INSTRUCTION MANUAL

REVISION 1
DATE 27/06/2017
RELEASE 2

EUROCHILLER S.r.l.
INTERNATIONAL COOLING
Via Milano, 69 27030 CASTELLO D’AGOGNA (PV) ITALIA
TEL. 0384-298985 - FAX 0384-298984
SERVICE 0384-298981
e-mail eurochiller@eurochiller.com
 HOW TO READ AND LOOK UP THIS MANUAL
This manual is supplied in one copy only with the machine. If you need more copies, pls contact the manufacturer specifying the model and the
serial number of the machine (pls find the data on the identification plate). It’s assumed that the user has professional skills and experience in
similar machines. Should not be the case the user must attend a training at the manufacturer's plant, at a retailer’s or, anyway, hold by
personnel trained by the manufacturer. This manual is to be considered as an integral part of the machine and must be kept in a dry and safe
place always available for a reading and away from sunlight. The manufacturer allows to print more copies of the document for internal use only.
Any eventualities that could jeopardise the safety of the operator and integrity of the machine are identified with the wording WARNING. The
term is coupled by symbols, words in italics and sometimes even in bold.
Once you receive the machine be sure that there is no any damage or missing parts. If so, pls inform the carrier.

!Warning! Please read this manual carefully before turning the dehumidifier on. The operations must be
carried out by qualified personnel to avoid any possible damage to persons, things and to the unit
itself. Do not use the unit for purposes other than those for which it was designed. Please keep this
manual in a safe place.

Warning:

The manufacturer reserves the right to make changes to the size, shape and features of the machine and
of the manual at any time and without giving any notice.

2
 SUMMARY
1.0 REGULATORY REFERENCES ABOUT THE INSTRUCTION MANUAL………………………………………………..….5

2.0 IDENTIFICATION .............................................................................................................................5

3.0 GENERAL DESCRIPTION ..................................................................................................................7

4.0 FUNCTIONING ................................................................................................................................8

5.0 MEASURES ................................................................................................................................... 10

6.0 TECHNICAL DATA EDM ................................................................................................................. 10

7.0 HANDLING AND WEIGHT .............................................................................................................. 11

8.0 INSTALLATION ............................................................................................................................. 12

9.0 HYDRAULIC CONNECTION ............................................................................................................ 13

10.0 ELECTRIC CONNECTION .............................................................................................................. 16

11.0 START-UP................................................................................................................................... 17

11.1 STOP .......................................................................................................................................... 18

12.0 CONTROL PANEL ........................................................................................................................ 19

13.0 WARNING AND ALARM MANAGEMENT ..................................................................................... 28

14.0 CALIBRATION REGENERATION AIR FLOW .................................................................................... 31
15.0 GENERAL MAINTENANCE ........................................................................................................... 32

16.0 TROUBLESHOOTING ................................................................................................................... 41

17.0 ACCESSORIES OF THE MACHINE EU-DRY 1200 - SERIAL NUMBER 310517201706110597 .............. 42
18.0 COMPONENTS AND ESSENTIAL SPARE PARTS KIT EU-DRY 1200 - SERIAL NUMBER
310517201706110597 ................................................................................................................ 43

19.0 DEMOLITION .............................................................................................................................. 47

3
 MAIN INSTRUCTIONS IN USING THE MACHINE

It is compulsory to carefully read this Instruction Manual before carrying out any operation on the
machine: the start-up of the machine by unqualified people can cause serious damage to people and
property.

Authorized personnel must be well trained.

The client must be sure that the training for the personnel is suitable; if it’s the case he has to ask the
manufacturer to carry out special training sessions.

All the individual components of the machine are subject to quality controls and dimensioning during the
production phase.

All the maintenance, adjustement and replacement operations described in this Instruction Manual must
be carried out once the machine has stopped and electrical power is off.

The operator must wear special non-slip-proof and resistant shoes.

The safe devices have been considered by the Manufacturer in order to safeguard the operator's safety
during his own work.
During the operation, the devices must not be removed for any reason.

The machine, which is equipped with one or more electric motors, must not be used in presence of
natural gas, vapours of gasoline or other flammable substances.

Any person unrelated to the lifting and transport operations is not allowed to pass or stand near the area
where the machine components are moved, while the authorized personnel have to maintain proper
distance to avoid being affected by suspended components.

Don’t use the machine while under the influence of alcohol, drugs or medicines causing sleepiness

It is recommended to protect the main supply line through the adoption of circuit breakers (thermal-
magnetic switches).

The presence of close magnetic or electromagnetic fields could affect the correct functioning of the
control panel of the machine.
The ideal temperature and humidity conditions for the correct working and use of the machine are the
ambient conditions where the machine will be installed.

Check that the electrical circuit is properly protected and meets the characteristics of the engines: the
machine is equipped with an identification plate containing the power, frequency and voltage values of
the electricity supply.
Also check that there is an earth system and that there is a circuit breaker regularly placed at the top of
the power cord.
The Manufacturer declines all liability for damage to persons or property caused by a faulty or
Before carrying
inadequate earth out any adjustement, maintenance and/or replacement operations the operator is
system.
required to wait a certain period after the machine shutdown: this time is necessary to cool down the
areas undergoing an heating during the normal operation of the machine.

4
 1.0 RULES ABOUT THE INSTRUCTION MANUAL
This manual was drafted in compliance with the following directives:
Directive 2006/42 CE Machine
Directive 2014/35 CE Low voltage
Directive 2014/30 / CE Electromagnetic compatibility

The electrical parts of the machine (motors) and the electrical cabinet can’t be installed in places with risk of explosion classified as
“ATEX”.

