Engine Control
BO
BW
5 AM2
IG2 6
BW
ST2 4
BW
BW
I7
I10
Ignition SW
II2
(A/T)
A A
A A
BW
(M/T)
10 EA1
BW
3 EA1
J 2(A), J 3(B)
Junction Connector
E B
(A/T)
R
C8
Clutch Start SW
BO
BW
BW
BW
RW
RW
RW
BR
12
(A/T)
IA2
15A AM2
3 IM
E3
1 IA2
(A/T)
R
6 IM
(M/T)
RW
(M/T)
RW
9
A2
Park/Neutral
Position SW
2
1
II2
4 IG
19 ID
II1
(M/T)
GR
BR
F10
Fuel Pump
B
FL MAIN
2. 0L
9 EA1
1 IG
G A
1 1A
WB
G A
J 2(A)
Junction Connector
15A EFI
11
1
1
8 IK
C/OPN Relay
30A MAIN
5 IL
(A/T)
12 IC
EFI Relay
IA5
10
(M/T)
BR
2 IA4
B
(A/T)
B
(M/T)
M
GR
Battery
WB
I10
ED
BH
58
2004 COROLLA (EWD533U)
BO
BO
BW
BW
IGT
IGF
+B
YG
IGF
IGT
+B
WB
BW
4
GND
4
GND
IGF
IGT
LY
LY
GND
GR
IGF
2
+B
LY
IGT
3
E3
I5
Ignition Coil and
Igniter No. 4
E2
BW
BW
4
GND
RL
I2
Ignition Coil and
Igniter No. 1
+B
I3
Ignition Coil and
Igniter No. 2
1
RW
E3
WB
BW
E3
BW
I4
Ignition Coil and
Igniter No. 3
BW
WB
BW
WB
E2
WB
WB
E2
LY
R
W
(A/T)
WB
NSW
H B
J 2(A), J 3(B)
Junction Connector
9 A
IGT1
F A
LY
8 A
BATT
F A
GR
YG
3 D
F A
LY
RL
8 B
RW
(A/T)
F A
10 A
23 A
11 A
IGT2
IGT3
IGF
IGT4
E 3(A), E 4(B), E 5(C), E 6(D)
Engine Control Module
B
B B
(A/T)
B B
EVP
LB
12 A
1
DUTY
GND
VISC
1
V3
VSV (EVAP)
C A
J 4(A), J 5(B)
Junction Connector
WB
B
(M/T)
(A/T)
WB
C A
RSO
5 A
I1
Idle Air Control Valve
E02
6 A
BL
E01
7 A
WB
E03
5 B
WB
FC
10 D
GR
STA
9 B
I10
WB
WB
GR
WB
(M/T)
I10
EC
59
2004 COROLLA (EWD533U)
Engine Control
BO
BO
BW
From Power Source System (See Page 48)
II1
10A
MHTR/
DEF IUP
BW
8 IL
BY
1 A
2 A
3 A
4 A
15 A
14 A
#10
#20
# 30
# 40
OCV+
BW
1
I8
Injector No. 3
BW
1
I7
Injector No. 2
BW
1
I6
Injector No. 1
BW
I10
C2
Camshaft Timing Oil
Control Valve (VVT)
BW
I10
I9
Injector No. 4
BW
I10
13 D
OCV
ELS2
E 3(A), E 4(B), E 5(C), E 6(D)
Engine Control Module
EC
THA
20 A
THW
19 A
E2G
THA
E2
5
BR
WB
+B
1
E2
Engine Coolant Temp. Sensor
YB
VG
LW
M1
Mass Air Flow Meter
II2
10
EVG
32 B
V2
VSV (Canister Closed Valve)
VG
24 B
P1
Power Steering Oil
Pressure SW
L
II2
17
PSW
29 B
WB
28 B
LR
CCV
1 C
BR
BR
I10
I10
A
J7
Junction
Connector
IG
60
2004 COROLLA (EWD533U)
BO
BO
From Power Source System (See Page 48)
14 IC
GW
(USA)
23
13
10
II
IJ
LW
GW
GW
1 IL
I4
(Canada)
5 IC
C12
Combination SW
3
G
GB
Head
11 3C
(USA)
Tail
(USA)
Light
Control SW
GW
13 3C
IDL
13
S9
Stop Light SW
OFF
GSW2
TAIL Relay
GW
(Canada)
(w/ Cruise Control)
GW
(USA)
RW
7 IH
C14
Cruise Control ECU
15A
STOP
A13
Airbag Sensor Assembly
15A
TAIL
12 D
19 C
ELS
14 D
STP
16 D
F/PS
IDLO
