Tool Catalog

Powerful tools
to fit every job
Dear Readers,

Our customers are at the center of all our interests and the focus in everything we do! We endeavor to
optimize and enhance our performance to add value to your asset in the field of Marine Propulsion or
Power Plant application.

It is our clear target to deliver reliable premium services and products to all our customers worldwide.
To support this goal, we can provide reliable and tested high-quality tools for efficient and, most import-
antly, safe operation.

Please feel free to browse through our new tool catalogue and discover what MAN can offer as a
support to your business.

Wayne Jones
Senior Vice President - Business Unit After Sales
 Introduction

MAN Diesel & Turbo SE, based in Augsburg, Germany, is the world‘s
leading supplier of large diesel engines and turbomachinery for maritime
and stationary applications.

The company develops 2-stroke and 4-stroke The range of products and services offered by MAN Die-
engines, which are manufactured either by MAN Diesel sel & Turbo includes complete marine drive systems, tur-
& Turbo or by licensees. The company also generates bomachinery trains for both the oil and gas industries and
power outputs of between 450 kW and 87 MW. In process engineering, as well as turnkey power plants.
addition, MAN Diesel & Turbo develops and produces
gas turbines of up to 50 MW, steam turbines of up to The MAN PrimeServ brand provides customers around
150 MW and compressors with volume flows of up to the world with after-sales services. The company ope-
1.5 mill. m³/h and pressures of up to 1000 bar. Turboch- rates more than 100 international locations, notably in
argers, controllable pitch propellers, gas engines and Germany, Denmark, France, Switzerland, the Czech
chemical reactors supplement the product portfolio. Republic, Italy, India and China.

3
Content

1. Standard tools 5–18 4. Engine tools and devices 37–72

1.1 Hand tools 7–13 4.1 Engine type 48/60B 39
1.1.1 ToolCar 7 4.2 Engine type 51/60DF 40
1.1.2 Fastening tools – Basic 8 4.3 Engine type 32/44CR and
1.1.3 Fastening tools – Pliers 9 an example of a metal cabinet 41-42
1.1.4 Measuring – Files 10 4.4 T
 ool boxes and panels
1.1.5 Striking tool 11 48/60B and 51/60DF 43–55
1.1.6 Measuring instrument 12 4.5 Tool boxes and panels 32/44CR 56-69
1.1.7 Tool box 13 4.6 Mounting and turning device 70
1.2 Electronics 14–16 4.7 Hydraulic tools 71–72
1.2.1 Alubox “Portable Aluminum Box” 14
1.2.2 Tools 15 5. Personal safety equipment  73–80
1.2.3 Measuring tools 16 5.1 Safety pack 75-76
1.3 Electronic tools assortment 17 5.2 Eye and respiratory protection 77
1.4 SaCoSone Toolbox 18 5.3 Hearing protection 78
5.4 Hand protection 79
2. Special tools 19–29 5.5 Head protection 80
2.1 Electronic firing pressure gauge 21
2.2 Injector nozzle test stand  22 6. Merchandise 81-82
2.3 Ultrasonic cleaning device 23-24
2.4 Fiberscope 25 7. Consumables 83–90
2.5 Digital pocket pressure gauge 26 7.1 PrimeServLube 85
2.6 Cylinder liner measuring device 27 7.2 PrimeServClean 86
2.7 Protecting band 28 7.3 PrimeServGran 87
7.4 PrimeServProtect 88
3. Specialized tool machines 29–36 7.5 PrimeServ Consumables Kit 89-90
3.1 Mobile pneumatic honing device 31-32
3.2 Pneumatic stationary honing device 33 8. Appendix 91-94
3.3 Electric valve seat turning machine 34 8.1 General Sales Conditions 91-93
3.4 Electric valve grinding machine 35 8.2 Index 94
3.5 Pressure pipe grinding tool 36

Tool Catalogue 4
 Standard tools
Standard tools

For each challenge, the perfect tool.

All over the world, MAN employees are working screwdriver, a proper pair of pliers or an appropriate
24 hours a day to meet the high requirements for measuring instrument. Well-balanced equipment
a hassle-free operation of your engines. Therefore, forms the basis for flexibility and e
­ fficiency with each
you can rely on a selection of high-quality tools that new task. With our specially tailored assortment of
satisfy any requirement, no matter if it is a specific tools, you are always prepared for the next challenge.

5 Tool Catalog
 Standard tools
1. Standard tools 5–18
1.1 Hand tools 7–13
1.1.1 ToolCar 7

Standard tools
1.1.2 Fastening tools – Basic 8
1.1.3 Fastening tools – Pliers 9
1.1.4 Measuring – Files 10
1.1.5 Striking tool 11
1.1.6 Measuring instruments 12
1.1.7 Tool box 13
1.2 Electronics 14–16
1.2.1 Alubox “Portable Aluminum Box” 14
1.2.2 Tools 15
1.2.3 Measuring tools 16
1.3 Electronic tools assortment 17
1.4 SaCoSone Toolbox 18

Tool Catalog 6
 1.1 Hand tools
Standard tools

1.1.1 ToolCar

ToolCar
Item description Catalog no.

Roller cabinet ToolCar, incl. assorted drawers 1 - 9. See pages 8 to 12 for details. 009.762
Roller cabinet ToolCar only, 9 empty drawers. See pages 8 to 12 for optional content. 009.786
Plywood worktop with bench vice mount 009.787
Multiplex-worktop perforated
Bench vice 120 mm
Screws, DIN 933 A8.8 Zn M12X55
Nut, DIN 934 Zn M12
Washer, DIN 9021 Zn 13

7 Tool Catalog
1.1 Hand tools

Standard tools
1.1.2 Fastening tools – Basic

Drawer 1 Drawer 2

A B C D E

ToolCar content drawer 1

Item description Catalog no.

A. Sockets set 1/2", 12 pieces 009.811

B. Torx screwdriver set, 7 pieces TX 6-20 000.431
C. Screwdriver set, 8 pieces (Blades / Phillips) 000.396

ToolCar content drawer 2

Item description Catalog no.

D. Double ended ring spanner set, 10 pieces 000.228

(6x7 - 8x9 - 10x11 - 12x13 - 14x15 - 16x17 - 18x19 - 20x22 - 21x24 - 27x30)
E. Combination spanner set, 9 pieces (5,5 - 7 - 8 - 10 - 13 - 16 - 17 - 18 - 19) 000.229

Tool Catalog 8
 1.1 Hand tools
Standard tools

1.1.3 Fastening tools – Pliers

Drawer 3 Drawer 4

A B C D E F

ToolCar content drawer 3

Item description Catalog no.

A. Micro screwdriver set, 12 pieces (Electronics slot-head screwdriver size 1.2 - 1.5 - 2 - 2.5; 000.397
Philllips electronics screwdriver size 00-0-1; electronics hexagon screwdriver size 0.9 - 1.3 - 1.5 - 2 - 2.5)
B. Chisel, taper pin punch, and pin punch set, 11 pieces (Cold chisel 200 mm size 200; Cross-cut chisel 001.660
200 mm size 200; taper pin punch size 3, 4; pin punch size 2, 3, 4, 5, 6, 8; engineer‘s
hammer size 300)
C. Bits set, 67 pieces size M; bit-holding screwdriver with quick-change chuck for ¼" bits; small parts bin 009.789
75×75 mm size 26/1; small parts bin 150×75 mm size 26/2)

ToolCar content drawer 4

Item description Catalog no.

D. Pliers set, 4 pieces (Water pump pliers size 250; Side cutter size 160; snipe-nose pliers size 200; 002.193
Combination pliers size 180)
E. Precision circlip pliers set, 6 pieces (Size J0-J1-J2/Gr. A0-A1-A2) 002.125
F. Set of shears and snips, 4 pieces (shears size 130, heavy duty scissors size 210) 009.788

9 Tool Catalog
1.1 Hand tools

Standard tools
1.1.4 Measuring – Files

Drawer 5 Drawer 6

A B C D E

ToolCar content drawer 5

Item description Catalog no.

A. Workshop accessory set, 6 pieces (Universal trimming knife; snap-off blades, pack of 10; marker pen 009.790
size R; small parts bin size 26/2; LED torch grey;Comfort safety glasses)
B. Measuring tools set, 7 pieces (Caliper size 150; try square size 150×100; Steel rule size 300; Tape 009.792
measure size 2.5; plastic ruler 2 m size 2; scriber; spirit level size 300)
C. Inspection toolkit, 5 pieces (Magnetic retriever with LED lamp; claw retriever size 500; telescopic 009.791
inspection mirror size 30; LED torch grey; tweezers size N)

ToolCar content drawer 6

Item description Catalog no.

D.  Precision key files & PUK saw set, 9 pieces (Key file set, 6 pieces; diamond wet stone size D25; 009.793
PUK saw, adjustable (12 pieces); pack of saw blades, metal)
E. Workshop file set, 5 piece (size 200; wire brush size 3; file card size 100×25) 009.794

Tool Catalog 10
 1.1 Hand tools
Standard tools

1.1.5 Striking tool

Drawer 7 Drawer 8

A B C I J K L N

D E

F G H O

ToolCar content drawer 7 ToolCar content drawer 8

Item description Catalog no. Item description Catalog no.

A.  Pozidriv screwdriver with I.  Engineer´s hammer with

000.403 000.694
2-component Santoprene handle 1 handle protection collar, 200 g
B. Pozidriv screwdriver with J.  Engineer´s hammer with
000.404 000.693
2-component Santoprene handle 2 handle protection collar, 300 g
C. Pozidriv screwdriver with K. Club / sledgehammer, 1,5 kg 000.695
000.405
2-component Santoprene handle 3 L. Rubber mallet A200 000.682
D.  Three-edge hollow scraper, M. Pair of soft leather work gloves,
009.795 009.799
150 mm CE 2133 11
E. Flat scraper, 150 mm 009.796 N.  Saw blade set ”Puk”,
009.801
F. Small pipe cutters 009.798 12 pieces metal (312) 32 TPI PUK
G. Compound action revolving O.  Workbench hand brush coconut,
002.199 009.802
punch pliers length 420 mm
H. Corner pipe wrench,
000.397
1.1/2 inches VBW

11 Tool Catalog
1.1 Hand tools

Standard tools
1.1.6 Measuring instruments

Drawer 9
C
A

E
D F

ToolCar content drawer 9

Item description Catalog no.

A. Measuring tool set with vernier caliper and external micrometer, 6 pieces 009.757
B. Magnetic measuring stand with fine adjustment 0 009.803
C. External micrometer set, 0–100 mm 009.758
D. Internal micrometer set, 50–300 mm 009.760
E. Thread cutting set with tap sets (M3-12), 3 pieces 009.761
F. Dial gauge 009.444

Tool Catalog 12
 1.1 Hand tools
Standard tools

1.1.7 Tool box

Tool box
Item description Catalog no.

1 Double ring spanner DIN837 - B-8X10,

All Tool box, complete 004.022 B-13X17, B-19X22, B-24X27, B-30X32,
B-36X41
1 Tool box 530X200X200 empty
1 Spanner DIN3110 - 6X7, 8X10, 11X14,
2 File handle 3, 100-150 mm
13X17, 19X22, 24X27, 30X32, 36X41
3 File handle 4, 200-250 mm 1 Screwdriver with hexagon steel DIN911 -
1 Hammer 32 4, 5, 6, 8, 10
1 Center punch DIN7250 - 4X120 1 Extension piece DIN3123 - B12,5X125,
1 Punch B3, B5 B12,5X250
1 Bolt chisel DIN6458 - 125 1 Box spanner insert DIN3124 - 10X12,5,
1 Bolt chisel DIN6451 - 200 11X12,5, 13X12,5, 14X12,5, 17X12,5,
1 Chisel DIN6453 - A150, A200 19X12,5, 22X12,5, 24X12.5, 27X12,5,
30X12,5, 32X12,5
1 Drive bolt D=30
1 Screwdriver with hexagon steel 8, 10,
1 Circle snips 350
13 mm
1 Front cutting nippers 180 mm long 1 Cross handle DIN3122 - A12,5
1 File DIN7261 - A150/1, A250/1, A300/1, 1 Ratchet DIN3122 -D12,5x266
A250/3, A200/3, E300/1, C300/3,
F200/1, F300/1 1 Workshop angle DIN875 - A150x100-1
1 Flat scraper DIN8350 - A160 1 Spirit level
1 Three-square scraper DIN8350 - C150 1 File brush 110X4
1 Saw bow 300mm AM6 1 Padlock
10 Hand saw blade DIN6494 - A300X13X24 1 Safety goggles
1 Combination pliers DIN5244 - 200 1 Compass
1 Gripping pliers DIN5231 - 250 1 Pipe cutter 1/8 - 3/8
1 Pliers 1 Insert for hexagon socket DIN7422 -
6X12,5, 8X12.5, 10X12.5, 14X12.5
1 Marking pin
Double ring spanner DIN838 - 12X14, Inner hexagon-insert DIN7422 - 5X12,5,
1 1
13X17, 19X22, 24X27, 30X32 12X12.5

13 Tool Catalog
1.2 Electronics

Standard tools
1.2.1 Alubox

Portable Aluminum Box

The tool box „eToolsBox“ contains measuring and hand tools not only for tasks on
engines but also for the entire technical facilities and installations onboard.