For a safe working the electrical connections have to consider at least the following:

 An automatic electricity interruption device in case of:

- overcurrent due to overloading or short circuits
- earth faults

 An emergency stop device interrupting the supply to the entire device.

 The device must be connected to the earthing bar of the building or of the area where the unit is installed (main equipotential connection).

2.0 IDENTIFICATION
The identification of the company Eurochiller as Manufacturer of the machine is in compliance with current legislation via the declarations and
acts listed below:

- declaration of CE compliance (attached);

- instruction manual (the document you are reading);
- CE marking (see following section).

- CE marking,

- name and address of the

Manufacturer,

- machine model,

- serial number:

- year of manufacture,

- Process /
Regeneration air flow rate

electrical data of the machine:

 Voltage
 Process / regeneration Istalled
power

The technical features of each unit are shown on the nameplate located on the inspection panel.
For any inquiry or spare parts orders always refer to it by quoting the serial number. The output data are those reported in the technical
catalogue. They will always be considered for a verification of the performance of the machine. To install the unit you must ask for qualified
personnel to avoid possible damage to people and property.The psychometric diagram will be applied on the machine. By consulting this
diagram you can find out the content, in g/kg, of the humidity in the air leaving the dehumidifier and the dew point temperature. For dew point
or dew temperature we mean the temperature when the air (or better the mix air-vapor), under constant pressure, becomes saturated with water
vapor .

5
6
 3.0 GENERAL DESCRIPTION
The EDM dehumidifier is equipped as a complete unit ready to be used.

8
13

7
12 15
6
23
14 9
4
11 20
10 19

5 2
3 18 21 22
1 18
16

18 17 18

NUMBER DESCRIPTION
1 Air inlet with G3 filter
2 Pre-cooling battery
3 Adsorbent wheel
4 Gear motor
5 Process air fan
6* Post-cooilng battery
7* F7/F9 filter
8 Process air outlet with jacob connections
9 Air/air heat exchanger
10 Iris damper for regulation regeneration air
11 Regeneration air fan
12 Regeneration electrical resistances
13 Regeneration air outlet with jacob connections
14 Electrical cabinet
15 Electrical panel touch
16 IN / OUT H2O pre/post cooler batterys
17 Condensate drain
18 IN electric supply (n.4)
19 Temperature / humidity /Dew-point (*) probe
20* Flow switch for regeneration air
21* Flow sensor (process air flow)
22 Rotor safety control
23 Pressure switch for regeneration air
* Optional

7
 DEMONSTRATION OPERATING DIAGRAM

4.0 FUNCTIONING

EDM is a continuous type dehumidifier, with an integrated recovery system, allowing to reach very low dew points.
The wheel rotates slowly in its proper frame and it’s divided in two sectors: one bigger, keeping humidity of the process air passing it and a
smaller one releasing humidity to a regeneration hot air flow with continuous and automatic operating cycle.

Dehumidifier functioning – Process air:

The dehumidifier sucks air by a fan (with brushless motor) devoted to process circuit completely and adjustable by touch screen control panel.
The air – filtered and pre-cooled by a air/water exchanger - hits ¾ of the rotor where the humidity is effectively absorbed. By this principle you
gain dried air used for the process.
It’s possible to place an additional battery to cool or heat the process and a second filtering step as optional.

Dehumidifier functioning – Regeneration air:

Even the regeneration circuit has its own fan by which the air is pushed towards the electric heating battery and then passes ¼ of the rotor
section (recycling the hygroscopic material and expelling hot and humid air).
To highly reduce the installed electric power we use a heat recovery (air/air).
This process is fundamental to realize an efficient dehumidification

8
 DESCRIPTION ADSORBENT WHEEL

Rotore

The core of the EDM dehumidifier is the Silica-Gel wheel, patented, at high
efficiency. The mesh of the rotor is made up of alternating layers, one smooth
and one corrugated, of sheets of silica gel and metal silicates, chemically
integrated in a support fabric of inorganic fibers.
This structure involves a huge number of stages crossing the wheel in a
parallel way. The extensive internal surface area, joined to the special micro-
structure making up the rotor, ensures the greatest contact surface and
therefore the maximum absorption capacity of the steam.
Externally it is covered by a galvanized sheet. The spoke and pin are in steel
and the axle of the rotor rotates on two bronze bearings. The rotation is
Rotor mesh . obtained through a gear motor with single-phase motor and a drive belt.

NOTES:
THE WHEEL MUST NOT GONE THROUGH BY AIR WITH A
TEMPERATURE HIGHER THAN 160°C;

THE WHEEL MUST NOT GONE THROUGH BY CHEMICAL

PRODUCTS, SOLVENTS AND GAS.

9
 5.0 DIMENSIONS

6.0 TECHINCAL DATA EU-DRY MOULD

Tolerance
Process Air flow (+/-10%)
Regeneratin air flow (+/-10%)
Process air temperature (°C): (+/-2°C)
Process air humidity (%): (+/-5%)
dew-point (°C): (result between temperature & humidity)
10
 7.0 HANDLING AND WEIGHT

The original self-supporting structure is equipped by anti-

capsizing lifting bars and eyebolts.
In this way you can move the structure by a transpallet or lift truck
(entering the forks in the proper space) and by a crane using the
eyebolts (except model EU-DRY 2500 & 3000) on the top.

1
TYPES OF LIFTING 2
1 2 3 (EXCEPT MODEL EU-DRY 2500 &
3000)

WARNING: PROTECTION DEVICES

Any person not directly involved in the operations is not allowed to pass or stand near
the area in which the machine components are moved, while authorized people have to
maintain proper distance to avoid being affected by suspended components.