E 3(A), E 4(B), E 5(C), E 6(D)
Engine Control Module
PTNK
VC
4 D
LG
L
1 ID2
2 ID2
8 ID2
II2
H A
H A
BR
BR
2
B
Y
6 ID2
BR
D B
B A
T1
Throttle Position Sensor
B A
J 2(A), J 3(B)
Junction
Connector
V4
Vapor Pressure Sensor
BR
16
II2
BR
H A
F B
F B
J 2(A), J 3(B)
Junction Connector
BR
TBP
21 A
BR
BR
VTA
18 A
21 D
V5
VSV (Vapor Pressure Sensor)
E2
28 A
7 ID2
BR
BR
61
2004 COROLLA (EWD533U)
I10
3 4B
HT
OX
+B
E1
B
PRS
32 C
23 B
OX1A
2 4B
THR
1 D
+B
1 4B
4 4B
62
2004 COROLLA (EWD533U)
W
(* 1)
C3
Crankshaft Position Sensor
27 A
NE+
4 C
HT1B
18
HT
+B
21 B
II2
3
9
34 A
NE
(* 1)
I11
C1
Camshaft Position Sensor
A B
(* 1)
J 2(A), J 3(B)
Junction Connector
E A
A/C Thermistor
Pressure SW
A/C SW
Defroster Mode Detection SW
A/C SW
Defroster Mode Detection SW
M/G CLT Relay
FAN NO. 1 Relay
FAN NO. 2 Relay
E A
(* 1)
BL
13 A
31 C
33 C
BR
1
(* 1)
GW
2 C
(* 1)
HT1A
PB
YB
6 D
H8
Heated Oxygen Sensor
(Bank 1 Sensor 2)
LG
7 D
1
(* 1)
4 B
A/CS
ACLD
ACMG
CF
(* 1)
FAN
BR
H5
Heated Oxygen Sensor
(Bank 1 Sensor 1)
LGB
Engine Control
BO
BO
* 1 : Shielded
(* 1)
(* 1)
26 A
G22+
OX1B
E 3(A), E 4(B), E 5(C), E 6(D)
Engine Control Module
II2
OX
E1
6
II1
BR
BR
BR
BO
BO
From Power Source System (See Page 48)
D1
Data Link Connector 3
7. 5A
OBD
SIL
7
TC
13
WFSE
SG
CG
15
BAT
16
IJ
RB
4 4C
RB
3 3B
WB
3 4C
BR
PB
2 3B
LR
II1
LR
PB
BR
18 D
20 D
19 D
(* 1)
(* 1)
TC
WFSE
WB
SIL
E 3(A), E 4(B), E 5(C), E 6(D)
Engine Control Module
TACH
5 D
THWO
14 C
W
11 D
RY
RY
YR
SPD
17 C
BR
EKNK
2 B
VW
KNK1
1 B
E1
7 B
YR
B
(*1)
(*1)
(*1)
BR
(*1)
VW
A B
A B
A B
A B
A A
A A
A A
A A
BR
BR
8
II2
BR
BR
BR
BR
21 4B
A A
WB
16 4B
BR
BR
EB
J6
Junction
Connector
J 4(A), J 5(B)
Junction Connector
K1
Knock Sensor
IE
63
2004 COROLLA (EWD533U)
BR
14 IA6
17
S1
Skid Control ECU
with Actuator
64
2004 COROLLA (EWD533U)
WG
II2
C B
1
C A
C B
SP1
J 2(A), J 3(B)
Junction Connector
B A
J 4(A), J 5(B)
Junction Connector
RW
(w/o ABS)
14
BR
C9
Combination Meter
(w/o ABS)
RW
RW
(w/o ABS)
WG
16 3B
(w/o ABS)
RW
WG
(w/o ABS)
9
4C
9
(w/o ABS)
WG
B
10
(w/ ABS)
19
VW
BO
RW
BO
(w/o ABS)
WG
VW
Tachometer
Speedometer
32
(w/ ABS)
RY
8
33
YR
Malfunction
Indicator Lamp
Engine Control
From Power Source System (See Page 48)
10A
GAUGE
2 IG
22 3B
20 3B
II2
YR
8 4C
I2
V1
Vehicle Speed Sensor
(Combination Meter)
EB
System Outline
The engine control system utilizes a microcomputer and maintains overall control of the engine, etc. An outline of engine
control is given here.
