INSTRUCTION HANDBOOK
Electric Stacker ECL 10

 
WARNING
Do not use the electric truck before reading  
and understanding these operating
 
instructions.
NOTE: Version 03/2014 
 Please check the designation of your ECL10‐SMS‐004_EN 
present type at the last page of this
document as well as on the ID-plate.
 Keep for future reference.
FOREWORD

Before operating the electric stacker, read this ORIGINAL INSTRUCTION HANDBOOK
carefully and understand the usage of the truck completely. Improper operation could
create danger.
This handbook describes the usage of different electric stackers. When operating and
servicing the truck, make sure, that it applies to your type.

Chapter 11 describes specialized stipulations and regulations for the American

market. Follow these instructions and stipulations if you operate the truck within the
American market!

Keep this handbook for future reference. If this or the warning/ caution labels are damaged
or got lost, please contact your local dealer for replacement.

This truck complies with the requirements according to EN 3691-1 (Industrial trucks- safety
requirements and verification, part 1), EN 12895 (Industrial trucks- electromagnetic
compatibility), EN 12053 (Safety of industrial trucks- test methods for measuring noise
emissions), EN 1175 (Industrial truck safety – electrical requirements), assumed the truck is
used according to the described purpose.

ATTENTION:

 Environmentally hazardous waste, such as batteries, oil and electronics, will have a
negative effect on the environment, or health, if handled incorrectly.
 The waste packages should be sorted and put into solid dustbins according to the
materials and be collected disposal by local special environment protection bureau. To
avoid pollution, it’s forbidden to throw away the wastes randomly.
 To avoid leaking during the use of the products, the user should prepare some
absorbable materials (scraps of wooden or dry duster cloth) to absorb the leaking oil in
time. To avoid second pollution to the environment, the used absorbable materials
should be handed in to special departments in terms of local authorities.
 Our products are subject to ongoing developments. Because this handbook is only for
the purpose of operating /servicing the stacker, therefore please have understanding,
that there is no guarantee out of particular features out of this handbook.

NOTE: On this manual, the left sign means warning and danger, which can lead
to death or serious injury if not followed.

Copyright

The copyright remains with the company, mentioned on the CE- certificate at the end of this
document or, if sold within the USA, with the company, mentioned on the company sticker.

1
TABLE OF CONTENTS
1.  CORRECT APPLICATION ...............................................................................................................3 
2.  DESCRIPTION OF THE STACKER .................................................................................................4 
a.  Overview of the main components ................................................................................................4 
b.  Main technical data .......................................................................................................................5 
c.  Description of the safety devices and warning labels (Europe and other, excepting USA) ...........7 
d.  Identification plate .........................................................................................................................7 
3.  WARNINGS, RESIDUAL RISK AND SAFETY INSTRUCTIONS.....................................................8 
4.  COMMISSIONING, TRANSPORTING, DECOMMISSIONING .........................................................8 
a.  Commissioning..............................................................................................................................8 
b.  Lifting/ transportation.....................................................................................................................9 
c.  Decommissioning........................................................................................................................10 
3.  DAILY INSPECTION ......................................................................................................................10 
4.  OPERATING INSTRUCTIONS.......................................................................................................10 
a.  Parking ........................................................................................................................................11 
b.  Residual lift diagram....................................................................................................................11 
c.  Lifting...........................................................................................................................................11 
d.  Lowering......................................................................................................................................11 
e.  Travelling.....................................................................................................................................12 
f.  Steering .......................................................................................................................................12 
g.  Braking ........................................................................................................................................12 
h.  Malfunctions ................................................................................................................................13 
i.  Emergency ..................................................................................................................................13 
5.  BATTERY CHARGING AND REPLACEMENT ..............................................................................13 
a.  Replacement ...............................................................................................................................14 
b.  Battery Indicator ..........................................................................................................................14 
c.  Charging......................................................................................................................................14 
6.  REGULAR MAINTENANCE...........................................................................................................15 
a.  Maintenance checklist.................................................................................................................15 
b.  Lubricating points ........................................................................................................................17 
c.  Check and refill hydraulic oil........................................................................................................17 
d.  Checking electrical fuses ............................................................................................................17 
e.  Removing, reattaching guarding .................................................................................................18 
7.  TROUBLE SHOOTING ..................................................................................................................18 
8.  WIRING/ CIRCUIT DIAGRAM........................................................................................................20 
a.  Electrical circuit diagram .............................................................................................................20 
b.  Hydraulic circuit...........................................................................................................................21 
9.  SPECIALIZED STIPULATIONS FOR THE US- AMERICAN MARKET.........................................22 
a.  Foreword/ Compliance....................................................................................................................22 
b.  Description warning labels (only US- market) .................................................................................23 
10.  DECLARATION OF CONFORMITY (valid, if sold within the EU) ...............................................25
2
1. CORRECT APPLICATION

It is only allowed to use this electric stacker according to this instruction handbook.

The in this handbook described trucks are self propelled pedestrian controlled
electric power stacker, with electrically operated lifting function. The trucks are designed
for stacking operations in dedicated racking by lifting and lowering the palletized load up
to the desired lifting height.

A wrong usage can cause human injuries or can damage equipment.

The operator/ the operating company has to ensure the correct usage and has to
ensure, that this truck is used only by staff, which is trained and authorized to use this
truck.

The truck has to be used on substantially firm, smooth, prepared, level and adequate
surfaces. The truck is intended to be used for indoor applications with ambient
temperatures between +5C and + 40C and for light duty applications without crossing
permanent obstacles or potholes. Operating on ramps is not allowed. While operating,
the load must be placed approximately on the longitudinal centre plane of the stacker.
Lifting or transporting people is forbidden. If travelling the load must be lowered to the
lifting point.

It is not allowed to use this truck on tail lifts or loading ramps.

The capacity is marked on the load diagram as well on the Identification plate. The
operator has to consider the warnings and safety instructions.
Operating lighting must be minimum 50 Lux.

Modification
No modifications or alterations to this truck which may affect, for example, capacity,
stability or safety requirements of the truck, shall be made without the prior written
approval of the original truck manufacturer, its authorized representative, or a successor
thereof. This includes changes affecting, for example braking, steering, visibility and the
addition of removable attachments. When the manufacturer or its successor approve a
modification or alteration, they shall also make and approve appropriate changes to
capacity plate, decals, tags and operation and maintenance handbooks.

By not observing these instructions, the warranty becomes void.

3
2. DESCRIPTION OF THE STACKER

a. Overview of the main components

Fig. 1: Overview main components

1 Key switch 10 Drive wheel

2 Discharge indicator and charging 11 Castors
indicating LED 12 Safety (belly) button
3 Emergency button 13 Accelerator (butterfly- switch)
4 Main cover 14 Multifunction tiller
5 Forks 15 Front panel
6 Load wheels 16 Chassis with mast
7 Charging cable 17 Protective screen
8 Drive motor cover
9 Hydraulic cylinder

4
 b. Main technical data

Table1: Main technical data for standard version

Fig. 2: Technical data

Table 1: Main technical data for standard version

Technical data sheet for industrial trucks acc. to VDI 2198
ECL ECL
1.2 Manufacturer`s type designation
1029 1029 M
Distinguishing

1.3 Drive Battery

1.4 Operator type Pedestrian
mark

1.5 Load Capacity / rated load Q (t) 1.0

1.6 Load centre distance C (mm) 600
1.8 Load distance ,centre of drive axle to fork X (mm) 800 733
1.9 Wheelbase Y (mm) 1281
2.1 Service weight kg 510 756
Weig

kg
ht

2.2 Axle loading, laden front/rear 580/930 786/970

2.3 Axle loading, unladen front/rear kg 385/125 530/226
3.1 Tires Polyurethane (PU)
Tyres, Chassis

3.2 Tire size, front  x w (mm) 220 × 70

3.3 Tire size, rear  x w (mm) 80 × 93
3.4 Additional wheels(dimensions)  x w (mm) 124 × 60
3.5 Wheels, number front/rear(x=driven wheels) 1x+1 / 2
3.6 Tread, front b10 (mm) 529
3.7 Tread, rear b11 (mm) 420/ 535 1130 - 1500
4.2 Lowered mast height h1 (mm) 1950 1935
Dimensions

4.3 Free Lift height h2 (mm) 70 70

4.4 Lift h3 (mm) 2840 2840
4.5 Extended mast height h4 (mm) 3325 3420
4.9 Height of tiller in drive position min./ max. h14 (mm) 785/ 1300
4.15 Height, lowered h13 (mm) 85 40

5
 4.19 Overall length l1 (mm) 1800 1638
4.20 Length to face of forks l2 (mm) 632 700
4.21 Overall width b1 (mm) 800 1250
4.22 Fork dimensions s/e/l (mm) 60/150/1150 35/100/1150 1)
4.25 Distance between fork- arms b5 (mm) 570/ 685 282 - 800
4.32 Ground clearance, centre of wheelbase m2 (mm) 29 25
4.33 Aisle width for pallets 1000X1200 crossways Ast (mm) 2318 2341
4.34 Aisle width for pallets 800X1200 lengthways Ast (mm) 2250 2300
4.35 Turning radius Wa (mm) 1485
5.1 Travel speed, laden/ unladen km/h 4.3 / 4.5
Performanc

5.2 Lift speed, laden/ unladen m/s 0,11/ 0,16

e data

5.3 Lowering speed, laden/ unladen m/s 0,13/ 0,11

5.8 Max. gradeability, laden/ unladen % 5 / 10
5.10 Service brake Electromagnetic
6.1 Drive motor rating S2 60min kW 0.45
6.2 Lift motor rating at S3 7.5% kW 2.2
Electric-
motor

6.3 Battery acc. to DIN 43531/ 35/ 36 A, B, C, no no

6.4 Battery voltage, nominal capacity K5 V/Ah 2X 12/ 85 2)
6.5 Battery weight kg 2X 25
6.6 Energy consumption acc. to VDI cycle kWh/h 0.73 0.76
8.1 Type of drive control DC- Speed Control
tional
Addi-

8.4 sound level at driver`s ear acc. to EN 12053 dB(A) < 70

data

1) Optional: 35/ 100/ 950

2) Optional: 2x12V / 106 Ah

Other type data

Manufacturer`s type ECL ECL ECL ECL ECL ECL ECL ECL
1.2
designation 1016 1020 1032 1035 1016 M 1020 M 1032M 1035M
Load
1.8 distance ,centre of x(mm) 821 809 745 733
drive axle to fork
2.1 Service weight kg 430 450 525 540 676 696 771 786
Axle loading, laden
2.2 kg 550/880 560/890 590/935 600/940 736/940 756/940 796/975 406/980
front/rear
Axle loading,
2.3 kg 335/105 340/110 395/130 405/135 500/176 510/186 540/231 550/236
unladen front/rear
Lowered mast h1
4.2 1950 2350 2100 2250 1935 2335 2085 2235
height (mm)
h2
4.3 Free Lift height 1530 1930 70 70 1530 1930 70 70
(mm)
h3
4.4 Lift 1530 1930 3140 3440 1530 1930 3140 3440
(mm)
Extended mast h4
4.5 1950 2350 3625 3925 2120 2520 3720 4020
height (mm)
Length to face of l2
4.20 forks 620 632 688 700
(mm)
Aisle width for
Ast
4.33 pallets 1000X1200 2312 2315 2336 2341
(mm)
crossways
Aisle width for
Ast
4.34 pallets 800X1200 2236 2245 2290 2300
(mm)
lengthways
Energy consumption
6.6 kWh/h 0.68 0.73 0.71 0.76
acc. to VDI cycle
6
c. Description of the safety devices and warning labels (Europe and other,
excepting USA)

For the USA –market, the description of the

safety and warning labels is mentioned in
chapter 11.
A Crane hook label
B Warning decal: Do not step under or
on the forks (12)
C Residual lift capacity sticker
D Sticker to read and follow these (3)
instructions
E ‘No passengers’ decal
F Identification plate (ID-plate)
(3) Emergency button
(12) Safety (belly) button

The truck has an emergency button(3) which

stops all lifting-, lowering-, driving- functions and
Fig.3: Safety and warning labels
engages the failsafe electromagnetic brake when it is
pushed. By pulling this button, the truck can be operated after the controller checked the
functions. Before operating, insert the key and turn the switch (1) clockwise. To prevent
against unauthorized access, turn the key anti-clockwise and remove it, if you not
operate this truck. The truck is equipped with a safety (belly) button (12) which switches
the driving function away from the operator, if the truck travels towards the operator and
the tiller is activated in the tillers operating zone. Follow also the instructions given on
the decals. Replace the decals if they are damaged or missing.