During handling operations, in addition to the operator who drives the forklift or the
crane, the presence of a second person is necessary to check that the path to be
followed is clear of obstacles and that, during handling operations, the machine does not
catch people or property

Use polyesters belts only to be able to lift a weight equal or greater than the total weight
of the unit and the belts.

The complaints about any missing material supplied have to be submitted within 10 days
from the date of receipt.

11
 8.0 INSTALLATION
Ducting
To avoid any air recirculation it is very important to be sure that the humid air output duct is not addressed towards the inlet of process air. It is
therefore recommended that the humid air discharge tube is installed sloping towards the outside to prevent a reflux in condensation towards the
inside of the dehumidifier. If the discharge point of the humid air duct is higher than the outlet connection of the dehumidifier, the pipe will be
insulated and a small drainage hole must be made in the lower part of the duct.
Note: we recommend to use ducts in sheet metal, smooth inside, to reduce pressure drops.

WARNING:

It is recommended to mark on the floor, by paint or tape, the distance that must be kept by the machine
elements, in the way that:
- The area so defined is left free and not taken up by other machinery or other objects;
- No one but operator assigned stops or passes in the safety area when the machine is working.

The machine must not be used close to heat sources, flammable liquid or materials and/or explosives.

Non-compliance with the safety area may require to disconnect the machine during maintenance work,
ordinary and extraordinary.

12
 9.0 HYDRAULIC CONNECTION

DEHUMIDIFIER STANDARD VERSION

Ther is Pre-cooler battery only

DEHUMIDIFIER WITH OPTIONAL

There are pre-cooler & post-cooler batterys

1 HYDRAULIC CONNECTIONS PRE/POST COOLER BATTERIE

Inlet water:
EU-DRY 400(1”F) - EU-DRY 600 (1”F) – EU-DRY 800 (1”F) – EU-DRY 1200 (1” 1/4 F) –
EU-DRY 1800 (1” 1/2F) – EU-DRY 2500 (2”F) – EU-DRY 3000 (2”F)

Outlet water:
EU-DRY 400(1”F) - EU-DRY 600 (1”F) – EU-DRY 800 (1”F) – EU-DRY 1200 (1” 1/4 F) –
EU-DRY 1800 (1” 1/2F) – EU-DRY 2500 (2”F) – EU-DRY 3000 (2”F)

2 Make the hydraulic connection to the condensing drain by using 1/2”rigid or flexible pipes.
It’s strictly forbidden to install valves or any other accessory

The operation must be carried out by qualified personnel only.

The requested minimum IN pressure is 2 BAR.

13
 WATER FLOW ADJUSTEMENT

DEHUMIDIFIER STANDARD VERSION

To do this the n.1 panel for EMD standard must be removed / if there is post-cooler battery pls remove the n.2 panel.

Manual valve of pre-cooler (standard) and 2

post-cooler coil control (Optional).
To open pls turn anti-clockwise

All the adjusting and maintenance operations must be realized by qualified personnel, in according with the current
laws.

It’s forbidden make any modification to the machine without being authorized by the constructor.

Failing to comply with such procedures will invalidate your warranty.

DEHUMIDIFIER COMPLETE WITH ELECTRONIC VALVE (OPTIONAL)

Pls remove the n.1 panel for pre-cooler battery / if there is post-cooler battery pls remove the n.2 panel

Electronic valve for air temperature

adjustment pre-cooler and post-cooler
coil.
2
electronic valve pre-cooler coil (air set
8°C)

electronic valve post-cooler coil (air set 1

16°C).

All the adjusting and maintenance operations must be realized by qualified personnel, in according with the current
laws.

It’s forbidden make any modification to the machine without being authorized by the constructor.

Failing to comply with such procedures will invalidate your warranty.

14
 WATER TO BE USED

pH 7,5 – 8,7 -
EC 100-700 µS/cm
SO4-- < 100 mg/l
HCO3- < 200 mg/l
CI- < 50 mg/l
PO4 3- < 2,0 mg/l
NH3 0 mg/l
NO3- <5 mg/l
CO2 <5 mg/l
H2S 0 mg/l
O2 < 0,1 mg/l
Cloriti / Chlorites / Chlorites / Cloritas / Chlorite 0 mg/l
Cloro libero / Free chlorine / Chlore libre / Cloro libre / Freies Chlor < 0,2 mg/l

CONDENSATION DISCHARGE DIAGRAM

Attention:

It’s forbidden to install filters, gate valves or any other component on the condensation discharge

15
 10.0 ELECTRICAL CONNECTION
The uniti complies with EN 60204-1.
It’ necessary to make the following connections:
 A threephase and earthing connectionfor the electric supply circuit.
 The electric plant of distribution must be able to handle the power absorbed by the machine.
 The supply lines and the isolation devices have to be designed in the way that eah line is completely independent.
 We recommend to install some circuit breakers to prevent he falts coming from the a phase failure.

The manufacturer declines all responsibility for any damage caused by a non compliance with these precautions.

Before making any intervention or manipulation on the electrical sector, pls be sure the machine is tension free.

The machine is equipped with a device for checking the correct sequence of the supply phases . If the device (K/F)
stops the supply it’s necessary to reverse two wires of the cable connected to the main switch .

