 5520 2390 2660 1610 760 745 380 2620 2600
BCY180 6820 2520 3000 1930 910 800 450 3415 3125
Model K L M N O P a b e
BCY90 1200 800 1780 800 DN200 DN200 2334 2094 2030
BCY120 1050 1000 1550 1000 DN200 DN200 2594 2354 2160
BCY180 1400 1000 2250 1000 DN250 DN250 2724 2484 2810
Note : BCY90, BCY120 have two compressors, BCY180 has three compressors
 13

BCY240
 14

BCY360
 15

P&I Diagram
 16

Scope of Supply/Work

Category Item BROAD Customer Remarks

Transportation Factory to port ✓ BROAD can arrange transportation upon

and positioning request

Jobsite handling (chiller, pumpset) ✓ BROAD provides guidance

Joint (for split shipment) ✓ Customer to provide necessary assistance

like welding machine, nitrogen

Electric Power supply to enclosure ✓ 3 phase, 4 wires

engineering
Internet connection ✓ Network cable to the enclosure is to be
provided by customer

Grounding ✓ Place special grounding terminal with

grounding resistance≤4Ω near water
system control cabinet

Construction & Foundation ✓

installation
Installation of metal enclosure ✓

Water softener installation ✓

Pipe connection between chiller/ ✓ A crane must be provided by customer

heater and pump ✽

Pipe connection between pumpset ✓

and cooling tower Δ

External piping installation ✓ Includes chilled water pipes, hot water

pipes, water make-up and drain pipes,
energy source pipes

Chiller cold insulation, chilled water ✓ Factory-mounted

pumps cold insulation and hot water
pumps insulation

Piping insulation in enclosure ✽ ✓

Pipeline insulation ✓

Anti freezing ✓ Water anti-freeze treatment is

recommended when the ambient temp is
below 0℃

Commissioning Jobsite chiller commissioning ✓ Customer provides energy and air

conditioning load. Chiller commissioning is
a paid service

Operation & Operator training on site ✓ BROAD provides professional training

maintenance free of charge, the customer pays for the
accommondations and transportation of
BROAD engineers

Regular maintenance ✓ Service contract can be signed after the

warranty period

Notes:
1. ✽ When packaged system is ordered
2. Δ When cooling tower is ordered
 17

Control System

Notes:
1. BROAD Three Function Dual Energy chiller/heater control system includes interfaces for power-efficient chiller/
direct fired heater/pumpset/cooling tower fan/internet/BMS etc.
2. Water distribution system control cabinet supplied with pumpset
3. BMS control interface includes Serial Communication and Dry Contact. Serial Communication interface can be
ModBus/ProfiBus/BACnet or Lonwork
4. Control interfaces will be provided to customers who purchase pumpset and cooling tower by themselves
 18

Exterior Wiring Diagram

Notes:
1. Instead of a control cabinet,
only control interfaces will be
provided to customers who only
order chiller/heater without
pumpset and cooling tower.
2. DC4-20mA signal is provided for
frequency control and sensors.
 19

Machine Room Construction Tips

Packaged Machine Room Customer-built Machine Room
BROAD Packaged Three Function Dual Energy Chiller/ · Ventilation:
Heater can be placed outdoor directly. It is unnecessary Poor ventilation leads to high humidity in the machine
to build a separate machine room. The foundation can be room, which may corrode the unit. Please ventilate the
built as per drawing provided in previous pages machine room more than 3 times per hour
· Drainage:
① Unit foundation must be on a high level in the machine
Foundation room
· Refer to plinth dimensions ② All discharge pipes and drain pipes must be visible
· Load capacity above the drainage
① The machine room foundation load is recommended as ③ Machine room in the basement must be built above
1.5 times the operation weight a water ditch, which is equipped with an auto level-
② Make sure that the foundation is level (levelness <1.5‰) controlled submerged pump
without sinking or overload (for rooftop installation) · Temperature:
③ Chiller load should be evenly distributed on the contact Machine room temperature must be maintained within
surface between the frame base rolling steel and the 5-43℃. Lower temperature may crack heat exchange
plinth tubes and water box when the chiller is shut off; higher
· Anchor bolts: temperature may damage electrical components.
① Anchor bolts must be pre-installed as per dimension Thermometer and over temperature alarm must be
drawing installed in the machine room
② Place the chiller on the foundation directly and fix it · Humidity:
with anchor bolts The relative humidity in the machine room must be less
③ Shock absorption spring should be equiped for chiller than 85%. Higher humidity may impair insulation of
installed on non-ground floors, or in space with strong electrical components
vibration source

Unit Maintenance Space

Model BCRY45 BCRY60 BCRY90 BCRY120 BCRY180 BCRY240 BCRY360

F 2200 2200 3000 3000 4000 3000 4000
G 2000 2500 2500 3000 3000 4500 5500

Note:
1. F and G is the space for tube cleaning. It could be the space of water pumps, doors or windows,
and also can be shared by two chillers
2. If the machine room is smaller than above size, please contact BROAD for solution
3. It is recommended that the height of the machine room is 500mm higher than chiller/heater
 20

List of Control System Installation

Item Object Installation position Material Source BROAD scope Customer scope
and requirement

Chiller Chiller power Control cabinet of 13-core cable, 2-core BROAD Wiring inside
chiller and water shielded cable (30m chiller control /
system standard supply) cabinet