1. Input Signals
(1) Engine coolant temp. signal system
The engine coolant temp. sensor detects the engine coolant temp. and has a builtin thermistor with a resistance which
varies according to the engine coolant temp. Thus the engine coolant temp. is input as a control signal to TERMINAL
THW of the engine control module.
(2) Intake air temp. signal system
The intake air temp. sensor is installed in the mass air flow meter and detects the intake air temp., which is input as a
control signal to TERMINAL THA of the engine control module.
(3) Power steering oil pressure signal system
Power steering oil pressure is detected by the power steering oil pressure SW and is input as a control signal to
TERMINAL PSW of the engine control module.
(4) RPM signal system
Camshaft position and crankshaft position are detected by the camshaft position sensor and crankshaft position sensor.
Camshaft position is input as a control signal to TERMINAL G2+ of the engine control module, and engine RPM is input
into TERMINAL NE+.
(5) Throttle signal system
The throttle position sensor detects the throttle valve opening angle, which is input as a control signal to TERMINAL VTA
of the engine control module.
(6) Vehicle speed signal system
The vehicle speed is detected by the ABS speed sensor and the signal is input to TERMINAL SPD of the engine control
module via the comb. meter and the skid control ECU with actuator. (w/ ABS)
The vehicle speed is detected by the vehicle speed sensor installed in the transaxle and the signal is input to
TERMINAL SPD of the engine control module via the comb. meter. (w/o ABS)
(7) NSW signal system (A/T)
The Park/Neutral position SW detects whether the shift position is in neutral or not, and inputs a control signal to
TERMINAL NSW of the engine control module.
(8) A/C SW signal system
The operating voltage of the A/C SW is detected and is input as a control signal to TERMINAL A/CS of the engine
control module.
(9) Battery signal system
Voltage is constantly applied to TERMINAL BATT of the engine control module. When the ignition SW is turned to on,
voltage for engine control module operation is applied via the EFI relay to TERMINAL +B of the engine control module.
(10) Intake air volume signal system
Intake air volume is detected by the mass air flow meter, and is input as a control signal to TERMINAL VG of the engine
control module.
(11) STA signal system
To confirm that the engine is cranking, the voltage applied to the starter motor during cranking is detected and is input as
a control signal to TERMINAL STA of the engine control module.
(12) Oxygen sensor signal system
The oxygen density in the exhaust gases is detected and is input as a control signal into TERMINALS OX1A and OX1B
of the engine control module. To maintain stable detection performance by the oxygen sensor, a heater is used for
warming the sensor. The heater is also controlled by the engine control module (HT1A and HT1B).
(13) Engine knock signal system
Engine knocking is detected by the knock sensor and input as a control signal to TERMINAL KNK1 of the engine control
module.
