OPERATION MANUAL

DMI-0210
rev 3
28.11.2016

UC Mini 50/60Hz
 Warnings

Warnings

This Operation Manual is to be followed by all persons working with

the unit. It is imperative that this Manual is made freely available at
all times to service personnel and is kept at the point where the unit
is installed.

The basic maintenance should be carried out by properly trained

personnel and, if necessary, under the supervision of a person
qualified for this job.

LAUDA Ultracool S.L. personnel, or personnel authorized by LAUDA

Ultracool S.L., should carry out any work in the refrigerating or
electric circuit during the warranty period. After the warranty period,
the work must be carried out by qualified personnel.

Disposal of Waste Equipment by Users in Private Household in the

European Union.

This symbol on the product or on its packaging indicates that this

product must not be disposed of with your other household waste.
Instead, it is your responsibility to dispose of your waste equipment
by handing it over to a designated collection point for the recycling
of waste electrical and electronic equipment. The separate
collection and recycling of your waste equipment at the
time of disposal will help to conserve natural resources
and ensure that it is recycled in a manner that protects
human health and the environment. For more
information about where you can drop off your waste
equipment for recycling, please contact your local city
office, your household waste disposal service or the shop where
you purchased the product.

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 Table of Contents

Table of Contents
1 Introduction
1.1 General notes 3
1.2 Safety regulations 3

2 Installation
2.1 Reception and inspection 4
2.2 Transportation 4
2.3 Site 4
2.4 Identification labels on the Ultracool unit 5
2.5 Water connection 5
2.6 Electrical connection 6

3 Start-up
3.1 Operating conditions 7
3.2 Before the start-up of the Ultracool unit 9
3.3 Chiller start-up 9

4 Control Panel
4.1 Components of the control panel 11
4.2 Controller operation 12

5 Maintenance
5.1 Basic maintenance 14

6 Troubleshooting
6.1 Possible causes of alarms/warnings 15

7 Technical Features
7.1 Technical Features 50Hz 19
7.2 Technical Features 60Hz 20

8 Log Book
8.1 Log Book 21

9 Annexes
9.1 Water Quality 22
9.2 MSDS of Refrifluid B 23

10 Technical Diagrams
10.1 Dimensional sheet
10.2 Flow sheet
10.3 Wiring sheet

11 Integrated Options

Attention. Points of special interest to keep in mind.

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 Introduction
1

1 Introduction
1.1 General notes
 This water chiller complies fully with EC-machine directives and all its main
components are UL and CSA listed.
 The Company does not accept responsibility if safety regulations are not met
during handling, operation, maintenance and repair, even though these may
not be strictly stated in this operation manual.
 We recommend the translation of this operation manual into the native
language of foreign workers.
 The usability and life cycle of the water chiller as well as avoiding premature
repairs depends on proper operation, maintenance, care and competent
repair under consideration of this operation manual.
 We are constantly updating our products and are confident that they respond
to the latest scientific and technological demands. However, as
manufacturers, we do not always know the end use or the total range of our
products’ applications. Therefore we cannot accept liability for our products in
applications where additional safety measures may be necessary. We highly
recommend that users inform us of the intended application in order to
undertake additional safety measures, if necessary.

1.2 Safety regulations

The operator has to observe the national working, operating and safety
regulations. Also, existing internal factory regulations must be met.
Maintenance and repair work must only be carried out by specially trained
personnel and, if necessary, under supervision of a person qualified for this
work.
 Protective or safety devices must not be removed, modified or readjusted.
 During operation of the water chiller none of the protective or safety
devices must be removed, modified or readjusted, temporarily or
permanently.
 Only use correct tools for maintenance and repair work.
 Use original spare parts only.
 All maintenance and repair work must only be carried out to the machine
once it has been stopped and disconnected from the power supply.
Ensure that the water chiller cannot be switched on by mistake by
unplugging it.
 Do not use flammable solvents for cleaning.
 Keep the surrounding area absolutely clean during maintenance and
repair work. Keep free of dirt by covering the parts and free openings with
clean cloth, paper or adhesive tape.
 Ensure that no tools, loose parts or similar are left inside the system.

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 Installation
2

2 Installation

2.1 Reception and Inspection

On receipt of the Ultracool unit, it must be inspected for damage during

transport. In the case of any damage, external or internal, this cannot be
referred to the manufacturer because all units are checked before dispatch. If
any damage is observed, this should be documented and reported to the
forwarding company. The LAUDA Ultracool S.L. warranty does not include
any damages incurred during transportation.

The refrigerant circuit controls are set before shipment of the unit. They should
not be re-adjusted under any circumstances (except by an authorized service
agent). This would void the warranty of the unit.

2.2 Transportation

Keep the unit upright at all times. Do not tilt when shipping or moving. The
tilting of the Ultracool unit may affect the internal suspension of the
refrigerant compressor.

The Ultracool unit must be transported by pallet jack or forklift truck.

2.3 Site
We recommend the installation of the Ultracool unit in a well-ventilated site and
in a non-corrosive, dust-free atmosphere. The air renewal of the room should be
at least ¾ of chiller’s motor fan flow (see point 7).

The electrical protection degree of the Ultracool unit is IP44. The chiller must be
protected from rain with a roof and it must be installed in such way that the
control panel receives as few direct sunlight as possible.

