ISSN: 2319-8753
International Journal of Innovative Research in Science,
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(ISO 3297: 2007 Certified Organization)
Vol. 2, Issue 8, August 2013
CHECKLIST EVALUATION OF INDIAN
TRACTORS FOR HUMAN COMFORT WITH
THE ASSESSMENT OF ITS
REPEATABILITY
Viveksheel Rajput1, Parveen Kalra2, Jaswinder Singh3
Post Graduate Student, PEC University of Technology, Chandigarh, India 1
Professor, PEC University of Technology, Chandigarh, India 2
Assistant Professor, PEC University of Technology, Chandigarh, India 3
Abstract: The productivity of operators and their performance are mainly depends upon the workspace in which he intends
to work. This can be achieved only when they are comfortable in their workplaces designed for their best performance.
Poorly designed tractors force operator to attain awkward posture which leads to musculoskeletal (MSDs) discomfort
thereby reducing their efficiency and productivity. In order to eliminate discomfort study was conducted to evaluate tractor
comfort from operator’s perspective and identifying poorly designed areas. Human comfort in tractors can be evaluated by
direct involvement of the operators. In this study twenty operators were used to complete a questionnaire followed by an
interview to get the detailed feedback of the tractor design. Objective of the thesis is (a) to evaluate tractor design for
comfort (b) to identify poorly designed areas that need improvement (c) comparison of four tractor models (swaraj 855,
ford 3630, Mahindra 555 and johndeere 5310) (d) to assess the repeatability of tractor design checklist. This study assessed
the repeatability of a checklist designed to evaluate tractor design aspects that affect human discomfort. A series of task
operations was performed by the operators on all the tractors sharing similar features. Operator’s opinion on the ease of
entering, ease of exiting, PTO operations, operating pedals, operating tractors and overall comfort were collected on likert
scale which is further used for evaluation analysis. Results showed that there are areas which need improvements in
different design aspects in all tractors based on operator’s recommendations. Johndeere was rated as more comfortable
among all the tractors. Repeatability assessment result shows that agreement in terms of kappa coefficients ranged from
0.61 to 1.0 (substantial-to-perfect reproducibility) across each tractor, and an overall kappa coefficient of 0.787 (substantial
reproducibility) when considering all tractor together. The strength of kappa suggested that checklist is capable of identify
areas that need improvement irrespective of the tractor model and observer used for evaluation.
Keywords: Tractors, Ergonomic evaluation, Comfort, Safety
I. INTRODUCTION
It has been stated by marras and karwowski 2006 [1] that ergonomic approach is used in human centered design of
automobiles in order to ensure safety to the users. Ergonomic is the science of designing the job to fit the operator rather
than forcing the operator’s body to the job. Focus of ergonomics is to improve the interface between man and machine,
thereby improving their productivity and efficiency. It has confirmed by Gibson et al 2006 [2] in various studies that
operators are more productive at their work when they are working in the environment designed for the best human
performance. Human performance can be achieved when they are comfortable in their workplaces and ensuring comfort to
the humans is the main objective of the study. Hertzberg 1972 [3] stated that comfort is best defined as the absence of
discomfort. Ride comfort is generally used to describe the degree of human comfort offered by moving vehicle. The
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ISSN: 2319-8753
International Journal of Innovative Research in Science,
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(ISO 3297: 2007 Certified Organization)
Vol. 2, Issue 8, August 2013
international standard of ISO-2631[4] defines the ways to assess the ride comfort in an objective manner by evaluating
vibration and gives the definition of ride comfort index. Helander 2003 [5] described the difference between comfort and
discomfort, saying that comfort is primarily a perception, while discomfort is a secondary measure. Maximizing human
comfort will increase tractor operator’s satisfaction in the tractor, as well as their safety and productivity. Driessen et al.,
2008 [6] and Looze et al., 2003 [7] mentioned that comfort is a subjective construct and needs to be evaluated by the users
while using the products. This study focuses on the automotive ergonomics which aims to optimise the space in which
operators has to fit and make them comfortable while driving as mentioned by Roe, R.W. 1993 [8]. In vehicle design, the
term human factor is interchangeably called as automotive ergonomics as given by Adreoni, G et al, 2003 [9].
