Notes Module - 2
Notes Module - 2
Syllabus
Fixed, variable, and marginal costs, Economies of scale in robotics manufacturing, Learning
curve and cost reduction, Production function in robotics, Input-output analysis, Total,
average, and marginal product concepts,
Break-even Analysis:
Net present value (NPV), internal rate of return (IRR), and payback period, Risk and
uncertainty in robotics investment.
Costs
In the robotics industry, understanding costs is critical for companies to manage budgets,
optimize production, and improve profitability. Robots can automate processes, but
developing, manufacturing, and maintaining robots come with their own fixed, variable, and
marginal costs.
Costs are the expenditures a firm incurs in the production of goods and services.
Understanding different types of costs is essential in business decision-making as they affect
pricing, production levels, and profit margins.
Based on the nature of the costs and their relationship with the output, costs can be
classified into 4 types. Fixed, variable, total and marginal costs
FC is a type of cost that does not change throughout a specific period. The rent of land is an
example of affixed cost that a small business owner gives to the landlord. It is crucial that
fixed costs are not constant in the long run. Fixed costs remain constant regardless of output.
Fixed costs are expenses that do not change with the level of output. They remain constant
regardless of how much or how little a firm produces.
Fixed Costs: These are costs that do not vary with the level of production, such as:
Factory setup: Initial costs for building or leasing robotic manufacturing facilities,
purchasing machinery, and installing automation systems.
Robotic software licenses: Software systems for controlling, programming, and
simulating robots often require substantial up-front investment.
Depreciation of equipment: The gradual wear and tear of production tools,
machinery, and robot-testing environments.
Salaries for core staff: Salaries for permanent engineers, programmers, and
technicians who work on robot design and innovation.
Example: The owner charges 10,000 square feet of land at INR 500 asquare foot for ten
years, the rent equals INR 5,00,000 per month for those ten years, regardless of the profits
made or losses incurred
Regarding our example, the rent would stray the same only when the conditions are The
business owner continues to occupy the space and the landlord does not increase the rent at
the end of the agreement of lease.
In a graphical presentation, the fixed cost curve is a straight line parallel to the x-axis (output)
since fixed costs do not change with a change in output
Variable costs are expenses that fluctuate with the level of output. The more a firm produces,
the higher the variable costs. Variable costs increase as production increases
Variable costs in robotics fluctuate with the level of production and operational use of robots.
The more robots a company manufactures or operates, the higher the variable costs.
Variable Costs: These costs change in proportion to the level of production, including:
Examples in Robotics:
Raw materials: Components such as motors, sensors, circuit boards, and actuators
needed for building robots.
Production labor: Costs of hiring temporary workers or assembly line operators
when scaling up production.
Energy consumption: Robotics manufacturing processes and robot testing require
significant power, increasing energy costs.
Maintenance and repairs: Costs for maintaining robotic production lines and
individual robots, especially as production scales.
Transportation and logistics: Shipping robots and parts to customers or between
different production facilities.
Average Variable Cost (AVC): The variable cost per unit produced.
An example of variable costs is operational expenses that can increase or decrease based on
any business activity. A business may need more variable costs, including wages of staff
hired electricity, gas or water as levels of output increase. Variable expenses can be
minimised unlike fixed costs, to leave room for profits.
produced
Example if the firm has 10,000 in fixed costs and 5 per unit of variable ost, the total cost for
producing 100 units is ( )
The marginal cost is the incremental cost of producing each additional unit of production. For
example, a coffee shop makes 100 cups of coffee every day. The cost of each cup of coffee is
INR 20. If the coffee shop increases its production to 101 cups of coffee, the one additional
cup of coffee may cost INR 25. Therefore, the INR 25 is the marginal cost in this case.
Marginal cost typically decreases at first due to increasing efficiency (economies of scale),
but rises later as inefficiencies or capacity constraints set in. Marginal Cost Curve:
Typically U-shaped due to the law of diminishing returns.
The term “marginal cost” takes into account both fixed and variable costs. FCs are only
calculated in marginal costs if they are necessary to expand output. VCs, on the other hand,
are always included in marginal cost.