The inlet of fresh air onto the condenser should be in the most direct way
possible, avoiding any chance of air recycling.

The chiller must be installed on a solid level surface that is capable of

supporting a minimum of 150 kg (330 lb).

See in the picture the minimum distances in meters (0,5m = 1,5 feet)
around the Ultracool unit:
H+0,5

0,5
0,5

0,5
H: chiller's height (See point 10.1)
0,5
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 Installation
2

2.4 Identification Labels on the Ultracool unit

You can find the following labels stuck on the Ultracool unit:

Water outlet from the Ultracool Water inlet from the installation
Water pump pressure. Water filter pressure
unit to the installation. to the Ultracool unit.
drop.

Power supply
Drain. depending on version.

2.5 Water Connection

Leave at least 1,5 metres (5 feet) of flexible pipe right after the chiller’s inlet
and outlet connections. This will allow moving the chiller for a better
maintenance access without dismantling the water pipes.

The chiller should be located as close as possible to the application. Pressure

drop in the pipe should not exceed 0,5 bar (7 psi). The water lines must be
in pipes of at least ½". Maximum total pipe length depends on the pipe
size:

Maximum total pipe length

pipe diameter ½" 30 m (100 feet)
pipe diameter ¾" 60 m (200 feet)

Equivalent Length for Common Fittings and Valves:

Type of Fitting or Valve

Curve 90º Ball Valve
Equivalent pipe 1,5 0,3
length m (feet) (5) (1)

Minimize the number of elbows in the water lines. The length of hose, number of
fittings, valves, etc. will also cause an increase of the pressure drop.

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 Installation
2

We strongly advise the installation of thermal insulation for all pipes to

minimize thermal losses or, at least, making sure that the pipes are
opaque to the light.

The water connection of the installation of the Ultracool unit must be carried out
according to the indications of the labels (stickers) present on the unit. The tank
has to be filled directly by removing the chiller and tank covers.

The chiller can be installed above the application. If the chiller is installed below
it, the height difference between the chiller and the application should never
exceed 10 m (33 feet).

In the installations in which the water level of the circuit exceeds the
maximum level of the tank inside the Ultracool unit, it will be necessary to
install a non-return valve in the water outlet of the Ultracool unit and a
solenoid valve in the water inlet. Terminals at 230 VAC are designed for that
purpose to carry out the supply of this solenoid valve (see electrical diagram).

2.6 Electrical Connection

The electrical design of the Ultracool complies with EN-60204 norms.

Check that the supply voltage does not exceed a maximum variation of +/-10%
from the nominal value indicated on the data plate of the chiller.

For the electrical supply of the Ultracool unit, use an appropriate electrical line
according to the data in the characteristics plate.

The chiller has some special terminals prepared for the following functions:

- Terminals 23 and 24, remote On/Off operation: This chiller can be turned
On and Off remotely by using an external dry contact connected to these
two terminals: Contact Open = chiller Off, Contact Closed = chiller On.
If this function is not used, do not remove the wire bridge between 23
and 24. The chiller will not turn On if these contacts are not bridged.

- Terminals 25 and 26, external solenoid valve connection: They can be

used to supply a solenoid valve with 230VAC. If the pipes or the application
are installed above the level of the chiller’s outlet this valve prevents
backflow when the chiller is stopped (see point 2.5). These terminals are at
230V only when the water pump is working.

- Terminals 27 and 28, external alarm report signal: These terminals

provide a dry contact for a general alarm of the chiller. The behaviour of this
contact can be adjusted in order to open or close when there is an alarm
(see point 4.2).

A system of fuses or circuit breakers must be installed before the power

inlet connection to the Ultracool unit. The maximum size of these
protections is defined in the Ultracool characteristics plate.

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 Start-up
3

3 Start-up
3.1 Operation Conditions

Water temperature at the inlet:

Nominal: 15ºC (59ºF)

Maximum: 30ºC (86ºF)

Cold water temperature at the outlet:

Nominal: 10ºC (50ºF)

Minimum: 7ºC (45ºF) (1)
Maximum: 25ºC (77ºF)

Temperature of the ambient air:

Nominal: 25ºC (77ºF)

Minimum: 0ºC (32ºF) (2)
Maximum: 50ºC (122ºF)

(1) The Ultracool units can work with cold water temperatures lower than 7ºC
(45ºF). To do so, add ethylene glycol to the water and contact an authorized
service engineer to adjust the chiller.

(2) When the Speed Regulator (SR) option is included, the Ultracool units can
work with ambient temperatures until –15ºC (5ºF). To do so, add ethylene glycol
to the water and contact an authorized service engineer to adjust the chiller.

Only an authorized service engineer can adjust the antifreeze setpoint.

The following table shows the ethylene glycol concentration and the antifreeze
adjustment required.