During the task execution of tractors, operators have to attain different awkward postures which may lead to work related
musculoskeletal disorders. Dupuis, H., and G. Zerlett: et al 1987 [10] stated that static sitting and whole body vibration are
the two most common musculoskeletal disorders reported among the operators when they are exposed to awkward posture
for long term. When parts of the body are near the extremes of their range of movements, stretching and compression of
tendons occur as stated by Andersen, 2003 [11] which further leads to MSDs. Minimizing human discomfort by identify
poorly designed areas of ergonomics is our main objective. For this purpose agriculture tractor evaluation study has
conducted and discussed in this paper.
II. AGRICULTURE TRACTOR EVALUATION
Tractor is a machine which is used for off road usage and designed to supply power to the attached implements as given in
SAE, 2003 [12]. The present study is based on checklist evaluation method which was designed to identify poorly designed
areas effecting human performance. Design of check list and its repeatability assessment was based on the case study
conducted by Kittusamy, 2003[13] which developed a checklist to evaluate cab design of mobile construction company for
identifying characteristics that are affecting the operator performance. Study objective is to evaluate the Indian drivers for
comfort while operating agriculture tractor in the fields with the assessment of checklist repeatability which was done to
check the agreement between the responses made in two surveys using Kappa statistics given by Cohen 1960 [14].
Underlines are the objectives of the study:
a) Identify areas which are not designed properly from ergonomic perspective and needs further improvement. This
will modify tractor characteristics that can enhance the overall operator safety and health.
b) Recommendations to each tractor for improvement in design using operator’s opinions.
c) Comparison of tractors using checklist score obtained from the operators. Tractor models compared in this study
are Swaraj, Ford, Mahindra and Johndeere.
d) The repeatability of the checklist from the responses of the operators was evaluated using Kappa statistics. it
calculates the agreement between two surveys and thus ensuring the strength of checklist repeatability used for
tractor design evaluation.
III. TASKS AND PROCEDURE
The pilot study was conducted in the fields of muktsar village where operators were asked to perform set of tasks. During
this scenario they had to accomplish the following tasks: starting the tractor and driving it on the field, operating lifts,
operating clutch, pedals, PTO (power take off) and stopping the engine. Tractor of four different types were assessed during
the study .Operators were asked to repeat the task on each tractor model separately. Operators were asked to maintain
constant speed of the tractor in order to ensure consistency in test. To assess the repeatability check of questionnaire, the
same study was conducted in the fields of Amritsar village where operators were asked to perform the same task but
operators used were different. Measures of agreement between numbers of responses in both the study were assessed in
order to have a reliability check on checklist.
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Vol. 2, Issue 8, August 2013
A. Subjects
The study consisted of 20 male tractor operators for pilot study required to complete the tasks and to give responses to the
questionnaire. Their mean age is 36.55 years ranging from 25 years to 63 years and mean experience is 14.13 years. For
repeatability assessment, 20 male operators were used with mean age of 35.5 years ranging from 27 years to 55 years and
mean experience of operating tractors is 12.8 years. All the operators are familiar with tractor operations and they were
briefed about the study objective.
B. Tractor Model
Four different tractor models manufactured by different companies sharing similar features was used in this study to
evaluate operator’s satisfaction with the environment and to identify problems. Models used for this research study are
Swaraj 855(2007), ford 3630(2003), Mahindra 555(2007) and Johndeere 5310(2009); all these tractors are of same
horsepower (HP) that is 55.
