Control System
Hardware
Thanh Vo-Duy
Department of Industrial Automation
thanh.voduy@hust.edu.vn
Content
1.
2.
3.
4.
5.
Triangular model of Control Systems
Field Instruments
Power/Energy Distribution
Signal Condition and Conversion
Controllers
Supervisor
Triangular model of Control
Systems
Supervisor
HMI, PC, Display
Controllers
PLC, MCU, DSP,
FPGA, PLD, ASIC...
Signal Condition and Conversion
ADC, DAC, Opamp,
Opto-coupler, Driver, Relay...
Power/Energy Distribution
Power Electronics: Inverter, Rectifier, DC/DC
Hydraulics/Pneumatics: Pump, Valve...
Field Instruments
Actuators: Motors, Valve, Piston .
Measurements: Sensors
Triangular model of Control
Systems
Some examples
1. Field Instruments
1.1. Actuator
Motors
Electrical Motors
DC Motors
Stepper Motor
Brushed DC Motor
BLDC Motor
AC Motors
Induction Motor
(Asynchronous Motor)
Synchronous Motor
Reluctance Motor
PM Motor
1. Field Instruments
1.1. Actuators
Valves
ON/OFF Valves
Controlled Valves
Piston
1. Field Instruments
1.2. Measurements: Sensors
Speed/Position
Current
Voltage
Temperature
Pressure
Motion
.
1. Field Instruments
Some examples of Sensors
Speed/Position sensors
Encoder
Absolute Encoder
Resolver
1. Field Instruments
Some examples of Sensors
Current sensors
Current Transformer
Hall Effect sensor
1. Field Instruments
Some examples of Sensors
Motion Sensors (MEMS)
Accelerometer
Gyroscope
1. Field Instruments
Notes on Sensor Output
Current: 0 1A, 0 5A
Voltage: 0 5VDC, 0 10VDC
Pulse
Communication: SPI, I2C,
Digital n-bit
2. Power/Energy Distribution
2.1. Power Electronics
Rectifier
Inverter
2. Power/Energy Distribution
2.1. Hydraulic/Pneumatic
3. Signal Condition and
Conversion
3.1. Signal Conditioning
Measurements
Controller
Power
380/220VAC
5V
10V
0..20mA
~5A
3.3VDC
MCU, DSP, FPGA...
High power
Inverter, DC/DC...
3. Signal Condition and
Conversion
3.1. Signal Conditioning
Harmonize measurement/control signal with control
system
Noise filter
Isolation
Normally used components
Opamps
Voltage dividing resistors
Optocouplers
Driver circuits
3. Signal Condition and
Conversion
3.2. Analog/Digital Converter ADC, DAC
Conversion time
Number of bit:
Output characteristic: Digital, Communication
For ADC:
For DAC
2 1
+
=
2 1
()
()
3. Signal Condition and
Conversion
3.3. Driver
3. Signal Condition and
Conversion
3.4. Relay
DC Coil Relay: 12V, 24V,
AC Coil Relay: 110V, 220V,
Switch on/off high power object
Switch on/off different voltage level
3. Signal Condition and
Conversion
3.5. Exercise
Design a signal conditioning circuit to measure
instantaneously 220VAC by using 5V Microcontroller
N
L
Hint:
Isolation &
Voltage
Divider
Voltage
Amplifier
ADD
DC Offset
MCU
4. Controllers
4.1. Microcontroller/Microprocessor
Power PC (IBM)
1999
History
64bit
1993
32 bit
AT&T: BELLMAC-32A
1985
1976
1971
1960
2005
Intel: Multi Core
1990
Intel: Pentium,
Xeon, Celeron
1982
Motorola: 680xx
ARM I
Zilog: Z-80
TI: VXL 16bit
Intel:
4004, 8008,
8080
Fairchild
Semiconductor:
First Commercial Chip
Commercialize
Integrated Chips
Increase Transistor
Computer on Chip
VLSI
and 32 bit
32bit replaced by
64bit
Multi-core era
4. Controllers
4.1. Microcontroller/Microprocessor
Von Newmann Architecture
4. Controllers
4.1. Microcontroller/Microprocessor
Harvard Architecture
4. Controllers
4.1. Microcontroller/Microprocessor
Super Harvard Architecture - SHARC
4. Controllers
4.1. Microcontroller/Microprocessor
Digital Signal Processor DSP
4. Controllers
4.1. Microcontroller/Microprocessor
Microcontroller = (Microprocessor + Peripheral)
4. Controllers
4.1. Microcontroller/Microprocessor
Microcontroller = (Microprocessor + Peripheral)
4. Controllers
4.2. Field-Programmable Gate Arrays FPGAs
ICs that can be configured by customer
Contain 64 10,000 logic cells
Program with Hardware Description Lang. (HDL)
4. Controllers
4.2. Field-Programmable Gate Arrays FPGAs
Example
4. Controllers
4.3. Programmable Logic Controllers PLCs
A digital computer for industrial process control
Contain Digital I/O, Analog I/O, Communication
Integrate PID, work as a small DSC
5. Supervisor
5.1. Personal Computer PC
Interface, Parameter Setup, Printing, Storage,
Minimize control system
Communication: TCP/IP, USB, RS232
Programming Language: Labview, CVI, C#, .NET
5. Supervisor
Without PC
5. Supervisor
Without PC
5. Supervisor
With PC
5. Supervisor
With PC
5. Supervisor
5.2. Human Machine Interface HMI display
For local display and control
Suitable for PLC
Use graphic software and tool
5. Supervisor
5.3. LCD Display
Matrix LCD: 16x2, 16x4
Color LCD
Good for Microcontroller: Debug, Display,
Exercises
1. Design circuit that convert signal output from
Current Transformer 500/5 to work with 3.3V
Microcontroller
2. Design a circuit that connect LAS 100-TP and 5V
Microcontroller
3. Design a Power Supply with input: 220VAC,
output +/-12VDC, 5VDC, 3.3VDC. Transformer can
be used
4. Design the circuit that convert 4..20mA signal to
0 5VDC.