Glycol concentration Min Ambient Temperature

(3) and antifreeze Less than 0ºC Less than -5ºC
0ºC or more
adjustment until -5ºC until -15ºC
0% 15% 30%
7ºC or more
0ºC -5ºC -15ºC
Cold Water

Less than 15% 15% 30%

Setpoint

7ºC until 5ºC -5ºC -5ºC -15ºC

Less than 30% 30% 30%
5ºC until 0ºC -15ºC -15ºC -15ºC
Less than 30% 30% 30%
0ºC until -5ºC -15ºC -15ºC -15ºC

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 Start-up
3

Glycol concentration Min Ambient Temperature

(3) and antifreeze Less than 32ºF Less than 23ºF
32ºF or more
adjustment until 23ºF until 5ºF
0% 15% 30%
45ºF or more
32ºF 23ºF 5ºF
Cold Water

Less than 45ºF 15% 15% 30%

Setpoint

until 41ºF 23ºF 23ºF 5ºF

Less than 41ºF 30% 30% 30%
until 32ºF 5ºF 5ºF 5ºF
Less than 32ºF 30% 30% 30%
until 23ºF 5ºF 5ºF 5ºF

(3)The ethylene glycol percentage is given as % measured as weight of the total

mixture. In case of any modification in the quantity of water in the installation,
the concentration of ethylene glycol should be checked.

If more volume is required it is necessary to keep the ethylene glycol

concentration

Do not use automotive antifreeze. Use lab grade ethylene glycol only! Do
not use an ethylene glycol concentration above 30%; this would damage
the water pump.

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 Start-Up
3

3.2 Before start-up of the Ultracool unit

Clean the application water circuit with tap water in order to be sure that there
are no free particles inside. Otherwise the filter element can block up during the
start-up process.

The following points must be checked:

- Water connections have been carried out (see point 2.5).
- External electrical protection is connected (see point 2.6).

3.3 Chiller start-up

Fill the tank with water of the required quality (see annex 10), the suitable
glycol concentration according to point 3.1 and the Refrifluid B additive
supplied with the chiller (2 liters per each 100 liters of water tank volume).
Fill it directly to the tank until the maximum level of the tank is reached. After
filling the tank make sure to remove any air left inside the water pump by
unscrewing its purge screw until water comes out of it:

Open the water inlet and outlet valves completely as shown on the following
pictures:

Start the Ultracool unit with the On/Off switch. After a couple of minutes or when
the chiller stops by low level alarm (FL alarm), stop the Ultracool unit and refill
the tank to the maximum water level.

Repeat this procedure until the water level in the tank remains constant.

When refilling the tank respect the ethylene glycol concentration as per
point 3.1.

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 Start-Up
3

Close gradually the manual valve at the Ultracool outlet to adjust the Pump
pressure on the Pump pressure gauge (see point 4.1) to the “Pnom. 1” value
(Nominal pressure) indicated on the carachteristics plate of the Ultracool:

The fridge circuit has an initial delay of 2 minutes after switching the chiller On
before it can start. After this time, if the water tank temperature is at least 2ºC
(3.6F) above the programmed value (see point 4.2), the fridge circuit starts and
begins lowering the temperature.

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 Control Panel
4

4 Control Panel

1. Pump pressure gauge 2. Filter pressure gauge

4. Controller

On/Standby Compressor Prg Up

Indicator timer indicator

Sel Down
Alarm
indicator
Glycol Water Fridge
3. On/Off warning pump On compressor
switch indicator On indicator

4.1 Components of the Control Panel

The control panel consists of the following elements:

1. Pump pressure gauge: It indicates the working pressure of the pump.

While the chiller is running, its reading must be adjusted to the nominal
pressure indicated on the characteristics plate (Pnom. 1, see point 3.3).

2. Filter pressure gauge: It indicates the pressure drop of the water filter and
the evaporator.

3. On/Off switch: It turns the Ultracool unit On and Off.

4. Controller: It indicates the cold water temperature at the outlet of the

Ultracool unit and allows changing its setpoint.

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 Control Panel
4

4.2 Controller operation

Standby mode: The controller has a Standby mode available. When the
controller is in this mode, all motors in the Ultracool unit are stopped, but the
display continues to read the water tank temperature.

When the chiller is running, the On/Standby indicator is lit. When the chiller is in
Standby, this indicator remains off.

To turn the chiller On while in Standby mode or to go to Standby mode while the
chiller is running, keep the Up button pressed during a few seconds, until the
On/Standby indicator toggles On or Off.

Make sure to keep the Up button pressed continuously until the

On/Standby indicator lights up; if the pressing is interrupted the controller
goes into “Temperature probe reading” mode (see below) and does not
turn the chiller On. If this happens, press the Prg button to exit this mode
and try pressing Up again with no interruptions.

On/Standby memory: When the chiller is turned Off with the On/Off switch and
later it is switched back On, the controller stays in the same mode (“On” or
“Standby”) it was when the switch was turned Off.
This means that, if the chiller was originally in Standby mode when it was last
switched off, the chiller will not turn On automatically after the On/Off switch is
turned back On, it will remain in Standby mode.
To start the chiller again, just use the Up key as indicated above. Alternatively, if
a remote On/Off contact is being used, the chiller can also be turned On
remotely. To do so, send an On signal by opening and then closing the remote
contact connected to terminals 23 and 24.

Temperature probe reading: During normal controller operation, pressing Up

for less than 5 seconds allows displaying the current values of the different
probes of the chiller. In this mode, pressing Up and Down selects the probe
(b01, b02, ...) and pressing Sel displays the temperature currently being read by
the selected probe.
While in this mode, the controller lights up the On/Standby indicator and a
snowflake symbol.
To exit this mode, press Prg or do not press any button for at least 60 seconds.

