SCADAPack Controller
Quick Start Guide
5/19/2011
Safety Information
The information provided in this documentation contains general descriptions
and/or technical characteristics of the performance of the products contained
herein. This documentation is not intended as a substitute for and is not to be
used for determining suitability or reliability of these products for specific user
applications. It is the duty of any such user or integrator to perform the
appropriate and complete risk analysis, evaluation and testing of the products
with respect to the relevant specific application or use thereof. Neither Schneider
Electric nor any of its affiliates or subsidiaries shall be responsible or liable for
misuse of the information contained herein. If you have any suggestions for
improvements or amendments or have found errors in this publication, please
notify us.
No part of this document may be reproduced in any form or by any means,
electronic or mechanical, including photocopying, without express written
permission of Schneider Electric.
All pertinent state, regional, and local safety regulations must be observed when
installing and using this product. For reasons of safety and to help ensure
compliance with documented system data, only the manufacturer should perform
repairs to components.
When devices are used for applications with technical safety requirements, the
relevant instructions must be followed. Failure to use Schneider Electric software
or approved software with our hardware products may result in injury, harm, or
improper operating results.
Failure to observe this information can result in injury or equipment damage.
© 2010 Schneider Electric. All rights reserved.
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Safety Information
Table of Contents
Safety Information .........................................................................4
About The Book .............................................................................7
At a Glance ............................................................................................................ 7
Overview .........................................................................................8
Quick-Start Procedure ...................................................................9
Connect Input Power.............................................................................................. 9
Power Up In Cold Boot Mode ................................................................................ 9
Connect Computer to SCADAPack ....................................................................... 9
Install Telepace Software ....................................................................................... 9
Configure Computer Serial Port ........................................................................... 10
Select Controller Type.......................................................................................... 11
Configure Register Assignment ........................................................................... 12
Program Ladder Logic ......................................................................................... 13
Write Ladder Logic to the Controller .................................................................... 14
Troubleshooting ..........................................................................15
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Safety Information
Safety Information
Read these instructions carefully, and look at the equipment to become familiar
with the device before trying to install, operate, or maintain it. The following
special messages may appear throughout this documentation or on the
equipment to warn of potential hazards or to call attention to information that
clarifies or simplifies a procedure.
The addition of this symbol to a Danger or Warning safety label
indicates that an electrical hazard exists, which will result in personal
injury if the instructions are not followed.
This is the safety alert symbol. It is used to alert you to potential
personal injury hazards. Obey all safety messages that follow this
symbol to avoid possible injury or death.
DANGER
DANGER indicates an imminently hazardous situation which, if not avoided, will
result in death or serious injury.
WARNING
WARNING indicates a potentially hazardous situation which, if not avoided, can
result in death or serious injury.
CAUTION
CAUTION indicates a potentially hazardous situation which, if not avoided, can
result in minor or moderate.
CAUTION
CAUTION used without the safety alert symbol, indicates a potentially hazardous
situation which, if not avoided, can result in equipment damage..
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Safety Information
PLEASE NOTE
Electrical equipment should be installed, operated, serviced, and maintained only
by qualified personnel. No responsibility is assumed by Schneider Electric for any
consequences arising out of the use of this material.
A qualified person is one who has skills and knowledge related to the
construction and operation of electrical equipment and the installation, and has
received safety training to recognize and avoid the hazards involved.
BEFORE YOU BEGIN
Do not use this product on machinery lacking effective point-of-operation
guarding. Lack of effective point-of-operation guarding on a machine can result in
serious injury to the operator of that machine.
CAUTION
EQUIPMENT OPERATION HAZARD
Verify that all installation and set up procedures have been completed.
Before operational tests are performed, remove all blocks or other temporary
holding means used for shipment from all component devices.
Remove tools, meters, and debris from equipment.
Failure to follow these instructions can result in injury or equipment
damage.
Follow all start-up tests recommended in the equipment documentation. Store all
equipment documentation for future references.
Software testing must be done in both simulated and real environments.
Verify that the completed system is free from all short circuits and grounds,
except those grounds installed according to local regulations (according to the
National Electrical Code in the U.S.A, for instance). If high-potential voltage
testing is necessary, follow recommendations in equipment documentation to
prevent accidental equipment damage.
Before energizing equipment:
Remove tools, meters, and debris from equipment.
Close the equipment enclosure door.
Remove ground from incoming power lines.
Perform all start-up tests recommended by the manufacturer.
OPERATION AND ADJUSTMENTS
The following precautions are from the NEMA Standards Publication ICS 7.1-
1995 (English version prevails):
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Safety Information
Regardless of the care exercised in the design and manufacture of
equipment or in the selection and ratings of components, there are hazards
that can be encountered if such equipment is improperly operated.
It is sometimes possible to misadjust the equipment and thus produce
unsatisfactory or unsafe operation. Always use the manufacturer’s
instructions as a guide for functional adjustments. Personnel who have
access to these adjustments should be familiar with the equipment
manufacturer’s instructions and the machinery used with the electrical
equipment.
Only those operational adjustments actually required by the operator should
be accessible to the operator. Access to other controls should be restricted to
prevent unauthorized changes in operating characteristics.
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About The Book
About The Book
At a Glance
Document Scope
This manual describes the quick start procedure for the SCADAPack controller
using Telepace firmware.