d. Identification plate
1 Designation, type 6 Name and address of manufacturer)
2 Serial number 7 Battery weight minimum/ maximum
3 Rated capacity in kg 8 Nominal power in kW
4 Supply voltage in V 9 Load center distance
5 Own mass (self weight) in kg without 10 Manufacturing data
battery 11 Option
1

2 11
10
3
9
4
5 8
7

6 If sold to the EU,

here the place of
the CE marking
7
Fig. 4: Identification plate
WARNINGS, RESIDUAL RISK AND SAFETY INSTRUCTIONS
DO NOT
 Drive outside the stacking operation with a lifted load higher than the lifting point.
 Put foot or hand under or into the lifting mechanism.
 Allow other person than the operator to stand in front of or behind the truck when it is
moving or lifting/lowering.
 Overload the truck.
 Put foot in front of the wheels, injury could result.
 Lift people. People could fall down and suffer severe injury.
 Push or pull loads.
 Use this truck on ramps.
 Use the truck without a removed protective screen (fig.1, pos. 17/ guarding).
 Side or end load. Load must be distributed evenly on the forks.
 Use the truck with unstable, unbalanced not stable load.
 Use truck without manufacturer’s written consent.
 Supply on board charger with AC voltage other than 110V or 220V.
Watch difference in floor levels when driving. Load could fall down or the truck could get
uncontrollable. Keep watching the condition of load. Stop operating the truck if load
becomes unstable. Brake the truck and activate the emergency button (3) by pushing
when sliding load on or off the truck. If the truck has any malfunctions, follow chapter 6.
Practice maintenance work according to regular inspection. This truck is not designed to
be water resistant. Use the truck under dry condition. Prolonged continuous operation
might cause damage of the power pack. Stop operation if temperature of hydraulic oil is
too high.
 When operating the truck, the operator has to wear safety shoes.
 The truck is intended to be used for indoor applications with ambient temperatures
between +5C and + 40C.
 The operating lighting must be minimum 50 Lux.
 It is not allowed to use the truck on ramps.
 To prevent unintended sudden movements when not operating the truck (i.e. from
another person, etc.) switch of the truck and remove the key.

4. COMMISSIONING, TRANSPORTING, DECOMMISSIONING

a. Commissioning
Table 2: Commissioning data

8
 Type ECL 1016 ECL 1020 ECL 1029 ECL 1016M ECL 1020M ECL 1029M
Commissioning
450 470 530 555 575 645
weight [kg]
Version/ Lift [mm] 1600 2000 2900 1600 2000 2900
Type ECL 1032 ECL 1035 ECL 1032M ECL 1035M
Commissioning
545 560 660 675
weight [kg]
Version/ Lift [mm] 3200 3500 3200 3500

After receiving our new truck or for re-commissioning you have to do following before
(firstly) operating the truck:

 Check if are all parts included and not damaged

 Eventually installation and charging the batteries (follow chapter 7)
 Do the work according to the daily inspections as well as functional checks.

b. Lifting/ transportation
For transporting, remove the load, lower the forks to the
lowest position and fix the truck safe with dedicated lifting
gear according to the following figures.

Lifting

USE DEDICATED CRANE AND LIFTING EQUIPMENT

DO NOT STAND UNDER THE SWAYING LOAD
DO NOT WALK INTO THE HAZARDOUS AREA DURING
LIFTING

Park the truck securely and lash the truck according to the
points identified in fig. 5 Fig.5: Lifting with a crane
Lift the truck to its destination and place the truck securely
before removing the lifting gear.

Transportation

DURING TRANSPORTATION ON A LORRY OR TRUCK

ALWAYS FASTEN THE TRUCK SECURELY

Lower the forks and park the truck securely. Fasten the truck
according to fig. 6 by fixing dedicated lashing belts at both
sides each 2 pc of the trucks upper mast traverse and fasten
the other side at the transporting truck.

9 Fig. 6: Fixing points

c. Decommissioning
For storage, remove the load, lower the truck to the lowest position, grease all in this
handbook mentioned greasing points (regular inspection), eventual protect the truck
against corrosion and dust. Remove the batteries and jack the
truck safety, so that there will be no flattening after storage.

For final decommissioning hand the truck to a designated

recycling company. Oil, batteries and electric components must be
recycled due to legal regulations.
Fig.8: Key switch
3. DAILY INSPECTION
This chapter describes pre-shift checks before putting the truck into operation.
Daily inspection is effective to find the malfunction or fault on this truck. Check the truck
on the following points before operation.

Remove load from truck and lower the forks.

DO NOT USE THE TRUCK IF ANY MALFUNCTION IS FOUND.

 Check for scratches, deformation or cracks.

 Check if there is any oil leakage from the cylinder.
 Check the vertical creep of the truck.
 Check the chain and rollers for damages or corrosion.
 Check the smooth movement of the wheels.
 Check the function of the emergency brake by activating the emergency button.
 Check, the tiller arm- switch braking function
 Check the lifting and lowering functions by operating the buttons.
 Check if the protective screen has no damages and that is correctly assembled.
 Check the audio warning signal.
 Check if all bolts and nuts are tightened firmly.
 Check the function of the key switch.
 Check the speed limitation switch.
 Visual check if there are any broken hoses or broken electric wires.
 If supplied with a backrest extension, check it for damages and correct assembling.

4. OPERATING INSTRUCTIONS

BEFORE OPERATING THIS TRUCK, PLEASE

FOLLOW THE WARNINGS AND SAFETY
INSTRUCTIONS (CHAPTER 3).
BEFORE OPERATING THIS TRUCK, ENSURE THAT
THE LOAD OR OTHER EQUIPMENT NOT CAUSES
INSUFFICIENT VISIBILITY!
Fig.7: Tiller operating controls

10
 Make sure, that the load is palletized and stable and that the daily inspection is carried
out. For starting, insert the key and turn it clockwise to the “ON”- position. The key can
be used only used on pedestrian controlled power stacker. Eventually before inserting
the key, the emergency button must be pulled carefully.
Press the horn button (21) to activate the audible warning signal.

a. Parking
DO NOT PARK THE TRUCK ON INCLINED SURFACES

The truck is equipped with an electromagnetic failsafe stopping and parking brake.
Always lower the forks fully and drive the truck to a safe area. Turn the key anti-
clockwise to the “Off” – position and remove the key.

b. Residual lift diagram

The residual lift diagram indicates the maximum capacity Q
[kg] for a given load centre c [mm] and the corresponding lift
height H [mm] for the truck with horizontal load.
The white markings on the mast indicate if the specific lifting
limits reached.
For instance with a load centre of gravity distance c of 600 mm
and a maximum lift height H of 3500 mm, the max. capacity
Q is 600 kg.
Fig. 9: Residual lift diagram

c. LiftingDO NOT OVERLOAD THE TRUCK! THE MAXIMUM CAPACITY IS

1000 kg.

LIFT ONLY CAPACITIES ACCORDING TO THE RESIDUAL LIFT

DIAGRAM.

Travel with the lowered forks fully underneath the pallet and press the lifting button (fig.
7, 22) until you reached the desired lifting height.

d. Lowering
If the forks are in the racking, firstly travel out of the
racking carefully with or without the pallet.
Press the lowering button (fig. 7, 23) carefully.
Lower the load until the forks are clear of the pallet,
then drive the truck carefully out of the load unit.

Fig.10: Load facing uphill

11
e. Travelling
TRAVEL ON INCLINES ONLY WITH THE LOAD FACING UPHILL.
DO NOT TRAVEL ON INCLINES MORE THAN SPECIFIED WITH THE TECHNICAL
DATA.
TRAVELLING IS ONLY ALLOWED IF THE FORKS ARE LOWERED DOWN TO THE
LIFTING POINT (<300MM).

After starting the truck by turning the

inserted key to the “ON”- position (fig. 8;
and eventually by pulling the emergency
button carefully), move the tiller to the
operating zone (‘F’, fig.11).
Turn the accelerator button to the desired
direction forward ‘Fw.’ Or backwards
‘Bw.’(fig. 11).
Control the travelling speed by moving
the accelerator button (13) carefully until Fig.11: Operating direction
you reached the desired speed.
If you move the accelerator button back to the neutral position, the controller
decelerates the truck until the truck stops. If the truck stopped, the parking brake will be
engaged.
Drive carefully the truck to the destination. Watch the route conditions and adjust the
travelling speed with the accelerator- button.

f. Steering
You steer the truck by moving the tiller to the left or right side.

g. Braking
THE BRAKING PERFORMANCE DEPENDS ONT THE TRACK CONDITONS AND
THE LOAD CONDITONS OF THE TRUCK

The braking function can be activated on several ways:

 By moving the accelerator button (13) back to the initial ‘0’ position or by releasing
the button, the regenerative braking is activated. The truck brakes until it stops.
 By moving the accelerator button (13) from one driving direction directly to the
opposite direction, the truck brakes regenerative until it starts travelling into the
opposite direction.
 The truck brakes, if the tiller is moved up or down to the braking zones (‘B’). If the
tiller is released, the tiller moves automatically up to the upper baking zone (‘B’).
The truck brakes until it stops.
 The safety (belly) button (12) prevents the operator from being crushed. If this

12
 button is activated, the truck decelerates and/ or starts travelling into the backwards
direction (‘Bw.’) for a short distance and stops. Please consider, that this button also
operates, if the truck is not travelling and the tiller is in the operating zone.

h. Malfunctions
If there are any malfunctions or the truck is inoperative, please stop using the truck and
activate the emergency button (3) by pushing it. If possible, park the truck on a safe
area, turn the key switch (1) anti- clockwise and remove the key.
Inform immediately the manager and, or call your service. If necessary, tow the truck
out of the operating area by using dedicated lifting equipment.

i. Emergency
In emergencies, push the emergency button (3). All electrical functions will be stopped.
Keep safe distance.

5. BATTERY CHARGING AND REPLACEMENT

 Only qualified personnel are allowed to service or charge the batteries. The
instructions of this handbook and from the battery- manufacturer must be
observed.
 These batteries are maintenance free; re- filling is prohibited.
 Recycling of batteries undergoes national regulations. Please follow these
regulations.
 By handling batteries, open fire is prohibited, gases could cause explosion!
 In the area of battery charging neither burning materials nor burning liquids are
allowed. Smoking is prohibited and the area must be ventilated.
 Park the truck securely before starting charging or installing/changing the batteries
 Before finishing the maintenance work, make sure, that all cables are connected
correctly and that there are no disturbing towards other components of the truck.

The truck is equipped with following sealed

liquid acid batteries:
 2 pc 12V/ 85Ah(C5)
 Optional: 2 pc 12V/ 106Ah

IT IS ONLY ALLOWED TO USE SEALED

LIQUID ACID BATTERIES.
THE WEIGHT OF THE BATTERIES HAS AN
INFLUENCE TO THE TRUCKS OPERATING
BEHAVIOR.
PLEASE CONSIDER THE MAXIMUM
OPERATING TEMPERATURE OF THE Fig. 12: battery replacement
BATTERIES.

13
a. Replacement
Park the truck securely and switch off the stacker with the key (1) and activate the
emergency button (3). Unbolt the 2 screws
on the main cover and remove the cover.
Unbolt the screws of the negative terminals
(indicated with ‘-‘) firstly, then unbolt the
screws of the positive terminals (indicated
with ‘+’) and put the cables aside.
Unbolt the batteries fixing bars and remove
these (fig. 13). Remove the batteries
carefully by observing not to hit the upper
electrical instruments board or the upside oil
tank. The installation is in the reverse order
of the removal. Please connect the positive
terminals firstly. Otherwise the tuck could be Fig. 13: Preparation to replace the batteries
damaged.

b. Battery Indicator
The discharge status is indicated by ten red LED segments.

Battery discharged Battery full charged

Fig.14: Battery discharge indicator

Only when the battery is properly charged, the most right LED lit. As the battery’s
state-of-charge decreases, successive LEDs light up, only one on at a time.
The 2nd from left LED flashes, indicating “energy reserve” (70% depth of discharge).
The 2 most left LEDs alternately flash, indicating “empty” (80% depth of discharge).

c. Charging
 The attached automatic charger is only available for the optional voltage of 110V or
220V as referred.
 The room, where you are charging must be ventilated.
 The exactly charge status can be only checked from the dischrge indicator. To
control the status, the charging must be interrupted and the truck must be started.