Setting the temperature: Use the following procedure to adjust the required
working temperature (between –5ºC (23ºF) and 25ºC (77ºF)):

- Press the Sel button for about 5 seconds. The display will show "- / -".
- Press Down until the display shows "- r -".
- Press Sel and the display will show "r01". This parameter is the temperature
setpoint.
- Press Sel to display the current setpoint value.
- Use the Up and Down buttons to increase or to decrease the value of the
setpoint.
- Press Sel to confirm the new value. The display will show "r01".
- Press Prg three times to exit the setpoint modification procedure. The display
will show again the water tank temperature.

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 Control Panel
4

Alarm indicator: When an alarm or a warning is active, the controller lights up

the Alarm indicator. If the alarm only affects the refrigerant circuit, the
compressor stops. If the alarm affects the water circuit the compressor and the
water pump both stop.

The display can show the following alarm and warning codes:

- Alarm code FL: Low water level.

- Alarm code A1: Antifreeze alarm.
- Alarm code LP1: Low refrigerant pressure.
- Alarm code HP1: High refrigerant pressure.
- Alarm code E1 or E2: temperature sensor faulty.
- Alarm code EPr : EEPROM error during operation.
- Alarm code EPb: EEPROM error at start-up.
- Alarm code ELS: Low supply voltage.
- Alarm code EHS: High supply voltage.
- Warning code EL1: Electromagnetic noise detected in the power supply.
- Warning code Ht: High water temperature.
- Warning code Hc1, Hc2, Hc3, Hc4: Maintenance warning.

External alarm contact adjustment (see electrical diagram):

The UC unit has two terminals that provide a dry contact for a general alarm of
the chiller. In order to modify the behaviour of this contact it is necessary to
modify the value of the following parameter in the controller:
If P21=0 (default value): The alarm contact closes when there is an active alarm
If P21=1: The alarm contact opens when there is an active alarm.
When the On/Off switch is Off, the alarm contact remains open.

Use the following procedure to modify the P21 parameter:

- Press the Sel button for about 5 seconds. The display will show "- / -".
- Press Down until the display shows "- P -".
- Press Sel and the display will show "P21".
- Press Sel to display the current value of P21.
- Use the Up and Down buttons to set the value to 0 or to 1.
- Press Sel to confirm the new value. The display will show "P21".
- Press Prg three times to exit the modification procedure. The display will
show again the water tank temperature.

Glycol warning: This indicator is lit when the working conditions of the chiller
require ethylene glycol as antifreeze agent in the water circuit to avoid freezing.
Be sure that the water mixture has the suitable ethylene glycol concentration
when this is lit. Please check point 3.1 from this manual to adjust the ethylene
glycol concentration of the water mixture according to the ambient temperature
and antifreeze setpoint.

Pump On indicator: This remains lit while the pump is running.

Compressor On indicator: This remains lit while the compressor is running.

Compressor timer indicator: When “1” blinks it means that the controller is
delaying the start of the fridge compressor. When the compressor starts “1” will
stop blinking.

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 Maintenance
5

5 Maintenance
Units UC Mini are specially equipped with an integrated water filter inside the
unit’s housing at the water inlet. This filter is accessible through the left panel of
the chiller. Please, observe the following maintenance guidelines.

5.1 Basic Maintenance

Weekly:

Verify that the water temperature indicated on the controller is

approximately at the setpoint.

Verify that the pressure of the pump is the same as the nominal pressure
(Pnom) indicated in the characteristics plate.

Verify the water level in the tank.

Verify the state of the water filter, if the pressure drop exceeds 1,5 bar (22
psi) change the filter element.

Monthly:

With the unit disconnected (Main power switch Off), clean the condenser
with a blast of compressed air, from the inside towards the outside.

Clean the housing, internally and externally, eliminating the dust present
especially on the water pump rack.

Yearly:

Change the filter element and refill the tank with water of the required
quality (see annex 9), the suitable glycol concentration according to point
3.1 of this manual and the Refrifluid B additive supplied with the chiller (2
liters per each 100 liters of water tank volume).

Preventive maintenance warning (Hc1, Hc2, Hc3 or Hc4)

The controller has a preventive maintenance warning based on working hours

of the Ultracool unit. When this warning appears, contact an authorised service
engineer to perform the preventive maintenance.

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 Troubleshooting
6

6 Troubleshooting

6.1 Possible causes of alarms/warnings

The following chart shows the possible causes for an alarm together with the solution:

DEFAULT CAUSE SOLUTION RESTART

PROCEDURE

HP1 Low airflow into the Check that there is enough Disconnect the
condenser free space in front of the chiller and connect it
Alarm due to high
condenser and clean the again by turning
pressure of the
condenser if necessary Off/On the power
refrigerant: The
switch (element 3 on
pressure of the
The ambient Wait until the ambient point 4.1)
refrigerating circuit
temperature is too high temperature is lower
is higher than the
maximum allowed
Water temperature too Try to cool down the water in
(20bar, 290psig). It
high the circuit running the chiller
stops the
with the application stopped.
compressor
Reduce the water flow by
closing the outlet manual
valve during this process

Motor fan not working Check that the motor fan

runs at the same time as the
compressor. If not, contact
authorized service
engineer

