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Service Tool Manual

taski Service Tool Manual

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0% found this document useful (0 votes)
1K views95 pages

Service Tool Manual

taski Service Tool Manual

Uploaded by

Adıl Surek
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 95

Service Tool

Edition: V4.10/2012
GTS Service Tool

Index

1 General
1.1 General information 1
1.1.1 Part reference 1
1.1.2 Consumable supplies 1
1.1.3 Direction description 1
1.1.4 Power source 1
1.2 Required material 2
1.2.1 Tools 2
1.2.2 Material 2

2 TASKI swingo 350/455/755/855/1255/1650/1850/XP/


TASKI Service Tool Manual 350 455 755 855 1255 1650 1850 XP 4000 5000 V4.10 2012.06IVZ.fm

4000/5000
2.1 For which machines 1
2.2 Tools 1
2.2.1 Computer/laptop requirements 1
2.2.2 USB cable specification 2
2.3 Service Tool 2
2.3.1 USB driver 2
2.3.2.1 Installation 3
2.3.3.2 De-installation 3
2.3.4 Firmware 3
2.3.5 Exchange of electronic components 4
2.3.6 Install Service Tool 4
2.3.7 Start communication 4
2.4 Service Tool overview 5
2.5 Information menu bar 5
2.6 Information pull down menus 6
2.6.1 Pull down menu File 6
2.6.2 Pull down menu Help 6
2.7 Information bar at the bottom 7
2.8 Download firmware 8
2.8.1 Chose firmware 9
2.8.2 Start download 9
2.8.3 Download finished 10
2.8.4 Download for TASKI swingo 350/455 10
2.8.5 Download for TASKI swingo XP 11
2.9 Parameter file 12
2.9.1 Upload parameter file 12
2.9.2 Save parameter file 12
2.10 Errors 14
2.10.1 Save error file 15
2.10.2 Values in error file 16

3 TASKI swingo 350/455


3.1 For which machines 1
3.2 SystemOverview 1
3.3 Counter file 2
3.3.1 Load counter file 2
3.3.2 Save counter file 3

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GTS Service Tool
3.3.3 Values in counter file 4
3.4 Dashboard service menu TASKI swingo 350B 6
3.4.1 Reset service LED 6
3.5 Dashboard service menu TASKI swingo 455B 7
3.5.1 Reset service LED 7

4 TASKI swingo 755/855/1255


4.1 For which machines 1
4.2 SystemOverview 1
4.3 Counter file 2
4.3.1 Load counter file 3
4.3.2 Save counter file 4
4.3.3 Values in counter file 4
4.4 Error code overview 6
4.5 Dashboard service menu 8
TASKI Service Tool Manual 350 455 755 855 1255 1650 1850 XP 4000 5000 V4.10 2012.06IVZ.fm

4.5.1 Reset service LED 8

5 TASKI swingo 1650/1850


5.1 For which machines 1
5.2 SystemOverview 1
5.3 Dashboard service menu 2
5.3.1 Reset service LED 2

6 TASKI swingo XP
6.1 For which machines 1
6.2 System Overview 1
6.3 Service 4
6.3.1 Counter, machine configuration 4
6.4 Teach-In 9
6.4.1 Teach-In guidance and throttle 9
6.5 Self test 10
6.5.1 Overview 11
6.5.2 Start self test - complete test 11
6.5.3 Start self test - individual test 11
6.6 Error code overview 12
6.7 Dashboard service menu 16
6.7.1 Dashboard 16
6.7.2 Menu navigation 17
6.7.3 Enter service mode 17
6.7.4 Navigation menu up/ down 18
6.7.5 Enter menu or parameter/confirm 19
6.7.6 Change parameter up/down 19
6.7.7 Reset value 20
6.7.8 Leave without change 20
6.7.9 Exit service mode 21
6.8 Parameter settings - S100 22
6.9 Teach-In guidance and throttle - S200 24
6.9.1 Teach-In guidance hall sensor - S201 24
6.9.2 Teach-In throttle hall sensor - S202 24
6.10 Self test - S300 25
6.10.1 Start the self test - S301 26
6.11 Error buffer - S400 26
6.11.1 Philosophy 26

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GTS Service Tool
6.11.2 Enter into error buffer 26
6.11.3 Reset error buffer 27

7 TASKI swingo 4000/5000


7.1 For which machines 1
7.2 System Overview 1
7.2.1 System Overview - Online 2
7.3 Service 2
7.4 Counter file 4
7.4.1 Load counter file 4
7.4.2 Save counter file 5
7.4.3 Values in counter file 6
7.5 Error code overview 8
7.6 Dashboard service menu 11
7.6.1 Reset service LED 11
TASKI Service Tool Manual 350 455 755 855 1255 1650 1850 XP 4000 5000 V4.10 2012.06IVZ.fm

7.6.2 Service menu 12

8 Revision

9 Glossar

10 Notes

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Copyright © 2012, Diversey Inc.
Service Tool

1 General

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Copyright © 2012, Diversey Inc.
GTS Service Tool

1 General

1.1 General information

1.1.1 Part reference

Explicitly mentioned parts are defined by references corresponding to


the e-spares spare parts list.

E.g. Tank axle (02/118) corresponds to the parts list on e-spares, sub
assembly 2, position 118.
03.1 TASKI service tool - general_V1.00.fm

1.1.2 Consumable supplies

If you have to remove cable ties then position the new ones at the
original place.