The compact design of this trolley allows quick access to all Standard Make
necessary tools, while offering a handy set of tools for all trou- The tool box stacks of four layers with tool in an aluminum box.
bleshooting tasks. This high-quality tool set is regularly used Weight: 25 kg
by our experienced service specialists.

Attributes The different layers can be ordered

 
Foldable handle and wheels for easy handling and transport separately on request.
 
Shock-resistant to avoid transport damage
 
Customized foam inlays for each tool layer make for a quick
overview of the complete tool set Alubox
 
Saves time for searching missing tools Item description Catalog no.
 
Highly accurate measuring tools for testing and
signal simulation
 
Alubox, complete set TPK.0001
All important tools included, reducing the
response time for service jobs

Tool Catalog 14
 1.2 Electronics
Standard tools

1.2.2 Tools

Alubox, Layer 1 Alubox, Layer 2

Item description Catalog no. Item description Catalog no.

Layer 1, complete on request Layer 2, complete on request

Adjustable spanner, 6" Fluke Process Calibrator 754,
Adjustable spanner, 8" (accessory, charging station,
Hexagon key L-wrench set and charger in layer 3)
with ball point and retainer ball Fluke Scope Meter 190 Series II,
chrome-plated 9 (charger in layer 3)
Torx key L-wrench set with retainer Fluke Pliers /current clamp i30s (20A),
function, 9 pieces (cable in layer 3)
Scissors for metal shield, 115mm Fluke Battery for Process
Combination pliers chrome-plated, Calibrator BP7235
VDE insulated, 180 mm Fluke multimeter 87-V,
Flat nose pliers, chrome-plated, VDE measuring cable
insulated, 160 mm
Snipe nose pliers, straight insulated,
VDE, 200 mm
Snipe nose pliers, angled insulated,
VDE, 200 mm
Side cutter, chrome-plated, insulated,
VDE, 160 mm
Water pump pliers, VDE grips,
250 mm
Crimping tool for terminal sleeves,
10 mm²
Wire stripper, 6 mm²
Stanley Cutter knife

15 Tool Catalog
1.2 Electronics

Standard tools
1.2.3 Measuring tools

Alubox, Layer 3 Alubox, Trolley

Item description Catalog no. Item description Catalog no.

Layer 2, complete on request Trolley for Alubox on request

Fluke 700 PTP-1 test pump Cable set
Fluke 700 P07 Pressure module Aluminium Box, midi
Fluke Charging station BC7217,
accessory for process calibrator
Charger for charging station BC7217,
accessories for process calibrator
Charger for Fluke Scope meter
Woodward control tool
Cable set
Accessories for Fluke Scope meter

Tool Catalog 16
 1.3 Electronic tools assortment
Standard tools

TSA locks GT-Line

Electronic tools
Item description Catalog no.

A. Electronics tool kit, 119 pieces, loose assortment 009.804

B. Service tool case ”Turtle”, made of HDPE with wheels and TSA locks GT-LINE 009.805

17 Tool Catalog
1.4 SaCoSone Toolbox

Standard tools
Hard- and software

SaCoSone Toolbox

The SaCoSone Toolbox comprises the necessary hardware and software for uploading
software on SaCoSone devices (control module, gateway module, etc.) and indicating or
altering parameter values. The Toolbox includes a user guide for the SaCoSone Toolbox.
The SaCoSone hardware contains: The SaCoSone Software:

1. MAN service stick (special USB stick)  SaCoSone DEVICE MANAGER

The software tool used to back up the application software
2. SaCoSone expert token of SaCoSone PLC modules and to restore the application
software on spare part modules.
3. Notebook
 SaCoSone EXPERT
4. Power supply for notebook The software tool used for the indication and modification of
permissible parameters from SaCoSone PLC modules.
5. Set of power supply adapters

6. Set of cables, comprising: SaCoSone Toolbox

 PEAK PCAN-Dongle
TM
Item description Catalog no.
 CAN-Adapter cable
 Ethernet cable with M12-industrial connector (required
SaCoSone Toolbox 015.020.140-63CB7
for connection of SaCoSone Expert to display modules)

Tool Catalog 18
 Special tools
Special tools

A custom-made special tool

for an optimal solution.
Sometimes standard tools are not sufficient to solve a task values right at your work place. All tools, for example high-
and high-quality specialty tools are required. In the next tech fiberscope or measurement instruments, have been
section, you will find the right tool for specific tasks, such selected by our highly-experienced engineers and will meet
as inspecting your engine optically or analyzing measuring all of your technical requirements for solving a task.

19 Tool Catalog
 Special tools
2. Special tools 19–29
2.1 Electronic firing pressure gauge 21
2.2 Injector nozzle test stand 22

Special tools
2.3 Ultrasonic cleaning device 23-24
2.4 Fiberscope 25
2.5 Digital pocket pressure gauge 26
2.6 Cylinder liner measuring device 27
2.7 Protecting band 28

Tool Catalog 20
 2.1 Electronic firing pressure gauge
Special tools

The standard model Electronic Firing Pressure Gauge Box spanner (socket wrench)
replaces the mechanical indicator. The device can record The socket wrench is used to open and close the indexing
several pressure measurements in succession. valve.

The Electronic Firing Pressure Gauge HLV2000 offers Details

extended features, for instance, displaying the maximum pres- To ensure the correct functioning of the indexing valve, the
sure or measurement graph on the LCD screen. Additionally, valve needs to be opened in order to examine the ignition
all pressure values of a graph can be determined. and compression pressure with an electronic firing pressure
gauge. After collecting all necessary data, the indexing valve
Benefits will be closed with the box spanner.
The device automates all calibrating and set-up operations.

Electronic firing pressure gauge

Quantity Item description Catalog no.

1 Electronic firing pressure gauge 300E for execution without CoCoS-EDS 419.027
1 Electronic firing pressure gauge 250E for execution with CoCoS-EDS 419.015
1 Electronic firing pressure gauge 250E for execution without CoCoS-EDS 419.019
1 Box spanner 419.011
1 Maihak indicator 419.351

21 Tool Catalog
2.2 Injector nozzle test stand

Special tools
The injector nozzle test stand is designed for testing conven- controlled activation of an injector or gas valve in conjunction with
tional and common rail injector nozzles of large diesel engines. a corresponding test bed like the NTB5.
Use the injector nozzle test stand to verify the shape and atomiz-
ation of the injected test fluid and to leak test the needle seating. Details
The Injection Tester allows the inspection of the spray pattern,
Benefits which gives a conclusion about the rate of wear and offers the
A solid construction enables loosening and tightening possibility to check the function of an existing flow limiter. In
of the nozzle cap nut directly on the test stand. addition, a sequence mode permits a predefined number of
injections. The total Quantity of the injected fuel/anticorit can be
The Injection Tester has been designed as an electrical used to identify blocked or closed vents. The IT is powered by an
stand-alone test system for these engine injectors. It allows the external supply which can be used with almost all line voltages.

Injector nozzle test stand

Quantity Item description Catalog no.

1 Injector nozzle test stand 48/60B; 51/60DF 221.222

1 Injector nozzle test stand L,V32/40DF 221.196
1 Injector nozzle test stand L,V32/40 221.197
1 Injector nozzle test stand L,V32/40CR 221.195
1 Injector nozzle test stand L40/54 221.200
1 Injector nozzle test stand L58/64 221.202
1 Injector nozzle test stand L,V48/60+B+CR 221.201
1 Injection Tester 009.735

Tool Catalog 22
 2.3 Ultrasonic cleaning device
Special tools

Box top view level 1 Box top view level 2

23 Tool Catalog
2.3 Ultrasonic cleaning device

Special tools
The ultrasonic cleaning device can be used for the outlet there is a bar oscillator that receives the power. The
cleaning of exhaust valves, cylinder heads and other engine maximal power of the cards can be adjusted according to the
components in dip tanks. With PrimeServ ultrasonic equip- engine size.
ment you can remove heavy fuel oil, carbon deposits and
other sediments.
PrimeServ also offers specialized cleaning fluids for use
The ultrasonic cleaning device is a generator that consists of with the ultrasonic cleaning device. Please see the
one carrier case and two module cards with outlets. For each PrimeServClean section at the end of this catalog.

Ultrasonic cleaning device

Quantity Item description Catalog no.

1 Ultrasonic cleaning device V48/60B; TCA88-attachment on coupling side;

322.120
number of cylinder 12,14,16,18
1 Ultrasonic cleaning Inter cooler bundle integrated;
322.083
Case (3 parts) 48/60B
1 Ultrasonic cleaning device 58/64 322.082
1 Ultrasonic cleaning device 32/44CR 322.113
1 Ultrasonic cleaning device 40/50 322.090

Tool Catalog 24
 2.4 Fiberscope
Special tools

The industry fiberscope IF8C5-20 can be used for Benefits

internal controls of the pipelines, machines and components. The fiberscope offers high resolution and delivers sharp
The fiberscope is ideal for inspecting: images. The tool also allows a wide variety of viewing
angles and directions in one device.
 Engines’ insights of vehicles, aircraft and ships
 Water supply and drainage pipes
 Machines such as pumps
 Restricted areas (e.g. tanks)
 Operating conditions of machines

Fiberscope
Quantity Item description Catalog no.

1 High-efficiency light source ILH-2A 101.133

1 Industry fiberscope IF8C5-20 101.134
1 Lense 101.135
1 Joint-tripod 101.136
1 Endoscope mount 101.137
1 Case 101.175
1 Guide pipe 101.130
1 Guide pipe 101.128
1 Case for ILH-2A and IF8C5-20 101.138
1 CCD colour camera TKC-1481 101.139

25 Tool Catalog
2.5 Digital pocket pressure gauge

Special tools
Benefits
The digital pocket pressure gauge  Easy operation
is a hand-held unit with an integrated  Practice-oriented accuracy
 Analog signal output
sensor and 2 measuring ranges (dual  Push-button zeroing
range). Suitable for measuring crankcase  Selectable low-pass filter
 Pressure connection by quick-action couplings
pressure, intake air pressure, charging  Long battery life
air differential pressure and exhaust gas  Sealed case

back pressure. Attention

Measuring of exhaust gas back pressure is only
possible by using a special connector!

Digital Pressure gauge

Quantity Item description Catalog no.

1 Digital pocket pressure gauge 009.090

Tool Catalog 26
 2.6 Cylinder liner measuring device
Special tools

With the measuring instrument you are always able

to measure the cylinder liners at the same positions.
Details
Because cylinder liners are not worn out evenly along the a possible replacement of the cylinder liner is necessary. The
friction surface, they are to be checked within the scope of instrument consists of a measuring rail with pre-defined mea-
maintenance and repair work. Regular checks provide a basis suring points and a diameter gauge.
for optimizing the operating conditions and deciding whether

Cylinder liner measuring device

Quantity Item description Catalog no.

1 Measuring device for cylinder liner 48/60 050.095

1 Measuring device for cylinder liner 48/60B 050.162
1 Measuring device for cylinder liner 32/40, 32/40CD, 32/40DF, 32/40GH 050.164
1 Measuring device for cylinder liner 32/44 050.097
1 Measuring device for cylinder liner 32/40PGI 050.180
1 Measuring device for cylinder liner 32/44 050.196
1 Measuring device for cylinder liner 32/40G 050.255
1 Measuring device for cylinder liner 32/44CR, 32/44K 050.227
1 Measuring device for cylinder liner 51/60DF, 51/60 050.243
1 Measuring device for cylinder liner 51/60DF 050.244
1 Measuring device for cylinder liner 28/33D 050.249
1 Measuring device for cylinder liner 35/44G 050.272
1 Measuring device for cylinder liner 35/44DF 050.278
1 Measuring device for cylinder liner 35/44G TS 050.295
1 Measuring device for cylinder liner 32/44CR TS 050.300
1 Measuring device for cylinder liner 58/64, 58/64CD 050.094
1 Measuring device for cylinder liner 40/50 050.096

27 Tool Catalog
2.7 Protecting band

Special tools
Crankshaft-protection
This strap protects the crankshaft pin from damage when the
running gear is dismantled.

Protecting band
Quantity Item description Catalog no.

1 Protecting band for L-Engine 020.044

1 Protecting band for V-Engine 020.048

Tool Catalog 28
 Special tools
Specialized tool machines

A reliable machine
for the best possible results.
The following section covers our reliable machine tools. highest qualitative standards and are characterized by
Whether you need a valve seat refacing machine or a a long life cycle.
honing machine our machine tools are available for vari- All products are made in Germany and have been carefully
ous fields of application. All listed machine tools fulfill the selected by experienced engineers.