LP1 Too low ambient The minimum ambient The Low-pressure

temperature temperature is -15ºC (5ºF) safety switch (SLP)
Alarm due to low
Wait until the ambient automatically resets
pressure of the
temperature is higher itself when the
refrigerant: The
pressure is back to
pressure of the
Water freezing Verify the ethylene glycol normal
refrigerating circuit
content (See point 3.1). If
is below the
the problem persists
minimum allowed
contact authorized service
(0,5 bar, 7 psig)
engineer

Refrigerant gas leakage Contact authorized service

engineer

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 Troubleshooting
6

DEFAULT CAUSE SOLUTION RESTART

PROCEDURE

FL Water leak in the Contact authorized Switch the chiller Off

internal circuit of the UC service engineer and back On to reset
Water level alarm
the alarm
Water leak in the Check the external water
external water circuit pipes

Water leak in the water Contact authorized

pump service engineer

UC unit installed below Refill the tank, if when the

the application level unit stops water overflows
install the solenoid valve
option

Level switch not working Check that the level switch

works properly when the
tank is filled up to the
maximum level after
switching On the chiller. If
it does not work contact
authorized service
engineer

A1 Cold water temperature Add ethylene glycol to the The control will go
required to be below 7ºC water (see point 3.1) and back to normal
Antifreeze control
contact authorized operation when the
operates
service engineer to problem is solved
continuously
adjust the antifreeze
(See point 4)
setpoint

Water circuit blocked Clean the water circuit,

check for closed valves in
the circuit. If necessary
replace the filter element

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 Troubleshooting
6

DEFAULT CAUSE SOLUTION RESTART

PROCEDURE

Possible freezing due to See point 3.1. Contact

low ambient authorized service
temperature engineer

Water tank temperature Measure the water

sensor fault temperature inside the tank
and check that it is
approximately the same as
shown on the controller’s
display

The pump is faulty Contact authorized service

engineer

Ht The water tank Check the cold water The chiller is still
temperature is above setpoint is within the limits working normally
High water
35ºC (95ºF) for some (see point 3.1).Disconnect
temperature
minutes the application from the
chiller for a while and run the
chiller without load. If the
problem persists contact
authorized service
engineer

The controller
displays the
following codes:

E1, E2 A temperature sensor Contact authorized service The chiller can be

(NTC sensor) is faulty, engineer restarted when the
disconnected or short- faulty part is
circuited replaced

EPr, EPb There is an internal Contact authorized service

memory error engineer

ELS, EHS The power supply Check that the power supply The chiller will go
voltage is out of limits is within the specifications: back to normal
230VAC +/-10%, 50Hz, 1 Ph operation when the
or 230VAC +/-10%, 60Hz, 1 problem is solved
Ph

EL1 There are Check the quality of the The chiller is still
electromagnetic power being supplied to the working normally.
disturbances in the chiller. Eliminate the source The message
power supply of the disturbances or disappears when
connect the chiller to a the disturbances
different power supply stop

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 Troubleshooting
6

DEFAULT CAUSE SOLUTION RESTART

PROCEDURE

Hc1, Hc2, Hc3, Hc4 The chiller has Contact authorised The chiller is still
exceeded the working service engineer for a working normally.
Maintenance hours defined between preventive maintenance of The authorised
warning preventive the unit service engineer will
maintenances reset the warning
during the
preventive
maintenance

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 Technical Features
7

7 Technical Features

7.1 Technical Features 50Hz

UC UC 2 UC 3 UC 4
kcal/h 1803 3496 4252
Cooling capacity
kW 2,1 4,1 4,9
Water flow l/h 337 617 827
3 bar 3,3 3,0 2,8
Water pressure
5 bar 5,3 5,1 5,0
Refrigerant circuits Nº 1 1 1
kW 0,7 0,9 1,2
Compressor
Nº 1 1 1
kW 2,8 4,9 6,1
Condenser
Nº 1 1 1
kW 2,1 4,1 4,9
Evaporator
Nº 1 1 1
Nº 1 1 1
Motor fan kW 0,18 0,18 0,18
m3/h 2400 2400 2400
kW 0,50 0,50 0,50
max 2500 2500 2500
l/h
3 bar pump min 250 250 250
max 3,4 3,4 3,4
bar
min 1,5 1,5 1,5
kW 0,67 0,67 0,67
max 4100 4100 4100
l/h
5 bar pump min 410 410 410
max 5,5 5,5 5,5
bar
min 2,5 2,5 2,5
Volume water tank l 19 19 19
Sound Pressure Level (1) dB(A) 40,0 42,5 42,5
ST kW 0,9 1,0 1,3
Power SP 3bar kW 1,4 1,5 1,8
SP 5bar kW 1,6 1,7 2,0
Max. Fuse A 16 16 16
Voltage V/Ph/Hz 230V/1Ph/50Hz
Nominal COP 2,38 3,91 3,69

All data related to the following conditions: Water outlet temperature 10ºC (50ºF) and ambient
temperature 25ºC (77ºF).
(1) Sound Pressure Level at 5 meters from the chiller in free-field conditions.