If you have to remove self locking nuts, you should replace them by
new ones.

1.1.3 Direction description

On the „RH“ always means on the right hand side of the machine in
working direction (when you are standing behind the machine).

On the „LH“ always means on the left hand side of the machine in
working direction (when you are standing behind the machine).

1.1.4 Power source

Depending on the work it might be required to remove the power


source (mains/batteries) from the machine.

The in here mentioned sequences (mechanical and electrical) are


based on the assumption that the power source (mains/batteries) is
connected.

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GTS Service Tool

1.2 Required material

1.2.1 Tools

• A standard range of tools is required e.g.


• Fork spanners
• Allen keys
• Torx keys

1.2.2 Material

• No special tools are required.

The above listings are only a recommendation for the technical


03.1 TASKI service tool - general_V1.00.fm

training.

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Service Tool

2 TASKI swingo 350/455/755/855/


1255/1650/1850/XP/4000/5000

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Copyright © 2012, Diversey Inc.
GTS Service Tool

2.1 For which machines

Following you find information to the Service Tool for:

• TASKI swingo 350B


• TASKI swingo 455B
• TASKI swingo 755B Power
• TASKI swingo 855B Power
• TASKI swingo 1255B Power
• TASKI swingo 1650
• TASKI swingo 1850
10.1 TASKI service tool - swingo 350 455 755 855 1255 1650 1850 XP 4000 5000_V1.00.fm

• TASKI swingo XP
• TASKI swingo 4000
• TASKI swingo 5000

2.2 Tools

• PC/Laptop
• USB cable (please refer to specification)
• Service Tool
• Firmware
• Tools to remove the electronics

2.2.1 Computer/laptop requirements

• USB interface
• Windows XP/7

Contact your IT department if you find any problems and report it to


your GTS contact.

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GTS Service Tool

2.2.2 USB cable specification


10.1 TASKI service tool - swingo 350 455 755 855 1255 1650 1850 XP 4000 5000_V1.00.fm

Picture 1: USB cable

• Plug 1 USB Type A


• Plug 2 USB Type B
• Length max. 1.5 m

Contact your IT department to install the USB driver if required.

2.3 Service Tool

• The Service Tool is designed for several, newer scrubber driers


of the TASKI swingo range.
• It consists of the following files:
• USB driver
• Depending on machine types
• Firmware
• Depending on machine types
• Service Tool
• Swingo Service Tool - Service Version vX_XX_.exe
• _temp.xml

2.3.1 USB driver

• The USB driver enables the communication between the machine


and the computer.

If you do not have administrator‘s rights you need to contact your


local IT department.

Please note that you need to have the machine connected to the

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GTS Service Tool
computer to be able to install the USB driver.

You need to install the different USB drivers according to the machine
type.

2.3.1.1 Installation

• Connect the machine to the computer with the USB cable.


• Switch ON the machine.
• Your computer will recognise that a new device is connected.
• As soon as your computer asks for a driver select the path to the
driver and start the installation.

This procedure can vary as there are a lot of different PC/Laptop


10.1 TASKI service tool - swingo 350 455 755 855 1255 1650 1850 XP 4000 5000_V1.00.fm

configurations.

2.3.1.2 De-installation

Please contact your local IT department.

2.3.2 Firmware

• The firmware is stored on the power electronics or on power


electronics and dashboard (TASKI swingo XP/4000/5000).
• It is responsible for the control of the components activities.
• An update or installation of the firmware can be done with the
Service Tool.
• The firmware can be updated on machines without exchanging
the electronic components.

Remarks

To check how to update the firmware, please refer to the


corresponding chapter.

• The firmware contains several software elements. These


software elements are packed together in a „*.7z“ file format.

Do not interrupt the software download.

• If an interruption of the download happens, try to restart the


download again. Disconnecting and connecting power source is
helpful.
• The download can be restarted as long as the boot loader was
correctly loaded.
• If it is not possible to restart the download you have to replace
the power electronics.

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GTS Service Tool

2.3.3 Exchange of electronic components

• Before changing the electronics, please ensure that you use the
same firmware family.
• The first number of the firmware version shows the firmware
family.

As the firmware is stored on the power electronics, the exchange of


components is not critical.

An update of the firmware is not necessary but recommended if newer


versions are available. Please refer to the advice in the GTS
Newsletters.
10.1 TASKI service tool - swingo 350 455 755 855 1255 1650 1850 XP 4000 5000_V1.00.fm

2.3.4 Install Service Tool

• Download the Service Tool from e-spares.


• Copy the unzipped Service Tool files onto your computer.
• The folders for the firmware of the different type of machines are
empty.
• Download the firmware from e-spares.
• Copy the unzipped firmware into the appropriate folder.
• The USB drivers you find in the appropriate folders.

Remarks

No installation is required.

We advice to delete the older versions.

2.3.5 Start communication

• Connect machine with the PC/Laptop via the USB cable


(always use the same USB port).
• Switch ON machine.
• Open Service Tool.
• Swingo Service Tool - Service Version vX.XX.exe.

Follow this procedure: Connect machine --> switch ON machine -->


start Service Tool --> press „Connect“.