Park the truck at a dedicated secured area with a deidcated power supply.
Lower the forks and remove the load.
Switch the truck off and connect the main power connector (7) to the power supply.
The charger starts charging the battery.

14
 Charging is finished until the charging LED (fig.14,15) produces permanent green light.
The charger then goes into a floating mode to prevent the battery against damages.
Following table shows the function of the LED-status:

Table 3: LED-Status
LED- signal Function
Red Battery discharged
Orange Charging
Green Fully charged

When charging is finished, disconnect the connector

from the socket and place it in the designated pocket.

6. REGULAR MAINTENANCE
 Only qualified and trained personnel are allowed to
do maintenance on this truck.
 Before maintaining, remove the load and lower the
forks to the lowest position.
 If you need to lift the truck, follow chapter 4 d by
using designated lashing or jacking equipment. Fig. 15: LED- Status
Before working, put safety devices (for instance
designated lift jacks, wedges or wooden blocks) under the truck to protect against
accidental lowering, movement or slipping.
 Please pay attention by maintain the tiller arm. The gas pressure spring is
pre-loaded by compression. Carelessness can cause injury.
 Use approved and from your dealer released original spare parts.
 Please consider that oil leakage of hydraulic fluid can cause failures and accidents.
 It is allowed to adjust the pressure valve only from trained service technicians.
 If you need to change the wheels, please follow the instructions above. The castors
must be round and they should have no abnormal abrasion.
Check the items emphasized maintenance checklist.

a. Maintenance checklist
Table 4: Maintenance checklist Interval (Month)
1 3 6 12
Hydraulic
1 Check the hydraulic cylinder, piston for damage noise and leakage 
2 Check the hydraulic joints and hose for damage and leakage 
3 Inspect the hydraulic oil level, refill if necessary 
4 Refill the hydraulic oil ( 12 month or 1500 working hours) 
5 Check and adjust the function of the pressure valve (1000 kg +0/ +10%) 
Mechanical system
6 Inspect the forks for deformation and cracks 
7 Check the chassis for deformation and cracks 
8 Check if all screws are fixed 
15
 9 Check mast and chain for corrosion, deformation or damages, replace if necessary 
10 Check the gearbox for noise and leakage 
11 Check the wheels for deformation and damages, replace if necessary 
12 Lubricate the steering bearing 
13 Inspect and lubricate the pivot points 
14 Lubricate the grease nipples 
15 Replace the guarding and/or protective screen if it is damaged 
Electric system
16 Inspect the electric wiring for damage 
17 Check the electric connections and terminals 
18 Test the Emergency switch function 
19 Check the electric drive motor for noise and damages 
20 Test the display 
21 Check if correct fuses are used, if necessary replace. 
22 Test the audio warning signal 
23 Check the contactors 
24 Check the frame leakage (insulation test) 
25 Check function and wear of the accelerator 
26 Check the electrical system of the drive motor 
Braking system
27 Check brake performance, if necessary replace the brake disc or adjust the air gap 
Battery
28 Check the battery voltage 
29 Clean and grease the terminals and check for corrosion and damage 
30 Check the battery housing for damages 
Charger
31 Check the main power cable for damages 
32 Check the start-up protection during charging 
Function
33 Test the audio warning signal 
34 Check the air gap of the electromagnetic brake 
35 Test the emergency braking 
36 Test the reverse and regenerative braking 
37 Test the safety (belly) button function 
38 Check the steering function 
39 Check the lifting and lowering function 
40 Check the tiller arm switch function 
41 Test the key switch of damages and function 
42 Test the speed limitation switch (lifting height >~300mm) 
General
43 Check if all decals are legible and complete 
44 Check if the protective screen and or guarding is not damaged 
45 Inspect the castor, adjust the height or replace it, if worn out 
46 Carry out a test run 
16
b. Lubricating points
Lubricate the marked points according to the
maintenance checklist. The required grease
specification is: DIN 51825, standard grease.

1 Bearings in wheels
2 Main frame post
3 Chain
4 Hydraulic system
5 Steering bearing
6 Gear box

Fig. 16: Lubricating points

c. Check and refill hydraulic oil

The required hydraulic fluid- type is

 H-LP 46, DIN 51524

 Viscosity is 41.4 - 47
 Depending on the type the amount
is  2,5L to 3,0L

Waste material like oil, used batteries or other

must be probably disposed and recycled according
to the national regulations and if necessary
brought to a recycling company.

d. Checking electrical fuses Fig. 17: Oil level

Remove the main cover. The fuses are located
according to fig. 20; the size is according to table 5.
Table 5: Size of the fuses
Rate
FU1 10A
FU2
FU 01 60A
FU 02 100A

Fig. 18: Location fuses

17
e. Removing, reattaching guarding
DO NOT USE THIUS TRUCK, IF THE GUARDING IS DAMAGED OR NOT CORRECTLY
ASSEMBLED!

If the guarding needs to be removed, unbolt the fixing screws and remove the screen carefully.
The screws will remain with the screen. For reattaching place the screen to the right position
and fix each screw correctly. If you need to replace parts, please call your next service partner.

7. TROUBLE SHOOTING

 If the truck has malfunctions follow the instructions, mentioned in chapter 6.

Table 6: Trouble shooting

TROUBLE CAUSE REPAIR

Load weight too high Lift only the max. capacity,
mentioned on the ID-plate
Battery discharged Charge the battery
Lifting fuse faulty Check and eventually replace
Load can’t be lifted the lifting fuse
Hydraulic oil level too low Check and eventually refill
hydraulic oil
Oil leakage Repair the hoses and/or the
sealing of the cylinder
Oil leakage from Excessive quantity of oil. Reduce oil quantity.
air breathing
Dirty oil blocks control valve. Check hydraulic oil and clean
control valve. Replace the oil if
Load can’t be necessary.
lowered The solenoid valve for lowering is Check or replace the valve for
not opened or is damaged. lowering.
Battery is charging Charge the battery completely
and then remove the main
power plug form the electrical
socket.
Battery not connected Connect the battery correctly
The fuse is faulty Check and eventually replace
Stacker not starts fuses
operating Battery discharged Charge the battery
Combined emergency switch is De-activate the combined
activated emergency switch by insert and
pull the knob.
Tiller in the operating zone Move the tiller firstly to the
braking zone.
18
Only travelling in The accelerator and the Check the accelerator and the
one direction connections are damaged. connections.
The battery is discharged. Check the battery status at the
discharge indicator
The stacker only The electromagnetic brake is Check the electromagnetic
travels very slowly engaged. brake
The relating tiller cables are Check the tiller cables and
disconnected or damaged connections.
The controller is damaged. Replace the controller.
The stacker starts
The accelerator not moves back to Repair or replace the
up suddenly
its neutral position. accelerator.

If the truck has malfunctions and can’t be operated out of the working zone, jack the truck
up and go with a load handler under the truck and safe the truck securely. Then move the
truck out of the aisle.

19
8. WIRING/ CIRCUIT DIAGRAM
a. Electrical circuit diagram

Fuses ECL10
FU1 : 10 A
FU2 : 0,5 A
FU01 : 60 A
FU02 : 100 A

Fig. 19: Electric diagram ECL10

20
b. Hydraulic circuit

Lift cylinder

Lowering valve

Pressure valve

Throttle valve

Hydraulic power
pack (motor and
pump)

Oil tank
Fig. 20: Hydraulic circuit ECL10

21
9. SPECIALIZED STIPULATIONS FOR THE US- AMERICAN
MARKET
The content in this chapter is specialized for the US-American market.

a. Foreword/ Compliance
Operating this truck requires knowledge which can be acquired from this instruction
handbook. This handbook must be kept available throughout the entire period of use
of the industrial truck.

IT IS LAW; YOU MUST BE TRAINED AND CERTIFIED TO OPERATE THIS

TRUCK! READ AND OBEY ALL WARNINGS AND INSTRUCTIONS IN THIS
MANUAL AND ON THE TRUCK!

Only properly trained operators are allowed to operate a powered industrial truck.
Your employer must train you and certify, that you are qualified to operate this truck
(required by OSHA § 1910.178). The training must satisfy OSHA requirements and
as minimum the topics mentioned in this handbook. Depending on the context in this
operating manual, the user can refer to several people, including the owner of the
truck, anyone who leases or borrows this truck, and the operator as defined in ASME
B56.1. Please pay attention to the section in ASME B56.1 concerning the operator. In
this standard, it is defined that the safe operation is the responsibility of the operator
(ASME B56.1-2003, Part II, section 5.1.1). You and others can be seriously injured or
even killed if you don’t use this truck correctly. Before operating your truck, inspect
your truck and ensure that it is in correct working order. This truck was designed and
built to current industry and government standards. For more information see
following:
- ASME B56.1 (American Society of Mechanical Engineers)
- OSHA §1910.178 (Occupational Safety and Health Act)
- UL 583 (Underwriters Laboratory)
- ANSI Z535.4 (American National Standards Institute)

This sign indicates hazard situations, if not avoided, will result in

serious injury or death. The instructions or precautions to this message must be
observed to avoid the potential risk of injury or death.

If not followed, warning indicates hazard situations which may lead

to moderate injury. The instructions or precautions to this message must be
observed to avoid the potential risk of injury or death.

If not followed, caution indicated situations which may lead to minor

injury. Instructions or precautions must be observed to avoid minor injury.
22
 b. Description warning labels (only US- market)

Fig. 30: Warning labels and safety devices (only USA)

A Crane hook label H Sign Caution charger

B (used only outside US) I Sign danger battery
C ResiduaI lift capacity sticker J Sign warning battery size
D Sticker to read and follow these K Sign warning electrical devices
instructions L Sign danger not riding
E (used only outside US) M Sign danger being crushed
F Identification plate (ID-plate) 3 Combined emergency switch
G Sign warning stay clear stop truck 12 Safety (belly) button

The truck is equipped with a combined emergency switch (3) which stops all lifting-, lowering-,
driving- functions and engages the failsafe electromagnetic brake when it is pushed. The
function is described in chapter 2c. Follow the instructions given on the decals. Replace the
decals if they are damaged or missing.

23
Sign read and follow this instruction (B) Sign warning electrical devices (K)

Sign warning stay clear stop truck (G)

Sign danger not riding (L)

Sign danger being crushed (M)

Sign not under, on forks

Sign Caution charger (H)

Sign danger battery (I)

Sign warning battery size (J)