29 Tool Catalog . Special tools

 Special tools
Specialized tool machines
3. Specialized tool machines  29–36
3.1 Mobile pneumatic honing device  31-32
3.2 Pneumatic stationary honing device  33
3.3 Electric valve seat turning machine  34
3.4 Electric valve grinding machine  35
3.5 Pressure pipe grinding tool  36

Tool Catalog . Special tools 30

Specialized tool machines

3.1 Mobile pneumatic honing device

Description
The mobile cylinder liner honing device is designed for preci- supply to the stone pressure actuators. When air supply to
sion honing of cylinder liners up to 640 mm in diameter, either the stone pressure actuators is shut off, the stone holders will
directly on the engines or on a stationary base in workshops. be retracted so that vertical scratches in the cylinder liner wall
The Honing Machine is exclusively powered by air. Stone can be avoided when the honing head is removed from the
pressure is also infinitely variable through regulation of air cylinder liner bore.

31 Tool Catalog
 Specialized tool machines
3.1 Mobile pneumatic honing device

Mobile pneumatic honing device

Quantity Item description Catalog no.

1 Pneumatic honing device for the cylinder liners; Cyl.: 12, 14, 16, 18; engine type 48/60B 050.136
1 Pneumatic honing device for the cylinder liners; Cyl.: 6, 7, 8, 9; engine type 48/60B 050.087
1 Pneumatic honing device for the cylinder liners; Cyl.: 6, 7, 8, 9, connection on airsystem 6–7 bar;
050.114
engine type 58/64, 58/64CD
1 Pneumatic honing device for the cylinder liners; Cyl.: 6, 7, 8, 9;
050.115
connection on air main circuit 6–7 bar; engine type 40/50
1 Pneumatic honing device for the cylinder liners; Cyl.: 6, 7, 8, 9;
050.131
connection on airsystem 6–7 bar; engine type 32/40CD
1 Pneumatic honing device for the cylinder liners; Cyl.: 12, 14, 16, 18;
050.152
connection on air main circuit 6-7 bar; engine type 32/40CD, 32/40DF, 32/40PGI
1 Pneumatic honing device for the cylinder liners; Cyl.: 6, 7, 8, 9, 10,
050.257
connection on air main circuit 6-7 bar with air chain hoist; engine type 32/44CR
1 Pneumatic honing device for the cylinder liners; Cyl.: 12, 14, 16, 18,
050.258
connection on air main circuit 6–7 bar with air chain hoist, Motortyp 32/44CR
1 Pressure regulator 30 Bar-R 1/2" 050.240
Set of honing stones for honing device consist of:
6 Honing stone 120X16X13 009.669
6 Honing stone 20X16X13 009.670
1 Pneumatic honing device for the cylinder liners type S47/65-LB1; Cyl.: 6, 7, 8, 9;
050.123
engine type 58/64, 58/64CD (*)
1 Pneumatic honing device for the cylinder liners type S47/65-LB1; Cyl.: 6,7,8,9;
050.139
engine type 58/64, 58/64CD (*)
Set of honing stones for honing device (*)
58/64,58/64CD, 32/40CD, 32/40DF, 32/40PGI, 32/44CR, 48/60B consist of:
8 Honing stone 120x16x13 009.669
8 Honing stone 20x16x13 009.670
* = requires a quantity of 8 honing stones

Tool Catalog 32
Specialized tool machines

3.2 Pneumatic stationary honing device

Description
Cylinder liners require rehoning when piston rings are replaced
or after the maintenance interval has expired. Honing will res-
tore the original state of roughness of the cylinder liner running
surface. This roughness is necessary to ensure a sufficiently
thick and properly adhering lubricating film.

Benefits
 Disassembling the cylinder liner is not required
 Consistently honing possible through guiding arm
 Honing device is self-centering and demountable

Details
While the original micro geometry can largely be restored, the
wear profile, the macro geometry of the cylinder liner, cannot
be altered. This work can be done with a pneumatic honing
device.

The pneumatic powered honing arms offer a large

number of possible variants of liner bore diameters
(for engine 48/60 with cylinder diameter > 320 mm).
This honing device is positioned and operated
directly over the incorporated cylinder liners (same
for V-machine).

Pneumatic stationary honing device

Quantity Item description Cylinder diameter Catalog no.

1 Pneumatic stationary honing device 320 mm 050.312

1 Pneumatic stationary honing device 350 mm 050.313
1 Pneumatic stationary honing device 450 mm 050.314
1 Pneumatic stationary honing device 480 mm 050.315
1 Pneumatic stationary honing device 490 mm 050.316
1 Pneumatic stationary honing device 510 mm 050.317
1 Pneumatic stationary honing device 580 mm 050.318

33 Tool Catalog
 Specialized tool machines
3.3 Electric valve seat turning machine

Description
If the manual regrinding with grinding paste of valve seats with surface grinding or form cutting and provides a flawless
small deficiencies does not produce an acceptable outcome, concentric seating surface texture for a perfect valve seal.
a mechanical machining with an electric valve seat turning
machine will be necessary. Benefits
Ultimate combination of accuracy, finish, speed and versatility.
The valve seat is refaced to the preset depth by the simul- The adapter head is attached to the gear head by two bolts
taneous application of both a rotary and a transverse feed and can therefore be easily replaced. An exchangeable adap-
motion to the carbide or CBN cutting insert. This lathe-type ter head with a built-in slide way for cutting-tool travel ensures
refacing action eliminates the high and low spots normal to a precise seat angle eliminating faulty setting operations.

Electric valve seat turning machine

Quantity Item description Catalog no.

1 Electrical valve seat turning machine maker VD4E, AC 230 V (+/- 10%),
113.251
50-60 Hz 48/60B, 48/60CR
1 Electrical valve seat turning machine maker VD4E, AC 120 V (+/- 10%), 50-60 Hz 48/60B,
113.252
48/60CR
1 Electrical valve seat turning machine maker VD4E, AC 277 V (+/- 10%) 48/60B, 48/60CR 113.253
1 Electrical valve seat turning machine maker VD4E, AC 120 V (+/- 10%) 48/60B, 48/60CR 113.259
1 Electrical valve seat turning machine maker VD4E, AC 230 V - 277V (+/- 10%), 50-60 Hz
113.260
48/60B, 48/60CR

Tool Catalog 34
Specialized tool machines

3.4 Electric valve grinding machine

Description Details
The valve grinding machine features a unique combination The machine is equipped with maintenance-free, permanently
of self-centering steadying and collet chucking to ensure the sealed and lubricated grinding spindle and headstock.
ultimate in valve refacing accuracy. If the regrinding of valve co-
nes exhibiting small deficiencies using grinding paste does not
produce an acceptable outcome, a mechanical regrinding with
the electric valve cone grinding machining will be necessary.

Electric valve grinding machine V48/60CR

Quantity Item description Catalog no.

Electric valve cone grinding machine without collet chuck typ VKM 3.1
1 for three- phase AC 230V (±10%), 50/60Hz 113.242
1 for three- phase AC 277V (±10%), 50/60Hz; with adapter transformer 113.243
1 for three- phase AC 400V (±10%), 50/60 Hz 113.244
1 for three- phase AC 480V (±10%), 50/60 Hz; with adapter transformer 113.245
1 for three- phase AC 690V (±10%), 50/60 Hz; with adapter transformer 113.246
1 Collet chuck for valve cone grinding machine VKM 3.1 and VKM 3.0 982.41.A
1 Spare part set for valve cone grinding machine VKM 3.1 and VKM 3.0 113.258
Grinding wheel 113.321/113.258-1
Spare dressing diamond 113.322/113.258-3
Coolant concentrate (5 ltr.) 113.323/113.258-5
1 Imbalance generator for valve cone grinding machine VKM 3,1 and VKM 3.0 113.299

35 Tool Catalog
 Specialized tool machines
3.5 Pressure pipe grinding tool

Description
This high quality and easy-to-use grinding machine
enables regrinding of the seats on the fuel injection
pipes in the event of sealing problems for all ship,
energy, auxiliary, and test bed applications.

Pressure pipe grinding tool

Quantity Item description Catalog no.

1 Pressure pipe grinding tool 32/40 434.042

1 Pressure pipe grinding tool 40/54 434.043
1 Pressure pipe grinding tool 48/60 434.044
1 Pressure pipe grinding tool 58/64 434.045

Tool Catalog 36
 Engine tools and devices
Engine tools and devices

Quality engine-specific tools with robust

storage solution – safe and convenient.
A reliable and safely-stored assortment of tools is essential Furthermore, this concept allows for convenient extracti-
for off-shore operations. With our tool panels and boxes, on of the tools. All this ensures that you can rely on your
every tool has its set place. The panels are attached to quality tools and a safe work process, even under extreme
the wall, making it easy to recognize if a tool is missing. off-shore conditions.

37 Tool Catalog
 Engine tools and devices
Engine tools and devices
4. Engine tools and devices 37–72
4.1 Engine type 48/60B 39
4.2 Engine type 51/60DF 40
4.3 Engine type 32/44CR and
an example of a metal cabinet 41-42
4.4 Tool boxes and panels
48/60B and 51/60DF 43–55
4.5 Tool boxes and panels 32/44CR 56-69
4.6 Mounting and turning device 70
4.7 Hydraulic tools 71–72

Tool Catalog 38
 4.1 Engine type 48/60B
Engine tools and devices

Tool panels and boxes Note

The panels and boxes for hydraulic tools in this section are Further panels and boxes are also available for the following
designed for the following versions of the engine type 48/60B: versions of the engine type 48/60B:
 Engine mounting / grounding: cone (elastic),
 Engine mounting / grounding: rigid / semi-elastic oblique (elastic)
 Injection: Conventional  Injection: Common rail
 Emission regulations: Tier I  Emission regulations: Tier II
 Number of cylinders: 12, 14, 16, 18  Number of cylinders: 6, 7, 8, 9

Tool panels and boxes for engine type 48/60B

Quantity Item description Catalog no.

1 Tool basic panel No. 1.1 on request

1 Tool basic panel No. 2 004.037
1 Tool basic panel No. 3 004.038
1 Tool basic panel No. 4 004.039
1 Tool basic panel No. 5 004.040
1 Tool basic panel No. 6 004.041
1 Tool basic panel No. 7 004.042
1 Tool box No. 1 004.043
1 Tool box No. 2 004.044
1 Tool box No. 3 004.045
1 Tool box No. 4 004.046
1 Tool box No. 5 004.047
12 Square steel
7 Square pipe
42 Cylindrical screw 004.048
7 Plate
7 Plate
All Set of tool panels and tool boxes for 48/60B 009.678

39 Tool Catalog
4.2 Engine type 51/60DF

Engine tools and devices

Tool panels and boxes Note
The hydraulic panels and boxes in this section are designed for Further panels and boxes are also available for the following
the following versions of the engine type 51/60DF: versions of the engine type 51/60DF

 Engine mounting / grounding: rigid / semi-elastic  Engine mounting / grounding: cone (elastic), oblique (elastic)
 Number of cylinders: 12, 14, 16, 18  Number of cylinders: 6, 7, 8, 9

Tool panels and boxes for engine type 51/60DF

Quantity Item description Catalog no.

1 Tool basic panel No. 1.1 on request

1 Tool basic panel No. 2 004.037
1 Tool basic panel No. 3 004.038
1 Tool basic panel No. 4 004.039
1 Tool basic panel No. 5 004.040
1 Tool basic panel No. 6 004.041
1 Tool basic panel No. 7 004.042
1 Tool box No. 1 004.043
1 Tool box No. 2 004.044
1 Tool box No. 3 004.045
1 Tool box No. 4 004.046
1 Tool box No. 5 004.047
12 Square steel
7 Square pipe
48 Cylindrical screw 004.048
7 Plate
7 Plate
All Set of tool panels and tool boxes for 51/60DF 009.678

Tool Catalog 40
 4.3 Engine type 32/44CR
Engine tools and devices

Tool panels and boxes

The panels and boxes for hydraulic tools in this section are de-  Emission regulations: Tier I
signed for the following versions of the engine type 32/44CR:  Number of cylinders: 6, 7, 8, 9, 10, 12, 14, 16, 18.

Tool panels and boxes for engine type 32/44CR

Quantity Item description Catalog no.