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GTS Service Tool

2.4 Service Tool overview


10.1 TASKI service tool - swingo 350 455 755 855 1255 1650 1850 XP 4000 5000_V1.00.fm

Picture 2: Service Tool overview


• After opening the Service Tool a system overview appears. Here
you can select the required machine type.
• The Service Tool consists of 2 information bars:
• Information menu bar (File and Menu).
• Information bar bottom (Serial Connection).

2.5 Information menu bar

Picture 3: Information menu bar

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GTS Service Tool

Pos. Name Description


1 Service tool name • Name and version of Service Tool.
2 File • Pull down menu.
3 Help • Pull down menu.
4 Window options • Minimize window.
• Full or customized window size.
• Exit software.
Table 1: Information menu bar

2.6 Information pull down menus


10.1 TASKI service tool - swingo 350 455 755 855 1255 1650 1850 XP 4000 5000_V1.00.fm

2.6.1 Pull down menu File

Picture 4: Pull down menu File

Pos. Name Description


1 select machine • With „select machine“ you can return to
the first page and choose a new machine
type.
2 Exit • With „Exit“ you can close the Service
Tool.
Table 2: Pull down menu File

2.6.2 Pull down menu Help

Picture 5: Pull down menu Help

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GTS Service Tool

Pos. Name Description


1 Info... • With „Help“ you open a window where it
shows the Service Tool version.

Table 3: Pull down menu Help

2.7 Information bar at the bottom


10.1 TASKI service tool - swingo 350 455 755 855 1255 1650 1850 XP 4000 5000_V1.00.fm

Please note that the machine is operational even though a computer


is connected.

While the machine is „Online“ it will not shut down automatically.

Picture 6: Information bar at the bottom

Pos. Name Description


1 Serial Connection • Press „Connect“ button to start
communication between machine and
computer.
• Communication with machine will be
initialized.
• When pressing the „Disconnect“ button
the communication will be interrupted.
2 Read • Press „Read“ button to read out the
actual machine firmware version.
3 Port information • Displays which computer port is used to
communicate with the machine.
4 Baud rate • Shows the transmission speed of the
communication.
5 Communication status • Shows the status of the communication.
Table 4: Information bar at the bottom

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GTS Service Tool

2.8 Download firmware

This description is meant for all machine types. Be aware that the
naming can vary according to the machine type.

Following pictures are based on the TASKI swingo 755.


10.1 TASKI service tool - swingo 350 455 755 855 1255 1650 1850 XP 4000 5000_V1.00.fm

Picture 7: Download folder, example 755

Pos. Name Description


1 Communication window • Communication output window.
• Information related to the status of
process.
• Status of download bar (%).
2 „Download Start“ button • Starts the download.
• From PC/Laptop onto electronics.
3 „Upload Start“ button • Starts the upload of parameter file.
• From electronics onto PC/Laptop.
4 „Upload Stop“ button • Interrupts the upload of parameter file.
5 „Save Para File“ button • Saves upload of parameters into file with
*.XML format.
• Can be used to trouble shooting issues.
Table 5: Download

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Copyright © 2012, Diversey Inc.
GTS Service Tool

2.8.1 Chose firmware

• Make sure that the machine and Service Tool communicate.


• Press the „Download Start“ button.
• Select the appropriate firmware.

Be aware to select the correct firmware for the machine type.

• The firmware folder is normally in the same folder as the „Swingo


Service Tool - Service Version vX_XX.exe“ file.
• The name of the file starts with the machine type.

Remarks

File name examples: SW_Swingo_350, SW_Swingo_755B_1255B,


10.1 TASKI service tool - swingo 350 455 755 855 1255 1650 1850 XP 4000 5000_V1.00.fm

SW_Swingo_1650, SW_Swingo_XP or SW_Swingo_4000_5000.

• The file format is for all machine types „*.7z“.

Picture 8: Select firmware, example 755

If no file exists in the folder which corresponds to these rules a


window pops up and you can select the file you want to download.

2.8.2 Start download

• After selecting the firmware, your are asked to confirm the


download.

Picture 9: Start download

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Copyright © 2012, Diversey Inc.
GTS Service Tool

The download starts automatically if:

• The firmware is in the same folder as the „Swingo Service Tool -


Service Version vX_XX.exe“ file.
• The name of the file starts with: „SW_Swingo_350“,
„SW_Swingo_755B_1255B“, SW_Swingo_1650“, „SW_Swingo_XP“
or „SW_Swingo_4000_5000“.
• The file format is „*.7z“.

Do not interrupt the firmware download.

If an interruption of the download happens, try to restart download


again.
10.1 TASKI service tool - swingo 350 455 755 855 1255 1650 1850 XP 4000 5000_V1.00.fm

If it is not possible to restart the download you might need to replace


the power electronics.

2.8.3 Download finished

• When the download is finished a window appears.


• The communication to the electronics is now interrupted.

Picture 10: Download finished

Only now the download is finished!

After the download is completed the machine will switch OFF


automatically.

To continue to work with the Service Tool the machine has to be


connected again.

2.8.4 Download for TASKI swingo 350/455

This description is only meant for TASKI swingo 350/455!