24
 10. DECLARATION OF CONFORMITY (valid, if sold within the EU)
[GB] CE Declaration of Conformity
The signatory hereby declares that the specified machine conforms to the EU Directive 2006/42/EC (Machine Directive) and 2004/108/EEC
(Electro-Magnetic Compatibility, EMC) including their amendments as translated into national legislation of the member countries. The signatory is
individually authorized to compile the technical documents.
[D] EG-KONFORMITÄTSERKLÄRUNG
Der Unterzeichner bescheinigt hiermit, dass die im Einzelnen bezeichnete Maschine den Europäischen Richtlinien 2006/42/EG (Maschinenrichtlinie)
und 2004/108/EWG (Elektromagnetische Verträglichkeit - EMV) einschließlich deren Änderungen sowie dem entsprechenden Rechtserlaß zur
Umsetzung der Richtlinien in nationales Recht entspricht. Der Unterzeichner ist bevollmächtigt, die technischen Unterlagen zusammenzustellen.
[E] DECLARACIóN DE CONFORMIDAD CE
El signatario certifico por medio de la presente que la máquina especificada cumple con las Normas Europeas 2006/42/CE (Normativa para
maquinarias) y 2004/108/CE (Compatibilidad electromagnética), incluyendo sus respectivas odificaciones, así como con el decreto-ley para la
adaptación de las normas al derecho nacional. El signatario dispone de una autorización individual que le permite compilar la documentación técnica.
[F] DECLARATION DE CONFORMITE CE
Par la présente déclaration, les soussignés certifient que le machines spécifié ci-dessus est conforme à la loi et aux directives européennes 2006/42/CE
(directive sur les machines) et 2004/108/CEE (compatibilité électromagnétique - CEM), y compris aux modifications qui y sont apportées et à l’arrêté
autorisant sa transposition en droit national. Chaque signataire est habilité à établir individuellement la documentation technique.
[NL] EG-CONFORMITEITSVERKLARING
Ondergetekenden verklaren hierbij dat - volgens de nationale wetgeving van de Lidstaten - de hierboven vermelde opgegeven machina beantwoordt
aan de bepalingen qua veiligheid bij machines (EG richtlijn 2006/42/EC) en electro-magnetische compatibilteit (EG richtlijn 2004/108/EEC).
Ondergetekenden zijn ieder individueel gemachtigd het technisch dossier samen te stellen.
[P] DECLARAÇÃO DE CONFORMIDADE CE
Pela presente, os signatários certificam que o máquina especificado está conforme às Directivas Europeias 2006/42/CE („Máquinas“) e 2004/108/CEE
(„Inocuidade Electromagnética - IEM“), incluindo as alterações das mesmas e o respectivo decreto-lei para a transposição em lei nacional. Cada um
dos signatários está autorizado a proceder à elaboração da documentação técnica.
[I] DICHIARAZIONE DI CONFORMITÀ CE
I sottoscritti dichiarano che il veicolo per trasporti interni a macchina specificato soddisfa le Direttive Europee 2006/42/EC (Direttiva Macchine) e
2004/108/EEC (Compatibilità elettromagnetica - EMV) comprese le relative modifiche, come pure il rispettivo decreto legislativo per la conversione delle
direttive in diritto nazionale. I sottoscritti sono singolarmente autorizzati alla creazione della documentazione tecnica.
[BG] EВРОПЕЙСКА ОБЩНОСТ - ДЕКЛАРАЦИЯ ЗА СЪОТВЕТСТВИЕ
Подписаните удостоверяват с настоящето, че подробно описаното машина средство отговаря на европейския норматив 2006/42/EG (норматив
за машини) и на 2004/108/EG (електро-магнетична съвместимост), включително с техните промени, както и на съответния указ за прилагане
на нормативите в националното право. Подписаните при това са упълномощении поотделно да съставят техническата документация.
[CZ] EG - PROHLÁŠENÍ O SHODĚ
Níže podepsaný tímto potvrzuje, že podrobný popis uvedené stroje odpovídá Evropským směrnicím 2006/42/EC (směrnice pro stroje) a 2004/108/EEC
(elektromagnetická interference - EMV) včetně jejich pozdějších úprav, jakož i příslušným právním výnosům pro uplatnění příslušné směrnice v rámci
národního práva. Každý z podepsaných jsou jednotlivě zplnomocněni k vytvoření technických podkladů.
[DK] EF-OVERENSSTEMMELSESERKLÆRING
Undertegnede attesterer hermed, at det specificerede maskine stemmer overens med de Europæiske Direktiver 2006/42/EU (maskindirektiv) og
2004/108/EØF (elektromagnetisk kompatibilitet - EMC) samt med den modsvarende lovvedtagelse til implementering af direktiver i den nationale
lovgivning. De undertegnede er hver for sig beføjet til at sammenstille de tekniske dokumenter.
[EST] EL vastavusavaldus
Allakirjutanud tõendavad käesolevaga, et üksikasjaliselt kirjeldatud täpsustatud masin vastab Euroopa direktiividele 2006/42/EÜ (Direktiiv masinate
kohta) ja 2004/108/EMÜ (Elektromagnetiline sobivus - EMS) kaasa arvatud nende muudatused ja nendele vastavatele õigusmäärustele direktiivide
muutmiseks siseriiklikuks õiguseks. Iga allakirjutanu üksikult on volitatud koostama tehnilist dokumentatsiooni.
[FIN] EU-YHDENMUKAISUUSSELOSTUS
Allekirjoittaneet todistavat täten, että kukin erikseen mainittu omalla voimanlähteellä varustettu tehdaskone vastaa EU-direktiivien 2006/42/EC
(koneenrakennusdirektiivi) ja 2004/108/EEC (sähkömagneettinen yhteensopivuus – EMC) määräyksiä sekä niiden muutoksia ja niiden kansalliseen
lainsäädäntöön soveltamista koskevaa oikeussääntöä. Jokaisella allekirjoittaneista on oikeus itsenäisesti laatia
asiaankuuluvia teknisiä asiakirjoja.
[GR] ΔΗΛΩΣΗ ΣΥΜΜΟΡΦΩΣΗΣ ΕΟΚ
Οι υπογράφοντες βεβαιώνουν διά της παρούσης ότι το συγκεκριμένο μηχάνημα συμμορφώνεται προς την Κοινοτική Οδηγία 2006/42/ΕΚ
(«Μηχανήματα») και 2004/108/ΕΟΚ (Ηλεκτρομαγνητικής Συμβατότητας, ΗΜΣ), καθώς και οι τροποποιήσεις τους, όπως μεταφράστηκε στην εθνική
νομοθεσία των χωρών μελών. Οι υπογράφοντες είναι σε κάθε περίπτωση εξουσιοδοτημένοι ατομικά να καταρτίσουν τα τεχνικά έγγραφα.
[H] EU KONFORMITÁSI NYILATKOZAT
Alulírottak ezennel igazolják, hogy a részletesen leírt a megadott gép megfelel a 2006/42/EC (Gép-Irányelv) és a 2004/108/EEC (Elektromágneses
összeférhetőség - EMV) Európai Irányelveknek, beleértve azok módosításait, valamint az irányelvek nemzeti jogba történő átültetésére irányuló
megfelelő jogi rendelkezést. Továbbá az alulírottak mindegyike rendelkezik meghatalmazással arra nézve,
hogy összeállíthatja a műszaki dokumentációt.
[LT] ES atitikimơ deklaracija
Žemiau pasirašę asmenys patvirtina, kad atskirai aprašytas nurodyta mašina atitinka Europos Sąjungos direktyvas 2006/42/EB (Mašinų direktyva) ir
2004/108/EEB (Elektromagnetinis suderinamumas – EMS) įskaitant jų pakeitimus, o taip pat ir atitinkamą teisės aktą dėl direktyvų įgyvendinimo
nacionalinėje teisėje. Kiekvienas iš pasirašiusių asmenų turi teisę ruošti techninę dokumentaciją.
[LV] ES atbilstības deklarācija
Ar zemāk redzamajiem parakstiem tiek apliecināts, ka norādīts mašīna atbilst Eiropas Savienības normatīvām 2006/42/EG (Mašīnu normatīvas) un
2004/108/EWG (Elektromagnētiskā atbilstība – EMV), ieskaitot to izmaiņas, kā arī atbilstošos tiesiskos rīkojumus normatīvu pielāgošanai nacionālajai
likumdošanai. Parakstu īpašnieki ir atsevišķi pilnvaroti sastādīt tehniskās dokumentācijas.

25
[N] EU-KONFORMITETSERKLÆRING
Undertegnede bekrefter hermed at de enkelte betegnede maskin med kraftdrift tilsvarer de europeiske retningslinjene 2006/42/EC (maskinretningslinje)
og 2004/108/EEC (elektromagnetisk fordraglighet - EMV) inklusiv disses endringer og den tilsvarende rettsforordning til omsetning av nasjonal rett. Hver
undertegnede er fullmektig til å sette sammen de tekniske dokumentene.
[PL] DEKLARACJA ZGODNOŚCI Z NORMAMI UE
Niżej podpisani potwierdzają niniejszym, że opisany tutaj, napędzany określona maszyna spełnia wymagania określone w dyrektywach Europejskich
2006/42/EC (Maszyny) i 2004/108/EEC (Nieszkodliwość elektromagnetyczna - EMC) wraz z ich późniejszymi zmianami oraz odpowiednimi
rozporządzeniami mającymi na celu przekształcenie tych dyrektyw w prawo krajów członkowskich. Niżej podpisani są pojedynczo upoważnieni do
zestawiania dokumentacji technicznej.
[RO] DECLARAŢIE DE CONFORMITATE CE
Subsemnaţii adeveresc prin prezenta că vehiculul de specificat maşină descris individual corespunde directivelor europene 2006/42/CE (Directiva
privind maşinile) şi 2004/108/CEE (Compatibilitatea electromagnetică - CEM) inclusiv modificărilor lor precum şi actului legislativ corespunzător prentru
transpunerea directivelor în drept naţional. Subsemnaţii sunt fiecare în parte împuterniciţi să întocmească documentaţia tehnică.
[RUS] Декларация соответствия стандартам ЕС
Настоящим лица, подписавшие документ, удостоверяют, что машина с указанной спецификацией соответствует европейским стандартам
2006/42/EG (Транспортная директива) и 2004/108/EWG (Электромагнитная совместимость - ЕМС), включая изменения в них, а также
соответствующим национальным стандартам и нормам. Каждое по отдельности лицо, подписавшее документ, имеет полномочия для
составления технической документации.
[S] EG-KONFORMITETSFÖRKLARING
Undertecknarna intygar härmed att det i detalj betecknade maskin uppfyller de Europeiska direktiven 2006/42/EG (Maskindirektiv) och 2004/108/EEG
(Elektromagnetisk tålighet - EMV), inklusive ändringarna i detta och den motsvarande rättsförordningen för att omsätta direktiven i nationell rätt.
Undertecknarna har var för sig fullmakt att sammanställa den tekniska dokumentationen.
[SK] vyhlásenie o zhode
Dolu podpísaní týmto potvrdzujeme, že podrobný popis uvedené stroje Zodpovedá Európskym smerniciam 2006/42/EC (ernica
pre stroje ) a 2004/108/EWG ( elektromagnetická tolerancia – EMV ) vrátane jeho neskorších úprav, rovnako zodpovedá aj príslušným právnym
nariadeniam na uplatnenie smerníc v rámci národného práva. Každý z podpísaných je jednotlivo splnomocnený na vytvorenie technických podkladov.
[SLO] EU IZJAVA O SKLADNOSTI
Podpisani s tem potrjujemo, da posamično označeno določeno stroj vozilo odgovarja Evropski direktivi 2006/42/EC (Direktiva o strojih) in 2004/108/EEC
(Elektromagnetna skladnost - EMV) vključno z njihovimi spremembami ter ustrezno pravno uredbo o prevzemu smernic v nacionalno pravo. Podpisniki
so vsakokrat posamezno pooblaščeni za izdajanje tehnične dokumentacije.
[TR] AB Uygunluk Açıklaması
İmza sahibi şahıslar, ayrıntıları belirtilen makine aracının, 2006/42/EC (Makine Yönergesi) ve 2004/108/EEC (Elektromanyetik Uyumluluk – EMC) no'lu
Avrupa Yönergelerine ve bunların değişiklik sonucu oluşan metinlerine ve yönergelerin milli hukuk hükümlerine dönüştürülmesine dair ilgili hukuk
kararnamesine uygun olduğunu tasdik ederler. İmza sahibi şahıslar teknik dosyaları bir araya getirmek için münferiden vekil tayin edildi.