1 Tool basic panel No.1 Cyl.: 6, 7, 8, 9, 10, 12, 14, 16, 18, 20
1 Tool basic panel No.2 Cyl.: 6, 7, 8, 9, 10, 12, 14, 16, 18, 20
1 Tool basic panel No.3 Cyl.: 6, 7, 8, 9, 10, 12, 14, 16, 18, 20
1 Tool basic panel No.4 Cyl.: 6, 7, 8, 9, 10, 12, 14, 16, 18, 20
1 Tool basic panel No.5 Cyl.: 6, 7, 8, 9, 10
1 Tool basic panel No.5 Cyl.: 12, 14, 16, 18, 20
1 Tool basic panel No.6 Cyl.: 6, 7, 8, 9, 10
on request
1 Tool basic panel No.6 Cyl.: 12, 14, 16, 18, 20
1 Tool basic panel No.7 Cyl.: 12, 14, 16, 18, 20
1 Tool basic panel No.8 Cyl.: 12, 14, 16, 18, 20
1 Tool box No.1 Cyl.: 6, 7, 8, 9, 10
1 Tool box No.1 Cyl.: 12, 14, 16, 18, 20
1 Tool box No.2 Cyl.: 6, 7, 8, 9, 10
1 Tool box No.2 Cyl.: 12, 14, 16, 18, 20
12 Square steel Cyl.: 6, 7, 8, 9, 10
7 Square pipe Cyl.: 6, 7, 8, 9, 10
36 Cylindrical screw Cyl.: 6, 7, 8, 9, 10 004.048
6 Plate Cyl.: 6, 7, 8, 9, 10
6 Plate Cyl.: 6, 7, 8, 9, 10
12 Square steel Cyl.: 12, 14, 16, 18, 20
7 Square pipe Cyl.: 12, 14, 16, 18, 20
48 Cylindrical screw Cyl.: 12, 14, 16, 18, 20 004.048
8 Plate Cyl.: 12, 14, 16, 18, 20
8 Plate Cyl.: 12, 14, 16, 18, 20
All Set of tool panels and tool boxes for 32/44CR Cyl.: 6, 7, 8 ,9, 10 004.005
All Set of tool panels and tool boxes for 32/44CR Cyl.: 12, 14, 16, 18, 20 004.006

41 Tool Catalog
4.3 Example

Engine tools and devices

Example metal cabinet

This Image show you an example of a metal cabinet that is included
with every tool panel. The tool panel and the cabinet will be customize
accordingly to your specific order.

Tool Catalog 42
 4.4 Tool panels and boxes 48/60B and 51/60DF
Engine tools and devices

43 Tool Catalog
4.4 Tool panels and boxes 48/60B and 51/60DF

Engine tools and devices

Tool basic panel No.1.1 for engine types 48/60B and 51/60DF
Quantity Item description Catalog no.

1 Torque wrench 008.005

1 Torque wrench 008.011
1 Ratchet 008.023
1 Torque wrench 008.017
1 Torque wrench 008.029
1 Bolt driver m56x4 014.015
1 Grease lubricator 003.005
2 Ring screw M12 000.142
2 Ring screw M16 000.143
2 Ring screw M20 000.155
2 Ring screw M24 000.156
1 Cross slot-screw driver 000.401
1 Cross slot-screw driver 000.402
1 Passage 001.922
1 Passage 001.924
1 Passage 001.928
1 Screw driver insert shank 001.854
1 Screw driver insert shank 001.858
1 Socket spanner insert 001.843
1 Socket spanner insert 001.804
1 Step plate (3 parts)* 011.009
2 Closing device 020.045
1 Turning stone 021.201
1 Turning stone 021.202
1 Guide tube 021.032
1 Feeler sheet set 000.454
2 Hydr. Cylinder 009.075
1 Centering templet 021.203
1 Centering templet 021.204
All Tool basic panel 1.1, complete on request
*only by design of standard oil pan

Tool Catalog 44
 4.4 Tool panels and boxes 48/60B and 51/60DF
Engine tools and devices

Tool basic panel No. 2 for engine types: 48/60B and 51/60DF
Quantity Item description Catalog no.

1 Lifting and countersunk device; consists of items: 021.284

(1) Support 021.286
(1) Beam 021.287
(1) Beam 021.290
(2) Support 021.280
(2) Guide pipe 021.288
(2) Guide pipe 021.289
(6) Turning pin -
All Tool basic panel 2, complete 004.037

45 Tool Catalog
4.4 Tool panels and boxes 48/60B and 51/60DF

Engine tools and devices

Tool basic panel No. 3 for engine types:
48/60B and 51/60DF
Quantity Item description Catalog no.

1 Fitting and removing

030.308
device; consists of items:
(1) Support 030.311
(1) Guide piece 030.308-7
(1) Support 030.308-20
(1) Support 030.309
(1) Tightening tool 002.552
2 Holding device 030.192
1 Suspension device 030.247
1 Fitting and removing
030.329
device; consist of items:
(1) Support 030.329-40
(1) But strap 030.329-70
(2) Support 030.329-55
(2) Support 030.329-60
(1) Tightening tool 002.522
1 Fitting and removing
030.501
device; consist of items:
(2) Holder 030.195
(1) Wire rope 030.231
(1) Rope guide 030.296
(1) Rope guide 030.225
(1) Rope guide 030.224
(2) Extension pipe 030.348
(2) Guide pipe 030.347
(2) Threaded piece 030.501-35
(1) Holding device 030.236
(2) Strut 030.503
2 Guide tube 030.210
1 Slide Tube 009.060
1 Holding device 030.323
All Tool basic panel 3,
004.038
complete

Tool Catalog 46
 4.4 Tool panels and boxes 48/60B and 51/60DF
Engine tools and devices

Tool basic panel No. 4 for engine types:

48/60B and 51/60DF
Quantity Item description Catalog no.

1 Endless sling band 034.119

1 Hand top 034.080
1 Ratched spanner 034.098
1 Piston ring expander 034.086
1 Piers for locking rings 002.165
1 Elongation 001.914
1 Socket spanner insert 001.796
1 Suspension device 034.092
1 Box spaner 034.129
1 Removing device for star-
161.020
ting valve, consist of items:
(1) Extension piece 161.020-4
(1) Intermediate piece 161.020-5
1 Socket spanner insert 001.768
2 Eye crew 000.146
1 Slot-angular screw driver 050.120
2 Assdembly pin 102.001
1 Box spanner 419.011
Supporting device, consist
434.047
of items:
Support 434.047-1
Elongation 001.914
Spanner plate 009.074
Pin spanner 434.029
All Tool basic panel 4,
004.039
complete

47 Tool Catalog
4.4 Tool panels and boxes 48/60B and 51/60DF

Engine tools and devices

Tool basic panel No. 5 for engine types:
48/60B and 51/60DF
Quantity Item description Catalog no.

1 Removing device for seats 113.207

1 Fitting and removing device
113.206
for valve guide
1 Mounting device for seats 113.205
1 Set of gauge 000.455
1 Hollow position tightening
009.022
cylinder
3 Gauge 113.139
1 Touching up bow 114.033
1 Valve spring clamping
113.204
device
1 Fitting and removing device 200.104
(1) Eye screw 001.404
1 Clamping piece 200.055
1 Fitting and removal device
200.111
for fuel pipe
1 Fiting and removing device
200.115
for injection pump
(1) Support 200.115-1
(1) Wire rope with screw 200.127
1 Tightening device of
200.116
injection pump nuts
(1) Holding device for power
200.113
amplifer
(1) Supporting device 200.114
(1) Power amplifier 008.030
(3) Extension piece 001.915
(3) Hexagonal insert 001.801
1 Fitting and removing 200.128
device for fuel pipes
All Tool basic panel 5,
004.040
complete

Tool Catalog 48
 4.4 Tool panels and boxes 48/60B and 51/60DF
Engine tools and devices

Tool basic panel No. 6 for engine types:

48/60B and 51/60DF
Quantity Item description Catalog no.

1/cyl. Cover for inlet duct 055.143

1 Cleaning device 055.133
1/cyl. Bolt 201.018
1 Fitting and removing device
201.016
for spring to fuel pump
1 Fitting and removing device
221.179
for injection valve
1 Eye screw 001.412
1 Plastic container 002.706
1 Tightening chuck 002.701
40 Cleaning wire 002.723
40 Cleaning wire 002.722
1 Setting device for injection
221.180
valve
1 Pulling device for thrust
221.128
flange to injection valve
1 Supporting device for
torque spanner, consist of 221.192
items:
(1) Box spanner insert 001.771
(1) Universal joint 001.877
(1) Elongation 001.914
(1) Elongation 001.913
(1) Base plate 221.192-5
1 Suspension device for of
221.189
injection valve
1 Threaded pipe 221.189-1
1 Guide rod 221.189-2
All Tool basic panel 6,
004.041
complete

49 Tool Catalog
4.4 Tool panels and boxes 48/60B and 51/60DF

Engine tools and devices

Tool basic panel No. 7 for enginge types:
48/60B and 51/60DF
Quantity Item description Catalog no.

1 Setting device; consist of

111.133
items:
(1) Box spanner 111.133-1
(1) Box spanner 111.133-2
1 Locating screw 111.131
1 Locating screw 111.132
1 Insert for hexagon socket
001.861
screw
1 Suspension device for
112.006
push rod
1 Pin 112.012
1 Pin 112.011
1 Insert for hexagon socket
009.167
screw
1 Extension piece 009.166
2 Holding device gauge bare 112.014
2 Guide bar 112.015
1 Ratchet 001.590
8 Protection hose 034.040
All Tool basic panel 7,
004.042
complete

Tool Catalog 50
 4.4 Tool panels and boxes 48/60B and 51/60DF
Engine tools and devices

Tool box No. 1 for engine types: 48/60B and 51/60DF

Quantity Item description Catalog no.

2 Hydraulic cylinder 009.010

2 Pressure piece 021.089
1 Restoring device 009.021
2 Socket disk 021.196
2 Tension screw 055.127
1 Slip device 009.026
2 Measuring device 009.052
2 High pressure angle piece 009.028
1 Spare seal rings for hydraulic cylinder 009.010 -
1 Spare seal rings for hydraulic cylinder 009.062 and 009.063 009.101
1 Spare seal rings for hydraulic cylinder 009.346 -
1 Spare seal rings for hydraulic cylinder 009.079 -
2 Turning pin dia 6 009.068
All Hydraulic box 1, complete 004.043

51 Tool Catalog
4.4 Tool panels and boxes 48/60B and 51/60DF

Engine tools and devices

Tool box No. 2 for engine types: 48/60B and 51/60DF
Quantity Item description Catalog no.

2 Hydraulic cylinder 009.062

2 Hydraulic cylinder 009.063
2 Pressure piece 055.126
1 Set of tools for hydraulic cylinder 009.134
All Hydraulic box 2, complete 004.044

Tool Catalog 52
 4.4 Tool panels and boxes 48/60B and 51/60DF
Engine tools and devices

Tool box No. 3 for engine types: 48/60B and 51/60DF

Quantity Item description Catalog no.

2 Pressure piece 055.125

2 Sleeve 055.100
2 Pressure piece 020.046
2 Tension screw 020.047
All Hydraulic box 3, complete 004.045

53 Tool Catalog
4.4 Tool panels and boxes 48/60B and 51/60DF

Engine tools and devices

Tool box No. 4 for engine types: 48/60B and 51/60DF
Quantity Item description Catalog no.

4 Hydraulic tightening device 009.346

4 Nut, fitted in tightening 030.205
4 Pressure piece 030.206
4 Pressure piece 101.018
1 Bag with spare parts for high pressure hose 009.120
All Hydraulic box 4, complete 004.046

Tool Catalog 54
 4.4 Tool panels and boxes 48/60B and 51/60DF
Engine tools and devices

Tool box No. 5 for engine types: 48/60B and 51/60DF

Quantity Item description Catalog no.

4 Hydraulic cylinder 009.079

4 Pressure piece 021.195
All Hydraulic box 5, complete 004.047

55 Tool Catalog
4.5 Tool panels and boxes 32/44CR

Engine tools and devices

Tool basic panel No. 1 for engine types:
32/44CR, Cyl.: 6, 7, 8, 9, 10, 12, 14, 16, 18, 20
Quantity Item description Catalog no.

1 Torque spanner
008.181
9x12/5-60Nm
1 Torque spanner
008.183
14x18/60-320Nm
1 Torque spanner
008.185
14x18/300-800Nm
1 Tool holder 14x18-630 008.180
1 Change over ratched
008.200
½ "-9x12
1 Change over ratched
008.023
½ "14x18
1 Change over ratched
008.201
¾ "14x18
1 Transition part A25x20 001.924
1 Insert-type ring spanner 2 Eye bolt M8 000.171
008.024
14x18-SW24 2 Shackle A0, 6 002.452
1 Insert-type open end 1 Insert for hexagonal socket
008.192 001.854
spanner 14x18-SW41 screw 8x12,5
1 Extension piece B20x200 001.913 1 Insert for hexagonal socket
001.840
1 Extension piece B20x400 001.914 screw
1 Insert for hexagonal socket 1 Insert for hexagonal socket
001.858 001.856
screw 14x12,5 screw 10x12,5
1 Insert for hexagonal socket 1 Extension pipe 112.035
001.859
screw 17x12,5 1 T-Joint key 001.890
1 Screw driver with 1 Box spanner insert 17x10 001.815
000.294
hexagonal steel 5 1 Pressing device 435.003
1 Claw spanner 19x200 001.675 1 Ring spanner SW36 009.197
2 Eye bolt M12 000.142 1 Box spanner insert
001.800
2 Eye bolt M16 000.143 32x12,5 L
2 Eye bolt M20 000.155 1 Ring spanner SW36 009.194
2 Eye bolt M24 000.156 1 Set of protection cap 436.008
1 Suspension harness 140.006 1 Fork spanner SW55 009.682
1 Insertion piece 14x18 at ½“ 009.513 1 Adapter 437.021
2 Belt strap 021.419 1 Set of protection cover 437.022
1 Box spanner insert 001.751 All Tool basic panel 1,
on request
1 Box spanner insert complete
001.768
24x12,5 L
1 Extension piece 001.912

Tool Catalog 56
 4.5 Tool panels and boxes 32/44CR
Engine tools and devices

Tool basic panel No. 2 for engine types:

32/44CR, Cyl.: 6, 7, 8, 9, 10, 12, 14, 16, 18, 20
Quantity Item description Catalog no.