The connection of electricity and earthing system should be done by qualified and experienced personnel , in
accordance with the current regulation.
Protect the main supply line by a differential thermal breaker

The work should be performed only by qualified personnel according to the current laws; during the operation of
electric connection is mandatory reading the wiring diagram

*3

To make the electric connection:

1. Prepare for the entrance of the cable line.
2. Install the cable gland (placed inside the
electrical cabinet) on the stand of the
dehumidifier.
3. Insert the cables and pass through the cable
gland inside the Electric Cabinet.
4. Close the supply cables in its clamps.

FINAL CHECKS AND NOTES BEFORE STARTING

ELECTRICAL SECTION: control voltage, voltages motors / gearmotor and electrical resistances,
electrical connections, the locking of the electric clamps, the connection with the earth system and the
rotation direction of the motors.

MECHANICAL SECTION: Check the leveling; all the safety devices must be functional, the connections
of the ducts of out process and regeneration must be connected.

16
 11.0 START-UP

Before starting the dehumidifier, pls check the following:

1. the electric supply is the one indicated in the identification plate;

2. the electric connection is protected by proper systems in accordance with the laws in force in the Country where the machine is installed;

3. the cable section is well dimensioned considering the length you have to use;

4. the iris dumper is open and outtake in the ducts is free; .

5. the in filter is installed.

6. the dehumidifier is electrically supplied by turning the red button on ON and the net light is ON too.

7. Then pls start the machine by pressing (pls see screen EDM OFF)

SCREEN EDM OFF

EU-DRY STANDARD EU-DRY WITH OPTIONAL

8. The check procedure starts when the icons of Switch on , process fan , regeneratin fan ,

Gear motor change of status (pls see the screen CHECK)

EDM CHECK SCREEN

EU-DRY STANDARD EU-DRY CON OPTIONAL

9. If all the tests are passed (rotor rotation / air flow regeneration circuit ), the machine starts the usual work of dehumidification activating the
electrical heaters (pls see EDM ON).

EDM ON SCREEN
EU-DRY STANDARD EU-DRY WITH OPTIONAL

10. Adjust the regeneration air flow by proper manual iris damper (pls see pag. 31 for the damper adjustement).
11. Adjust the process air flow by touch screen panel (pls see pag.22 for the Control panel paragraph ).

17
 11.1 STOP

1. WARNING: don’t turn the machine off by removing tension by general button

2. To stop the machine pls keep pressing

3. The machine starts turning off when the start button change condition.

EDM SCREEN IN SHUT DOWN PHASE

EU-DRY STANDARD EU-DRY WITH OPTIONAL

(blinking)

4. WARNING : the process fan sets at 15% of tyhe speed automatically in the standard version and at 33% of the air flow rate in the
version with automatic adjustement of the air flow.

5. WARNING: the regeneration fan is working (and must continue to work) allowing to the electrical heaters to be cooled.

6. When the regeneration circuit reaches the temperature of 45°C, the fan stop automatically.

EDM OFF SCREEN

EU-DRY STANDARD EU-DRY WITH OPTIONAL

7. Now it’s possible to turn off the dehumidifier by turning in OFF position or to make it to restart by pressing again.

18
 12.0 CONTROL PANEL

MAIN PAGE:

1. You can see the working diagram with the main control datas; the side buttons allow the browsing by the details functions.

EU-DRY STANDARD EU-DRY WITH OPTIONAL

SYMBOL MEANING

ON/OFF EDM
(keep pressed for 3 seconds)

Back to main page

Settings (enter by: 1111)

Area working diagrams

Machine tatus: Optimal / Warning / Alarm

Screen-shot

19
 EU-DRY STANDARD EU-DRY WITH OPTIONAL

STANDARD PROCESS CIRCUIT

SYMBOL MEANING LEGEND

Process fan ON You can modify the percentage of speed of

the process fan by acting on
according with the desidered air flow

Process fan OFF

Air temperature (°C) & Relative humidity (%) Value display only
after adsorbent rotor

Outlet temperature of dehumidified process Value display only

air (°C)

PROCESS CIRCUIT WITH OPTIONAL

Air temperature (°C) after pre-cooler battery Value display only

OPTIONAL

Thermocontrol of the air temperature of pre-

Air temperature (°C) after pre-cooler battery cooler battery by electronic valve (set to be
SET 8°C changed by Setting menu or by key
OPTIONAL
)

Process fan ON Set proceess air flow (set to be enetered by

SET …… mc/h (according with the model)
OPTIONAL Setting menu or by key )

Process fan OFF

Dew point air temperature (°C) after Value display only

adsorbent rotor
OPTIONAL

Air temperature (°C) after post cooler battery Value display only
OPTIONAL

Thermocontrol of the air temperature of

Air temperature (°C) after post cooler battery post-cooler battery by electronic valve (set to
SET 16°C be changed by Setting menu or by key
OPTIONAL
)

20
 REGENERATION CIRCUIT
SYMBOL MEANING LEGEND

Regeneration fan ON. In phase of check

Regeneration fan ON. Phase of check well passed.

Air regeneration temperature (°C) Display only

SET …… °C (according with the model)

Motor gear ON

Motor gear OFF

Rotor rotation In phase of check

Rotor rotation Phase of check well passed.

21
INTERFACE OF SPEED MODIFYING FOR PROCESS FAN – STANDARD VERSION

Click on the icon of the process fan speed.

Dial user password: 1111

Enter the desired value

Range (from 25 to 100 %).

ENTER to confirm ,
CLR to delete,
ESC to go out the menu

INTERFACE OF AIR FLOW MODIFYING FOR PROCESS FAN – OPTIONAL

Click on the icon of the air flow of process fan .

Dial user password : 1111

Enter the desired air flow: SET…… mc/h

Range (from 300 to 3000 mc/h according with the model).