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 Technical Features
7

7.2 Technical Features 60Hz

UC UC 2 UC 3 UC 4
kcal/h 1829 3157 3969
Cooling capacity
kW 2,1 3,7 4,6
Water flow l/h 337 617 827
3 bar 3,4 3,3 3,2
Water pressure
5 bar 4,9 4,8 4,6
Refrigerant circuits Nº 1 1 1
kW 0,6 0,7 1,0
Compressor
Nº 1 1 1
kW 2,7 4,3 5,6
Condenser
Nº 1 1 1
kW 2,1 3,7 4,6
Evaporator
Nº 1 1 1
Nº 1 1 1
Motor fan kW 0,25 0,25 0,25
m3/h 2700 2700 2700
kW 0,60 0,60 0,60
max 3000 3000 3000
l/h
3 bar pump min 300 300 300
max 3,5 3,5 3,5
bar
min 1,5 1,5 1,5
kW 0,78 0,78 0,78
max 4800 4800 4800
l/h
5 bar pump min 480 480 480
max 5,0 5,0 5,0
bar
min 2,4 2,4 2,4
Volume water tank l 19 19 19
Sound Pressure Level (1) dB(A) 42,5 46,8 48,2
ST kW 0,8 0,9 1,3
Power SP 3bar kW 1,4 1,5 1,9
SP 5bar kW 1,6 1,7 2,0
Max. Fuse A 16 16 16
Voltage V/Ph/Hz 230V/1Ph/60Hz
Nominal COP 2,53 3,99 3,69

All data related to the following conditions: Water outlet temperature 10ºC (50ºF) and ambient
temperature 25ºC (77ºF).
(1) Sound Pressure Level at 5 meters from the chiller in free-field conditions.

- 20 -
 Log Book
8

8 Log Book

8.1 Log Book

Date Remarks Signature

- 21 -
 Annexes
9

9 Annexes

9.1 Water quality

In order to protect the water circuit of the Ultracool units, the water to
be cooled must have specific physical/chemical properties so that it is
not aggressive. If this water is outside any of the limits listed in the
table below, it can seriously damage some of the materials of the
Ultracool unit.

Parameter Limit values

pH 7–8
Total Hardness (TH) < 150 ppm
Conductivity 50 – 500 S/cm
NH3 < 2 ppm
2+ 3+
Total iron ions (Fe and Fe ) < 0.2 ppm
-
Chloride (Cl ) < 300 ppm
H2S < 0.05 ppm
Solid particles < 150 m
Ethylene glycol 0% (the units with the option stainless
steel pump accept as maximum 30%)

The Total Hardness is specified in ppm (mg/L) of Ca2CO3.

Please note that ultra-pure waters like deionised water can also be
harmful for some of the materials of the Ultracool units as they have a
conductivity below 50 S/cm.

LAUDA Ultracool S.L. will not accept any warranty for any damage
caused by water that is out of one or more of the above limits.

Do not use automotive antifreeze. Use lab grade ethylene glycol

only! Do not use an ethylene glycol concentration above 30%; this
would damage the water pump.

- 22 -
 Annexes
9

9.2 MSDS Refrifluid B

TECHNICAL SHEET

CHARACTERISTICS

Concentrated fluid specially designed for the treatment and conservation of the inside
of tanks and piping in cooling equipment or water recirculating chillers (closed circuit).
Its composition has been designed to accomplish two different objectives using a
single fluid, resistant to temperature changes:
- It contains an anticorrosive, that protects against all types of corrosion to the metal
components of the system, such as iron, aluminum, copper and welds of different
alloys.
- It includes protectors for refrigeration systems and industrial processes.

INSTRUCTIONS FOR USE

REFRI-FLUID-B has to be used diluted into a proportion of 2 litres of REFRI-FLUID-B

in 100 litres of demineralised water.
If the machine has to work at temperatures below 0 ºC it is necessary to use ethylene
glycol as antifreeze agent.
With a 20% of ethylene glycol it has a large antifreeze capacity, preventing freezing at
temperatures as low as -7ºC. To achieve this, dilute 2 litres of REFRI-FLUID-B into a
proportion of 80 litres of demineralised water and 20 litres of ethylene glycol.

It is recommended to change the cooling water at least once per year.

For other temperatures or more information see the Operation Manual.

SAFETY DATA SHEET

In accordance with Regulation (EC) No. 1907/2006 (REACH)

1. IDENTIFICATION OF THE SUBSTANCE/MIXTURE AND OF THE COMPANY

/UNDERTAKING

Product identifier: REFRI-FLUID B

Relevant identified uses: Concentrated protector and anticorrosive for closed
circuits.
Details of the supplier of the safety data sheet: SENIGRUP, S.L.
C-55 Km.25 Polígono Industrial Raval dels Torrents Nave-A
08297 Castellgalí (Barcelona).
Tel. +34 93 833 28 88 – Fax.+34 93 833 28 89
Emergency telephone number: +34 93 833 28 88
e-mail: senigrup@senigrup.com

- 23 -
 2. HAZARDS IDENTIFICATION

Classification: The product has been classified and labeled according to current EC
Regulations for classification of dangerous substances and preparations.

- Labelling according to Directives 67/548/EEC and 1999/45/EC

Harmful (Xn)

Risk Phrases:
R63 Possible risk of harm to the unborn child.
Safety phrases:
S2 Keep out of the reach of children.
S36/37 Wear suitable protective clothing and gloves.
S46 If swallowed, seek medical advice immediately and show this container or label.

Other hazards / phrases:

Do not swallow.