(1) Type/ Typ/ Tipo/ Modello/ Tyyppi/ Tipo / ΤYΠΟΣ/ Típus/ Tip/ Тип/ Tips/ Tipas/ Tüüp:
(2) Serial No./ Serien-Nr./ N°. de série/ Serienummer/ Nº de serie/ Numero di serie/ Serienr./ Sarjanro/ αυξάνων αριθμός/ Seriové číslo/ Szériaszám/
Nr.Seryjny/ Serijska številka/ Výrobné číslo/ Серийный номер/ Seri No./ Seerianr./ Sērijas Nr./ Serijos numeris:
(3) Year of constr./ Baujahr/ Année de constr./ Bouwjaar/ Año de constr./ Anno di costruzione/ Produktionsår/ Byggeår/ Tillverkningsår/ Valmistusvuosi /
Ano de fabrico / έτος κατασκευής/ Rok výroby/ Gyártási év/ Rokprodukcji / Letnik / Год изготовления / Üretim yılı / Väljalaskeaasta / Izgatavošanas
gads / Gamybosmetai
(4) Manufacturer or his authorized representative in Community/ Hersteller oder in der Gemeinschaft ansässiger Vertreter/ Fabricant ou son mandataire
établi dans la Communauté/ Fabrikant of zijn in de Gemeenschap gevestigde gemachtigde/ Fabricante o representante establecido en la
Comunidad/ Construtor ou Representante estabelecido na Comunidade/ Costruttore oppure il suo rappresentante nella Comunità/ Fabrikant eller
dennesi Fællesskabet etablerede befuldmægtigede/ Produsent eller agent innen felleskapet/ Tillverkare eller representant inom EU/ Valmistaja tai
yhteisömaassa oleva edustaja / V˘robce nebo jeho zastoupení/ Gyártó / producent albo jego przedstawiciel w EG (Wspólnota Europejska)/
Καηαζθεπαζηήο ή όκηινο ηνπηθώλ αληηπξνζώπσλ/ Üretici ya da Bölgedeki Yetkili Temsilci/ Proizvajalec ali pooblaščeni zastopnik s sedežem v EU/
Výrobca alebo zástupca so stálym bydliskom v EÚ / Изготовитель или его представитель, зарегистрированный в стране Содружества/ Tootja
või organisatsioonis paiknev esindaja/ Ražotājs vai vietējais uzņēmuma pārstāvis / Gamintojas arba šalyje reziduojantis atstovas:
(5) Date/ Datum/ Data/ Fecha/ datum/ Dato/ päiväys/ Kuupäev/ Datums/дата / Dátum/ dátum/ tarih/ ημερομηνία
(6) Authorised signatory/ Im Auftrag/ pour ordre/ Incaricato/ Por orden de/ por procuração/ op last van/ på vegne af/ på uppdrag/ Etter oppdrag/ psta./
Ülesandel / pavedus / v.i. / По поручению / megbízásából /длъжностно лице / z pověření / z poverenia / po nalogu / na polecenie / din sarcina /
adına / θαη' εληνιή

If you can read this text:

- Your truck might be sold outside the EU;
this declaration is then not valid.
- Your present version is a (printed)
e-document
- The declaration is not complete.
In this case please ask for a copy

26
Electric Stacker ECL10
Electric Stacker ECL 10M
  
ECL10-BPT-001

Spare parts list

Electric Stacker ECL10

Version 02/2015 

ECL10‐BPT‐006_EN 
起始车辆识别号：30150200167
起始日期：2015 年 2 月 

更改文件号：Y2015-013 

 
1
 Contents
FIG. 1 MAIN COMPONENTS ................................................................................................................................... 3

FIG. 2 FORK ................................................................................................................................................................ 5

FIG. 3 SIDEWAYS CASTOR...................................................................................................................................... 6

FIG. 4 LOAD WHEEL ................................................................................................................................................ 7

FIG. 5 MAST ASSEMBLY.......................................................................................................................................... 8

FIG. 6 ELECTRONIC CONTROL BOARD ASSEMBLY .................................................................................... 10

FIG. 7 MAIN HARNESS........................................................................................................................................... 12

FIG.8 ELECTRIC PARTS AND COMPONENTS ................................................................................................. 13

FIG.9 HYDRAULIC SYSTEM................................................................................................................................. 16

FIG. 10 CYLINDER ASSEMBLY .............................................................................................................................. 20

FIG. 11 PUMP SYSTEM ............................................................................................................................................. 21

FIG.12 DRIVING SYSTEM........................................................................................................................................ 22

FIG.13 INSTRUMENTS BOARD ASSEMBLY........................................................................................................ 24

FIG.14 TILLER ARM ASSEMBLY ........................................................................................................................... 25

FIG.15 ECONOMIC TILLER HEAD ....................................................................................................................... 27

FIG.16 DRIVING WHEEL ASSEMBLY ................................................................................................................... 29

FIG.17 STICKER FOR EU......................................................................................................................................... 31

FIG.18 STICKER FOR US ......................................................................................................................................... 32

2
Fig. 1 Main components

3
No. Parts No. Name Qty. Remarks
9000002061 Single mast 2000
9000002097 Single mast 1600
1 9000002119 Protective plate 1 Double mast 2900
9000009969 Double mast 3200
9000009980 Double mast 3500
]2 0000023555 Screw 8
3 1000423003 Screw 2
4 0000023076 Screw 2
5 9000002060 Open plate 1
6 9000002059 Tank cover 1
9000002023 Single mast 570X2000
9000002092 Single mast 570X1600
9000005952 Single mast 685X2000
9000005959 Single mast 685X1600
9000002108 Welded chassis Double mast 570X2900
7 1
9000005964 (incl. outside mast)) Double mast 685X2900
9000009966 Double mast 570X3200
9000009988 Double mast 685X3200
9000009977 Double mast 570X3500
9000009990 Double mast 685X3500
9000002009 Single mast 570
9000005948 1 Single mast 685
8 Fork assembly
9000002101 Double mast 570
9000005961 Double mast 685

4
Fig. 2 Fork

No. Parts No. Name Qty. Remarks

9000002010 1 Single mast 570
9000005949 1 Single mast 685
1 Welded fork
9000002102 1 Double mast 570
9000005962 1 Double mast 685
2 2530402002 Bearing 4
3 0000026013 Circlip for shaft – A type 4
4 2500525001 Washer 2
5 2500502003 Side cushion 4

5
Fig. 3 Sideways castor

No. Parts No. Name Qty. Remarks

1 0000026008 Circlip for shaft 1
2 2000405001 Bearing seat 1
3 0000027013 Angular contact bearing 2
4 2000413001 Sleeve 1
5 0000026010 Circlip 1
6 0000024015 Self- locking nut 1
7 2000401007 Wheel frame 1
8 0000023111 Bolt 1
9 2000413002 Shaft sleeve 1
10 1000525001 Washer 2
11 0000027001 Bearing 2
12 2020416001 Wheel 1
13 0000023029 Screw 4
14 0000023006 Spring washer 4
15 0000025002 Flat washer 4
16 9000005936 Adjust plate 4
□
1 2040400001 Steering wheel assembly 1

6
Fig. 4 Load wheel

No. Parts No. Name Qty. Remarks

1 2000416003 Load wheel 1
2 0000028055 Dowel pin heavy 2
3 1030507004 Axle 1
4 0000027001 Bearing 2
5 1000525001 Washer 2

7
Fig. 5 Mast Assembly

5.1 Double Mast

8
No. Parts No. Name Qty. Remarks
9000002124 2900
1 9000009973 Inner mast welding 1 3200
9000009984 3500
570X2900
9000002108
Whole chassis, also see fig. 1
9000005964 685X2900

2 9000009966 Welded chassis 1 570X3200

9000009988 685X3200
9000009977 570X3500
9000009990 685X3500
3 2530402002 Bearing 4
4 0000026013 Circlip for shaft-A type 4
5 2500525001 Helical washer 2 Quality depends on situation
6 2500502003 Side cushion 4
7 0000023172 Screw 4
8 0000025001 Standard spring washer 4
9 0000023047 Screw 2
10 2530500002 Guide wheel 2 Assembly
11 2530504007 Wheel seat 2
12 2500511002 Guide wheel 2
13 2500507003 Hinge pin 2
14 0000026034 Circlip for shaft-A type 4
15 9000002120 Micro switch fixed plate 1
16 9000005946 Approach switch fixed plate 1
17 0000023555 Screw 4
18 0000023055 Flat washer 4

9
Fig. 6 Electronic control board assembly

10
No. Parts No. Name Qty. Remarks
1 9000002066 Aluminum plate 1
2 9000009802 Controller CURTIS1212P-2501 1
3 0000023033 Screw 2
4 0000025018 Spring washer 8
5 1000434007 Fuse holder SYY 2
6 0000025019 Flat washer 6
7 0000023211 Screw 2
8 2210434004 Bolted fuse 1
9 0000023071 Screw 2
10 9000005985 Temperature protection module BD-W-115-N 1
11 0000023516 Screw 2
12 0000025014 Flat washer 2
13 0000025015 Spring washer 2
14 1000404005 Connector 1
15 1000434021 One position vehicle fuse holder BD 1
16 1000434040 Plug fuse 1
17 0000023074 Screw 2
18 9000007394 Electric buzzer 1
19 0000023648 Screw 2
20 0000025003 Spring washer 2
21 0000025026 Flat washer C 2
22 1000403004 Strain relief UC-2 2
23 0000023307 Screw 4
24 9000002322 Relay ARP12F-1C 1
25 1000434020 Bolted fuse 1
26 9000002325 Strain relief UC-5 2

11
Fig. 7 Main Harness

No. Parts No. Name Qty. Remarks

1 9000002409 B0 wire 1
2 9000002410 B+ wire 1
3 9000002411 1B+ wire 1
4 9000002412 2B+ wire 1
5 9000002413 3B+ wire 1
6 9000002414 4B+ wire 1
7 9000002415 PB- wire 1
8 9000002416 B- wire 1
9 9000002417 Driving wheel harness 1
10 9000002418 Charger anode B+ wire 1
11 1020434003 Copper bar 1 1
12 9000008788 Charger anode B- wire 1 New add

12
Fig.8 Electric parts and components

13
No. Parts No. Name Qty. Remarks
1 2040634001 Micro switch 2
2 2040603002 Micro switch protective cover 2
3 0000023033 Screw 4
4 0000023107 Screw 6
5 0000025015 Spring washer 18 Add 6 piece
6 0000025014 Flat washer 12 Add 6 piece
7 9000002065 Electronic control assembly 1
1000432001 Battery 12V/85Ah 2
8 Optional
2100432001 Battery 12V/106Ah 2
9 0000025011 Flat washer 8
10 0000023012 Screw 8
11 9000002062 Accumulator holder 1
12 9000002063 Accumulator fixed seat 1 With106Ah battery
13 9000002064 Accumulator fixed angle iron 2
9000002068 Charger 24V/10A NCN24101P22 1 Input voltage: 220AC
14
9000008638 Charger 24V/10A QQE240-11CH59 1 Input voltage: 100-240AC
15 9000008678 Accumulator holder 1 Change
16 0000023076 Screw 6
17 1000418002 Valve washer 1
18 0000023056 Screw 4
19 0000025019 Flat washer 4
1010434009 Double end spring wire plug 3*0.75(Australian) 1
1010434011 Double end spring wire plug 3*0.75(English) 1
1010434012 Double end spring wire plug 3*0.75(European) 1
20 1010434013 Double end spring wire plug 3*0.75(Italian) 1 Optional
1010434014 Double end spring wire plug 3*0.75(Sweden) 1
2530334005 Double end spring wire plug 3*0.75(American) 1
1010434023 Double end spring wire plug 3*0.75(Asian) 1
21 9000002192 LED Fault display assembly 1
22 9000002324 Fuse tube 5 1
23 9000002407 Control harness 1
24 9000002408 Micro switch harness 1

14
25 9000002079 Approach switch fixed plate 1
9000007427 Approach switch NBN5-FT-E2 1 single Mast
26
9000007428 Approach switch NBN5-FT-E2 1 double Mast
27 0000023075 Screw 2
28 0000023042 Screw 2
29 9000005937 Cable holder 1
30 1010434007 air fan ADDA DC12V 1
31 0000023041 Screw 2
32 1010404005 Connector 1
33 1000434021 One position vehicle fuse holder BD 1
34 1010434008 Plug fuse 1
35 0000023074 Screw 2
36 1000434007 Fuse holder SYY 1
37 0000023211 Screw 2
38 1000404005 Connector 1
39 1010404006 Connector 1
40 0000023516 Screw 6
41 9000008787 air fan wire 1

15
Fig.9 Hydraulic System

9.1 Single mast hydraulic system

No. Parts No. Name Qty. Remarks

1 0000026003 Circlip for shaft 2
2 0000027001 Bearing 2
3 0000026009 Circlip for hole 2
4 2510510001 Chain wheel 2
5 2500502005 Cylinder joint 1
6 0000023067 Screw 1
7 9000002081 Cylinder assembly 1 ECL1020

16
 9000002099 Cylinder assembly 1 ECL1016
8 2530202002 Cylinder bracket 1
9 2000337001 Safety pressure valve assembly 1
10 0000022051 Seal washer assembly 1
11 2000317002 Straight joint 1
12 0000022011 O type rubber seal ring 3
13 9000002082 High pressure steel tube 1
14 0000023099 Screw 2
15 0000023006 Spring washer 3
16 0000025106 Flat washer 2
Hydraulic power pack 24V2.2KW2.0
17 2130300002 1
volume

18 0000017002 O type ring plane seal joint J 1

19 9000002083 High pressure rubber tube 1

20 0000024087 I type nut 4
21 0000025079 Flat washer 2
22 0000028011 Cotter pin 2
23 2500502007 End chainman 2
24 0000028110 Headless hinge pin 2
25 0000028092 Cotter pin 2
26 0000025011 Flat washer 2
27 0000024086 I type nut 2
28 0000024092 Cap nut 2
29 0000024013 I type nut 2
30 0000023503 Bolt full thread 1
0000029301 Roller chain 2 ECL1020
31
0090000432 Roller chain 2 ECL1016