ENTER to confirm ,
CLR to delete ,
ESC to go out the menu

22
INTERFACE OF TEMPERATURE SET MODIFYING FOR PRE-COOLER BATTERY - OPTIONAL

Click on the temperature value of pre-cooler.

Dial user password : 1111

Dial the desired temperature : SET 8°C

Range (from 4 to 25 °C).

ENTER to confirm ,
CLR to delete ,
ESC to go out the menu.

INTERFACE OF TEMPERATURE SET MODIFYING FOR POST-COOLER BATTERY - OPTIONAL

Click on the temperature value of post-cooler.

Dial user password : 1111

Dial the desired temperature: SET 16°C

Range (from 12 to 40 °C).

ENTER to confirm ,
CLR to delete ,
ESC to go out the menu.

23
WORKING DIAGRAMS AREA – STANDARD VERSION

Click on the diagrams graphics area

You can display the working diagrams of the machine real-

time. (here Air regeneration temperature & process air
temperature).

Press to come back to the previous page,

or press to come back to the previous page.

WORKING DIAGRAMS AREA – OPTIONAL

Click on the diagrams area icon

You can see the working diagrams of the machine real time.
(here Regeneration air temperature, process air temperature,
dew point temperature).

Press to come back to previous page,

or press to come back to main page

24
 SETTING INTERFACE

Click on Setting icon

Dial user password: 1111

Now you can enter the different functions of the machine.

SYMBOL MEANING

General settings(for Eurochiller personnel only)

Menu PID configuration (for Eurochiller personnel only)

Machine parameters (for Eurochiller personnel only)

Touch screen panel settings (calibration, buzzer, date & time, PLC-TIME synchronization)

It allows to see the regeneration air temperature (standard version),

to change the temperature set of pre-cooler air / post-cooler and air flow set (OPTIONAL).

Display the working time (hours) EDM

Display the info of the machine and of the producer

PLC parameters (for Eurochiller personnel only)

25
 INTERFACE HARDWARE CONFIGURATION – STANDARD VERSION

 General alarm
 Remote ON/OFF ,
 Restore EDM after voltage drop.

INTERFACE TOUCH SCREEN PANEL

Click on the icon “Panel Setup”.

 Set date and time,

 Synchronize PLC to touch panel by pressing ,
 Calibrate touch panel if necessary ,
 Activate or deactivate the buzzer.

QUICK CONFIGURATION INTERFACE – STANDARD VERSION

Click on the icon “Express Setup”.

You can see:

 Regeneration air temperature

26
QUICK CONFIGURATION INTERFACE – OPTIONAL

Click on the icon “Express Setup”.

You can see:

 Regeneration air temperature

You can modify:

 Air temperature set for pre-cooler battery,

 Air temperature set for post-cooler battery
 Air flow set process fan.

EDM WORKING HOURS INTERFACE

Click on the icon “Devices Works Hours”.

You can see the working hours of the main components

INFORMATION INTERFACE

Click on the icon “EU-DRY info”.

You can see the info of the machine and of the producer.

27
 13.0 WARNING AND ALARM MANAGEMENT
EDM IN “WARNING”

In case of “WARNING” the sound and blinking alarm ,

wil appera on the main screen

Means that the usual working parameters have been exceeded

(without stopping the machine).
If the parameters go back, the “warning” disappears
automatically

To see the type of warning pls click on the icon.

Pls take note of the type of “warning” from the below table .

Pls use the key to silent the ongoing warning

WARNING MEANING
AL 037: WARNING Regeneration flow missing, check fan and flowsitch FL.
AL 039:. WARNING Regeneration Temperature too high.
AL 041: WARNING PID Regeneration
AL 042: WARNING PID CPG Process
AL 043: WARNING PID CPG Regeneration
AL 044: WARNING PID Pre-Cooler
AL 045: WARNING PID Post-Cooler
AL 046: WARNING no blocks detected on rotor. possible no rotation
AL 053:. WARNING Process temperature too high, resistances off.
AL 055: WARNING Process flow missing, check fan and flowsitch PFL.

28
 EDM IN “ALARM”

In case of “ALARM” the sound and blinking alarm will

appear on the main page.

To protect the machine the Shut-down procedure is

activated: the electrical heaters are deactivated while the
regeneration fan goes on working until it reaches the
safety temperature of 45°C.
(IF THE FAILED COMPONENTS ALLOWS IT)

To see the type of alarm you have to click on the icon .

Take note of the type of alarm from the below chart.

Use the key to silent the ongoing alarm.