Contains: sodium 2-ethylhexanoate

- Labelling according Regulation (EC) No 1272/2008 [CLP]

Pictogram

Signal Word: Warning

Hazard Statements
H361d - Suspected of damaging the unborn child
Precautionary Statements
P102 Keep out of the reach of children.
P281 - Use personal protective equipment as required

Contains: sodium 2-ethylhexanoate

3. COMPOSITION / INFORMATION ON INGREDIENTS

Substance or mixture: Mixture

Regulation
Chemical CAS EC REACH
% Classification (EC) No
name number number number
1272/2008
sodium 2- 19766- 243- Xn/Repro. Repr. 2;
** 5-15
ethylhexanoate 89-3 283-8 Cat. 3; R63 H361d

** Not available or substance currently exempt from REACH registration.

For full text of R phrases, H and EUH mentioned in this Section, see Section 16.
Occupational exposure limits, if available, are listed in section 8.
- 24 -
4. FIRST AID MEASURES

In case of accident phone to the Spanish Toxicological Information Service.Tf.+34

915620420

In case of eye contact: Rinse with plenty of water during 15 minutes keeping the
eyes open and consult a doctor.
In case of skin contact: Wash off immediately with plenty of water and soap.
If swallowed: Rinse mouth, drink water, does not provoke the throwing out. Call a
physician immediately.
If inhaled: Remove the fresh air. Give oxygen. Consult a physician. Move the person
to fresh air and keep at rest in a comfortable position for breathing. If symptoms
persist, seek medical advice and show the label or the container.

5. FIREFIGHTING MEASURES

Suitable extinguishing media: Pulverized water, alcohol-resistant foam, dry

chemical or carbon dioxide.
Unsuitable extinguishing media:: High volume water jet.
Special protection equipments: In case of fire, wear appropriate protective
equipment and self contained breathing apparatus with a full face protection operating
in positive pressure mode.

6. ACCIDENTAL RELEASE MEASURES

Human beings protection: Restrict the area. In case of contact with the product take
out the contaminated clothes and clean with plenty of water the area.
Environment protection: Do not canalize the product to public water conductions.
Clearing and collection: Collect the product with absorbent material. Clean the
remaining with plenty of water.

7. HANDLING AND STORAGE

Handling: Handle in accordance with good industrial hygiene precautions and

observe safety practices. Do not eat, drink or smoke in areas where this material is
handled or stored.
Storage: Store according to local legislation. Store the containers in a dry, well-
ventilated area away from heat and direct sunlight. Keep container tightly closed and
sealed until ready for use. Store in original container. Do not store in unlabeled
containers. Containers which are opened must be carefully resealed and kept upright
to prevent leakage. Do not store this material near food or drinking water.

- 25 -
 8. EXPOSURE CONTROLS/PERSONAL PROTECTION

Exposure limits:

Exposure limit values

Chemical name VLA-EC (short-term
VLA-ED (daily exposure)
exposure)
sodium 2-ethylhexanoate Not established Not established

Special person’s protection equipment: Proper clothes for chemical products

handling.
Breathing protection: not required.
Hands protection: rubber gloves.
Eyes protection: safety glasses.
Skin protection: body and shoes protectors.
General protection measures: Do not eat, drink nor smoke during the use of this
product.

9. PHYSICAL AND CHEMICAL PROPERTIES

Appearance: liquid.
Color: red-pink
Smell: sweet.
Fusion point: Under 0ºC.
Boiling point: Over 100ºC.
Ignition temperature: -
Density (at 20ºC): 1.01-1.02 g/cm3.
Solubility in water: may be mixed with water at all proportions.
Solubility in water (20 ° C): miscible in water.
Solubility in other solvents: alcohols and organic solvents.
PH value at 20 ° C: 9.5-10.0
Viscosity: 5-20 centipoise in Brookfield

10. STABILITY AND REACTIVITY

Conditions to avoid: Avoid the contact with rusted products.

Dangerous reactions: any special
Materials to avoid: oxidizing agents
Products of dangerous decomposition: It does not discomposed.

- 26 -
11. TOXICOLOGICAL INFORMATION

Information on toxicological effects: There are no experimental data available

Inhalation: No known significant effects or critical risks.
Contact with skin: In cases of severe exposure, may produce irritation.
Toxicity for reproduction: Possible risk of harm to the unborn child. Pregnant
women should not be exposed to this product.

12. ECOLOGICAL INFORMATION

Behavior in the environment: Biodegradable product.

Toxic effects: Slightly hazardous.

13. DISPOSAL CONSIDERATIONS

Product: The product has to be eliminated considering European standards, national,

regional and local. In waste management companies authorized.

Containers / packaging: Eliminate as the product.

The user must take into account the existence of possible regulations European,
national, regional and local respect.

14. TRANSPORT INFORMATION

This product is not classified for transport

15. REGULATORY INFORMATION

15.1 Regulatory and safety, health and environment legislation for the
substance or mixture.

No data available.

15.2 Chemical safety assessment

Not done a chemical safety assessment for the mixture

16. OTHER INFORMATION

Text of R phrases mentioned in Section 3:

R63 Possible risk of harm to the unborn child.