Validity Notes
This document is valid for all versions of SCADAPack controller and Telepaceo.
Product Related Information
WARNING
UNINTENDED EQUIPMENT OPERATION
The application of this product requires expertise in the design and
programming of control systems. Only persons with such expertise should be
allowed to program, install, alter and apply this product.
Follow all local and national safety codes and standards.
Failure to follow these instructions can result in death, serious injury or
equipment damage.
User Comments
We welcome your comments about this document. You can reach us by e-mail at
technicalsupport@controlmicrosystems.com.
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Overview
Overview
This document is meant to be a guide to help new users configure, program and
operate the SCADAPack controller, in a timely fashion. It is not meant as a
substitute for the Telepace Ladder Logic and SCADAPack Controller manuals,
but rather as a companion to these manuals. A strong background in both
programmable logic controllers (PLC) and personal computers (PC) using
Windows is highly recommended. If any difficulty is encountered during the
setup, it may be necessary to then consult the appropriate manual or call the
Control Microsystems Technical Support Department for assistance.
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Quick-Start Procedure
Quick-Start Procedure
Connect Input Power
Connect the 16Vrms or 24V wiring to the AC/DC PWR IN terminals on the
5203/5204 board. Power to the controller is not applied at this time
Power Up In Cold Boot Mode
This procedure initializes the serial communication parameters and the I/O
database registers to their default values, erases the Register Assignment,
Ladder Logic and C programs, and unlocks the controller.
Hold down the LED POWER button.
Apply power to the SCADAPack controller.
Continue holding the LED POWER button for 25 seconds until the STAT LED
begins to flash on and off continuously.
Release the LED POWER button.
Connect Computer to SCADAPack
Connect a null modem cable from the computer serial port to com2 on the
SCADAPack controller board.
Null Modem
Cable
com2
Install Telepace Software
Insert the Telepace Studio CD into the CD ROM drive. The CD will autorun and
start the installation wizard. Follow the installation wizard instructions to install
the Telepace Studio programming software.
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Quick-Start Procedure
When Telepace Studio is run a prompt is displayed to register Telepace.
Select Register Now to go to the registration page or Register Later to
continue without registering Telepace.
The prompt will be displayed each time Telepace is opened until the registration
process is completed.
Configure Computer Serial Port
For this Quick Start Guide a serial communication link is used to connect
Telepace Studio and the target SCADAPack 32 controller. This communication
link is used to control the downloading of applications to the target controller,
monitoring the applications running in the target controller and the starting and
stopping of applications in the target controller.
To set the PC Communication parameters select Modbus RTU from the
Protocol selection window in the PC Communications group of the Program
ribbon.
Check that Modbus RTU is selected and click the Settings button. The Modbus
RTU Configuration dialog is opened.
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Quick-Start Procedure
The Modbus Communication Settings grouping contains Modbus specific
communication settings.
Set the Addressing parameter to Standard.
Set the Station parameter to 1.
Set the Timeout parameter to 3.
Set the Attempts parameter to 3.
This Serial Port Settings grouping contains details directly related to the PC’s
communication port including the port number, the baud rate, parity and stop bit
settings.
Set the Port parameter for the PC serial port to use. The drop-down list will
display available serial ports on the PC. The available serial ports list will include
any USB to serial converters used on the PC.
Set the Baud parameter to 9600.
Set the Parity parameter to none.
Set the Stop Bits parameter to 1.
Set the Connection Type parameter to Direct Connection.
Select Controller Type
When the New command is selected the Controller Selection window is
displayed. Projects in Telepace Studio are created for a specific controller type.
Select SCADAPack from the displayed list of controllers.
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Quick-Start Procedure
Configure Register Assignment
I/O hardware that is used by the controller are assigned to I/O database
registers in order for the I/O data to be used by the ladder program.
Ladder logic programs may read data from, or write data to, the I/O
hardware through user-assigned registers in the I/O database.
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Quick-Start Procedure
Program Ladder Logic
The Ladder Editor view contains an editor canvas, a Ladder Function selection
control and a function properties grid.
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Quick-Start Procedure
Write Ladder Logic to the Controller
The Write command writes the ladder logic program, register assignment, serial
port settings and Ethernet settings in the Telepace program to the SCADAPack
32 controller.
Once the application is written to the controller the application will start to
run.
The application may now be viewed in real time. Select Monitor Dictionary from
the Mode group in the Program ribbon.
The Quick-Start procedure is complete!
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Troubleshooting
Troubleshooting
If difficulty arises at any step in the procedure, review the pertinent steps to
check that they have been followed correctly and if needed contact the technical
support department at Control Microsystems for further assistance.
Toll Free Technical Support
Users in Canada and the United States may call our technical support
department free of charge. You will be connected to the nearest support center to
your time zone.
Telephone: 1-888-226-6876 (1-888-2CONTROL)
Kanata Technical Support Center
Telephone, facsimile and e-mail support are available from 8:00 to 18:30 (North
American Eastern Time Zone) at the following numbers. When calling, please
ask for a Technical Support Representative.
Telephone: 1-613-591-1943
Facsimile: 1-613-591-3145
E-Mail: technicalsupport@controlmicrosystems.com
Mailing Address: Control Microsystems
48 Steacie Drive
Kanata, Ontario, Canada
K2K 2A9
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