ALARM MEANING
AL 001: Regeneration temperature under minimum range, please check probe and eventually replace.
AL 002: Regeneration temperature over maximum range, please check probe and eventually replace.
AL 003: Process temperature probe damaged, please check wiring and eventually replace the probe.
AL 004: Process temperature under minimum range, please check probe and eventually replace.
AL 005: Process temperature over maximum range, please check probe and eventually replace.
AL 006: Pre-Cooler temperature probe damaged, please check wiring and eventually replace the probe.
AL 007: Pre-Cooler temperature under minimum range, please check probe and eventually replace.
AL 008: Pre-Cooler temperature over maximum range, please check probe and eventually replace.
AL 009: Post-Cooler temperature probe damaged, please check wiring and eventually replace the probe.
AL 010: Post-Cooler temperature under minimum range, please check probe and eventually replace.
AL 011: Post-Cooler temperature over maximum range, please check probe and eventually replace.
AL 012:. Post-Cooler Water temperature probe damaged, please check wiring and eventually replace the probe.
AL 013: Post-Cooler Water temperature under minimum range, please check probe and eventually replace.
AL 014: Post-Cooler Water temperature over maximum range, please check probe and eventually replace.
AL 015: Dew-Point Humidity transducer damaged, please check wiring and eventually replace the transducer.
AL 016: Dew-Point Humidity transducer under minimum range, please check transducer and eventually replace.
AL 017: Dew-Point Humidity transducer over maximum range, please check transducer and eventually replace.
AL 018: Dew-Point Temperature transducer damaged, please check wiring and eventually replace the transducer.
AL 019: Dew-Point Temperature transducer under minimum range, please check transducer and eventually replace.
AL 020: Dew-Point Temperature transducer over maximum range, please check transducer and eventually replace.
AL 021:. Process Flow rate transducer damaged, please check wiring and eventually replace the transducer.
AL 022: Process Flow rate transducer under minimum range, please check transducer and eventually replace.
AL 023: Process Flow rate transducer over maximum range, please check transducer and eventually replace.
AL 024: Regeneration Flow rate transducer damaged, please check wiring and eventually replace the transducer.
AL 025: Regeneration Flow rate transducer under minimum range, please check transducer and eventually replace.
AL 026: Regeneration Flow rate transducer over maximum range, please check transducer and eventually replace.
AL 027:. Safety thermostat on resistances trip. Check resistances temperature.
AL 028: Safety thermostat in the regeneration
AL 029: Process fan thermal breaker overload, restore Q1.
AL 030: Process fan contactor enabled but not activated, check contactor KM1.
AL 031: Process fan contactor disabled but still activated, check contactor KM1.
AL 032: Regeneration fan thermal breaker overload, restore Q2.
AL 033:. Regeneration fan contactor enabled but not activated, check contactor KM2.
AL 034: Regeneration fan contactor disabled but still activated, check contactor KM2.
AL 035:. Resistances thermal breaker overload, restore Q3.
AL 036: Gear motor thermal breaker overload, restore Q4.
AL 038: ALARM Regeneration flow missing, check fan and flowsitch FL.
AL 040: ALARM Regeneration Temperature too high.
AL 047: ALARM no blocks detected on rotor. possible no rotation
AL 048: EU-DRY not initialized
AL 049: ALARM minimum regeneration flow
AL 050: Power Fail occurred
AL 051: Regeneration Temperature too high while EU-DRY off, check the system.
AL 052: PLC battery level low. Please call service for replacement
AL 054: ALARM Process temperature too high, EU-DRY off.
AL 056:. ALARM Proces flow missing, check fan and flowsitch PFL.

29
Found and fixed the problem pls use the key
To delete the alarms.

If all has been cleared the messages will disappear and the

symbol of optimal status will come back

By clicking on the icon you can view the solved

alarms in the historic alarm.

30
 14.0 CALIBRATION REGENERATION AIR FLOW
When starting the machine, it is fundamental to perform the calibration of the iris damper to ensure the optimum air flow.
(View chapter about general description to find the position of the damper).

The incorrect setting of this damper will compromise the performance of the dehumidifier.

Remove the panel as shown in the drawing

Iris damper for air flow calibrating Lever to iris damper adjustement

It’s enough to move the lever in correspondence with the numbers to open and close the damper.
“0” totally open
“7” totally closed

EDM 400: Calibrate air flow at the end of the regeneration duct at 170 mc/h.
EDM 600: Calibrate air flow at the end of the regeneration duct at 190 mc/h.

Serranda iride per taratura portata aria. Leva per regolazione serranda rigenerazione

It’s enough to move the lever in correspondence with the numbers to open and close the damper
“0” totally open
“7” totally closed

EDM 800: Calibrate air flow at the end of the regeneration duct at 300 mc/h.
EDM 1200: Calibrate air flow at the end of the regeneration duct at 330 mc/h.
EDM 1800: Calibrate air flow at the end of the regeneration duct at 550 mc/h.
EDM 2500: Calibrate air flow at the end of the regeneration duct at 650 mc/h.
EDM 3000: Calibrate air flow at the end of the regeneration duct at 800 mc/h.

31
 15.0 GENERAL MAINTENANCE

We recommended that all the internal parts of the dehumidifier are checked yearly. The following parts must be blown with compressed air /
vacuum cleaner:
- Gear motor and drive belt;
- Fans and motors;
- Electrical devices (check cable tightening)
- Heating electrical battery (check cable tightening);
- Cooling batterys.
Depending on the conditions the dehumidifier is during the first inspection, further checks can be performed sooner or later.

All the maintenance, adjustements and replacement operations described in this instruction
manual have to be carried out after having stopped the machine and disconnected it from the
main power supply.

G3 PRE-FILTER CLEANING

Remove the filter for the cleaning .

Clean the filter every 15/20 days ; every 7 days in case of very dusty areas.
Do not use corrosive products.
Maintenance and cleaning must be done by qualified staff.

F7 /F9 FILTER CLEANING (OPTIONAL)

1- Remove the selected panel by uscrewing the bolts.

2- Remove the cover of the box containing the post-cooler battery/

filter F7-F9,unscrewing the bolts.

3- take the filter off for the cleaning.

Clean the filter every 15/20 days ; every 7 days in case of very dusty areas.
Do not use corrosive products.
Maintenance and cleaning must be done by qualified staff.

32
 CONTROL OF SENSOR ROTATION

DURING THE CHECK PHASE

EDM IN “WARNING”STATUS

EDM IN ALARM

If the rotation time does not fall within the default parameters when the dehumidifier is switched on or during normal operation, the user is
warned with a "warning" and then ,if the time persists outside the range, the machine enters the alarm by activating the Shut down procedure
(electrical heaters are disconnected while the regenerative fan continues to operate until the circuit reaches a safety temperature of 45 ° C).