Example: Suppose the total cost producing 10 units is 1,000 and the total cost of producing
11 units is 1,080 the marginal cost of the 11th unit is
Marginal Costs: The additional cost incurred to produce one more unit of a robot. Marginal
cost helps in pricing decisions, especially when considering economies of scale
Fixed Cost Curve: Horizontal because these costs do not change with production.
Variable Cost Curve: Starts at zero and rises as the number of robots produced
increases.
Marginal Cost Curve: Typically U-shaped. Initially decreases as production
efficiency improves, then increases due to potential capacity constraints or rising
complexity.
Total Cost Curve: Reflects both fixed and variable costs, steadily increasing with
production.
Reduction in Variable Costs: Automation and AI-driven robotics can help reduce
variable costs by lowering labor requirements and minimizing errors in production
processes.
Increased Fixed Costs: High up-front investments in advanced AI software, sensors,
and robotics platforms can raise fixed costs, but these investments can lead to long-
term cost savings.
Improved Marginal Costs: As robots and AI systems scale efficiently, companies
can lower their marginal costs, particularly through process automation, predictive
maintenance, and optimized production.
Economies of Scale in Robotics Manufacturing
Economies of scale refer to the cost advantages that a firm experiences as it increases
production. As output grows, the per-unit cost of production typically decreases due to
factors such as the spreading of fixed costs, improved efficiencies, and better utilization of
resources. In robotics manufacturing, these economies of scale are critical for reducing costs,
enhancing competitiveness, and making advanced technologies more accessible. Types of
Economies of Scale: Economies of scale in robotics manufacturing can be categorized into
two main types:
These are cost savings that result from the firm’s own growth in size or scale. In robotics
manufacturing, internal economies arise from:
Technical Economies:
o Automation and robotics in production: As robotics manufacturers grow, they can
invest in highly automated production systems. These systems not only improve output
but also reduce the need for manual labor, which lowers labor costs and reduces errors.
o Research and development (R&D): Larger firms can spread the cost of R&D over a
greater number of units, reducing the average cost per robot produced. This can lead to
innovation in design and efficiency improvements in manufacturing processes.
o Specialized machinery: As production scales up, robotics manufacturers can afford to
invest in specialized, high-efficiency machinery, which increases output per unit of
input and reduces downtime.
Managerial Economies:
o Efficient management practices: Larger firms in robotics manufacturing can afford to
employ specialized managers in areas such as logistics, production, and supply chain
management, improving overall efficiency.
o Division of labor: A larger scale allows for more detailed specialization of tasks,
improving productivity and reducing time wastage during production.
Purchasing Economies:
o Bulk purchasing of components: As robotics manufacturers produce more units, they
can buy raw materials, components (e.g., sensors, motors, and microchips), and other
supplies in larger quantities, negotiating discounts and lowering per-unit costs.
o Negotiation leverage: Larger firms can leverage their size to negotiate better deals
with suppliers and transport providers, lowering input and logistics costs.
Financial Economies:
o Lower interest rates: Larger robotics companies often have better access to capital
markets and can borrow at lower interest rates due to reduced perceived risk by lenders.
o Access to capital: Growing firms can access more capital to invest in better
technologies, automation systems, and R&D, further driving cost reductions and
innovation.
As production of robots increases, average costs per unit typically decrease due to:
As the robotics industry grows, external factors may reduce costs for all companies in the
sector, such as shared infrastructure, skilled labor availability, and governmental incentives
for research and development.
External economies arise due to factors outside the individual firm, often linked to the
broader industry or geographic region where the firm operates.
High Fixed Costs: Robotics manufacturing involves substantial fixed costs, such as
R&D, factory setup, and automation infrastructure. As production scales up, these
fixed costs are spread over more units, reducing the average fixed cost per robot.
Variable Costs: While variable costs, like raw materials and assembly labor, also
benefit from bulk buying and production efficiency, the reduction in average total cost
is more pronounced for fixed costs.
Use of robots to build robots: As robotics firms scale, they can automate much of
the manufacturing process, leading to lower per-unit production costs. For instance,
robotic arms can be used for precision assembly and inspection, minimizing human
error and reducing labor costs.