32 0000028030 Hinge pin 2

33 0000028010 Cotter pin 2

34 2530504001 chain wheel 2
35 0000023044 Screw 2

17
9.2 Double mast hydraulic system

No. Parts No. Name Qty. Remarks

1 0000026003 Circlip for shaft 2
2 0000027001 Bearing 2
3 0000026009 Circlip for hole 2
4 2510510001 Chain wheel 2
5 0000023067 Screw 1
9000002122 ECL1029
6 9000009971 Cylinder assembly 1 ECL1032
9000009982 ECL1035

18
7 2530202002 Cylinder bracket 1
8 2000337001 Safety anti-explosion valve assembly 1
9 0000022051 Seal washer assembly 1
10 2000317002 Straight joint 1
11 0000022011 O type rubber seal ring 3
12 9000002082 High pressure steel tube 1
13 0000023099 Screw 2
14 0000023006 Spring washer 3
15 0000025106 Flat washer 2
16 2130300002 Pump station 24V2.2KW2.0 volume 1

17 0000017002 Joint JTJ8-G3/8-M16x1.5 1

18 9000002082 High pressure rubber tube 1

19 0000024087 I type nut 2
20 0000025079 Flat washer 2
21 0000028011 Cotter pin 2
22 2500502007 End chainman 2
23 0000028110 Headless hinge pin 2
24 0000028092 Cotter pin 2
25 0000025011 Flat C level 2
26 0000024086 I type nut 2
27 0000024092 Cap nut 2
28 0000024013 I type nut 2
29 0000023503 Bolt full thread 1
0000029268 2 ECL1029
30 0090000550 Roller chain ECL1032
0090000551 ECL1035
31 0000028030 Hinge pin 2
32 0000028010 Cotter pin 2
33 2530504001 chain wheel 2
34 0000023044 Screw 2

19
Fig. 10 Cylinder assembly

No. Parts No. Name Qty. Remarks

1 2000322001 Dust ring 1
2 2000322002 Support ring for shaft 1

I type nut
3 0000024074 1
Fin thread

4 0000025033 Spring washer 1

5 2010322001 Y type sealing ring 1
6 2000322003 Support ring for hole 1
7 0000022013 O ring 1
8 0000022014 O ring 2
9 Sealing parts pack

20
Fig. 11 Pump system

No. Parts No. Name Qty. Remarks

1 2130301001 Oil tank 1
2 2500217001 Oil suction pipe 1
3 2500237001 Gear pump 1
4 2500222001 O ring 1
5 2500237005 Refill cover 1
6 2500215002 Center valve block 1
7 2110234001 solenoid valve 1
8 2500235002 Overflow valve 1
9 2500235003 Check valve 1
10 2110234003 Contactor 1
11 2110234002 Motor 1

21
Fig.12 Driving system

No. Parts No. Name Qty. Remarks

1 0000023059 Screw 3
2 0000025019 Flat washer 3
3 9000002090 Driving wheel cover 1
4 0000023044 Screw 3
5 0000023089 Screw 1
6 9000002089 Handle seat 1
7 9000002087 Locating sleeve 1
8 0000023042 Screw 4
9 9000002086 Bearing seat 1
10 0000027048 Bearing 1

22
11 0090000038 Roller bearing 1
12 9000002085 Connecting flange 1
13 0000023034 Screw 4
14 0000023006 Spring washer 10
15 0000025010 Spring washer 4
16 9000002088 Locating block 1
17 9000001023 Driving wheel 1
18 0000023088 Screw 6

23
Fig.13 Instruments board assembly

No. Parts No. Name Qty. Remarks

1 0090000041 Screw 2
2 2240434001 DC power switch ZDK31-250 1
3 9000002070 Instruments cover 1
4 9000002071 Clipboard 1
0000024002 I type nut 4
5
0000023075 Screw 4
6 0000025011 Flat washer C level 4
7 0000023089 Screw 4
8 1010434002 General key switch LKS-101A 1
9 1000123003 Screw 2
10 9000009801 Discharge indicator 1

24
Fig.14 Tiller arm assembly

25
No. Parts No. Name Qty. Remarks
1 0000023061 Screw 4
2 0000025004 Spring washer 4
3 9000005940 Handle lever welding part 1

4 1000123001 Screw 1
5 1030418001 Sleeve 1
6 9000007398 Air spring 1 F=800N

7 9000005945 Spindle 1
8 0000013002 Shoulder sleeve 2
9 0000028163 Cylindrical pin heavy 1
10 0000025004 Spring washer 1
11 0000023089 Screw 1
12 9000007427 Proximity switch NBN5-FT-E2 1
13 0000023075 Screw 2
14 9000002406 Handle harness 1

13
□ 9000001927 Handle 1

26
Fig.15 Economic tiller head

27
No. Parts No. Name Qty. Remarks
1 9000002189 Handle seat 1
2 9000002175 Left driving switch 1
3 9000008334 Accelerator BD-190 1
4 9000002177 Accelerator connecting part 1
5 9000002188 Sleeve 2
6 9000002176 Right driving switch 1
7 0000023304 Screw 2
8 0000025003 Spring washer 2
9 0000025026 Flat washer 2
10 0090000190 Lock screw 2
11 0090000189 Sunk screw 3
12 9000002179 Handle downside cover 1
13 0000023138 Sunk screw 4
14 0000023040 Screw 2
15 9000002178 Handle upper cover 1
16 9000002311 Micro switch fixing large part 1
17 9000002161 Micro switch SS-5GL2 4
18 0090000261 Self-tapping screw 14
19 9000002310 Micro switch fixing small part 2
20 0090000262 Self-tapping screw 7
21 9000002180 Belly seat 1
22 9000002181 Belly inner seat 1
23 9000002182 Spring 0.8 4
24 9000002186 Spring 0.6 6
25 9000002183 Horn button 1
26 9000002184 Lifting button 1
27 9000002185 Lowering button 1
28 9000002187 Label 1
29 9000002473 Handle micro switch assembly 2 1
30 9000002190 Handle micro switch assembly 1 1

28
Fig.16 Driving wheel assembly

No. Parts No. Name Qty. Remarks

1 0000026005 Retainer ring 2
2 0000027068 Bearing 1
3 0000036005 Flat key A 1 5X18
4 9000002136 Bearing shaft 1 19EL100005
5 9000002137 Reduction box body 1 19EL100001
6 1070309001 Pinion 1
7 0000026004 Retainer ring 1
8 0000025009 Spring washer 3
9 0000036002 Flat key 1 5X15
10 0000025020 Washer 5

29
 11 9000002138 Permanent magnet motor 0.45kW 1

12 0000023061 Screw 5
13 0000027086 Bearing 1
14 1070309002 Gear wheel 1

15 0090000178 Oil seal ring 1

16 9000002139 Inner gear ring 1 19EL100008
17 0090000179 Bearing 2
18 0090000180 Retainer ring 2
19 0090000181 O ring 1
20 9000002140 Filter seal seat 1 19EL100009
21 9000002141 Wheel 1 19EL110000
22 0000025006 Spring washer 11
23 0090000182 Screw 10

24 9000002142 Seal ring 1 19EL100011

25 1070302007 Gear box cover 1

26 0000028144 Cylindrical pin 2
27 0000023063 Screw 11
28 0090000183 Oil seal 1
29 1070335002 Electronmagnetic brake 1
30 0000023674 Screw 3
31 1070302008 Blank cap 1
32 1070302009 Protective sleeve 1
33 1070123001 Air plug 1
34 0000025021 Washer assembly 1
35 1070302010 Cable fixed plate 1
36 0000023675 Screw 2 M5X16
37 0000023065 Screw 3
38 0000025012 Spring washer 13
39 0090000184 Cylindrical pin 2
40 0090000185 O ring 1
41 9000002143 Carbon brush 1

1. Gear spare parts need to offer in pairs.

30
Fig.17 Sticker for EU

No. Art No. Description Qty. Note

A 9000005967 Sign hook 2
B 9000003923 Forbidden under/above the fork 1
C 9000005968 Sign load curve 1
D 9000003570 Sign read and follow this instruction 1
E 9000003573 ‘No passengers’ decal 1

31
Fig.18 Sticker for US

32
No. Art No. Description Qty. Note
A 9000005967 Sign hook 2
C 9000005968 Sign load curve 1
D 9000003570 Sign read and follow this instruction 1
G 9000003575 Sign warning stay clear stop truck 1
H 9000003576 Sign caution charger 1
I 9000003577 Sign danger battery 1
J 9000003578 Sign warning battery size 1
K 9000003579 Sign warning electrical devices 1
L 9000003580 Sign danger not riding 1
M 9000005970 Sign Danger moving parts. 1
N 9000005971 Forbidden under/above the fork 2

33
  

Spare parts list ECL10-BPT-001

Electric Stacker ECL 10M

Version 02/2015

From truck identification number:

30150200167
ECL 10M-BPT-003-EN
1
 Catalogue
FIG.1 STICKER FOR EU .......................................................................................... 3
FIG.2 STICKER FOR US .......................................................................................... 4
FIG. 3 APPEARANCE................................................................................................ 6
FIG. 4 FORK................................................................................................................ 8
FIG. 5 LOAD BACKREST (OPTIONAL) ................................................................. 9
FIG. 6 CASTOR ........................................................................................................ 10
FIG. 7 LOAD WHEEL............................................................................................... 12
FIG. 8 MAST ASSEMBLY........................................................................................ 13
FIG. 9 ELECTRONIC CONTROL BOARD ASSEMBLY ..................................... 15
FIG. 10 MAIN HARNESS ........................................................................................ 17
FIG.11 ELECTRIC PARTS AND COMPONENTS ............................................... 18
FIG.12 HYDRAULIC SYSTEM ............................................................................... 21
FIG. 13 CYLINDER ASSEMBLY ............................................................................ 25
FIG. 14 PUMP SYSTEM.......................................................................................... 26
FIG.15 DRIVING SYSTEM ..................................................................................... 27
FIG.16 INSTRUMENT COMPONENTS................................................................ 29
FIG.17 TILLER ARM ASSEMBLY .......................................................................... 30
FIG.18 ECONOMIC TILLER HEAD....................................................................... 32
FIG.19 DRIVING WHEEL ASSEMBLY.................................................................. 34
EASY WORN PARTS LIST ....................................................................................... 36

2
 Fig.1 S ticker for EU

Fig.1 Sticker for EU

No. Art No. Description Qty. Note standard
A 9000005967 Sign hook 2
B 9000003923 Forbidden under/above the fork 1
C 9000005968 Sign load curve 1
D 9000003570 Sign read and follow this instruction 1
E 9000003573 ‘No passengers’ decal 1

3
Fig.2 S ticker for US

4
Fig.2 Sticker for US
No. Art No. Description Qty. Note standard
A 9000005967 Sign hook 2
C 9000005968 Sign load curve 1
D 9000003570 Sign read and follow this instruction 1
G 9000003575 Sign warning stay clear stop truck 1
H 9000003576 Sign caution charger 1
I 9000003577 Sign danger battery 1
J 9000003578 Sign warning battery size 1
K 9000003579 Sign warning electrical devices 1
L 9000003580 Sign danger not riding 1
M 9000005970 Sign Danger moving parts. 1
N 9000005971 Forbidden under/above the fork 2

5
Fig. 3 Appearance

6
 Fig. 3 Appearance
No. Parts No. Name Qty. Remarks standard
9000002061 One-stage-mast
9000002097 One-stage-mast
1 9000002119 Protective plate 1 Two-stage-mast
9000009980 Two-stage-mast
9000009969 Two-stage-mast
2 0000023555 Screw 8 M6x16 GB/T70.2=ISO7380
3 1000423003 Screw 2 M10X30
4 0000023076 Screw 2 M5x12 GB/T70.1=ISO4762

5 9000002060 Opening plate 1

6 9000002059 Box cover 1
9000007457 One-stage-mast
9000007475 One-stage-mast
7 9000007480 Welded chassis 1 Two-stage-mast
9000010166 Two-stage-mast
9000010168 Two-stage-mast
9000007451 One-stage-mast
8 Fork assembly 1
9000007476 Two-stage-mast
9 9000007471 Welded right front leg 1
10 9000007466 Welded front leg 1
11 2050423001 Screw 2
12 2050402001 Supporting seat 2
13 0000024003 Nut 4 M8 GB/T889.1=ISO7040
14 9000007473 Pressing plate 2
15 0000023518 Screw 8 M12x80 GB/T70.1=ISO4762