1- Remove the required panel by unscrewing it.

2- Position rotation sensor

33
 Correspondence

Rotation sensor

For the correct reading of the rotation sensor, the distance for
detection has to be 3mm from the correspondence.

If correctly placed, during the functioning the LED blinks when it

detects the correspondence.

Led lighten

Every 2 months of working pls :

 Tighten the sensor on the plate;
 Check the correct position of the sensor with the correspondence;
 lighten LED correctly

Maintenance and cleaning operations must be done by qualified staff.

34
 CONTROL OF THE AIR FLOW OF THE REGENERATION FAN

DURING THE CHECK PHASE

EDM IN “WARNING”

EDM IN ALARM

If the airflow from the pressure switch in service of the regeneration circuit is not detected when the dehumidifier is switched on or during normal
operation, the user is warned by a "warning" and then if the air flow continues to be not detected, The machine enters the alarm by activating the
shutdown procedure (the electric heaters are disconnected while the regeneration fan if not damaged continues to operate until the circuit
reaches a safety temperature of 45 ° C).

1- Remove the required panel by unscrewing it.

2- Check the correct insert of the pipe in the pressure

tappings.
3- Check the electric connection.

Check every two working months.

Maintenance and cleaning operations must be made by qualified staff.

35
 TENSIONING OF THE MOTOR GEAR BELT

The belt tensioning should be checked after 1 week from the first start and then every 4 months.
Follow the steps to tension the belt:

1- Loosen the fixing bolts supporting the motor gear.

2- Lift the motor gear up so that the belt stretches
3- Tighten the bolts before loosened.

All the maintenance, adjustements and replacement operations described in this manual have to be
carried out after having stopped the machine and disconnect it from the main power supply.

Before carrying out any adjustement, maintenance and/or replacement operations the operator is
required to wait a certain period after the machine shutdown: this period, indeed, it is necessary to cool
down the areas undergoing heating during the normal working of the machine.

WARNING:
Protections have been prepared by the manufacturer to safeguard the physical integrity of the operator during
his job. The protections must not be removed while the machine is working.

36
TAKE NOTE: IF YOU NEED MORE TENSION,
PLS FOLLOW THE STEPS:

After loosing the fixing bolts supporting the gear motor, remove
the belt from the pulley.

Belt removed from the pulley.

Belt disassembled.

Put the belt with the tabs upwards and bend it as much as
possible.

Twist on tab 90° to make il parallel to the belt.

In this way you can pull the end of the link over the tab.

37
Rotating the belt by 90°, you can now easily pull one belt’s end
away from the other one.
Remove one or more tabs.

For assembling the belt:

Holding the belt with the tabs upwards.

Let the tab of one belt’s end get through the link.

38
 Flexing the belt as much as needed, twist and insert the second
tab through the end link.

Ensure that tab will stay transversally to the belt’s running

direction, reverse the belt upside down to let it running on the tab
side.

Mount the belt on the machine again.

All the maintenance, adjustments and replacement operations described in this manual have to be
carried out after having stopped the machine and disconnect it from the main power supply.

Before carrying out any adjustment, maintenance and/or replacement operations the operator is required
to wait a certain period after the machine shutdown: this period, indeed, it is necessary to cool down the
areas undergoing heating during the normal working of the machine.

WARNING:
Protections have been prepared by the manufacturer to safeguard the physical integrity of the operator during
his job. The protections must not be removed while the machine is working.

39
 REPLACEMENT OFTHE RESISTANCES

The resistances are protected and secured to a metal case (in a

single block), but sometimes you are requested to replace them.
Should be the case pls follow the steps:

1. Remove the fixing screws (4) circled in the picture

2. Remove the plate

3. Disconnect the cabling from the heating elements

4. Remove the bolts (no. 4, circled in the picture) from the

box.

5. Remove the resistances group from the box and replace it

with the new one

All the maintenance, adjustments and replacement operations described in this instruction manual have
to be carried out after having stopped the machine and disconnected it from the main power supply.

Before carrying out any adjustment, maintenance and/or replacement operations the operator is required
to wait a certain period after the machine shutdown: this time is necessary to cool down the areas
undergoing an heating during the normal operation of the machine

40
 WORKING LIMIT OF THE FANS

WARNING:

PROCESS AIR FAN

Fluid (air) temperature of working:

Max +55°C.

REGENERATION AIR FAN:

Fluid (air) temperature of working:

Max +70°C.

NOTES: PL.SE CONTACT OUR TECHNICAL SERVICE FOR HIGHER TEMPERATURE OF WORKING

16.0 TROUBLESHOOTING
The output of the dehumidifier can be easily controlled by checking the temperature on the OUT connections of the unit.
With the unit operating at nominal conditions and with the process air at ambient temperature, we will usually have the following:
- the dry air return duct must be hot (25-40°C, without pre-cooling);
- the humid air discharge duct must be very hot (35-50°C).

If the dehumidifier is unable to maintain the required humidity, check the following points:
A. The dry air and humid conduits are both hot (without post-cooling).
A1. Check the actual load of humidity and compare it with the project data.
The unit could be too small
A2. Check the flow air, filter and calibration damper.
A3. Check that the wheel has been correctly assembled and that there are no leakages.

B. The dry and wet air ducts are both cold.

B1. Has the unit been started?
B2. Check that the wet air damper isn't closed.
B3. Check the filter.
B4. Check the fans condition.