3D printing and additive manufacturing: As more firms adopt advanced
technologies like 3D printing, they can produce customized components in-house,
reducing reliance on external suppliers and lowering material waste.
B. Standardization and Modularity:
Lower Unit Costs: As production increases, the average cost per robot decreases,
enabling manufacturers to offer more competitive pricing.
Higher Profit Margins: Lower costs lead to increased profit margins, which can be
reinvested into further innovation, marketing, and expansion.
Market Competitiveness: Firms that can achieve economies of scale have a
significant competitive edge, as they can produce at lower costs and pass those
savings onto customers.
Wider Adoption of Robotics: Lower production costs make advanced robotics
technology more accessible to various industries (e.g., healthcare, manufacturing,
logistics), accelerating the adoption of robots globally.
Diseconomies of Scale: While economies of scale offer significant advantages, firms may
also face diseconomies of scale if they grow too large. These include:
The learning curve describes the relationship between cumulative production experience and
the time or cost required to produce each unit. As workers, engineers, and systems gain more
experience, they tend to become more efficient, leading to lower production costs.
The learning curve represents the relationship between cumulative production experience and
the cost or time required to produce each unit. The more a firm produces, the more it learns,
and the more efficient it becomes.
Learning Curve Formula: The general form of the learning curve equation is:
b is the learning rate, often expressed as a percentage decrease in cost or time with
each doubling of output.
Learning Rate: A common learning rate is 80%, meaning that for every doubling of
cumulative production, the cost per unit reduces by 20%.
The learning curve is the correlation between a learner’s performance on a task or activity
and the number of attempts or time required to complete the activity.
Learning curve shows the rate of progress or improvement in learning. A learning curve is a
graphical representation of which is drawn to representation which is drawn to represent the
progress of learning of an individual in a given period.
Technological Complexity: More complex robots require higher initial costs and
longer learning periods before efficiency improves.
Automation and AI: Advanced robotics production may involve automation and AI,
which initially adds to fixed costs but enhances learning and efficiency over time.
Experience and Skill Improvement: As engineers and technicians work with robots
over time, they find ways to optimize design, reduce errors, and speed up production.
Process Optimization: The learning curve benefits from continuous improvements in
manufacturing processes, software optimization, and supply chain management.
Fixed Cost Reduction: As robotics firms become more experienced, they may reduce
fixed costs over time by optimizing R&D processes, reducing design complexity, and
standardizing components.
Variable Cost Reduction: Learning curves help reduce variable costs (e.g., labor,
raw materials) as production processes become more efficient, waste is minimized,
and parts are procured more cost-effectively.
C. Economies of Scale:
Definition: Economies of scale occur when the average cost per unit falls as the scale
of production increases. Robotics companies can achieve economies of scale through
bulk purchasing of components, streamlined operations, and better utilization of fixed
assets.
Interaction with the Learning Curve:
o As robotics firms increase production volumes and cumulative output, they
experience both economies of scale and learning curve effects, accelerating cost
reduction.
A. Early Stage:
During initial production, costs are high due to the complexity of building the first set
of robots. Engineers spend time refining designs, debugging systems, and managing
unpredictable issues.
B. Middle Stage:
C. Mature Stage:
Once a firm has produced a large number of robots, cost reductions start to slow
down. However, the company now operates at maximum efficiency, with well-
optimized production lines, streamlined processes, and fewer errors.
A. Robot Manufacturing:
A company producing industrial robots might experience high initial costs related to
R&D, training, and debugging assembly processes. However, after producing
hundreds or thousands of robots, they see reduced production times, bulk discounts on
components, and higher-quality output due to experience and process improvements.
B. Robotics Software Development:
Initially, custom software for robots may involve high costs due to the need for
specialized programming and testing. As software modules are reused and refined, the
cost of developing software for each new robot decreases, thanks to previous
experience and standardized frameworks.
Early production may suffer from inefficient procurement of parts, leading to high
variable costs. Over time, robotics companies streamline their supply chain, negotiate
better deals with suppliers, and reduce waste, resulting in lower production costs.
Data analytics and AI can be used to monitor production processes, identify patterns,
and predict areas where further cost reductions are possible. This real-time feedback
enhances the learning curve by accelerating the pace of improvement.