16 0000025032 Washer 8 12 GB/T95

17 0000025024 Washer 8 12 GB/T93

18 0000024006 Nut 8 M12 GB/T889.1=ISO7040

19 2050402003 Positioning pin 2

20 0000025031 Washer 2 20 GB/T95

21 0000023025 Screw 4 M10x40 GB/T70.1=ISO4762

22 0000024013 Nut 4 M10 GB/T6170=ISO4032

7
 Fig. 4 Fork

Fig. 4 Fork
No. Parts No. Name Qty. Remarks standard
2080501001 Fork 2 950
1
2090501001 Fork 2 1150
2 9000007453 Fork holder 1
3 0000023088 Screw 3 M10x25 GB/T70.1=ISO4762
4 2530402002 Roller 4
5 0000026013 Retaining ring 4 25 GB/T894.1
6 2500525001 Washer 2
7 2500502003 Side block 4
1 9000010404 wheel accessories 4

8
 Fig. 5 Load backrest (optional)

Fig. 5 Load backrest (optional)

No. Parts No. Name Qty. Remarks standard
1 2100501004 Load backrest 1
2 0000023034 Screw 4 M10x20 GB/T70.1=ISO4762
3 0000025002 Washer 4 10 GB/T95

9
 Fig. 6 Castor

Fig. 6 Castor
No. Parts No. Name Qty. Remarks Standard
1 0000026008 Retaining ring 1 30 GB/T894.1
2 2000405001 Bearing seat 1
3 0000027013 Bearing 2 7206C/DB GB/T292
4 2000413001 Bushing 1
5 0000026010 Retaining ring 1 62 GB/T893.1

6 0000024015 Nut 1 M14 GB/T889.1=ISO7040

7 2000401007 Wheel frame 1

8 0000023111 Bolt 1 M14x100 GB/T5782=ISO4014

9 2000413002 Shaft sleeve 1

10 1000525001 Washer 2
11 0000027001 Bearing 2 6204 GB/T276=ISO3290

12 2020416001 Wheel 1

10
13 0000023029 Screw 4 M10x35 GB/T70.1=ISO4762

14 0000023006 Spring washer 4 10 GB/T93

15 0000025002 Washer 4 10 GB/T95

16 9000005936 Adjusting plate 4

□
1 2040400001 Steering wheel assembly 1

2 9000010408 steering wheel accessories 1

3 9000003638 wheel accessories 1

11
 Fig. 7 Load wheel

Fig. 7 Load wheel

No. Parts No. Name Qty. Remarks standard
1 2000416003 Load wheel 1
2 0000028055 Roll pin 2 5x40 GB/T879.1=ISO8752
3 1030507004 Rotating axle 1
4 0000027001 Bearing 2 6204 GB/T276=ISO3290
5 1000525001 Washer 2
1 9000010405 wheel accessories 1

12
Fig. 8 Mast assembly

8.1 Two-stage-mast

13
8.1 Two-stage-mast
No. Parts No. Name Qty. Remarks Standard
Two-stage-mast
9000002124
2900
Two-stage-mast
1 9000009984 Inner mast welding 1
3500
Two-stage-mast
9000009973
3200
Two-stage-mast
9000007480
2900
Two-stage-mast
2 9000010166 Welded chassis 1
3500
Two-stage-mast
9000010168
3200
3 2530402002 Roller 4
4 0000026013 Retaining ring 4 25 GB/T894.1

5 2500525001 Washer 2
6 2500502003 Side cushion 4
7 0000023172 Screw 4 M8x30 GB/T70.1=ISO4762
8 0000025001 Standard spring washer 4 8 GB/T93
9 0000023047 Screw 2 M8x25 GB/T70.1=ISO4762
10 2530500002 Guide wheel 2 组件
11 2530504007 Wheel seat 2
12 2500511002 Guide wheel 2
13 2500507003 Pin roll 2
14 0000026034 Retaining ring 4 12 GB/T894.1

15 9000002120 Micro switch fixing plate 1

Proximity switch fixing
16 9000005946 1
plate
17 0000023555 Screw 4 M6x16 GB/T70.2=ISO7380
18 0000023055 Washer 4 6 GB/T95
1 9000010404 wheel accessories 4

14
Fig. 9 Electronic control board assembly

15
 Fig. 9 Electronic control board assembly
No. Parts No. Name Qty. Remarks Standard
1 9000002066 Aluminum plate 1
2 9000009802 Controller CURTIS1212P-2501 1
3 0000023033 Screw 2 M4x25 GB/T70.1=ISO4762
4 0000025018 Standard spring washer 8 GB/T93
5 1000434007 Fuse seat 2 SYY
6 0000025019 Washer 6 4 GB/T95
7 0000023211 Screw 2 M4x16 GB/T818=ISO7045
8 2210434004 Fuse 1 150A
9 0000023071 Screw 2 M4x8 GB/T818=ISO7045

10 9000005985 Temperature protection module BD-W-115-N 1

11 0000023516 Screw 2 M5x10 GB/T818=ISO7045
12 0000025014 Washer 2 5 GB/T95
13 0000025015 Standard spring washer 2 5 GB/T93
14 1000404005 Connector 1
15 1000434021 Fuse seat 1 BD-1X10A
16 1000434040 Fuse 1 10A
17 0000023074 Screw 2 M3x30 GB/T818=ISO7045

18 9000007394 Buzzer 1
19 0000023648 Screw 2 M3x8 GB/T818=ISO7045
20 0000025003 Standard spring washer 2 3 GB/T93
21 0000025026 Washer 2 3 GB/T95
22 1000403004 Strain relief UC-2 1
23 0000023307 Screw 1 M4x10 GB/T818=ISO7045

24 9000002322 Relay ARP12F-1C 24VDC 1

25 1000434020 Fuse 1 60A
26 9000002325 Strain relief UC-5 2

16
 Fig. 10 Main harness

Fig. 10 Main Harness

No. Parts No. Name Qty. Remarks Standard
1 9000002409 B0 wire 1
2 9000002410 B+ wire 1
3 9000002411 1B+ wire 1
4 9000002412 2B+ wire 1
5 9000002413 3B+ wire 1
6 9000002414 4B+ wire 1
7 9000002415 PB- wire 1
8 9000002416 B- wire 1
9 9000002417 Driving wheel harness 1
10 9000002418 Charger anode B+ wire 1
11 1020434003 Copper bar 一 1
12 9000008788 Charger B- wire 1

17
Fig.11 Electric parts and components

18
 Fig.11 Electric parts and components
N Qty standard
Parts No. Name Remarks
o. .
1 2040634001 Micro switch XZ-15GW22-B 2
Micro switch protective
2 2040603002 2
cover
3 0000023033 Screw 4 M4x25 GB/T70.1=ISO4762
4 0000023107 Screw 6 M5x16 GB/T70.1=ISO4762
5 0000025015 Standard spring washer 18 5 GB/T93
6 0000025014 Washer 6 5 GB/T95
7 9000002065 Electronic control assembly 1
1000432001 Battery 12V/85Ah 2
8 Optional
2100432001 Battery 12V/106Ah 2
9 0000025011 Washer 8 8 GB/T95
10 0000023012 Screw 8 M8x12 GB/T70.1=ISO4762
11 9000002062 Battery holder 1
12 9000002063 Battery fixing seat 1 With 106Ah battery
13 9000002064 Battery fixing angle iron 2
Charger 24V/10A Input voltage:
9000002068 1
NCN24101P22 220AC(domestic trade)
14
Charger 24V/10A Input voltage:
9000008638 1
QQE240-11CH59 100-240AC(foreign trade)
15 9000008678 Battery holder 1
16 0000023076 Screw 6 M5X12 GB/T70.1=ISO4762
17 1000418002 Valve washer 1
18 0000023056 Screw 4 M4X12 GB/T70.1=ISO4762
19 0000025019 Washer 4 4 GB/T95
Double end power cort plug
1010434009 1
3*0.75(Australian)
Double end power cort plug
1010434011 1
3*0.75(English)
Double end power cort plug
1010434012 1
3*0.75(European)
Double end power cort plug
20 1010434013 1 Optional
3*0.75(Italian)
Double end power cort plug
1010434014 1
3*0.75(Sweden)
Double end power cort plug
2530334005 1
3*0.75(American)
Double end power cort plug
1010434023 1
3*0.75(Asian)

19
21 9000002192 LED Fault display assembly 1
22 9000002324 Fuse tube 1 5*20 0.5A
23 9000002407 Control harness 1
24 9000002408 Micro switch harness 1
25 9000002079 Proximity switch fixing plate 1
Proximity switch
9000007427 1 One-stage-mast
NBN5-FT-E2
26
Proximity switch
9000007428 1 Two-stage-mast
NBN5-FT-E2
27 0000023075 Screw 2 M3X20 GB/T70.1=ISO4762
28 0000023042 Screw 2 M6x10 GB/T70.1=ISO4762
29 9000005937 Cable holder 1
30 1010434007 Fan ADDA DC12V 1
31 0000023041 Screw 2 M4x30 GB/T818=ISO7045
32 1010404005 Connector holder 1
33 1000434021 Fuse seat 1 BD-1X10A
34 1010434008 Fuse 1 1A
35 0000023074 Screw 2 M3x30 GB/T818=ISO7045
36 1000434007 Fuse seat 1 SYY
37 0000023211 Screw 2 M4x16 GB/T818=ISO7045
38 1000404005 Connector holder 1
39 1010404006 Connector holder 1
40 0000023516 Screw 6 M5x10 GB/T818=ISO7045
41 9000008787 Fan connecting wire 1

20
 Fig.12 Hy draulic system

12.1 One-stage-mast hydraulic system

12.1 One-stage-mast hydraulic system

No. Parts No. Name Qty. Remarks standard
1 0000026003 Retaining ring 2 20 GB/T894.1

2 0000027001 Bearing 2 6204 GB/T276=ISO3290

3 0000026009 Retaining ring 2 47 GB/T893.1

4 2510510001 Chain wheel 2

5 2500502005 Base 1
6 0000023067 Screw 1 M8x16 GB/T70.1=ISO4762
7 9000002081 Cylinder assembly 1 ECL1020

21
 9000002099 Cylinder assembly 1 ECL1016
8 2530202002 Cylinder hoop 1
9 2000337001 Safety explosion-proof 1
10 0000022051 Combination seal washer 1 16
11 2000317002 Straight joint 1
12 0000022011 O rubber seal ring 3 8x1.8 GB/T3452.1=ISO3601
13 9000002082 High pressure steel tube 1
14 0000023099 Screw 2 M10x45 GB/T70.1=ISO4762

15 0000023006 Standard spring washer 3 10 GB/T93

16 0000025106 Washer 2 10 GB/T95

17 2130300002 Pump station 1

18 0000017002 O ring seal joint 1 JTJ8-G3/8-M16x1.5

19 9000002083 High pressure rubber tube 1

20 0000024087 Nut 4 M14 GB/T6170=ISO4032

21 0000025079 Washer 2 14 GB/T95

22 0000028011 Split pin 2 3x40 GB/T91=ISO1234

23 2500502007 Chain tension bar 2

24 0000028110 Pin roll 2 6x40 GB/T880

25 0000028092 Split pin 2 1x8 GB/T91=ISO1234

26 0000025011 Washer 2 8 GB/T95

27 0000024086 Nut 2 M8 GB/T6170=ISO4032

28 0000024092 Nut 2 M8 GB/T923

29 0000024013 Nut 2 M10 GB/T6170=ISO4032

30 0000023503 Bolt 1 M10x35 GB/T5783=ISO4017

0000029301 Roller chain 2 ECL1020 GB/T1243=ISO606

31
0090000432 Roller chain 2 ECL1016 GB/T1243=ISO606

32 0000028030 Pin roll 2 6x45 GB/T882=ISO2341

33 0000028010 Split pin 2 2x20 GB/T91=ISO1234

34 2530504001 Chain wheel cover 2

35 0000023044 Screw 2 M8x20 GB/T70.1=ISO4762

22
 12.2 T wo-stage-mast hydraulic system

12.2 Two-stage-mast hydraulic system

No. Parts No. Name Qty. Remarks standard
1 0000026003 Retaining ring 2 20 GB/T894.1
2 0000027001 Bearing 2 6204 GB/T276=ISO3290
3 0000026009 Retaining ring 2 47 GB/T893.1
4 2510510001 Chain wheel 2
5 0000023067 Screw 1 M8x16 GB/T70.1=ISO4762
9000002122 ECL1029
6 9000009971 Cylinder assembly 1 ECL1032
9000009982 ECL1035