C. The dry air duct is cold (with no pre-cooling) while the humid air one is very hot
C1. Check the rotation of the wheel.
C2. Check process air flow.
If there is still a low output of the unit pls check the conditions at the entry of the process air and at the exit of the dry and wet air with a
thermometer and hygrometer.
These data, sent to our technical office, will be useful to check the precise working conditions and therefore the effective output of the machine
.
The units have also two safety thermostats (their intervention is shown on the control panel).
The safety thermostats restore automatically when resistances stop, but with the continuous operation of the fan.
So pls check the cause of the involvement before starting the production cycles.

Cause of the involvement of the safety thermostats:

-SAFETY THERMOSTAT 220°C:

Over-temperature of the regeneration resistances due to the stopping of the fan or the blockage of the air flow.
The bulb of the thermostat is placed inside the resistance pack.

-SAFETY THERMOSTAT 80°C:

Stop of the regeneration fan.
Stop of the rotor due to the breakdown of the drive belt or gear motor.
(replace the drive belt if needed).
Replace the motor if burnt by checking the correct rotation direction
The thermostat is situated further the wheel.

41
 17.0 ACCESSORIES OF THE MACHINE
EU-DRY 1200 - SERIAL NUMBER 310517201706110597

Display air temperature after pre-cooler battery

Air temperature thermos control pre-cooler coil by electronic

valve
Display temperature air/humidity after adsorbent rotor

Display dew-point temperature after adsorbent rotor

Rotation security by inductive sensor

Display & % speed variation of process fan

Display & variation of the process air flow

Display air process temperature

Post-cooler coil

Display air temperature after post-cooler battery

Air temperature thermos control post-cooler coil by electronic

valve
F7 Post filtration

F9 Post filtration

Iris damper for manual calibration of the regeneration air flow

Display regeneration air temperature

electric heaters thermoregulation (regeneration circuit) by static

relays
Safety detection regeneration air flow

Display of regeneration minimum air flow

General alarm relay

Remote ON/OFF

Restore EDM for voltage drop

Supervision from remote administration

Modbus communication

42
 18.0 COMPONENTS AND ESSENTIAL SPARE PARTS KIT
EU-DRY1200 SERIAL NUMBER 310517201706110597

ESSENTIAL
COMPONENT CODE Q.TY DESCRIPTION SPARE PARTS KIT
L16251 #1 G3 eff filter

(qt.5)

HL48.1 #1 Pre-cooling coil

PPS550-100 #1 Adsorbent rotor

CINGH_ACC #1 Special joinable belt

(qt.1)
T4IK25GN-T4GN500K #1 Gearmotor

R3G310BB4901 #1 Process fan

Internal view

HL49.0 #1 Post-cooler coil

NOT SUPPLIED

43
 ESSENTIAL
COMPONENT CODE Q.TY DESCRIPTION SPARE PARTS KIT
……....... #1 Filter eff. F7/F9
NOT SUPPLIED

REC_200_230_C #1 Air/air heating recovery

IRIS_12 #1 Iris damper for

regeneration ø125

MAP250T7R_RD90_460V_60H #1 Regeneration fan

Z_0.55

GR/6_1500_265_525 #1 Heaters group

(qt.1)

IN6X150 #2 PT1000 probe

(qt.1)

AKS11 #1 PT1000 probe

NOT SUPPLIED

GOE2BM12LS04M1C1 / #1 Rotation sensor

DL95A251360

44
 ESSENTIAL
COMPONENT CODE Q.TY DESCRIPTION SPARE PARTS KIT
EWHS314 #1 Temperature / humidity /
Dew point probe

DDL103F001 #1 Air pressure switch

regeneration ciruit

………… #1 Flow sensor of process

circuit
NOT SUPPLIED

………… #1 electronic valve for pre-

cooler coil
NOT SUPPLIED

………… #1 electronic valve for post-

cooler coil
NOT SUPPLIED

TR11N #1 220°C thermostat

(Safety electric
resistances T/S)

(qt.1)

TR11N #1 80°C thermostat

(adsorbent wheel safety -
T/R)

TL-M81-ORRVU1-E-E- -E30 #1 PLC

45
 ESSENTIAL
COMPONENT CODE Q.TY DESCRIPTION SPARE PARTS KIT
MT4434TE #1 Display touch screen 7”

LMR320400 #1 Thermic for process fan

(Q1)

(qt.1)

LMR320250 #1 Thermic for regeneration

fan (Q2)

(qt.1)

LMR321700 #1 Thermic for electrical

heaters (Q3)

(qt.1)

LMR320040 #1 Thermic for gear-motor

(Q4)

(qt.1)

RGC2A60D25KKE #1 Static relé

(qt.1)

ESSENTIAL SPARE PARTS KIT

46
 19.0 DEMOLITION

If you wish, for any reason, to put the machine out of order or demolish it, you must pls observe some basic rules to safeguard the health and
the environment in which we live:

1. Casings, flexible ducts and plastic components (or not metal ones) have to be disassembled and disposed of separately.

2. The frame and all the metal parts have to be disassembled and grouped by type of material. Each part will be demolished and melt to
allow the recycling of all the material forming the machine.

ALL RIGHTS RESERVED

THE REPRODUCTION OF THIS MANUAL, EVEN PARTIAL AND IN ANY FORMS (PRINT, COPY, MICROFILM ETC.), AS WELL AS THE PROCESSING, THE
REPRODUCTION OR THE DISTRIBUTION BY ELECTRONIC SYSTEMS, IS PROHIBITED.

47
48