Text of H and EUH phrases mentioned in Section 3:

H361d - Suspected of damaging the unborn child

The information contained in this safety data sheet is until this date, considered true
and correct. However, the data supplied and the recommendations do not imply a
warranty. Because the conditions of use are beyond the control of our company, it is
responsibility of the user to ensure the correct the conditions for a safe use of the
product. The information contained in this safety data sheet does not represent the
technical specifications. For these owes please read our data sheet technical.

- 27 -
 EC Declaration of conformity GB EC Konformitäts Erklärung D Declaration de conformité CE F

97/23/EC (Défini par la directive des équipements

97/23/EC (Defined by pressure equipment directive) 97/23/EC (Defeniert in der Druckgeräteverordnung)
sous pression)
2006/42/EC (connue comme 'Directive
2006/42/EC (Known as the ‘Machinery Directive’) 2006/42/EC (Bekannt als ‘Maschinen Weisung’)
Machine')
LAUDA Ultracool S.L. LAUDA Ultracool S.L. LAUDA Ultracool S.L.
Based in Terrassa-Barcelona-Spain, Colom II Mit Sitz in Terrassa-Barcelona-Spain, Colom II Domicilié à Terrassa-Barcelona-Espagne, rue
Street, nº 606, Postal Code 08228 Strasse, nr. 606, Postfach 08228 Colom II, no. 606

Declares that under our sole responsability for Erklärt, daß unserer alleinigen Verantwortung Déclare sous sa seule responsabilité de
supply/manufacture of the product: unterliegt, das Lieferung/Herstellung des Produktes: fournisseur/fabriquant du produit:
Model Modell Model
UC 2/3/4 UC 2/3/4 UC 2/3/4
To which this declaration relates, is in conformity with Auf welches diese Erklärung Bezug nimmt, Objet de cette déclaration, est en conformité avec la
the Directive 97/23/EC issued by the EUROPEAN den erlassenenWeisungen 97/23/EC der Directive 97/23/EC issue de la COMMUNAUTE
COMUNITY EUROPÄISCHEN GEMEINSCHAFT EUROPEENNE

Declaración de conformidad CE E EC Konformitäts Erklärung NL Declaration de conformité CE I

97/23/EC (Definida por la directiva de equipos a presión) 97/23/EC (Ontworpen volgens de Pressure Equipment 97/23/EC (Definita dalla direttiva dei recipienti a
Directive - richtlijnen) pressione)
2006/42/EC (Conocida como ‘Directiva de maquinaria’) 2006/42/EC (Bekend als ‘machine richtlijn’) 2006/42/EC (conforme alla ‘Direttiva Macchine’)
LAUDA Ultracool S.L. LAUDA Ultracool S.L. LAUDA Ultracool S.L.
Con sede en Terrassa-Barcelona-España,calle Gezeteld in Terrassa-Barcelona-Spanje, Colom II Colom II Street, nº 606, Terrassa-Barcelona Codice
Colom II nº 606, C.P. 08228 Straat, nr. 606, Postcode 08228 Postale 08228

Declara que, bajo nuestra responsabilidad como Verklaart dat onder volledig eigen verantwoordelijkheid Dichiara la responsabilità per la produzione prodotto:
proveedores/fabricantes, el producto: voor de levering/fabricage van onderstaand product
Model
Model Model

UC 2/3/4 UC 2/3/4 UC 2/3/4

Il contenuto della presente relazione è in conformità
Es conforme a la Directiva 97/23/EC establecida Waartoe deze verklaring behoort, conform is aan de con
por la COMUNIDAD EUROPEA. richtlijn 97/23/EC, uitgegeven door de EUROPESE la Direttiva 97/23/EC della COMUNITÀ EUROPEA
GEMEENSCHAP

Declaración de conformidad CE CZ EC Konformitäts Erklärung DK Declaration de conformité CE RO

97/23/EC (Conform reglementarilor de utilizare a

97/23/EC (Definováno směrnicí pro tlaková zařízení) 97/23/EC (Defineret af direktivet for trykluftudstyr)
echipamentelor sub presiune)
2006/42/EC (Machinery Directives) 2006/42/EC (Kendt som ‘Maskindirektivet’) 2006/42/EC (Cunoscuta ca ‘Directiva Constructiilor de Masini’)
LAUDA Ultracool S.L. LAUDA Ultracool S.L. LAUDA Ultracool S.L.
Se sídlem Terrassa-Barcelona-Spain, Colom II Street, Bosiddende i Terrassa-Barcelona-Spain, Colom II Domicilié à Terrassa-Barcelona-Espagne, rue
nº 606, Postal Code 08228 Street, nº 606, Postal code 08228 Colom II, no. 606

Z titulu své odpovednosti výrobce a dodavatele prohlasuje Erklærer under eneansvar for levering/fremstilling af Declara pe proprie raspundere ca furnizarea/
ze toto prohlásení o shode se vztahuje k zarízení: produktet: fabricarea produsului:
Model Model Model
UC 2/3/4 UC 2/3/4 UC 2/3/4

A je plne v souladu se smernicí Evropského Hvortil denne erklæring relaterer, at produktet er i La care se refera aceasta declaratie este in
spolecenství c. 97/23/EC overensstemmelse med Direktivet 97/23/EC conformitate cu Directiva 97/23/EC emisa de
udstedt af det EUROPÆISKE FÆLLESSKAB COMUNITATEA EUROPEANA

Xavi Prats
Technical Director