IV. DATA COLLECTION AND EVALUATION
After the completion of task participants was asked to answer the questionnaire, their detailed information was noted i.e.
their name, education, experience and occupation. Questionnaire consisted of 58 close ended questions which grouped into
categories on 5 point likert scale (1 highly disagree; 2 disagree; 3 neutral; 4 agree; 5 highly agree). Categories which need
operator’s perspective are ease of operating the tractor assessing the seat, ease of entering and exiting the tractor, vibration,
noise, ease of operating controls, pedals, overall comfort and ease of operating the PTO. Once each participant completed
the questionnaire, an interview was conducted for them. Data gathered was reviewed before doing further evaluations.
V. RESULTS
From the survey results and participant responses it has concluded that Swaraj has generated more number of problems as
comparative to other tractor models. It has the lowest affirmative responses on the checklist. Number of problems
responded by each operator in each tractor in particular category is given below for all the tractor models (Swaraj, Ford,
Mahindra and Johndeere) with their graphical representations. Checklist inferences provide knowledge of areas that are
poorly designed and needs improvement. Tractor model with number of problems reported in each of the category is shown
in figure 1.
VI. RECOMMENDATIONS
A. Swaraj Recommendations
From the mean results it has emerged that categories affecting the operators were those related to ease of enter/exit and
overall comfort as they were received the low score as seen from the figure 2. Participants identified that tractor area is not
large enough thus creating problem for entering and exiting the tractor, thus it is recommended to look look upon the sitting
workspace area of the tractor. More than sixty percent of the participants revealed that “middle gears was one of the
problem for enter/exit problem” and also results indicated that the ease of locating and operating controls have highlighted
the importance of control layout in the tractor but most of the participants suggested to have side levers instead of middle
ones. Most of the operators reported problem on the ease of PTO operations and suggested that “it should be easy if
separate clutch is there for PTO operations”. Operators demanded for adjustable armrests. From the human comfort
perspective, operators had negatively reported the interaction with the Swaraj design elements. Areas which need further
improvement and to be looked upon for better design are Enter/Exit, PTO, Noise, Space, Gear transmission.
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Vol. 2, Issue 8, August 2013
18
16
14
12
10
8
6 JOHNDEERE
4 MAHINDRA
2
0 FORD
SWARAJ
Figure 1 shows the comparison graph between numbers of problems rated by operator on affirmative checklist and
each category used for human comfort evaluation.
B. Ford Recommendations
Operators had negatively reported that Gear transmission is not easy and should be made smoother in order to have
more comfort. It is recommended that gear lever should be shifted to side as sixty percent of the operators
demanded side levers and suggested that “enter/exit would be easier if side gears are there”. More than fifty percent
of the operators feel that they had to bend to pull the levers; so need is there to look upon the design aspect of the
levers and their locations. This tractor model does not have seat horizontal adjustment and need to have this type of
adjustment as almost every operator suggested to have seat adjustment. Operators demanded for the separate clutch
for the PTO operation, adjustable armrests. Areas of improvement in Ford are that of space, Gear transmission, side
levers and enter/exit problem.
C. Mahindra Recommendations
Ease of operating tractor gets the highest score as seen from the figure for this tractor which suggested that interface
of operators with this category have positively impact on the design of the tractor. But problems related to that of
enter /exit and pedal operations as approximate fifty percent of the operators found it difficult to operate. As gear
levers are situated in the middle, some operators rated it as a problem for getting out of the tractor as it gets the
lowest score. It is recommended to have side levers and smoother pedal operations from operator’s point of view.
D. Johndeere Recommendations
Johndeere interface with the categories was found satisfactory. Gear levers are situated on the side which makes
operator getting in and out of the tractor easier and also gear operation is smoother with respect to others. Problem
rated by operators in this model is that of noise and vibration which needs to be improved from operator’s
perspective.
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5
4.5
4
3.5
3
2.5
2
1.5
1
0.5
0
swaraj
FORD
mahindra
Johndeere
Figure 2 shows the comparison among the means in each of the category for all the tractor models.
