Sinking and Sourcing Concepts
When choosing the type of input or output module for your system (or DL05/DL06/DL105 I/O type), it is very important to have a solid understanding of sinking and sourcing concepts. Use of these terms occurs frequently in discussion of input or output circuits. It is the goal of this section to make these concepts easy to understand, so you can make the right choice the first time when selecting the type of I/O points for your application. This section provides short definitions, followed by general example circuits. First you will notice that the diagrams on this page are associated with only DC circuits and not AC, because of the reference to (+) and (-) polarities. Therefore, sinking and sourcing terminology applies only to DC input and output circuits. Input and output points that are sinking or sourcing can conduct current in one direction only. This means it is possible to connect the external supply and field device to the I/O point, with current trying to flow in the wrong direction, and the circuit will not operate. However, the supply and field device can be connected every time based on an understanding of sourcing and sinking. The figure below depicts a sinking input. To properly connect the external supply, it must be connected so the input provides a path to supply common(-). So, start at the PLC input terminal, follow through the input sensing circuit, exit at the common terminal, and connect the supply (-) to the common terminal. By adding the switch between the supply (+) and the input, the circuit is completed. Current flows in the direction of the arrow when the switch is closed. By applying the circuit principles to the four possible combinations of input/output sinking/sourcing types, there are four circuits, as shown above. The common terminal is the terminal that serves as the common return path for all I/O points in the bank. Sinking = provides a path to supply common (-) Sourcing = provides a path to supply source (+)
S inking Input
(IE C: pos itive logic)
S inking Output
(IE C: negative logic)
Input + -Common
Input S ensing Output S witch
Output NP N
Load
+ --
Common P LC P LC
S ourcing Input
(IE C: negative logic)
S ourcing Output
(IE C: pos itive logic)
Common + -Input
Input S ensing Output S witch
Common P NP Output P LC P LC Load + --
Sink/source I/O circuits combine sinking and sourcing capabilities. This means that the I/O circuitry in the PLC will allow current to flow in either direction, as shown at the right. The common terminal connects to one polarity, and the I/O point connects to the other polarity (through the field device). This provides flexibility in making connections to your field power supply. Please note: Wire all I/O points with a shared common as either sinking or sourcing. Do not use an AC power supply on a DC sink/source I/O point.
S ink/S ource Input
(IE C: pos ./neg. logic)
Common + --- +
OR Input S ensing
Input
P LC
S ink/S ource Output
(IE C: pos ./neg. logic)
Common
Output S witch
P NP /NP N Output Load
+ --- +
OR
P LC
Field device examples - 3 wire connections
NPN (Sinking) Field Device Example
24VDC + + DC Sourcing Input Module Common +
PNP (Sourcing) Field Device Example
24VDC + DC Sinking Input Module Common
Input (s inking) + -Common
Volume 13
P LC
Input S ensing
Sensor
Output Input
Optical Isolator
Sensor
Output
Input Current Sinking Configuration
Optical Isolator
Current Sourcing Configuration (NPN) Current Sinking Field Device (PNP) Current Sourcing Field Device
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Appendix
1 - 80 0 - 633 - 0405
Company Information
Sinking and Sourcing Concepts
Common terminals and how to use them
In order for a PLC I/O circuit to operate, current must enter at one terminal and exit at another. This means at least two terminals are associated with every I/O point. In the figure at the right, the input or output terminal is the main path for the current. One additional terminal must provide the return path to the power supply. Together, the main path and the return path create a loop, or a complete circuit for current to flow. If there was unlimited space and budget for I/O terminals, then every I/O point could have two dedicated terminals. However, providing this level of flexibility is not practical or even necessary for most applications. So, most input or output points on PLCs are in groups that share the return path (called commons). The figure at the right shows a group (or bank) of four input points that share a common return path. In this way, the four inputs require only five terminals instead of eight.
NOTE: Assuming all input circuits have a similar resistance, the current at the common terminal is four times greater than the current at any one of the inputs. This effect is especially important to note for output circuits, where the current through a common terminal can reach several amperes. You will need to decide whether to fuse each output point individually, or to put a fuse in the common terminal path.
Systems Overview Programmable Controllers
P LC
Field Device
Main P ath
(I/O Point)
I/O Circuit
+ --
grouped into banks that share a common return path. The best indication of I/O common grouping is on the wiring label. Sample DL05, DL06 and DL105 wiring labels and their meanings are shown below.
Field I/O Software C-more & other HMI Drives Soft Starters Motors & Gearbox Steppers/ Servos Motor Controls
R eturn P ath
Input 1 Input 2 Input 3 Input 4 + -Common
Input S ensing
AC s upply
12-24VDC
TB A 0 1 2 3 4 5 6 7 0 1 2 3 B
INPUT
DL405 input module shown
Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors Pressure Sensors Temperature Sensors Pushbuttons/ Lights Process Relays/ Timers Comm. Terminal Blocks & Wiring Power
4 5 6 7
D4-16ND2
AC or DC s upply
10.2- 26.4VDC 4- 12mA
CA 0 4 1 5 2 6 3 7 CB 4 0
Wiring labels and how to interpret them
DL205, DL305, DL405 - Most DL205, DL305 and DL405 input and output modules group their I/O points into banks that share a common return path. The best indication of I/O common grouping is on the wiring label, such as the one shown at the right. The miniature schematic shows two circuit banks with eight input points in each. The common terminals are labeled CA and CB, respectively. In the wiring label example, the positive terminal of a DC supply connects to the common terminals. Some of the symbols you will see on wiring labels and their meanings are shown at the right. DL05/DL06/DL105 Most DL05, DL06 and DL105 input and output circuits are
DC s upply -- + Input S witch Output Load
L
5 1 6 2 7 3
Input Bank (DL05)
Circuit Protection Enclosures Tools
I/O Common Grouping Bar (DL105)
Two banks of four inputs and two banks of three outputs (DL05)
Pneumatics Appendix Product Index
Two banks of four inputs and one bank of two (DL105)
Part # Index
Volume 13
w w w. a u to m at i o n d i re c t . c o m
Appendix
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