23
7 2530202002 Cylinder hoop 1
8 2000337001 Safety explosion-proof 1
9 0000022051 Combination seal 1 16
10 2000317002 Straight joint 1
11 0000022011 O rubber seal ring 3 8x1.8 GB/T3452.1=ISO3601

12 9000002082 High pressure steel 1

13 0000023099 Screw 2 M10x45 GB/T70.1=ISO4762
14 0000023006 Standard spring 3 10 GB/T93
15 0000025106 Washer 2 10 GB/T95
Pump station
16 2130300002 1
24V2.2KW2.0
17 0000017002 Joint 1 JTJ8-G3/8-M16x1.5

18 9000002082 High pressure rubber 1

19 0000024087 Nut 2 M14 GB/T6170=ISO4032
20 0000025079 Washer 2 14 GB/T95
21 0000028011 Split pin 2 3x40 GB/T91=ISO1234=ISO1234
22 2500502007 Chain tension bar 2
23 0000028110 Pin roll 2 6x40 GB/T880
24 0000028092 Split pin 2 1x8 GB/T91=ISO1234
25 0000025011 Washer 2 8 GB/T95
26 0000024086 Nut 2 M8 GB/T6170=ISO4032
27 0000024092 Nut 2 M8 GB/T923
28 0000024013 Nut 2 M10 GB/T6170=ISO4032
29 0000023503 Bolt 1 M10x35 GB/T5783=ISO4017
0000029268 ECL1029 GB/T1243=ISO606
30 0090000550 Roller chain 2 ECL1032 GB/T1243=ISO606
0090000551 ECL1035 GB/T1243=ISO606
31 0000028030 Pin roll 2 6x45 GB/T882=ISO2341
32 0000028010 Split pin 2 2x20 GB/T91=ISO1234
33 2530504001 Chain wheel cover 2
34 0000023044 Screw 2 M8x20 GB/T70.1=ISO4762

24
 Fig. 13 Cy linder assembly

Fig. 13 Cylinder assembly

No. Parts No. Name Qty. Remarks standard
1 2000322001 Dust ring 1 40X48-5/6.5
2 2000322002 Support ring for shaft 1 40X10-2

GB/T6171= ISO8673
3 0000024074 Nut 1 M20x1.5

4 0000025033 Standard spring washer 1 20 GB/T93

5 2010322001 Y seal ring 1 45X35-6
6 2000322003 Support ring for hole 1 45X10-2
7 0000022013 O ring 1 45X3.1 GB1235
8 0000022014 O ring 2 25X3.1 GB1235
1 9000010407 sealing accessories 1 Sealing parts

25
 Fig. 14 Pump system

Fig. 14 Pump system

No. Parts No. Name Qty. Remarks standard
1 2130301001 Oil tank 1
2 2500217001 Oil suction pipe 1
3 2500237001 Gear pump 1
4 2500222001 O ring 1
5 2500237005 Refill cover 1
6 2500215002 Center valve block 1
7 2110234001 solenoid valve 1
8 2500235002 Overflow valve 1
9 2500235003 Check valve 1
10 2110234003 Contactor 1
11 2110234002 Motor 1

26
Fig.15 Driving system

27
Fig.15 Driving system
No. Parts No. Name Qty. Remarks standard
1 0000023059 Screw 3 M4x8 GB/T70.1=ISO4762
2 0000025019 Washer 3 4 GB/T95
3 9000002090 Driving wheel cover 1
4 0000023044 Screw 3 M8x20 GB/T70.1=ISO4762
5 0000023089 Screw 1 M8x12 GB/T70.1=ISO4762
6 9000002089 Handle seat 1
7 9000002087 Locating bushing 1
8 0000023042 Screw 4 M6x10 GB/T70.1=ISO4762

9 9000002086 Bearing seat 1

10 0000027048 Bearing 1 6209 GB/T276=ISO3290
11 0090000038 Bearing 1 32011 GB/T297
12 9000002085 Connecting flange 1
13 0000023034 Screw 4 M10x20 GB/T70.1=ISO4762
14 0000023006 Standard spring washer 10 10 GB/T93
15 0000025010 Standard spring washer 4 6 GB/T93
16 9000002088 Locating block 1
17 9000001023 Driving wheel 1
18 0000023088 Screw 6 M10x25 GB/T70.1=ISO4762

28
 Fig.16 Instrument components

Fig.16 Instrument components

No. Parts No. Name Qty. Remarks standard
1 0090000041 Screw 2 M5x10 GB/T70.2=ISO7380
2 2240434001 DC power switch ZDK31-250 1
3 9000002070 Instruments board 1
4 9000002071 Clipboard 1
0000024002 Nut 4 M3 GB/T6170=ISO4032
5
0000023075 Screw 4 M3x20 GB/T70.1=ISO4762
6 0000025011 Washer 4 8 GB/T95
7 0000023089 Screw 4 M8x12 GB/T70.1=ISO4762
8 1010434002 Key switch LKS-101A 1
9 1000123003 Screw 2 M4x8 GB/T70.2=ISO7380

10 9000009801 Indicator 1

29
Fig.17 T iller arm assembly

30
Fig.17 Tiller arm assembly
No. Parts No. Name Qty. Remarks standard
1 0000023061 Screw 4 M8x25 GB/T70.1=ISO4762
2 0000025004 Standard spring washer 4 8 GB/T93
3 9000005940 Handle lever welding part 1

4 1000123001 Screw 1 M8X20

5 1030418001 Seal bushing 1

6 9000007398 Air spring 1 F=800N

7 9000005945 Rotating axle 1  20X78

8 0000013002 Shoulder harness 2 20X22X12

9 0000028163 Roll pin 1 4x35 GB/T879.1=ISO8752

10 0000025004 Standard spring washer 1 8 GB/T93
11 0000023089 Screw 1 M8X12 GB/T70.1=ISO4762
12 9000007427 Proximity switch NBN5-FT-E2 1
13 0000023075 Screw 2 M3X20 GB/T70.1=ISO4762

14 9000002406 Handle harness 1

13
□ 9000001927 Handle 1

31
Fig.18 Economic tiller head

32
Fig.18 Economic tiller head
No. Parts No. Name Qty. Remarks standard
1 9000002189 Tiller seat 1
2 9000002175 Left driving switch 1 ABS
3 9000008334 Accelerator BD-190 1
4 9000002177 Accelerator connecting part 1 ABS
5 9000002188 Bushing 2 ABS
6 9000002176 Right driving switch 1 ABS
7 0000023304 Screw 2 M3X12 GB/T70.1=ISO4762
8 0000025003 Spring washer 2 3 GB/T93
9 0000025026 Washer 2 3 GB/T95
10 0090000190 Screw 2 M3X8 GB/T6560
11 0090000189 Screw 3 M4X8 GB/T70.3=ISO10642
12 9000002179 Tiller downside cover 1
13 0000023138 Screw 4 M6X10 GB/T70.3=ISO10642
14 0000023040 Screw 2 M6X16 GB/T70.1=ISO4762
15 9000002178 Tiller upper cover 1
16 9000002311 Micro switch fixing large part 1
17 9000002161 Micro switch SS-5GL2 4
18 0090000261 Screw 14 ST2.2x13 GB/T845=ISO7049

19 9000002310 Micro switch fixing small part 2

20 0090000262 Screw 7 ST2.2 X 9.5 GB/T845=ISO7049
21 9000002180 Belly seat 1
22 9000002181 Belly inner seat 1
23 9000002182 Spring 0.8 4
24 9000002186 Spring 0.6 6
25 9000002183 Horn button 1
26 9000002184 Lifting button 1
27 9000002185 Lowering button 1
28 9000002187 Label 1
29 9000002473 Tiller micro switch assembly 2 1
30 9000002190 Tiller micro switch assembly 1 1

33
 Fig.19 Driving wheel assembly

Fig.19 Driving wheel assembly

No. Parts No. Name Qty. Remarks standard

1 0000026005 Retaining ring 2 17 GB/T894.1

2 0000027068 Bearing 1 6203 GB/T276=ISO3290
3 0000036005 Flat key 1 A5X18 GB/T1096
4 9000002136 Gear shaft 1
5 9000002137 Gear box 1
6 1070309001 Small gear 1
7 0000026004 Retainer ring 1 15 GB/T894.1
8 0000025009 Spring washer 3 4 GB/T93
9 0000036002 Flat key 1 A5X15 GB/T1096
10 0000025020 Washer 5 8

34
11 9000002138 Permanent magnet motor 1
12 0000023061 Screw 5 M8X25 GB/T70.1=ISO4762
13 0000027086 Bearing 1 61905 GB/T276=ISO3290
14 1070309002 Gear wheel 1
15 0090000178 Oil seal 1 160X174X10 GB9877

16 9000002139 Inner gear ring 1 19EL100008

17 0090000179 Bearing 2 61824 GB/T276=ISO3290
18 0090000180 Retaining ring 2 150 GB/T894.1
19 0090000181 O ring 1 115X2.65 GB/T3452.1=ISO3601
20 9000002140 Filter seal seat 1 19EL100009
21 9000002141 Wheel 1 19EL110000
22 0000025006 Spring washer 11 6 GB/T93
23 0090000182 Screw 10 M5X14 GB/T70.1=ISO4762

24 9000002142 Seal ring 1 19EL100011

25 1070302007 Gear box cover 1

26 0000028144 Roll pin 2 B6X20 GB/T120.2=ISO8735
27 0000023063 Screw 11 M6X16 GB/T70.1=ISO4762
28 0090000183 Oil seal 1 17X28X7 GB9877
29 1070335002 Electronmagnetic brake 1
30 0000023674 Screw 3 M4X45 GB/T70.1=ISO4762

31 1070302008 Cover 1
32 1070302009 Protective bushing 1
33 1070123001 Vent plug 1 M10X1
34 0000025021 Combination washer 1 10
35 1070302010 Cable fixed plate 1
36 0000023675 Screw 2 M5X16 GB/T70.2=ISO7380
37 0000023065 Screw 3 M5X25 GB/T70.2=ISO7380
38 0000025012 Spring washer 13 5 GB/T93
39 0090000184 Roll pin 2 5x20 GB/T119.1=ISO2338
40 0090000185 O ring 1 140x2.65 GB/T3452.1=ISO3601
41 9000002143 Carbon brush 1

1. Gear spare parts need to offer in pairs.

35
 Easy worn parts list

No. Art No. Description Qty. Fig./Position Note

1 2000416003 Small wheels 2 Fig.7/1 Load wheel

Castor
Fig.6/11 Load wheel
Fig.7/4 One-stage mast
2 0000027001 Bearing 4
Fig.12.1/2 hydraulic system
Fig.12.2/2 Two-stage mast
hydraulic system

Driving wheel
3 9000002141 Driving wheel 1 Fig.19/21
assembly

Driving wheel
4 9000002143 Carbon brush 4 Fig.19/41
assembly

Electric parts and

5 2040634001 Micro-switch 1 Fig.11/1
components

6 9000007398 Air spring 1 Fig.17/6 Tiller arm assembly

7 2000322002 Support ring for shaft 1 Fig.13/2 Cylinder assembly

8 0000022014 O seal ring 2 Fig.13/8 Cylinder assembly

9 0000022013 O seal ring 1 Fig.13/7 Cylinder assembly

10 2000322003 Support ring for hole 1 Fig.13/6 Cylinder assembly

11 2010322001 Y seal ring 1 Fig.13/5 Cylinder assembly

One-stage mast
Fig.12.1/12 hydraulic system
12 0000022011 O seal ring 3
Fig.12.2/11 Two-stage mast
hydraulic system

Electronic control
13 1000434008 Fuse 1 Fig.9/8
board assembly

Electronic control
14 1000434020 Fuse 1 Fig.9/25
board assembly

Electronic control
15 1000434040 Fuse seat 1 Fig.9/16
board assembly

36
 Electric parts and
16 9000002324 Fuse tube 1 Fig.11/22
components

Electric parts and

17 9000002192 LED fault display assembly 1 Fig.11/21
components

Electronic control
18 9000002322 Relay 1 Fig.9/24
board assembly

Tiller micro-switch
19 9000002190 1 Fig.18/30 Economic tiller head
assembly 1

Tiller micro-switch
20 9000002473 1 Fig.18/29 Economic tiller head
assembly 2

21 9000007427 Proximity switch 2 Fig.17/12 Tiller arm assembly

22 9000008334 Accelerator 1 Fig.18/3 Economic tiller head

37