(14) Electrical load signal system
When systems which cause a high electrical load such as the rear window defogger, taillight are turned on, a signal is
input to TERMINALS ELS and ELS2 as a control signal.
(15) Vapor pressure signal system
Vapor pressure is detected by the vapor pressure sensor and is input as a control signal to TERMINAL PTNK of the
engine control module.
65
2004 COROLLA (EWD533U)
Engine Control
2. Control System
SFI system
The SFI system monitors the engine conditions through the signals, which are input from each sensor to the engine
control module. Based on this data and the program memorized in the engine control module, the most appropriate fuel
injection timing is decided and current is output to TERMINALS #10, #20, #30 and #40 of the engine control module,
operating the injectors (to inject fuel). This is the system which finely controls the fuel injection in response to the driving
conditions, through the engine control module.
ESA system
The ESA system monitors the engine conditions using the signals, which are input to the engine control module from each
sensor. Based on this data and the program memorized in the engine control module, the most appropriate ignition timing
is decided and current is output to TERMINALS IGT1, IGT2, IGT3 and IGT4 of the engine control module. This output
controls the ignition coil and igniter No. 1 , No. 2 , No. 3 and No. 4 to produce the most appropriate ignition timing for the
driving conditions.
IAC system
The IAC system increases the RPM and provides idle stability for fast idleup when the engine is cold, and when the idle
speed has dropped due to electrical load and so on. The engine control module evaluates the signals from each sensor,
and outputs current to TERMINAL RSO to control the idle air control valve.
Knock control system
Knock control system controls the gate based on the engine rotation speed and detects knocking by the peak value of the
knock sensor output during the gate open period, and then controls it to the most suitable ignition timing in proportion to
the driving condition.
Evapoparge control system
This system leads the vapor stuck to the canister to the serge tank in order not to agitate the air fuel by adjusting the fuel
injection volume.
The signal at this time will be output from TERMINAL EVP of the engine control module to VSV (EVAP).
3. Diagnosis System
With the diagnosis system, when there is a malfunctioning in the engine control module signal system,the malfunction
system is recorded in the memory. The malfunctioning system can be found by reading the display (Code) of the malfunction
indicator lamp.
4. FailSafe System
When a malfunction occurs in any system, if there is a possibility of engine trouble being caused by continued control based
on the signals from that system, the failsafe system either controls the system by using the data (Standard values)
recorded in the engine control module memory or else stops the engine.
66
2004 COROLLA (EWD533U)
Service Hints
C/OPN Relay
53 : Closed with the starter running and the engine running
EFI Relay
53 : Closed with the ignition SW at ON or ST position
E2 Engine Coolant Temp. Sensor
12 : Approx. 15.04 k (20C, 4F)
Approx. 5.74 k ( 0C, 32F)
Approx. 2.45 k (20C, 68F)
Approx. 0.318 k (80C, 176F)
E3 (A), E4 (B), E5 (C), E6 (D) Engine Control Module
Voltage at engine control module wiring connectors
+BE1 : 914 volts (Ignition SW at ON position)
VCE1 : 4.55.5 volts (Ignition SW at ON position)
VTAE1 : 0.30.8 volts (Ignition SW on and throttle valve fully closed)
: 3.24.9 volts (Ignition SW on and throttle valve fully open)
EVGE1 : 3.33.9 volts (Ignition SW at ON position)
THAE1 : 0.53.4 volts (Engine idling and intake air temp. 080C, 32176F)
THWE1 : 0.21.0 volts (Engine idling and engine coolant temp. 60120C, 140248F)
STAE1 : 614 volts (Engine cranking)
IGT1, IGT2, IGT3, IGT4E1 : Pulse generation (Engine idling)
IGFE1 : Pulse generation (Engine idling)
FCE1 : 914 volts (Ignition SW on and engine stopping)
03 volts (Engine idling)
WE1 : 914 volts (Engine idling and warning light off)
A/CSE1 : 914 volts (Ignition SW on and A/C SW off)
SPDE1 : Pulse generation (Driving approx. 20 km/h)
ELSE1 : 7.514 volts (Ignition SW on and taillight on)
ELS2E1 : 7.514 volts (Ignition SW on and rear window defogger on)
NSWE1 : 03 volts (Engine cranking)
#10, #20, #30, #40E1 : Pulse generation (Engine idling)
NE+ NE : Pulse generation (Engine idling)
RSOE1 : Pulse generation (Engine idling)
G2+ NE : Pulse generation (Engine idling)
TBPE1 : 9.014.0 volts (Ignition SW on)
PTNKE1 : 3.03.6 volts (Ignition SW at ON position and remove fuel cap)
OX1A, OX1BE1 : Pulse generation (Maintain engine speed at 2500 rpm for two minutes after warming up.)