1 Guide pipe 021.032

1 Set thickness gauges 000.454
6 Turn pin 021.523
1 Lifting tool 021.347
1 Supporting device for
030.557
running gear
1 Suspension device 030.550
1 Bush for inserting 034.143
1 Piston ring expander 034.110
1 Pliers for lockring 002.165
1 Tap 034.096
1 Ratched spanner, adjus-
034.097
table
1 Suspension device 034.095
(1) Guide rod 034.006
1 Clamping ring 050.221
1 Suspension device 055.257
1 Cleaning device 055.149
1 Fitting and removing device
for non-rod-bearing with 030.585(L)
fitted piston
030.617(V)
(1) Ratched block 002.552
(2) Support 030.250
(1) Wire rope 200.067
All Tool basic panel 2,
on request
complete

57 Tool Catalog
4.5 Tool panels and boxes 32/44CR

Engine tools and devices

Tool basic panel No. 3 for engine types: 32/44CR Cyl.: 6, 7, 8, 9, 10, 12,1 4, 16, 18, 20
Quantity Item description Catalog no.

1 Suspension device 111.144

1 Locating screw 111.145
1 Locating screw 111.146
1 Set of feeler gauge 0,2x25x250 000.455
1 Adjusting gauge- 0,9mm 113.139
1 Touching up device 113.224
1 Valve spring tightening device 113.300
1 Extraction device for seat rings 113.301
1 Fitting and remove device for valve guide and seat rings 113.304
1 Setting device 113.305
All Tool basic panel 3, complete on request

Tool Catalog 58
 4.5 Tool panels and boxes 32/44CR
Engine tools and devices

Tool basic panel No. 4 for engine types: 32/44CR, Cyl.: 6, 7, 8, 9, 10, 12, 14, 16, 18, 20
Quantity Item description Catalog no.

1 Holding device 112.022

1 Fitting and removing device for inlet and outlet rocker arm bearing 112.023
1 Clamping device 112.024
1 Eye screw 001.404
1 Spanner 204.002
1 Removing device for pump element 204.014
1 Fitting and removing device for HP pump 204.026
1 Fitting and removing device for pump spring 204.228
1 Eye screw 001.412
1 Plastic container 002.706
1 Fitting and removing device for injection valve 221.225
1 Disassembly tool 221.181
1 Fitting and removing device for press out the fuel pipes 434.050
All Tool basic panel 4, complete on request

59 Tool Catalog
4.5 Tool panels and boxes 32/44CR

Engine tools and devices

Tool basic panel No. 5 for engine types: 32/44CR, Cyl.: 6, 7, 8, 9, 10
Quantity Item description Catalog no.

1 Fitting and removing device for cylinder liner 050.185

1 Fitting and removing device for cylinder liner 050.236
1 Hold down 050.246
2 Spacer tube 050.247
All Tool basic panel 5, complete on request

Tool Catalog 60
 4.5 Tool panels and boxes 32/44CR
Engine tools and devices

Tool basic panel No.5 (2) for engine types:

32/44CR, Cyl.: 12, 14, 16, 18, 20
Quantity Item description Catalog no.

1 Closing device 020.050

1 Beam for main- bearing
021.346
and outside-bearing
2 Guide pipe 021.237
1 Turning-stone for main
021.232
outside bearing
1 Guide piece 021.345
1 Turning-stone for main and
021.233
outside bearing
10 Turning stirrup 1 piece per
030.546
cylinder
1 Fitting and removing device
050.236
for cylinder liner
1 Fitting and removing device
050.219
for cylinder liner
2 Spacer tube 050.247
1 Hold down 050.246
All Tool basic panel 5 (2)
on request
complete

61 Tool Catalog
4.5 Tool panels and boxes 32/44CR

Engine tools and devices

Tool basic panel No. 6 for engine types: 32/44CR, Cyl.: 6, 7, 8, 9, 10
Quantity Item description Catalog no.

20 Turning stirrup/1 piece per cylinder 030.579

All Tool basic panel 6, complete on request

Tool Catalog 62
 4.5 Tool panels and boxes 32/44CR
Engine tools and devices

Tool basic panel No.6(2) for engine types

32/44CR, Cyl.: 12,14,16,18,20
Quantity Item description Catalog no.

2 Guide pipe 030.246

1 Fitting and removing
device for con- rod-bearing
030.610
body and con- rod-bea-
ring-cover
(1) Guide bar 030.553
(2) Support 030.611
(1) Support 030.612
(2) Screw-on plate 030.613
(1) Sliding piece 030.614
(1) Sliding piece 030.615
(4) Spacer tube 030.623
1 Fitting and removing device
for con-rod- bearing with 030.617
fitted piston
(2) Rope guide 030.549
(1) Support 030.606
(1) Rope guide 030.618
(2) Support 030.620
(2) Support tube 030.623
All Tool basic panel 6 (2),
on request
complete

63 Tool Catalog
4.5 Tool panels and boxes 32/44CR

Engine tools and devices

Tool basic panel No. 7 for engine types:
32/44CR, Cyl.: 12, 14, 16, 18, 20
Quantity Item description Catalog no.

1 Centering templet for

021.507
main bearing
1 Centering templet for
021.508
outside bearing
1 Turning stone for main
021.513
bearing
1 Turning stone for outside
021.514
bearing
1 Turning stone for main and
021.515
outside bearing
1 Lifting and countersink for
021.516
crankshaft
(1) Beam for main bearing 021.518
(1) Beam for outside bearing 021.519
(2) Guide pipe 021.521
1 Fitting and removing device
for piston and con-rad- 030.580
shaft
(2) Guide pipe 030.581
(1) Sliding piece 030.590
1 Fitting and emoving device
for con-rod-bearing-body
030.584
and con-road-bearing-co-
ver
(1) Guide bar 030.553
(1) Sliding piece 030.582
(1) Sliding piece 030.583
(2) Support 030.587
(1) Support 030.589
All Tool basic panel 7,
on request
complete

Tool Catalog 64
 4.5 Tool panels and boxes 32/44CR
Engine tools and devices

Tool basic panel No. 8 for engine types:

32/44CR, Cyl.: 12, 14, 16, 18, 20
Quantity Item description Catalog no.

2 Closing mechanism 020.066

1 Fitting and removing device
for con-rod-bearing-body 030.584
and con-rod-bearing –cover
(2) Screw-on plate 030.588
(4) Space tube 030.623
1 Fitting and removing device
for con-rod-bearing with 030.585
fitted piston
(1) Support 030.591
(1) Supporting device 030.592
(2) Extension pipe 030.594
(2) Guide pipe 030.595
(1) Rope guide 030.596
(2) Rope guide 030.598
All Tool basic panel 8,
on request
complete

65 Tool Catalog
4.5 Tool panels and boxes 32/44CR

Engine tools and devices

Tool box No.1 for engine types: 32/44CR, Cyl.: 6, 7, 8, 9, 10
Quantity Item description Catalog no.

2 Turn pin 000.261

2 Turn pin 000.262
2 Turn pin 000.263
1 Screw driver with hexagon steel 000.299
2 Dial gauge 009.444
2 Erection bolt 009.619
1 Extractor 009.621
1 Force-off device 009.622
2 Hydraulic tightening device 009.635
2 Hydraulic tightening device 009.638
1 Hydraulic Clamping device kit 009.642
1 Tool for hydraulic tightening device 009.663
1 Adjusting gauge 021.256
2 Thrust piece 030.243
2 Tension screw 055.226
2 Thrust piece 055.227
All Hydraulic box 1 complete on request

Tool Catalog 66
 4.5 Tool panels and boxes 32/44CR
Engine tools and devices

Tool box No.1 (2) for engine types: 32/44CR, Cyl.: 12,14,16,18,20
Quantity Item description Catalog no.

2 Turn pin 000.261

2 Turn pin 000.262
2 Turn pin 000.263
1 Screw driver with hexagon steel 000.299
2 Dial gauge 009.444
2 Erection bolt 009.619
1 Extractor 009.621
1 Force-off device 009.622
2 Hydr. Tightening device 009.636
2 Hydr. Tightening device 009.637
1 Hydr. Clamping device kit 009.692
1 Tool for hydr. Tightening device 009.663
1 Adjusting gauge 021.256
2 Thrust piece 030.243
2 Tension screw 030.554
2 Thrust piece 055.227
All Hydralic box 1(2) complete on request

67 Tool Catalog
4.5 Tool panels and boxes 32/44CR

Engine tools and devices

Tool box No. 2 for engine types: 32/44CR, Cyl.: 6, 7, 8, 9, 10
Quantity Item description Catalog no.

1 Single-ended open-jaw spanner 000.569

2 Magnet read out 009.446
1 Tool for hydraulic device 009.617
2 Hydraulic tightening device 009.664
2 Angular piece 009.667
2 Intermediate ring 021.504
2 Tension screw 021.527
2 Thrust piece 030.538
2 Thrust piece 030.561
2 Tension screw 055.226
All Hydraulic box 2(2) complete on request

Tool Catalog 68
 4.5 Tool panels and boxes 32/44CR
Engine tools and devices

Tool box No. 2 (2) for engine types: 32/44CR, Cyl.: 12, 14, 16, 18, 20
Quantity Item description Catalog no.

1 Single-ended open-jaw spanner 000.569

2 Magnet read out 009.446
1 Tool for hydraulic device 009.617
2 Hydraulic tightening device 009.664
2 Angular piece 009.667
2 Thrust piece 021.252
2 Tension screw 021.253
2 Intermediate ring 021.504
2 Tension screw 021.505
2 Thrust piece 021.506
2 Thrust piece 030.538
2 Thrust piece 030.561
2 Thrust piece tension screw 030.574
All Hydraulic box 2 complete on request

69 Tool Catalog
4.6 Mounting and turning device

Engine tools and devices

Description Details
With the turning device, the cylinder heads can be rotated into The turnover device is suitable for:
a favorable working position. This allows you to work easily  
Thorough cleaning and checking of the cylinder heads
and professionally on the cylinder top and on the valves/val-  
Grinding of the valve seating surfaces in the cylinder head
ve seats. Additionally, with the tacking plate you are able to  
Removal and fitting of the valve seat rings
maintain the fuel pump.  
Checking of the valve seating surfaces
 
Machining of the valve seating surface

Mounting and turning device

Quantity Item description Catalog no.

1 Mounting and turning device 58/64 055.131

1 Mounting and turning device 27/38 055.183
1 Mounting and turning device 40/50, 48/60B 51/60DF, 51/60G 055.130
1 Mounting and turning device 32/40CD, 32/40DF, 32/40PGI, 32/40GH, 32/40G, 32/44CR, 32/44K 055.153
1 Mounting and turning device 58/64CD 055.234
1 Mounting and turning device 32/44CR, 35/44DF 055.259
1 Mounting and turning device 35/44G 055.276
1 Tacking up plate 48/60B, 51/60DF, 51/60G 200.134
1 Tacking up plate 58/64CD 200.135
1 Tacking up plate 32/44CD, 32/44CR, 32/44K 200.137
1 Tacking up plate for engine type 32/44CR, 35/44DF 204.229

Tool Catalog 70
 4.7 Hydraulic tools
Engine tools and devices

Description
Our set of hydraulic tools is available for various applications. without back pressure: the higher the back pressure, the
In addition to tools for tightening and loosening tie rods, you lower the delivery rate will be. The pump unit is suitable for
will also find tools such as the high pressure pump unit. The pressures up to 1500 bar.
high pressure pump unit delivers approx. 0.8 l/min

71 Tool Catalog
4.7 Hydraulic tools

Engine tools and devices

Hydraulic tools for engine types: V 48/60 B, V 48/60 B-CR, V 51/60 DF
Quantity Item description Catalog no.

Drawing Arangement of the hydraulic tightening device, arrangement drawing drawing

1 Hydraulic clamping device kit 009.675
1 High pressure pump unit HP25 009.342
4 High pressure hose, 4 meters 009.306
1 Bag with spare parts for 1600 bar 009.120
2 Hydraulic tightening device, M90x4 009.633
2 Thrust piece 021.501
2 Hydraulic tightening device, M56x4 009.631
2 Hydraulic tightening device, M64x4 009.632
2 Thrust piece 055.242
2 Thrust piece 055.241
2 Thrust piece 020.062
2 Tension screw 020.063
2 Thrust piece 055.243
2 Tension screw 055.244
2 Hydraulic tightening device, M48 009.634
2 Thrust piece 021.502
4 Hydraulic tightening device, M33x2 009.664
4 Thrust piece 030.538
4 Thrust piece, complete 101.143
2 Angular piece 009.667
1 Mounting device 021.530
2 Dial gauge 009.444
2 Magnetic post 009.446
2 Turn pin D6 009.068
Drawing Assembly and disassembly device drawing
1 Tool 009.615
Drawing Assembly and disassembly device drawing
1 Tool 009.616
2 Erection bolt M10 009.618
Drawing Assembly and disassembly device drawing
1 Tool 009.617
2 Erection bolt 009.619
Drawing Assembly and disassembly device drawing
1 Tool 009.663
1 Extractor 009.621
1 Screw driver with hexagon steel 000.299
Drawing Single-ended open-jaw spanner 000.569

Tool Catalog 72
 Personal safety equipment
Personal safety equipment

Protection from hazards and risks while

performing any work or activities.
Your safety matters to us! Such risks can only be prevented by a conscious and
Therefore, this chapter offers products that will provide responsible approach to dealing with potential hazards
protection against hazards, such as injuries or health at work, e.g. by using the complete personnel safety
impairments, that may arise during the working process. equipment.