• The download of the TASKI swingo 350/455 stops before the

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Copyright © 2012, Diversey Inc.
GTS Service Tool
procedure has ended.
• At this point the download is not finished yet!
• You need to press the OK button to finalise the download.
• When it is finished the window appears as in picture 10.
10.1 TASKI service tool - swingo 350 455 755 855 1255 1650 1850 XP 4000 5000_V1.00.fm

Picture 11: Download finishing for 350/455

2.8.5 Download for TASKI swingo XP

• Before the Service Tool starts to download the firmware to the


machine it automatically checks the firmware version of the
swingo XP.
• If an old firmware is on the swingo XP electronics the download
tool will read out the counters (hours, cycles).
• After the download of the firmware the counters will be written
back into the electronics again.

After the download is completed the machine will switch OFF


automatically.

To continue to work with the Service Tool the machine has to be


connected again.

Always Teach-In the values after a download to ensure the correct


function.

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Copyright © 2012, Diversey Inc.
GTS Service Tool

2.9 Parameter file

2.9.1 Upload parameter file

• Press the „Upload Start“ button.


• The Service Tool reads out the parameters from the electronics.
• You see the upload status in the progress bar (takes
approximately 10 -15 minutes).

Remarks
10.1 TASKI service tool - swingo 350 455 755 855 1255 1650 1850 XP 4000 5000_V1.00.fm

When the upload is finished no window opens. You only see the
message „Parameter Upload finished“ in the communication window.
u

Picture 12: Upload Parameter

2.9.2 Save parameter file

• After the upload is finished the parameters can be saved as


*.XML file by pressing the „Save Para File“ button.
• The parameter file can be sent per email or viewed with the
internet explorer.
• With the „Upload Stop“ button the upload of the parameter file
can be interrupted.

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GTS Service Tool
10.1 TASKI service tool - swingo 350 455 755 855 1255 1650 1850 XP 4000 5000_V1.00.fm

Picture 13: Save parameter file

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Copyright © 2012, Diversey Inc.
GTS Service Tool

2.10 Errors

This description is meant for all types, which have the possibility of
visualising the errors.

On the TASKI swingo 350/455/1650/1850 it is not available.

Be aware that the naming can vary according to the machine type,
following pictures are based on the TASKI swingo XP.
10.1 TASKI service tool - swingo 350 455 755 855 1255 1650 1850 XP 4000 5000_V1.00.fm

Picture 14: Errors, example XP

Pos. Name Description Remarks


1 „Clear Errors“ button Clears errors Can not be reversed

2 „Clear Window“ button Clears the online window Clears all information

3 „Read Errors“ button Reads errors from elec- Inserts the error list into
tronics online window

4 „Save to File“ button Allows to save information Will be save into a „txt“ file
in online window to file

5 Nr Line number Sequential up to 1024

Table 6: Errors

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Copyright © 2012, Diversey Inc.
GTS Service Tool

Pos. Name Description Remarks


6 Err-Nr Error code Error code according to list

7 Operating Hours Operating hours [hh.mm] Same as on display

8 Error Error description Short description of error

Table 6: Errors

A reset of the error buffer is definitive and can not be reversed.

The error list you find in the chapter of each machine type.
10.1 TASKI service tool - swingo 350 455 755 855 1255 1650 1850 XP 4000 5000_V1.00.fm

2.10.1 Save error file

• You can save the visualised errors of the online window into a
file.
• The file format is „*.txt“.

You can only „Save to File“ after you had communication between PC/
Laptop and the electronics and after pressed the „Read Errors“ button.

• After pressing the button „Save to File“ a window opens. Here


you can select the location and choose a name for the file.
• When you are finished, the file is saved at its location (e.g. errors
XP.txt).

Picture 15: Errors save to file, example XP

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GTS Service Tool

2.10.2 Values in error file

• When you open up the value file then a text editor window
opens.

Picture 16: Values in error file


10.1 TASKI service tool - swingo 350 455 755 855 1255 1650 1850 XP 4000 5000_V1.00.fm

Pos. Name Description


1 Nr Line number

2 Err-Nr Error code

3 Operating Hours Operating hours [hh.mm]

4 Error Error description

Table 7: Information to error file

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Service Tool

3 TASKI swingo 350/455

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Copyright © 2012, Diversey Inc.
GTS Service Tool

3.1 For which machines

The following information is only for TASKI swingo 350B/455B.

3.2 SystemOverview

• The system overview enables to check:


• Hour counters.
• Load and save the counter file.
• Battery type.
12.1 TASKI service tool - swingo 350 455_V1.00.fm

Picture 1: SystemOverview

Po Name Description Remarks


required

s.
Reset

Write

Save
Read

1 Operating hours Operating hours X X


chassis
Table 1: SystemOverview

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Copyright © 2012, Diversey Inc.
GTS Service Tool

Po Name Description Remarks

required
s.

Reset

Write

Save
Read
2 Service hour coun- Service hour coun- X X
ter ter

3 Service interval Service interval Default [250] X X Yes

4 Battery type Battery type dis- Default [Gel Sonn- Yes


charging curve enschein]

5 Operating hours Operating hours X X Yes


general general

6 Operating hours Operating hours X X Yes


electronics electronics

7 Operating hours Operating hours X X Yes


vacuum motor vacuum motor

8 Operating hours Operating hours X X Yes


brush motor brush motor
12.1 TASKI service tool - swingo 350 455_V1.00.fm

9 Operation hours Operation hours X X Yes


pumps pumps

10 „Load“ button Load counter file Load values into


cache

11 „Save“ button Save counter file Save values into file

12 „Read All“ button Read all counters Pos. 1 to 9 X


from electronics

13 „Write All“ button Write all counters Pos. 1 to 9 X Yes


onto electronics
Table 1: SystemOverview

3.3 Counter file

The counter file can be used to store the values of the actual counter situation. This can
be a help either after a maintenance or when an exchange of the electronics is necessary.