E. Common Recommendations
In spite of individual recommendations there are some common recommendations which were suggested to be
implemented by more than sixty percent of the operators as they find it necessary for human comfort. These are:
Steering wheel adjustability
Digital controls
Cabin
Backward seat adjustment for lumbar
Adjustable Armrests
Levers to be placed on right side
Footsteps should be there on the right side of the tractors for entering and exiting.
VII. RESULTS
Kappa coefficient was used to check the repeatability of checklist designed for evaluating the human comfort while
interacting with the design elements of the tractor. Calculated value of Kappa coefficient is shown in table and
ranged from 0.6 to 1.0 across each piece of the tractor models which represents moderate to perfect agreement
showing good repeatability of checklist.
Swaraj has resulted with highest kappa value showing that it has good repeatability for the design checklist as
problems rated by operators in first survey have good agreement with the problems rated by operator in the second
survey. These results validate the use of checklist for evaluating areas that was poorly designed from the human
perceptions. Ford and Mahindra shows similar results on the basis of kappa value representing perfect and
substantial agreement between two surveys. Johndeere has also substantial agreement but its value is lowest in the
table which means agreement between same classifications is not as high as in other cases. When considering all the
tractor models together, kappa coefficient is 0.78 which indicates substantial repeatability for the tractor design
checklist.
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Tractor model Kappa Agreement
coefficient
SWARAJ 0.82 Perfect
FORD 0.80 substantial
MAHINDRA 0.77 Substantial
JOHNDEERE 0.73 Substantial
ALL 0.78 Substantial
EQUIPMENT
Table shows the kappa values across each tractor
VIII. CONCLUSIONS
This study was conducted to evaluate the tractor design elements, whether it was ergonomically designed or not,
which are important from the operator perception of comfort. Checklist evaluation method with its repeatability
assessment was used for this purpose. It was concluded that perception of comfort in tractor is influenced mainly by
enter/exit of the tractor. Problems related to the ease of enter/exit from the tractor was reported high among all the
operators which suggested that levers should be shifted to the side at higher level. This would help them to get in
and out of the tractor in an easier way. Furthermore, controls should be easy to use and should be smoother in
operation from the current designs. It was concluded that noise is one of the aspect to be look upon as it was rated as
disturbing while working on the fields because it enables the operator from hearing. With regard to noise level,
Swaraj was rated highly noiser among tractors. Some common recommendations had already made by evaluating
operator responses, as it was concluded that there should be prevention from flies, dust and noise if there is a
provision of cabin. Furthermore, it was reported that there must be a provision for steering wheel adjustability and
seat backward adjustment as a comfort factor, which further helpful on the ease of sitting posture on the seat while
reducing musculoskeletal disorders. Also, sixty percent of the operators preferred digital controls over mechanical
controls as it is easier to understand and operate. These modifications could be easily made to positively affect the
operator’s comfort. Result showed that Johndeere has preferred over other tractor on the ease of operating and
overall comfort. It was found that tractor design checklist contains excellent repeatability when used among all the
tractors and its use can provide information that can be used by operator and engineers to eliminate the poorly
designed areas which further improve the health and safety of the operator. Checklist repeatability confirmed that a
set of questions on checklist were capable of identifies design features which need improvement. It assured that
different tractor models can be evaluated by this checklist independent of the type of observers and individuals used
for evaluation. This method for evaluating tractor comfort is easy to use and low cost investigation method over
other analysis methods.
IX. FUTURE SCOPE OF THE STUDY
As the present study was conducted in order to evaluate the comfort level of the operator that interacts with the
tractor while working on the fields. All the operations that were performed in this study were off road operations. On
road assessment should be considered as a future work evaluation study for the human comfort so that more areas of
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International Journal of Innovative Research in Science,
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Vol. 2, Issue 8, August 2013
modifications would be generated. One another factor to be considered for future study is the response differences
between youngsters and experts who had more experience in the field of operating the tractors. There significant
differences should be considered in the study to have more sophisticated results.