Ambient Good ventilation, no 3-core shielded cable BROAD Wiring inside Temperature
temperature sensor direct sunlight (10m standard supply) chiller control sensor and cable
cabinet installation

Internet monitoring Chiller control Network cable Customer Wiring inside Cable installation,
cabinet chiller control and wiring
cabinet

Fire protection Comply with 2-core cable fire Customer Wiring inside Cable installation,
fire protection protection detector chiller control and fire protection
regulations cabinet detector setup

BMS interface Chiller control 2-core shielded cable (for Customer Wiring inside Cable installation,
( Optional) cabinet serial communication), chiller control wiring at building
11-core cable (for dry cabinet side
contact)

Chiller and pumpset Grounding Grounding wire and Customer / Grounding

grounding resistance ≤4Ω Grounding electrode electrode
installation and
wiring

Pump Main power supply Water distribution 5-core cable Customer Wiring inside Cable &
set connection system control chiller control control cabinet
cabinet cabinet installation

Wiring between Between chiller and Cable supply according BROAD Wiring inside Cable installation
chiller and water water distribution to the standard chiller control
distribution system system control configuration of cabinet
control cabinet cabinet packaged chiller/heater

Wiring between Between pumpset Cable supply according BROAD Wiring inside /
pumpset and water and water to the standard chiller control
distribution system distribution system configuration of cabinet
control cabinet control cabinet packaged chiller/heater

Wiring between Between cooling Cable supply according BROAD Wiring inside Cable installation
cooling tower and tower and water to the standard chiller control
water distribution distribution system configuration of cabinet
system control control cabinet packaged chiller/heater
cabinet
 21

Lifting & Leveling Tips

1. Before unit arrival, concrete foundation plinths must be 6. Use the round steel or thick steel tubes for moving.
molded and leveled. The level degree is <1.5‰, height No wooden sticks. Only drag the dragging hole on the
of foundation is 100～300mm. Place the chiller right on rolling steel, do not apply forces on the other part of
the foundation, fix with anchor bolts the chiller. Lift the unit first with jacks under the rolling
2. Lifting must be done by qualified and insured lifting steel before rigging
companies 7. The level calibration should be carried out within 2
3. The crane must be supported by cross-ties and firm hours after the unit is in place. The deviation shall be
foundation to prevent sinking. Check the crane steel less than 1‰. The machine may be damaged if pad is
ropes and hooks before lifting to prevent any accident. not placed immediately
The lifting intersection angle must be less than 90°. It 8. The unit base frame should touch plinth evenly
is strictly prohibited to lift the chiller with a single steel 9. The chiller should be protected by full time personnel
rope. When the chiller is lifted 20mm above the carriage during transportation & installation. No access for
or the ground, hold for a while, then lift the chiller unauthorized persons. It is essential to avoid touching
slowly if everything is ok the chiller valves. If the machine room is still under
4. If limited by loading height, loading angle or machine construction, precautions are essential to prevent unit
room access, lifting company must make special plan from getting damaged or dirty. Don't scrape the paint
with BROAD team together to avoid any risk or insulation layer
5. Land the unit carefully, to avoid impact

Sketch of leveling

Open the top of

enclosure for lifting

<90° <90° <90°

Lifting sketch of BCRY45/60/90/120/180

<90° <90°
<90° <90°

Chiller lifting sketch of BCRY240/360 Pumpset lifting sketch of BCRY240/360

ABOUT THE BROAD GROUP
The BROAD Group is a private manufacturing enterprise dedicated to original innovation. Since its inception in 1988, BROAD
has never copied any technology of its peers. All technologies developed by BROAD are focused on energy efficiency,
material conservation, cleanliness, durability and intelligence, and all its products have reached an unparalleled level that is
unmatched in the industry. Headquartered in Changsha, China, BROAD has over 3,000 employees worldwide, and has sold
its products in more than 80 countries. BROAD wholly owns the following subsidiaries:

BROAD Air Conditioning Co. Ltd., founded in 1988, supplies non-electric central air conditioning systems under built-in
vacuum condition with packaged water distribution system, and powered by natural gas or waste heat. It is world-renowned
for super energy efficiency

BROAD Clean Air Technology Co. Ltd., set up in 2005, supplies the Clean Fresh Air Machine that recovers 80% heat and filters
PM2.5 by 99.9%, and also air purification products that can kill pathogens and clear allergens

BROAD Energy Service Co. Ltd., established in 2007, provides equipment, investment, design, construction and operation of
district cooling and heating and power (CHP) projects, using market mechanism to actualize maximum energy conservation

BROAD Sustainable Building Co. Ltd., ("BSB"), was founded in 2009. BSB provides a revolutionary stainless steel structural
material for the construction and transportation industries called "B-CORE Slab", and stainless steel modular buildings. BSB
is committed to achieve a sustainable development path for human beings

BROAD Town — BROAD central air conditioning R&D and production base (Changsha, Hunan)
BROAD Three Function Dual Energy Chiller/Heater and packaged water distribution system are
ISO, CE, ETL, ASME, AHRI certified

100g

To protect forest & water

sources, please imitate us
to adopt compact layout
& thin paper printing

2021.01.28 The first edition

BROAD Town, Changsha, China 410138 www. broad.com Quantity: 1,000
Tel: +86-731-84086688 Fax: +86-731-84611357 BY313-21 © 2021