3.3.1 Load counter file

• When you press the „Load“ (No. 10) button, then you are asked
to select the appropriate file.

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GTS Service Tool

Picture 2: Select counter file

• The values (No. 1 to 9) from the counter file are now visible in
the Service Tool.
• These values are NOT in the electronics yet. To write them into
the electronics you need to press „Write All“ (No. 13).
12.1 TASKI service tool - swingo 350 455_V1.00.fm

Picture 3: Write all

Remarks

During the writing you see that one value after another changes to a
green background.

• When this is finished, then the „Save“ button changes its colour
to red.
• Now you need to press the „Save“ button to store the values onto
the electronics.

Picture 4: Save values

• The „Save“ button changes to the original colour. Now the values
are saved on the electronics.

3.3.2 Save counter file

• You can save the visualised values into a file.


• The file format is „*.txt“.

You can only „Save“ after you had communication between PC/Laptop
and the electronics and after pressed either one of the „Read“ or the

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GTS Service Tool
„Read All“ button.

• After pressing the button „Save“ (No. 11) a window opens. Here
you can select the location and choose a name for the file.
• When you are finished, the file is saved at its location. (e.g. Save
to file 350.txt)
12.1 TASKI service tool - swingo 350 455_V1.00.fm

Picture 5: Save to file

3.3.3 Values in counter file

• When you open up the value file then a text editor window
opens.
• Following the values are described.

Picture 6: Values in counter file

Pos. Name Description


1 Operating hours chassis Total hours

2 Service hour counter Hours since last service

Table 2: Information to counter file

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GTS Service Tool

Pos. Name Description


3 Service interval Service interval between 200 and 900h (steps of 50
hours)

4 Operating hours general General hours

5 Operating hours electronics Hours of electronics

6 Operating hours vacuum motor Hours of vacuum motor

7 Operating hours brush motor Hours of brush motor

8 Operating hours pumps Hours of pumps

9 Battery Typ Number of which battery type is selected

Table 2: Information to counter file


12.1 TASKI service tool - swingo 350 455_V1.00.fm

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GTS Service Tool

3.4 Dashboard service menu TASKI swingo 350B

The TASKI swingo 350B has no dashboard service functionality except the reset of the
service hour counter.

3.4.1 Reset service LED

To reset the service hour counter LED you have to perform following steps:
12.1 TASKI service tool - swingo 350 455_V1.00.fm

Picture 7: Reset service hour LED

• Press the buttons ON/OFF and water level together.


• The machine will switch ON.

Ensure that you keep the buttons pressed.

• Wait until the service LED has blinked twice.


• When service LED stays OFF the service hour counter is reset.

Remarks

You also can reset the service hour counter with the Service Tool
online. Please refer to chapter „SystemOverview“ position 2.

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GTS Service Tool

3.5 Dashboard service menu TASKI swingo 455B

The TASKI swingo 455B has no dashboard service functionality except the reset of the
service hour counter.

3.5.1 Reset service LED

To reset the service hour counter LED you have to perform following steps:
12.1 TASKI service tool - swingo 350 455_V1.00.fm

Picture 8: Reset service hour LED

• Press the buttons ON/OFF and Eco together.


• The machine will switch ON.

Ensure that you keep the buttons pressed.

• Wait until the service LED has blinked twice.


• When service LED stays OFF the service hour counter is reset.

Remarks

You also can reset the service hour counter with the Service Tool
online. Please refer to chapter „SystemOverview“ position 2.

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Service Tool

4 TASKI swingo 755/855/1255

14. June 2012 Edition: V4.10/2012


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GTS Service Tool

4.1 For which machines

The following information is only for TASKI swingo 755B Power/855B


Power/1255B.

4.2 SystemOverview

• The system overview enables to check:


• Hour counters.
• Switching cycles.
• Electronic number.
• Load and save the counter file.
14.1 TASKI service tool - swingo 755 855 1255.fm

Picture 1: SystemOverview

Po Name Description Remarks


required

s.
Reset

Write

Save
Read

1 Operating hours Operating hours X X


chassis
Table 1: SystemOverview

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GTS Service Tool

Po Name Description Remarks

required
s.

Reset

Write

Save
Read
2 Service hour coun- Service hour coun- X X
ter ter

3 Service interval Service interval Default [550] X X Yes

4 Battery Typ Battery type dis- Default [Gel Sonn- Yes


charging curve enschein]

5 Operating hours Operating hours X X Yes


electronics electronics

6 Operating hours Operating hours X X Yes


vacuum motor vacuum motor

7 Operating hours Operating hours X X Yes


brush motor brush motor

8 Operating hours Operating hours X X Yes


drive motor drive motor
14.1 TASKI service tool - swingo 755 855 1255.fm

9 Operation hours Operation hours X X Yes


pumps pumps

10 switch counter switch counter switching ON/OFF X X Yes


valve valve

11 switch counter switch counter switching UP/ X X Yes


brush lift brush lift DOWN

12 series-Nr. elec- Number of elec- X


tronics tronics

13 „Load“ button Load counter file Load values into


cache

14 „Save“ button Save counter file Save values into file

15 „Read All“ button Read all counters Pos. 1 to 11 X


from electronics

16 „Write All“ button Write all counters Pos. 1 to 11 X Yes


onto electronics
Table 1: SystemOverview

4.3 Counter file

The counter file can be used to store the values of the actual counter situation. This can
be a help either after a maintenance or when an exchange of the electronics is necessary.