HT1A, HT1BE1 : 9.014.0 volts (Ignition SW at ON position)
03.0 volts (Engine idling)
KNK1E1 : Pulse generation (Engine idling)
EVPE1 : 9.014.0 volts (Ignition SW at ON position)
TACHE1 : Pulse generation (Engine idling)
67
2004 COROLLA (EWD533U)
Engine Control
: Parts Location
Code
See Page
Code
See Page
Code
See Page
A2
32
F10
36
J4
35
A13
34
H5
32
J5
C1
32
H8
35
J6
35
35
C2
32
I1
33
J7
35
C3
32
I2
33
K1
33
C8
34
I3
33
M1
33
C9
34
I4
33
P1
33
C12
34
I5
33
S1
33
C14
34
I6
33
S9
35
D1
34
I7
33
T1
33
E2
32
I8
33
V1
33
E3
34
I9
33
V2
33
E4
34
I10
35
V3
33
E5
34
J2
35
V4
37
E6
34
J3
35
V5
37
: Relay Blocks
Code
See Page
Relay Blocks (Relay Block Location)
22
Engine Room R/B (Engine Compartment Left)
28
RH R/B (Right Side of the Instrument Panel Reinforcement)
: Junction Block and Wire Harness Connector
Code
See Page
Junction Block and Wire Harness (Connector Location)
IC
25
Engine Room Main Wire and Instrument Panel J/B (Lower Finish Panel)
ID
25
Floor Wire and Instrument Panel J/B (Lower Finish Panel)
IG
IH
II
25
IJ
Instrument Panel Wire and Instrument Panel J/B (Lower
(
Finish Panel))
IK
IL
24
IM
1A
3B
3C
4B
4C
22
Engine Wire and Engine Room J/B (Engine Compartment Left)
28
Instrument Panel Wire and RH J/B (Right Side of the Instrument Panel Reinforcement)
30
Instrument Panel Wire and Center J/B (Behind the Combination Meter)
: Connector Joining Wire Harness and Wire Harness
Code
EA1
See Page
Joining Wire Harness and Wire Harness (Connector Location)
38
Engine Wire and Engine Room Main Wire (Inside of the Engine Room R/B)
40
Engine Room Main Wire and Instrument Panel Wire (Left Side of the Instrument Panel Reinforcement)
42
Instrument Panel Wire and Floor Wire (Left Kick Panel)
42
Engine Wire and Instrument Panel Wire (Blower Unit RH)
IA2
IA4
IA5
IA6
ID2
II1
II2
68
2004 COROLLA (EWD533U)
: Ground Points
Code
EB
See Page
Ground Points Location
38
Left Side of the Cylinder Head
ED
38
Front Left Suspension Tower
IE
40
Behind the Combination Meter
IG
40
Right Kick Panel
BH
44
Under the Left Quarter Pillar
EC
: Splice Points
Code
E2
E3
I2
I4
See Page
38
42
Wire Harness with Splice Points
Engine Wire
Instrument Panel Wire
Code
I7
I10
I11
See Page
Wire Harness with Splice Points
42
Instrument Panel Wire
42
Engine Wire
69
2004 COROLLA (EWD533U)