D. Collaborative Learning:
Partnering with other firms in the supply chain or within the robotics ecosystem allows
companies to share best practices, leading to mutual cost reductions and accelerated
learning.
Production function in robotics
The production function in economics represents the relationship between inputs used in
production (such as labor, capital, and technology) and the resulting output. In the context of
robotics, the production function illustrates how various inputs—like raw materials, skilled labor,
robotics technology, and capital—combine to produce robotic systems or components.
Understanding the production function in robotics is crucial for optimizing efficiency, managing
costs, and scaling production.
Where:
A. Labor (L):
Skilled labor is essential in the robotics industry, especially for design, programming,
testing, and production of robots.
In robotics, labor includes:
o Engineers: Design robots, develop control systems, and optimize software.
o Technicians: Assemble robotic systems and ensure quality control.
o Production Line Workers: Operate machinery and oversee the
manufacturing process.
B. Capital (K):
Capital includes the physical assets required for robotic production, such as:
o Factories: Manufacturing space equipped with assembly lines and testing
areas.
o Machinery: Advanced manufacturing tools, CNC machines, and 3D printers
used to produce robot components.
o Infrastructure: Tools for maintenance, logistics, and power supply.
C. Technology (T):
D. Materials (M):
Where:
The Leontief production function assumes that inputs are used in fixed proportions,
meaning that increasing one input without increasing the others will not increase
output. This may apply in specialized robotics industries where precise combinations
of labor and capital are required to produce a robot.
( )
Where:
L/a and K/b represent the fixed ratios of labor and capital required for production.
In some cases, different inputs can be substituted for each other in the production of
robots. The CES function captures how easily labor can substitute capital or
technology in robotic production.
⁄
( ( ) )
Where:
Input-output analysis,
Input-output analysis is a quantitative economic technique used to study the relationships between
different sectors of an economy or industries. It illustrates how the output from one sector becomes
the input for another and helps understand the interdependencies within an economy or a production
system. In the context of industries like robotics, input-output analysis can show how the production
of robots relies on other sectors, such as electronics, metal fabrication, software development, and
transportation.
Input-Output Analysis:
Where:
( ) D
Where (I - A)^{-1} is the Leontief inverse matrix, showing the total production required to
satisfy both direct and indirect demands.
Types of Inputs: In robotics or any industry, there are different types of inputs:
Direct Inputs: Materials and components directly used in the production process
(e.g., sensors, motors, electronic boards in robotics).
Indirect Inputs: Support services and products that enable production (e.g.,
electricity, transportation, marketing services).
The method can map out complex supply chains in robotics, illustrating how inputs
flow between sectors. This allows firms to mitigate supply chain risks by diversifying
input sources or identifying alternative suppliers.
By applying input-output analysis, robotics firms can forecast how changes in demand
for robotics will influence the entire supply chain, helping them plan for future
production needs and resource allocation.
A. Intermediate Consumption:
B. Final Demand:
Final demand is the demand for goods and services by end-users (households,
governments, exports, etc.). In robotics, the final demand might come from
automotive manufacturers who purchase robots to automate assembly lines.
Backward Linkages: Measure the impact of increased production in one sector on its
input suppliers. For example, if a robotics company increases production, it will
require more inputs from the electronics and metal industries.
Forward Linkages: Measure how increased output from one sector influences the
production of other sectors that use its products. For example, an increase in the
production of robots might enhance productivity in the automotive and healthcare
industries.
The method improves transparency in complex supply chains, helping firms identify
bottlenecks or vulnerabilities that could affect production.
C. Strategic Planning:
A. Static Nature:
Input-output analysis assumes fixed coefficients, meaning it does not account for
technological changes or substitutions between inputs over time. In a rapidly evolving
field like robotics, technological advancements can alter production processes and
input relationships.
The model does not consider price changes, which means it cannot account for the
effects of inflation, cost fluctuations in inputs, or changing wages.
C. Data Requirements:
The method requires large amounts of detailed data on production processes across
industries, which can be difficult and expensive to collect.
In modern robotics production, inputs often come from multiple countries, creating
complex global supply chains. Input-output analysis can be extended to a global scale
to analyze how different countries contribute to the production of robots or robotic
systems.