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GTS Service Tool

4.3.1 Load counter file

• When you press the „Load“ (No. 13) button, then you are asked
to select the appropriate file.

Picture 2: Select counter file

• The values (No. 1 to 11) from the counter file are now visible in
the Service Tool.
• These values are NOT in the electronics yet. To write them into
the electronics you need to press „Write All“ (No. 16).
14.1 TASKI service tool - swingo 755 855 1255.fm

Picture 3: Write all

Remarks

During the writing you see that one value after another changes to a
green background.

• When this is finished, then the „Save“ button changes its colour
to red.
• Now you need to press the „Save“ button to store the values onto
the electronics.

Picture 4: Save values

• The „Save“ button changed to the original colour. Now the values
are saved on the electronics.

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4.3.2 Save counter file

• You can save the visualised values into a file.


• The file format is „*.txt“.

You can only „Save“ after you had communication between PC/Laptop
and the electronics and after pressed either one of the „Read“ or the
„Read All“ button.

• After pressing the button „Save“ a window opens. Here you can
select the location and choose a name for the file.
• When you are finished, the file is save at its location. (e.g. Save
to file 755.txt)
14.1 TASKI service tool - swingo 755 855 1255.fm

Picture 5: Save to file

4.3.3 Values in counter file

• When you open up the value file then a text editor window
opens.
• Following the values are described.

Picture 6: Values in counter file

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Pos. Name Description


1 Operating hours chassis Total hours

2 Service hour counter Hours since last service

3 Service interval Service interval between 200 and 900h (steps of 50


hours)

4 Operating hours electronics Hours of electronics

5 Operating hours vacuum motor Hours of vacuum motor

6 Operating hours brush motor Hours of brush motor

7 Operating hours drive motor Hours of drive motor

8 Operating hours pumps Hours of pumps

9 switch counter valve Counter for ON/OFF of valve

10 switch counter brush lift Counter for UP/DOWN of brush lift

11 Battery Typ Number of which battery type is selected


14.1 TASKI service tool - swingo 755 855 1255.fm

Table 2: Information to counter file

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14.1 TASKI service tool - swingo 755 855 1255.fm

GTS Service Tool

4.4 Error code overview

Remarks

The generated error codes will be written into the error buffer.
.

Error codes Function Control Machine status Display


informa-
tion
001 Battery voltage The voltage of the battery has past the lower limit. (Lower n.a.
limit = 20.5VDC).
The battery status reset takes place if 25.4VDC is availa-
ble for more than 10 seconds.

002 Watchdog telegram Electronics received no or wrong answer protocol from n.a.
the dashboard.

003 Signal throttle Broken wire of throttle signal. n.a.

004 Over temperature drive motor Over temperature has been reached. n.a.
The drive motor is limited to the lower current limit.

005 Over temperature brush mo- Over temperature has been reached. n.a.
tor The drive motor is limited to the lower current limit.

006 Over temperature vacuum Over temperature has been reached. n.a.
motor The drive motor is limited to the lower current limit.

007 Over temperature brush mo- Over temperature has been reached. n.a.
tor The drive motor is limited to the lower current limit.
Table 3: Error buffer code overview

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GTS Service Tool

Error codes Function Control Machine status Display


informa-
tion
008 Over current drive motor Drive motor reached the max. current and was reduced to n.a.
lower limit.

009 Short circuit drive motor Short circuit has been detected. n.a.

010 Time out brush pressure No change of brush pressure signal during movement of n.a.
brush lowering motor.

011 Over current brush lowering Over current has been detected during down sequence of n.a.
brush lowering motor.

012 Over current brush lowering Over current has been detected during up sequence of n.a.
brush lowering motor.

013 Parameter CRC Wrong parameter has been detected. n.a.

014 Parameter format Wrong parameter format has been detected. n.a.

015 Parameter length Wrong length of parameter has been detected. n.a.

016 Low current brake Low current brake has been detected. n.a.

017 Brush lowering type Brush lowering (mechanical or electrical) does not fit. n.a.

018 Over temperature detector 3 Over temperature on detector 3 has been detected n.a.
Table 3: Error buffer code overview

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GTS Service Tool

4.5 Dashboard service menu

The TASKI swingo 755B Power, 855 Power and 1255B have no dashboard service func-
tionality except the reset of the service hour counter.

4.5.1 Reset service LED

To reset the service hour counter LED you have to perform following steps:
14.1 TASKI service tool - swingo 755 855 1255.fm

Picture 7: Reset service hour LED

• Switch ON the machine.


• Service hour counter LED has to be ON.
• Press the buttons dosing (+) and dosing (-) until the service LED
switches OFF.
• After approximately 3 seconds it starts flashing.
• Flashing stops after approximately 2 seconds.
• Service hour counter is reset.