73 Tool Catalog
 Personal safety equipment
Personal safety equipment
5. Personal safety equipment 73–80
5.1 Safety pack 75-76
5.2 Eye and respiratory protection 77
5.3 Hearing protection 78
5.4 Hand protection 79
5.5 Head protection 80

Attention: Please read the instructions for proper use and should check that the equipment is appropriate. All
of each piece of equipment. It is dangerous to use this equipment, including packaging, must be kept away from
equipment for any purpose other than that for which it is children.
supplied. To prevent risk, the user must be properly trained

Tool Catalog 74
Personal safety equipment

5.1 Safety pack

The PrimeServ safety pack includes high performance hearing

protection, dust mask, oil grip gloves with high friction, and
safety glasses. The equipment offers valuable protection when
working on the engine or GenSet.

PrimeServ Safety Pack

Item description Catalog no.

Safety pack HNKK3

75 Tool Catalog
 Personal safety equipment
5.1 Safety pack

A B

High performance hearing protection Oil grip gloves with high friction
The hearing protection has been developed for use in ext- The light nitrile coating with advanced Micro-Finish®
remly noisy environments such as marine engine rooms. The provides abrasion resistance and exceptional oil grip. The
double casing minimizes resonances in the holder casing. The Micro-Finish® surface is textured with microscopic pockets
hearing protection offers maximum high-frequency muffling for that disperse fluids and allow a high level of surface con-
working near turbochargers, etc. tact between glove and object. The two-stage coating is
impermeable to liquids so that hands remain dry.
Protects against:
 High frequencies 40 dB
 Medium frequencies 32 dB
 Low frequencies 23 dB.

C D

Safety glasses Dust mask

The safety glasses are equipped with a polycarbonate lens The dust mask protects against very fine toxic dust in higher
with anti-scratch and anti-fog coatings as well as anergono- concentrations than FFP2. Areas of application include wel-
mic Tip-Grip system for a safe fit. ding fumes from ferrous and other metals. An exhalation valve
reduces condensation and moisture build-up inside the mask.
Details:
 
Safety category: EN166 Details:
 
00% UV filtration.  
Assigned protection factor: 20
 
Approved to EN149: 2001 FFP3.

Tool Catalog 76
Personal safety equipment

5.2 Eye and respiratory protection

Safety glasses/Over goggles

With its ADVANCED OPTICS BY SCIENCE technology, uvex
A
is exploring new avenues in the development of optical repro-
duction properties above and beyond the current standards.
The uvex super OTG has the most modern slice technology
made by uvex. Furthermore, it has a hingeless side consisting
of highly impact-resistant Grillamid® with soft side piece ends.
It combines the advantages of goggles with the properties of
a headband. The flexible side-piece design allows the goggles
to adapt to different wearing situations, with or without glas-
ses.
Color: royal blue
B
Slice: PC colorless / UV 2 - 1,2 supravision HC / uvex hi-res

Safety glasses
These safety glasses with a sporty design guarantee a
maximum comfort. They are made from an extremely robust
material and have a high durability. The narrow nose bridge
ensures an excellent compatibility with 3M™ particle masks.

Benefits
 
Polycarbonate lenses offer high impact resistance
 
Extremely robust C
 
Good side protection
 
Light and comfortable

Mask
The respirator protects against dust and water based aerosols

Benefits
 
With climate valve® and all around banding
 
Without sealing lip

Eye and respiratory protection

Item description Catalog no.

A. Safety glasses (UVEX astro OTG, blue, 9167.060) over-goggles FZZCC

B. Safety glasses (3M - 2720 clear ) 1USLG
C. Mask (2405 FFP2 S) RCT3K
Mask (3405 FFP3 D) 8SF7B
Mask (2435 FFP2 S), activated carbon UT3GB

77 Tool Catalog
 Personal safety equipment
5.3 Hearing protection

High performance hearing protection

This comfortable hearing protection ensures that loud sounds
are reduced to an acceptable noise level.

Benefits
Comfortable:
 
Plenty of space under caps allows for comfortable wearing
 
Wide and soft foam-filed seal rings

Effective:
 
Extremely high reduction value: SNR = 35 dB
 Two-point stainless steel suspension ensures a low contact
pressure, even with continuous application
 
Double casing with minimal inner resonances allows a
maximum insulation of high frequencies.

Different designs to meet different requirements:

 
Foldable head band
 
Neckband
 
High visibility
 
Helmet attachment.

Hearing protection
Item description Catalog no.

Hearing protection (Optime III) 6EQKT

Tool Catalog 78
Personal safety equipment

5.4 Hand protection

Hand protection Version

This light assembly glove provides protection against mecha- Material: Fiberglass, polyamide, polyurethane.
nical hazards (Category II, without cut protection). Characteristics: damp-resistant PU-palm coating,
palm-coated, not washable.
Details
Fields of application are metal and plastic processing, hand-
ling of sharp objects, mechanical engineering, storage and
commission work.

Hand protection
Item description Catalog no.

Gloves, 5 Finger, Dumo Cut 655,

CJQX6
Size 8, partially coated
Gloves, 5 Finger, Dumo Cut 655,
QZBD5
Size 9, partially coated
Gloves, 5 Finger, Dumo Cut 655,
RXUCS
Size 10, partially coated

79 Tool Catalog
 Personal safety equipment
5.5 Head protection

A B

Head protection Head protection

The G3000 meets the highest requirements in terms of effecti- The bump cap is the ideal head protection in working areas
ve protection, good ventilation and visibility. where an industrial safety helmet, according to EN 397, is not
required. The shell can be individually adjusted to the size of
Details the head.
The G3000, produced in high quality UV-stabilized ABS-pla-
stic, received top test results for absorbing and distributing Details
forces from falling objects. The helmet is one of the lightest in  Complies with EN 812
the market and complies with the European standard EN 397,  Generously webbed ventilation openings
and work conditions at low temperatures (-30ºC).  Textile cap made from easy-to-care for micro-fibers
 Size adjustment from 56–61 cm
 Material: 65% cotton and 35% polyester
 Weight approx. 160 g.

Head protection
Item description Catalog no.

Helmet blue, EN 397 55EZF

A. Helmet white, EN 397 LEJ4X
B. First Base Cap LJGQR

Tool Catalog 80
 Merchandise
Merchandise

Something for everyone.

The MAN Diesel & Turbo fanshop offers a wide range of innovative merchandise that combines eye-catching,
premium-class quality with exclusive and stylish design. Whether clothing, office equipment, or special PrimeServ
articles, our merchandise is a must-have for every MAN Diesel & Turbo fan.

www.mandieselturbo-shop.com

81 Tool Catalog . Attachment

6. Merchandise

Merchandise
In the MAN Diesel & Turbo fanshop you will find an assortment
of quality MAN fan products that are regularly updated and supplemented.
Please note that the products listed below are representative examples of our product spectrum only.
Product assortment and availability are subject to change without notice.

Find out more at www.mandieselturbo-shop.com

MAN Diesel & Turbo Victorinox Pocket knife MAN I PrimeServ Army Cap
A „toolbox“ by Victorinox, designed like the classic Swiss Traditional, elaborately worked army-style baseball cap with a
pocket knife. Completely equipped with 24 functions for hardened, multi-stitched brim, sewn-in metal eyelets and an
every-day jobs and leisure time. embroidered MAN PrimServ logo on the side.

MAN Mini MAG-LITE MAN Thermo Cup

Authentic MAG-LITE quality, a precisely engineered casing Stylish insulated stainless steel for warm or cold days.
of robust airplane-grade aluminum.

Tool Case MULTI TEC MAN Diesel & Turbo Lanyard

Modern tool case in the shape of a credit card Two-tone lanyard with MAN printing and engraved buckle.
with 11 practical functions.

Tool Catalog . Attachment 82

 Consumables
Consumables

PrimeServ Product Brands

The PrimeServ consumables create optimal con- of environmentally and economically but also in
ditions for your engine. For many years, PrimeServ terms of quality.
products have been developed to meet the highly MAN consumables are only offered to our custo-
diverse requirements of MAN, not only in terms mers after successful and intensive testing.

83 Tool Catalog
 Consumables
7. Consumables 83–90
7.1 PrimeServLube 85

Consumables
7.2 PrimeServClean 86
7.3 PrimeServGran 87
7.4 PrimeServProtect 88
7.5 Consumables Kit 89-90

Tool Catalog 84
 7.1 PrimeServLube
Consumables

Different solutions for your needs MAN PrimeServ consumables

MAN Diesel & Turbo has thoroughly analyzed the role that oils
Item description Catalog no.
play in engine performance to produce our PrimeServLube.

Exhaust regulations have been tightened, resulting in cleaner PrimeServLube on request

engines with lower oil consumption and longer life spans.
All of these factors and more have combined to raise the
expectations of oil quality. PrimeServLube is the answer to
these challenges. Service includes planning and logistics of all
deliveries, as well as periodic testing of lubricating oil quality.

Benefits
 Optimal lubricating oil for application
 Full-service planning and supply
 Predictable lubricating oil costs

Please contact MAN for detailed questionnaire checklist for a

quote at: primeserv-aug@mandieselturbo.com

85 Tool Catalog
7.2 PrimeServClean

Consumables
PrimeServClean 0249- Turbocharger PrimeServClean 0186- Neutral Immersion Cleaner
Compressor Wheel Cleaner The cleaning agent, MAN C 0186, is designed to be used in dip
MAN C 0249, the turbocharger compressor wheel cleaning tanks, with or without ultrasonic cleaning. In addition to in-situ
agent from MAN Diesel & Turbo, efficiently removes contami- cleaning of charge air coolers, you can use MAN C 0186 to
nation without damaging sensitive components. This cleaning clean other engine parts. For example, with PrimeServ ultraso-
agent gets rid of grease and oil sediments, gummy deposits, nic equipment, you can remove heavy fuel oil, carbon deposits
soot and other kinds of contamination from sensitive mate- and more from exhaust valves, cylinder heads or turbocharger
rials, such as aluminium alloys. MAN C 0249 also contains rotors. This product is even more effective when heated. In re-
corrosion inhibitors which help to protect the cleaned surface gard to in-situ cleaning of charge air coolers, you can easily
against corrosion. As a result, you get maximum performan- reach temperatures of 60°C to 70°C using the engine prehea-
ce from your turbocharger. It is suitable for manual external ting system.
cleaning, wet cleaning devices for turbocharger compressors
and cleaning systems such as spray washing machines. Benefits
OEM tested cleaner with good results on clogged charge
Benefits air coolers and other engine components.
To get the maximum performance from your turbocharger,  
Phosphate-free neutral cleaner
it is necessary to use a mild and effective wheel cleaner:  
Non-aggressive against sealing materials
 
Efficiently removes contamination without damaging  
Non-corrosive
sensitive components
 
All liquids are biodegradable, low foaming, For further technical details or questions please contact
and neutral detergents MAN at: primeserv-aug@mandieselturbo.com
 
Classified as non-flammable
 
Foam-free at temperatures of 40 degrees Celsius MAN PrimeServ consumables
and above Item description Catalog no.
 
Non-aggressive towards materials and skin
 
Can be used on all MAN Diesel & Turbo turbocharger
PrimeServClean MAN C 0249 987.01.819
compressor wheels.
PrimeServClean MAN C 0186 987.01.820

Tool Catalog 86
 7.3 PrimeServGran
Consumables

PrimeServGran  Long-term experience of MDT:

The condition and cleanliness of the turbine of an exhaust gas - optimization of the fuel consumption
turbocharger have a decisive influence on the efficiency, the - constant engine efficiency
performance of the combustion process and on the service - less vulnerability/damage
data of the engine. Therefore, it is necessary to free both the  Turbine can be cleaned at full load resulting in no losses
nozzle ring and the blading of the turbine from deposits and in the operational readiness of the engine
other adhesive particles from the combustion process.  Short execution time of the cleaning procedure
According to the turbocharger, a specified size and volume of (approx. 20 min.)
PrimeServGran is blown into the exhaust pipe by compres-  OEM certified cleaning tool where the warranty
sed air. The high kinetic energy produced during the impact of remains in effect
PrimeServGran onto the nozzle ring and turbine blading causes  Frequent use of the cleaning process effectively
the deposits to flake off. It is not necessary to reduce the engi- prevents deposits at nozzle ring and turbine blades
ne load for the cleaning process.  Devices for the dry cleaning system available
as retrofit kit
Benefits
OEM tested cleaner with good results on clogged charge For further technical details or questions please contact
air coolers and other engine components. MAN at: primeserv-aug@mandieselturbo.com

MAN PrimeServ consumables

Item description Catalog no.

