Welded Tank for Oil Storage
On 25-26 June 2014
Reference
Reference
Organization by fabrication sequence;
Section1. Scope
Section2. Reference
Section3. Definition
Section4. Material
Section5. Design
Section6. Fabrication
Section7. Erection
Section8. Methods of Inspection
Section9. Welding procedure and welding qualification
Section10. Marking
Reference
Scope;
- Atmospheric pressure
- Internal pressure not exceeding the weight of roof
- Maximum design temperature of 93˚C or less
Limitations;
- The first flange
- The first sealing surface
- The first thread joint on pipe
- The first circumferential of welded-end pipe
Major components
Five major of tank;
1.Foundation
2.Bottom
3.Shell
4.Roof
5.Nozzle
Two major of weld;
1.Bottom to shell
2.Shell to roof
NDE General
Material Selection
Material Selection
Material Selection
Material Selection
Material Selection
Material Selection
Foundation
General;
Shown detail in appendix B of API 650
Foundation required to prevent settlement. If it non uniform can
occurs,
- Overstress at bottom to shell weld
- Impede floating roof(Roof obstruct)
Inspection;
Levelness tolerance
Visual for conformance to owner specification
Foundation
Foundation
Type of foundation;
- With concrete ringwall
Foundation
Type of foundation;
- Without concrete ringwall
Bottom Plate
How to know of bottom thickness;
1.Minimum thickness 6 mm + corrosion allowance
2. Annular bottom plate
3. Fillet weld at bottom plate(Bottom to shell weld)
Inspection;
Vacuum box test
Reverse hydro
Tracer gas
Bottom Plate
Major bottom concept;
Bottom Plate
Bottom definitions;
Bottom Plate
Bottom definitions;
Bottom Plate
Bottom issues;
Bottom Plate
Bottom issues;
Bottom Plate
Annular thickness
Fillet weld size
Roof
How to know of roof thickness;
1.Minimum thickness 5 mm
2. Weld full fillet on top
Inspection;
Air test or vacuum box test
Visual
Frangible joint; Visual
Roof
Roof
Roof
Roof
Shell Thickness
Shell Thickness
Shell Thickness
Shell Thickness
How to calculation shell thickness;
1.Arbitrary method (Using table )
2. one foot method (Using formula)
3. Variable point method(Tank more than 200 feet is use) Not in this class!!
Note: Pick the large one of method 1 compare with method 2.
1.Arbitrary method
Shell Thickness
2.One foot method
Shell Thickness
2.One foot method
Shell Thickness
2.One foot method
Shell Thickness
2.One foot method
Shell Thickness
2.One foot method
Solve!
Shell Thickness
2.One foot method
Shell Thickness
Solve!
Shell Thickness
2.One foot method
Shell Fabrication
Shell Fabrication
Shell RT
Shell RT
Shell Inspection&Test
Shell Inspection;
Visual; Acceptance Criteria API 650
Penetrant testing; Acceptance Criteria ASME B&PV Sec. VIII
Magnetic testing; Acceptance Criteria ASME B&PV Sec. VIII
Ultrasonic testing; Acceptance Criteria Owner and purchaser
agreement
Radiographic testing; Acceptance Criteria ASME B&PV Sec. VIII
Shell Inspection&Test
Shell to Bottom Weld
Shell to Bottom Weld
Shell to Roof Weld
Shell to Roof Weld
Others
Wind Load
Without anchor bolt
With anchor bolt
Pw = Wind Pressure , kPa
V = Wind Speed , km/hr
Seismic Load
Seismic Load
Exercise
a.
b.
c.
d.
Exercise
Exercise
a.
b.
c.
d.
Exercise
a.
b.
c.
d.
Exercise
a.
b.
c.
d.
e.