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Service Tool

5 TASKI swingo 1650/1850

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GTS Service Tool

5.1 For which machines

The following information is only for TASKI swingo 1650B/1850B.

5.2 SystemOverview

• The system overview enables to check certain hour counters.


15.1 TASKI service tool - swingo 1650 1850_V1.00.fm

Picture 1: SystemOverview

Po Name Description Remarks


required

s.
Reset

Write

Save
Read

1 Operating hours Operating hours - X X

2 Service hour coun- Service hour coun- - X X


ter ter

3 Service interval Service interval Default [550] X X Yes

4 V-Max [%] Machine speed Default [100] X X Yes

Table 1: Service

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GTS Service Tool

Po Name Description Remarks

required
s.

Reset

Write

Save
Read
5 Battery Typ Battery type dis- Default [Gel Sonn- X X Yes
charging curve enschein]
Table 1: Service

5.3 Dashboard service menu

The TASKI swingo 1650/1850 has no dashboard service functionality except the reset of
the service hour counter.

5.3.1 Reset service LED


15.1 TASKI service tool - swingo 1650 1850_V1.00.fm

To reset the service hour counter LED you have to perform following steps:

Picture 2: Reset service hour LED

• Switch ON the machine.


• Service hour counter LED has to be ON.
• Press the buttons dosing (+) and dosing (-) until the service LED
switches OFF.
• After approximately 3 seconds it starts flashing.
• Flashing stops after approximately 2 seconds.
• Service hour counter is reset.

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6 TASKI swingo XP

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GTS Service Tool

6.1 For which machines

The following information is only for TASKI swingo XP.

6.2 System Overview

The system overview enables to read out the actual values and
therefore verify if the micro controllers are working correct.
16.1 TASKI service tool - swingo XP_V1.00.fm

Picture 1: System overview

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16.1 TASKI service tool - swingo XP_V1.00.fm

GTS Service Tool

Pos. Name Description Remarks


1 Read system status Start read-out of system values
Press button again to stop

2 Setpoint vacuum [‰] Target value Working mode vacuum motor, setpoint= 1000
ECO vacuum motor, setpoint= 600
In ECO mode the setpoint is driving-speed re-
gulated.

3 Current vacuum [A] Actual vacuum motor current

4 Throttle [digits] Read-out value Forward max. = 1000 digits


Backward max. = 0 digits

5 Steering [digits] Read-out value Left max. = 0 digits


Right max. = 1000 digits

6 Drive enabled Drive enabled Green dot ON if throttle setpoint is okay


Red dot ON if throttle is out of specification.
e.g.
If throttle max. FW or BW when machine is
switched ON, machine will not drive until throttle
was released to middle position.

7 Step board switch Check if someone is standing on machine Green dot ON if micro switch is pressed
Red dot ON if micro switch is not pressed

8 Brake Brake release signal Shows as soon as information was given by the
controller to release brakes.
No control of brake release switch

9 Speed setpoint drive left/right Target values Speed setpoint drive values based on throttle
[rpm] values for LH/RH motor
Table 1: System overview

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GTS Service Tool

Pos. Name Description Remarks


10 Speed value drive left/right Measured values Measured speed [rpm] which is regulated ac-
[rpm] cording to the target values for LH/RH motor

11 Current drive left/right [A] Actual motor current Measured current of the LH/RH drive motor

12 Current brush left [A] Actual motor current Measured current of the LH brush motor

13 Current brush right [A] Actual motor current Measured current of the RH brush motor

14 Setpoint brush pressure [digits] Target value Setpoint brush unit:


Switch on pressure= 340 digits
Min. pressure= 350 digits
Medium pressure= 530 digits
Max. pressure= 615 digits
BW drive= 340 digits

15 Value brush pressure [digits] Measured value Measured pressure [digits] which is regulated ac-
cording to the target values from the para-meter
file.

16 Machine Identification Number of identification Is not on all available yet.

17 Serial-No. Serial number Is not on all available yet.

Table 1: System overview

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GTS Service Tool

6.3 Service

The service folder enables to check the counters and change machine
configurations.

6.3.1 Counter, machine configuration


16.1 TASKI service tool - swingo XP_V1.00.fm

Picture 2: Service

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16.1 TASKI service tool - swingo XP_V1.00.fm

GTS Service Tool

Pos. Name Description Remarks

required
Reset

Write

Save
Read
1 Operating hours chassis [h] Machine hours counter Can be pre-set X X
Format= hhhh:mm

2 Operating hours electronics [h] Electronic hours counter Format= hhhh:mm X X

3 Operating hours vacuum motor Vacuum motor hours counter Format= hhhh:mm X X
[h]

4 Operating hours brush motor [h] Brush motor hours counter Format= hhhh:mm X X

5 Operating hours drive motor [h] Drive motor hours counter Format= hhhh:mm X X

6 Operating hours pump [h] Pump running hours counter Format= hhhh:mm X X

7 Service hours eco mode [h] ECO mode hours counter Format= hhhh:mm X X

8 Service hours counter [h] Counts how many hours the ma- Format= hhhh:mm X X
chine was operated since the last As soon as the:
service. Service hours counter = or >
Service interval; the service LED
switches ON

9 Service interval [h] Information when the service Step of 50 X X X


LED has to switch on. Min. = 200
Max. = 950

10 Switch counter brush lift [cycl.] Counter of brush lifting motor 1 cycle = brush down and up X X
movements

11 Switch counter squeegee lift [cy- Counter of squeegee lifting mo- 1 cycle = squeegee lifting motor X X
cl.] tor movements down and up
Table 2: Service

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GTS Service Tool

Pos. Name Description Remarks

required
Reset

Write

Save
Read
12 Switch counter valve [cycl.] Counter of valve cycles 1 cycle = switch water ON and X X
OFF

13 Switch counter ECO mode [cycl.] Counter of ECO cycles 1 cycle = switch ECO ON and OFF X X
Switch ON/OFF spot cleaning will
not be counted.