PrimeServGran 987.01.822

87 Tool Catalog
7.4 PrimeServProtect

Consumables
PrimeServProtect
PrimeServProtect is a VOC-free, highly effective and silico-
ne-free corrosion protection product for the effective conser-
vation which is not subject to the 31. BImSchV (VOC-directive).
This oil is a fully synthetic, free of acids and resins and of low
viscosity which excel in a high surface activity, spreading capa-
bility and good water-displacing properties.
PrimeServProtect is economical because it forms very thin yet
highly-effective protective layers that can easily and quickly be
applied and often do not need to be removed.

Benefits
Specially designed for OEM and
tested with best results:
 Reliable corrosion protection
 VOC-free is not subject to the 31. BImSchV
 Silicone-free
 Excellent material compatibility
 Easy and economical processing
 High flash point
 No need to clean protected parts before usage.

For further technical details or questions please contact

MAN at: primeserv-aug@mandieselturbo.com

MAN PrimeServ consumables

Item description Catalog no.

PrimeServProtect 987.01.821

Tool Catalog 88
 7.5 Consumables Kit
Consumables

D F

A B C

G H I J

89 Tool Catalog
7.5 Consumables Kit

Consumables
Consumables Kit
PrimeServ is known for premium aftermarket services around This was caused mainly by the ingredients of the
the world. However, experience has shown that our flexibility consumables, which at times contain hazardous substances
in service operation was affected by customs and shipping due to various legal regulations. Because this contradicts our
regulations. Unfortunately, necessary consumables were not aim for high-quality service, we have decided to offer appro-
always available on site or had longer delivery times. ved and reliable consumables in a well-balanced set.

Consumables Kit
Quantity (l) Item description Catalog no.

A. 15 Medium strength threadlocker, suitable for all metal threaded assemblies, 987.01.203
Breakaway torque 26Nm
B. 15 High Strength, general purpose threadlocker, Breakaway torque 33Nm 987.01.206
5 High temperature, high strength threadlocker 987.01.221
5 Instant Adhesive - low viscosity, plastics and rubber 987.01.208
15 Slow cure thread sealant for metal 987.01.209
C. 5 For metals, high strength seal, excellent on brass 987.01.211
5 High strength, general purpose retainer 987.01.213
5 High strength, heat resistance, slow curing retainer 987.01.214
D. 20 General purpose parts cleaner and degreaser (based on acetone) prior to bonding 987.01.814
20 White paste for clean installation works, for prevention of fretting corrosion 987.01.305
5 Superglue, cyanoacrylate adhesive for plastics 987.01.406
20 Duroplastic universal jointing compound 987.01.102
20 A one component silicone elastomer which cures at room temperature,
987.01.408
Bonding assembly sealing
E. 15 Solid lubricants paste for assembly and the inlet of metallic machine parts 987.01.302
F. 15 Solid lubricants paste, high temperature 987.01.303
10 Dispersion with penetration capacity, multi-functional oil 987.01.309
G. 2 Grinding fleece, polishing roller 987.01.815
H. 5 Color contrast penetrant, red and fluorescent 987.01.816
I. 5 Developer 987.01.817
J. 5 Clearing agent 987.01.818
All Consumables kit, complete TPK.0002

Tool Catalog 90
Appendix
MAN DIESEL & Turbo General Sales Conditions

1 INTERPRETATION damages for delay will be limited to a maximum of 5% (five per cent) of the

Appendix
1.1 In these Conditions the following words will (unless the context otherwise contract price of the delayed part of the Goods.
requires) have the following meanings: 3.6 Liquidated damages shall be Buyer’s sole and exclusive measure of damages
"Buyer" means the person, firm or company that has requested any Good and remedy against MDT with respect to the failure to achieve the contractual
identified in the Order; delivery time for the Goods.
"Conditions" means the standard terms and conditions of sale set out herein;
"Contract" means any contract for supply of the Goods between the Buyer and 4 TITLE
MDT; Unless MDT has been paid in full in advance, the Goods will be considered as
"Goods" means goods supplied by MDT which refer to MDT’s product range of having delivered by MDT retaining the ownership until full payment has been
diesel engines and turbochargers for such engines (as defined in MDT’s tender effected by the Buyer under all contracts between MDT and the Buyer. If the
or order acknowledgement); Buyer does not pay when due, MDT is entitled to take back the Goods without a
"IPRs" means any intellectual property rights of any nature including without court judgment in accordance with the applicable law.
limitation any and all inventions, patents, utility models, design rights, copyright,
know how, trade secrets, confidential information, trademarks, service marks, 5 PRICE AND BINDING PERIOD OF QUOTATIONS AND TENDERS
trade names and goodwill; 5.1 Unless otherwise agreed, quotations and tenders lapse after 30 days from their
"MDT" means the company within MAN Diesel & Turbo group of companies date.
which supplies the Goods under the Contract, which is MAN Diesel & Turbo SE 5.2 Unless fixed prices have been agreed in writing by MDT, all sales are made at
or any of its branches or affiliates (as the case may be); the prices valid at the date of MDT’s tender or the date of MDT’s order
"Order" means an order placed by the Buyer with MDT for the Goods. acknowledgement (as the case may be).
1.2 The headings in these Conditions are for convenience only and shall not affect 5.3 MDT shall neither be entitled nor obliged to implement changes in the scope of
their interpretation. supply, before the Parties have reached an agreement regarding the
corresponding adjustment of the Contract price and the delivery time.
2 FORMATION 5.4 Unless otherwise agreed in writing by MDT prices set out in any of MDT's price
2.1 These General Terms and Conditions apply to the Contract and the Goods to be lists, tenders or order acknowledgement are Ex Works (Incoterms 2000) and
delivered under this Contract to the exclusion of any other terms and conditions exclusive of any taxes, duties, fees, charges or similar and any costs of
of the Buyer. Variations to the terms of any Contract will only be effective if carriage, package and insurance which shall be payable in addition to the
agreed in writing. If any such agreed variation increases the time or cost to MDT Contract price.
of performing the Contract then the Contract price and/or programme will be 5.5 Unless otherwise agreed by MDT in writing, sums payable by the Buyer to MDT
adjusted accordingly. shall fall due and be effected by the Buyer net cash not later than 30 days after
2.2 Orders from Buyer are only binding on MDT after a written order the date of the invoice. If any sum payable under the Contract is not paid when
acknowledgment has been issued and only on the conditions stated in the order due then without prejudice to MDT’s other rights under these Conditions, such
acknowledgment. sum shall bear interest from the due date until payment is made in full, both
2.3 All information on weight, dimensions, capacity, price, technical and other data before and after any judgment, at 8% per annum over the rate of the main
stated in catalogues, prospectuses, circulars, advertisements, illustrated matter refinancing facility of the European Central Bank in force on the due date of
and price lists is to be considered approximate. Such information is only binding payment.
to the extent expressly stated in the order acknowledgment or in other
documents forming part of the Contract expressly referring to such information. 6 WARRANTY
6.1 MDT warrants for a period of 6 months from the date the Goods were delivered,
3 DELIVERY AND NON-DELIVERY AND DELAY that such Goods shall be free from substantial defects in materials or
3.1 Unless otherwise expressly agreed in writing by MDT manufacture.
- delivery times accepted by MDT are given in good faith but are an estimate 6.2 All conditions, warranties or other terms whether express or implied, statutory or
only; and otherwise, inconsistent with Condition 6.1, are hereby expressly excluded to the
- delivery of the Goods is made „Ex Works“ in accordance with Incoterms 2000, fullest extent permitted by law.
but the delivery price is exclusive of packing, which will be charged extra. 6.3 The warranty given in Condition 6.1 will not apply:
3.2 MDT may deliver Goods in instalments. Default by MDT, howsoever caused, in (a) where the defect complained of arises from any drawing, design,
respect of one or more instalments shall not entitle the Buyer to terminate the specification or intellectual property right supplied by the Buyer or arises
relevant Contract as a whole. from normal wear and tear, wilful damage, the Buyer's negligence,
3.3 Where: abnormal working conditions, or misuse or alteration or repair of the
(a) the Buyer fails or refuses to accept delivery of any Goods when they are Goods without MDT's approval or arises from any failure to follow MDT's
ready for delivery in accordance with the relevant Order; or advice (whether oral or in writing or whether relating without limit to the
(b) MDT agrees (at its sole discretion) to postpone delivery of the Goods at fabrication, operation, use or maintenance of the Goods), or misuse or
the request of the Buyer; or alteration or repair of the Goods without MDT's approval;
(c) the Buyer fails to provide any instructions, consents or authorisations (b) if MDT or its agents is not given a reasonable opportunity to safely inspect
required to enable the Goods to be delivered on the due date; the Goods;
the risk in the Goods shall pass immediately to the Buyer, delivery of the Goods (c) if the total price for the Goods has not been paid by the due date for
shall be deemed to have taken place and MDT may store or arrange for storage payment;
of such Goods and charge the Buyer for all related costs and expenses (d) if the Goods supplied by MDT are mounted in a MDT engine for which the
(including storage and insurance) and may sell such Goods after 28 days after Buyer has also used unoriginal parts (i.e. parts which have not been
such failure or refusal and deduct any monies payable to MDT by the Buyer supplied through MDT or through a MDT licensee), in which case MDT
from the sale proceeds and charge the Buyer for any shortfall below the does not assume any liability for any damage which may arise.
Contract price. 6.4 The obligations of MDT under the Contract are limited such that in the event of a
3.4 Upon delivery to the Buyer, all Goods should be examined. MDT shall not be breach by MDT of the warranty in Condition 6.1 or any defect in any Goods
liable for any shortages in, damage to or non-delivery of Goods unless the same MDT shall only be obliged (and shall have no further liability in contract,
is notified by the Buyer to MDT (together with all specific details) in writing within negligence or otherwise for any defect in quality of the Goods) at its option
10 days of the actual or anticipated date of delivery (as relevant). Subject to either to:
such notice being provided MDT shall, if it is satisfied that any Goods have not (a) credit the Contract price (if already paid) attributable to the faulty Goods;
been delivered and the cause thereof being beyond the reasonable control of or
MDT, at its sole discretion, either arrange for delivery as soon as reasonably (b) repair, rectify or replace the faulty Goods
possible or give credit to the Buyer for such Goods and this shall be the Buyer’s provided that such Goods are returned to MDT in their delivered state at the
only remedy and in lieu of all other rights and remedies which might otherwise Buyer's expense if so requested by MDT within 12 months from the date of their
be available to the Buyer. Shortages in, or non-delivery of some or part of the delivery. MDT shall especially not be responsible for offloading of cargo and/or
Goods shall not affect the Contract in respect of the other or other parts of the any precondition works necessary to repair and/or rectify the defect. Condition
Goods. 6.4 shall be the Buyer’s only remedy and in lieu of any other rights and
3.5 If the contractual delivery time for the Goods or part of the Goods is delayed and remedies which might otherwise be available to the Buyer.
this delay was caused by negligence or intention of MDT and if the Buyer has 6.5 Any replacement Goods will be warranted on the terms set out in Conditions 6
suffered a loss caused by such delay, the Buyer shall be entitled to liquidated but in no case longer than the original warranty period.
damages for delay. Such liquidated damages for delay shall amount to 0.5% of
the contract price of the delayed part of the Goods concerned per each full 7 FORCE MAJEURE
week of delay considering a grace period of 2 (two) weeks. The liquidated 7.1 In case of Act of God, labour disputes, civil commotion, governmental or official
actions or any other event which was unforeseeable or outside the reasonable
1
General Sales Conditions Europe, version 09/2013
 MAN DIESEL & Turbo General Sales Conditions
Appendix