REFERENCES
[1] Marras, W.S., and Karwowski., W. “The Occupational Ergonomics Handbook: Interventions, Controls and Applications in Occupational
Ergonomics”, 2nd ed. Boca Raton FL: CRC Press,2006.
[2] Gibson, W.H., Megaw, E.D., Young, M.S., &Lowe, E. “A taxonomy of human communication errors and application to railway track
maintenance” Cognition, Technology & Work, 8, pp.57–66, 2006.
[3] Hertzberg, H.T.E , “The Human Buttocks in Sitting: Pressures, Patterns, and Palliatives”, Society of Automotive Engineers, Inc., New York,
NY, USA, SAE Technical Paper no. 72005,1972.
[4] International Organization for Standardization ISO 2631-1, “Mechanical vibration and shock -evaluation of whole body vibration -Part 1
general requirement”, pp.1-31,1972.
[5] Helander, M. G., “Forget about ergonomics in chair design? Focus on aesthetics and comfort! Ergonomics”, 46(13-14),pp.1306-1319, 2003.
[6] Driessen, M.T., Anema, J. R., Proper, K. I., Bongers, P.M., & van der Beek, A. J. Stay, “Work: Participatory Ergonomics to prevent low back
and neck pain among workers: design of a randomised controlled trial to evaluate the cost-effectiveness”, BMC Musculoskeletal Disorders, 9,
pp.145, 2008.
[7] Looze, M.P., Kuijt-Evers, L.F.M. &van Dieën, J.H. “Sitting comfort and discomfort and the relationships with objective measures”.
Ergonomics, 46, pp.985-997, 2003.
[8] Roe, R. W. “Occupant packaging. In Automotive Ergonomics, Taylor & Francis, London, England. pp. 11-42, 1993.
[9] Adreoni, G., Santambrogio, G.C., Rabuffetti, M., and Pedotti, A, “Method for the analysis of posture and interface pressure of car drivers”,
Applied Ergonomics 33, pp. 511-522, 2003.
[10] Dupuis, H., and G. Zerlett, “Whole- body vibration and disorders of the spine”, Int. Arch. Occup. Environ. Health Vol.59, pp.323,1987.
[11] Andersen JH, Kaergaard A, Mikkelsen S, Jensen UF, Frost P, Bonde JP, Fallentin and Thomsen JF, “Risk factors in the onset of
neck/shoulder pain in prospective study of workers in industrial and service companies. Occupational and Environmental Medicine”, Vol.60,
pp.649-654,2003.
[12] SAE , “Terminology for Agricultural Equipment J1150”,2003.
[13] Kittusamy, N.K, “A checklist for evaluating cab design of construction equipment”, Appl. Occup. Environ. Hyg. Vol.18, pp:721–723,2003.
[14] Cohen, J., “A coefficient of agreement for nominal scales”, Educational and Psychological Measurement, Vol.20, pp: 37-46,1960.
[15] Likert, R.,“A Technique for the Measurement of Attitudes”, Archives of Psychology, No.140,1932.
BIOGRAPHY
Viveksheel Rajput received his B.Tech degree in Mechanical Engineering from S.U.S.C.E.T
Institute of Engineering & Technology in 2010 and currently pursuing M.E in Production &
Industrial Engineering from PEC University of Technology. His area of interest is Ergonomics.
Dr. Parveen Kalra has a highest qualification of Ph.D. and is currently working as a Professor in
PEC University of Technology. He has an experience of 22 years in the field of teaching and has
approximately published 30 research papers. His areas of research are Finite Element Analysis,
Human Engineering and Robotics.
Jaswinder Singh is working as Assistant Professor in the Production and Industrial Engineering
department of PEC University of Technology. He has work experience of 7 years. His areas of
research are Ergonomics and CAD/CAM./FEA
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