control of the Party affected, the Parties shall be temporarily relieved from their Buyer. Without prejudice to MDT’s other remedies under the Contract, within 14
obligations during the period of time such events continue and to the extent their days of such a notice of termination, howsoever arising, the Buyer shall pay to
liabilities are affected. The afore-stated shall also be applicable to MDT if a sub- MDT:
supplier of MDT is affected by such event and/or in case the Party concerned is (a) the outstanding balance of the Contract price of the Goods which have
already in default. been delivered, and
7.2 The Parties are committed to give each other the necessary information which (b) the costs incurred or committed by MDT up to the date of notice of
may reasonably be expected without delay, and to adjust their obligations in termination in performing such delivery of Goods which is not yet
good faith to the changed circumstances. completed plus a reasonable margin to be agreed between the Parties
which shall not be less than 15% of the Contract Price, and
8 INTELLECTUAL PROPERTY RIGHTS AND CONFIDENTIALITY (c) the costs reasonably incurred by MDT as a result of the termination.
8.1 The Buyer shall not, under any circumstances acquire any right in or to any of 10.4 Termination, expiry or completion of the Contract or any part of it, shall not
the IPRs (including, without limitation, copyright) subsisting in, resulting from or affect or prejudice the provisions of Condition 8, 9, 10, 11 and 13.
relating to the Goods, or any plans, descriptions, blue-prints, designs, technical
information, software, documents, drawings and/or specifications relating 11 BUYER’S OBLIGATIONS
thereto supplied by or on behalf of MDT to the Buyer in connection with the 11.1 The Buyer shall collect the Goods announced as ready for dispatch in time
delivery of the Goods, unless otherwise expressly agreed by MDT in writing. If according to the agreed delivery times.
the Buyer shall in any way acquire any such rights then the Buyer shall 11.2 The Buyer shall pay the Contract price when due according to Condition 5.5
immediately inform MDT and shall forthwith take such steps as may be required above.
by MDT to assign such rights or vest such title in MDT. 11.3 The Buyer shall assume all responsibility for all acts or omissions of the Buyer’s
8.2 MDT shall have the right to apply any trademarks, trade names and/or service personnel and MDT shall have no liability with respect thereto.
marks to the Goods. The Buyer acknowledges that no rights are granted to the 11.4 The Buyer shall specify a firm delivery address for the ordered Goods at least
Buyer by the use by the Buyer of such trademarks, trade names and/or service within 3 weeks after receipt of MDT’s written confirmation of the date of
marks. The Buyer shall not deface, remove or obliterate any trademarks, trade readiness for dispatch. In case Buyer fails to do so, MDT is entitled to sell the
names or logos applied by MDT on or in relation to the Goods. Goods selected for delivery to the Buyer to a third party and to set forth a new
8.3 The Buyer shall keep confidential and not use, without the prior written consent delivery time to be forwarded to the Buyer for information. In such case the
of MDT, all or any information including without limit, those supplied by MDT to Buyer is not entitled to claim liquidated damages according to Condition 3.5.
the Buyer or disclosed to or obtained by the Buyer pursuant to or as a result of
the Contract, and shall not divulge the same to any third party except to the 12 EXPORT CONTROL
extent that any such information is or becomes public through no fault of the 12.1 Notwithstanding any regulation regarding force majeure, as stated in these
Buyer, or disclosure of the same is required by law or by any other Conditions, the MDT reserves the right to suspend at its sole discretion its
governmental or other regulatory body. performance at any time, in whole or in part, without incurring any liability,
8.4 In the event that MDT bases the production of the Goods on its own whenever such performance would be prevented by any applicable export or re-
specifications, MDT shall under the exclusion of any further liability warrant that export control regulation (including but not limited to EU and U.S.-law, as the
such Goods do not interfere with IPRs published in USA and/or by the European case may be) or where an export license required by such regulations cannot be
Patent Office. This shall not apply, if MDT has manufactured the Goods in obtained. In the event the performance of the Contract is prevented due to the
accordance with drawings, models or other equivalent descriptions or above reasons for a period of more than 180 days, MDT or Buyer shall be
information provided by the Buyer. As far as MDT is not liable pursuant to this entitled to terminate the Contract to the extent the performance is prevented. In
Conditions 8.4, the Buyer shall release MDT from all third-party claims. In case the event an export license has been denied by the responsible authorities,
an infringement of such third parties’ IPRs appears to emerge, the Parties will MDT or Buyer shall be entitled to terminate the denied part of the performance
enter into negotiations with due consideration of such situation and jointly agree immediately. As consequence of such termination Buyer shall pay to MDT the
on the consequences. price of the supplies and services performed by the MDT under the Contract
and any cost for unavoidable commitments incurred by MDT with respect
9 LIMITATION OF LIABILITY thereto. Any claims, rights and/or remedies of the Buyer with respect to such
9.1 MDT shall not be liable to the Buyer in contract, tort, law or otherwise termination shall be excluded.
howsoever and whatever the cause thereof, (i) for any loss of profit, hire, 12.2 MDT shall provide Buyer with a customs invoice and a packing list as standard
business contracts, revenues or anticipated savings, or (ii) for damage to the shipping documents. Such documents are made out to the name of the Buyer.
Buyer's reputation or goodwill, or (iii) for any loss resulting from any claim made The content and layout of such documents are defined by the MDT and cannot
by any third party, or (iv) for any special, indirect or consequential loss or be adjusted or amended. The provision of any further information or documents
damage of any nature whatsoever. which might be required by Buyer for import purposes, such as but not limited to
9.2 Nothing in these Conditions shall exclude or limit the liability of MDT for death or countries of origin, HS codes (numeric codes according to the “International
personal injury caused by the MDT's negligence, intent or fraudulent Convention on the Harmonized System”, issued by the World Customs
misrepresentation. In addition Condition 9.1 above shall not apply in case MDT Organization (WCO)), certificates of origin, declarations of preferential origin or
has caused the damage to Buyer’s property with intention or gross negligence other certificates shall be subject to an individual agreement. All costs for such
or by fraudulent misrepresentation. additional information or documents shall be borne by the Buyer.
9.3 Without prejudice to Conditions 9.1 and 9.2 MDT's total liability for each Order in
contract, tort, law or otherwise arising by reason of or in connection with the 13 GENERAL
Contract shall be limited to the value of that Order. 13.1 MDT and the Buyer shall only be entitled to assign or sub-contract any of its
rights or the obligations under the Contract with the prior written consent of the
10 TERMINATION other.
10.1 If the Buyer fails to make any payment when due or to perform any of its other 13.2 If any term, clause, condition or part of these Conditions is found by any court,
obligations on time, MDT shall be entitled to suspend its performance of the tribunal, administrative body or authority of competent jurisdiction to be illegal,
Contract until the failure is remedied; and regardless of whether MDT elects to invalid or unenforceable then that provision shall, to the extent required, be
suspend performance: severed from these Conditions and shall be ineffective without, as far as is
(a) the time for performance of the Contract by MDT shall be automatically possible, modifying any other provision or part of these Conditions and this shall
extended accordingly; and not affect any other provisions of the Contract which shall remain in full force
(b) any cost (including financial costs and storage, demurrage or other and effect. The Parties are committed to replace the invalid provision by another
charges) thereby incurred by MDT shall be paid by the Buyer. - with respect to the commercial effect - equivalent provision, in so far as this is
10.2 Without prejudice to any of its other rights MDT may immediately terminate the possible.
Contract if any of the following occurs or is likely to occur: 13.3 The Contract and these Conditions shall be construed in accordance with and
(a) suspension under Condition 10.1 continues for more than 120 days; governed in all aspects by the laws of Switzerland, however, excluding the rules
(b) the Buyer is in breach of any of its obligations under the Contract which, if of conflicts of law and excluding the Convention of the United Nations of
capable of remedy, the Buyer has not remedied within 30 days of 11.4.1980 on Contracts for the International Sale of Goods.
receiving written notice from MDT; or 13.4 If a difference of opinion cannot be settled by the Parties themselves, the
(c) the Buyer is wound up or becomes insolvent or has a receiver or dispute shall be finally decided by arbitration in accordance with the Rules of
administrative receiver appointed or any equivalent or analogous event Arbitration of the International Chamber of Commerce in Paris (ICC), by three
occurs in any other jurisdiction or the Buyer ceases or threatens to cease arbitrators, appointed under such Rules. The arbitration proceedings shall take
to carry on business or otherwise is unable to pay its debts when they fall place in Geneva, Switzerland in the English language.
due.
10.3 Upon termination, howsoever arising, MDT shall be entitled forthwith to suspend
any further delivery of Goods under the Contract without any liability to the
2
General Sales Conditions Europe, version 09/2013
8.2 Index

Appendix
A H Pressure pump 71,72 Torx 8, 15
Alubox 14, 15, 16 Hammer 9, 11, 13 Process calibrator 15,16 Trolley for Alubox 16
Adapter 35, 56 Helmet 78, 80 Protecting band 28 Turning machine 34
High pressure hose 54, 72 Pump 9, 48, 49, 59, 71 Turning pin 45, 51
B Honing device 31, 32, 33 Punch 9, 11, 13 Turning stirrup 61, 64
Beam 45, 62, 64 Hydraulic cylinder 51, 52, 55 Tweezers 10
Bin 9, 10 Hydraulic device 67, 69 R
Bits set 9 Ratchet  13, 44, 50 U
Blade 10, 11 I Removing device 46, 47, 48, 49, Ultrasonic cleaning device 23, 24
Brush 10, 11 Injection Tester 22 57, 59, 60, 62, 63, 64, 65
Injector nozzle test stand 22 Retriever 10 W
C Ring 8, 44, 47, 56, 57, 65, 67, 69 Workshop angle  13
Caliper 10, 12 K Roller cabinet 7 Wrench 11, 15, 21, 44
Cap 80 Knife 10, 15 Rubber mallet 11
Case 17
Chisel 9, 13 L S
Chuck 9, 35, 49 LED Torch 10 SaCoSone Device Manager 18
Compass 13 Lifting tool 57 SaCoSone Expert 18
Consumables 85, 87, 88, 89, 90 Safety glasses 10, 13, 76, 77
Cutter 9, 15 M Scissors 15
Cutting set 12 Magnetic measuring stand 12 Scope meter 15, 16
Magnetic post 72 Scraper 11
D Maihak indicator 21 Screwdriver 8, 9, 11, 13, 44, 47,
Dial gauge 66, 68, 72 Marker pen 10 56, 66, 68, 72
Diamond wet stone 32 Mask 76, 77 Scriber 10
Measuring device 27, 51 Shears 9
E Measuring tool set 12 Snips 9
Ear protection bow 78 Micrometer 12 Socket  21, 44, 47, 50, 51, 56
Electronics tool kit 17 Mirror 10 Spanner 8, 13, 15, 21, 44, 47,
Extraction device for seat rings 58 Mounting and tuning device 70 49, 50, 56, 57, 59, 67, 69, 72
Multimeter 15 Steel ruler 10
F Support 45, 46, 47, 48, 57, 62,
Fiberscope 25 P 63, 65
File 10, 13 Passage 44 Supporting device for running gear
File Card 10 Phillips screwdriver 8  57
Fitting and removing device 46, Piston ring expander 57
48, 49, 57, 58, 59, 60, 62, 63, 64, Plastic ruler 10 T
65 Pliers 9, 11, 13, 15, 57 Tacking up plate  70
Pliers for locking 57 Tape measure 10
G Pozidrive screwdriver  11 Thrust piece 69, 72
Gauge 26, 32, 48, 58, 66, 68, 72 Pressure gauge 21, 26, 32 Tightening device 48, 54, 58, 66,
Gloves 11, 75, 79 Pressure module 16 67, 68, 69, 72
Grinding machine 35, 36 Pressure pipe 36 Tool box  13, 14, 39,40,41

Tool Catalog 94
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MAN Diesel & Turbo
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86224 Augsburg, Germany
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Imprint

Publisher – Editor Legal disclaimer

MAN Diesel & Turbo SE MAN Diesel & Turbo shall not be liable to possible direct or indirect damage
Stadtbachstrasse 1 which could result from a use which is not under its control. All data provided in
86153 Augsburg, Germany this document is non-binding. This data serves informational purposes only and
is especially not guaranteed in any way. The relevant data for all products may be
Postal Address: subject to modification in the interest of technical progress in accordance with the
86224 Augsburg, Germany applicable standards (e.g. VDE, DIN) and regulations.

Phone: +49 821 322-0

Fax: +49 821 322-4240 Copyright
This catalog and any associated artwork, photograph, and product designs are
Chairman of the Supervisory Board: copyrighted with all rights reserved.
Dr.-Ing. Georg Pachta-Reyhofen, Chief Executive Officer of MAN SE
All product or other names or marks referenced in this catalog are trademarks or
Executive Board MAN Diesel & Turbo: registered trademarks of their respective owners, and are the properties of their
Dr. Hans-O. Jeske, Frank Burnautzki, Arnd Löttgen, Dr. Peter Park, respective owners, with all rights reserved.
Wilfried von Rath, Dr. Stephan Timmermann

Location of incorporation: Augsburg

Registration office: Amtsgericht Augsburg, HRB 22056
USt.-IdNr.: DE 811 136 900

Our general sales conditions apply for all orders.

Editorial
MAN Diesel & Turbo
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Phone +49 821 322-0
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Graphic design and typesetting

PierraaDesign Werbeagentur GmbH
38118 Braunschweig, Germany
Phone +49 531 88 63 59 59
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Picture credits
GERUS Apparatebau GmbH & Co. KG, 86316 Friedberg
Hoffmann Group, 81241 München
Ludwig Hunger Werkzeug- und Maschinenfabrik GmbH, 81375 München
MAN Diesel & Turbo SE, 86224 Augsburg
PierraaDesign Werbeagentur GmbH
All data provided in this document is non-binding. This data serves informational
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sequent specific individual projects, the relevant data may be subject to changes
and will be assessed and determined individually for each project. This will depend
on the particular characteristics of each individual project, especially specific site
and operational conditions. Copyright © MAN Diesel & Turbo.
20150212EN-PDF-N1 Printed in Germany DDAUG- PD-BRA-09145

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