14 Machine type [mm] Machine width 750 mm (default) or 1000 mm X X X


1000 is NOT active!

15 Battery Typ Change of battery type Dry (0 = default) or wet (1) X X X

16 Reduced current limit vacuum Adjustment of control level of 23 [A] (default) X X X


[A] vacuum motor current Min. 1 [A]
Max. 25 [A]

17 Maximum current limit vacuum Adjustment of max. vacuum 30 [A] (Default) X X X


[A] motor current Min. 1 [A]
Max. 30 [A]

18 Reduced current limit brushes Adjustment of control level of 8 [A] (Default) X X X


[A] brush motor current. Min. 1 [A]
Max. 10 [A]

19 Maximum current limit brushes Adjustment of max. brush motor 14 [A] (Default) X X X
[A] current Min. 1 [A]
Max. 20 [A]

20 Reduced current limit drive [A] No adjustment possible 25 [A] (Default) X

21 Maximum current limit drive [A] No adjustment possible 50 [A] (Default) X

Table 2: Service

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GTS Service Tool

Pos. Name Description Remarks

required
Reset

Write

Save
Read
22 Current limit brush lift [A] Adjustment possibility of brush 3 [A] (Default) X X X
lift motor current Min. 1 [A]
Max. 4 [A]

23 Current limit squeegee lift [A] Adjustment possibility of squee- Default 3 [A] (Default) X X X
gee lift motor current Min. 1 [A]
Max. 4 [A]

24 Speed forward working mode [%] [%] of maximum speed Default 90 [%] (Default) X X X
Min. 20 [%]
Max. 100 [%]

25 Speed forward drive mode [%] [%] of maximum speed 90 [%] (Default) X X X
Min. 20 [%]
Max. 100 [%]

26 Speed backwards [%] [%] of maximum speed 40 [%] (Default) X X X


Min. 20 [%]
Max. 40 [%]

27 Speed reduced [%] [%] of working mode 50 [%] (Default) X X X


Min. 45 [%]
Max. 67 [%]

28 Spot cleaning time [s] Timer for spot cleaning 90 [s] (Default) X X X
Min. 0 [s]
Max. 10000 [s]

29 Buzzer mode When machine is beeping Only Back (Default) X X X


For + Back
Table 2: Service

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GTS Service Tool

Pos. Name Description Remarks

required
Reset

Write

Save
Read
30 Buzzer loudness [%] Change noise level of buzzer 50 [%] (Default) X X X
Min. 50 [%]
Max. 100 [%]
Subjective loudness change is
very small

31 Read all Read out all counters and

32 Save Save parameter changes to ma- Some parameters do not need to


chine be saved additionally.
If save is required the font of the
button changes to red.
Table 2: Service

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6.4 Teach-In
16.1 TASKI service tool - swingo XP_V1.00.fm

Picture 3: Teach-In

Pos. Name Description


1 „Start“ button Begin of teach-in routine

2 „Save“ button Save of teach-in values

3 „Cancel“ button Stop of teach-in process without changing values.

Table 3: Teach-In

6.4.1 Teach-In guidance and throttle

Due to a plausibility check it should not be possible to teach-in


completely wrong values.

After replacing of one of the electronic components the guidance and


throttle values have to be teached-in again.

• Press start button.


• Follow the menu by positioning the guidance/throttle according

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to the instructions.
• Save the values by pressing the save button.

The teach-in can be stopped by pressing the cancel button.

6.5 Self test


16.1 TASKI service tool - swingo XP_V1.00.fm

Picture 4: Systemtest

Pos. Name Description


1 complete test Start complete machine test
Sequence is:
- Brush lifting motor
- Brush motor
- Vacuum motor
- Squeegee lifting motor

2 Brush lift Start of brush lifting motor test (not complete test)

3 Brush motors Start of brush motors test (not complete test)

4 Vacuum motor Start of vacuum motor test (not complete test)

5 Squeegee lift Start of squeegee lifting motor test (not complete


test)
Table 4: Self test

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6.5.1 Overview

A power supply interruption of an aggregate can be detected.

No over currents are checked during the self test.

• Following aggregates are checked:


• Brush lifting motor
• Brush motors
• Vacuum motor
• Squeegee lifting motor

6.5.2 Start self test - complete test

• Stand on the machine to activate the step board switch.


• Press „Start“ button of complete test.
• The machine performs the self test.
• Following aggregates will be activated during the test:
• Brush lifting motor
16.1 TASKI service tool - swingo XP_V1.00.fm

• Brush motor
• Vacuum motor
• Squeegee lifting motor
• If an aggregate is okay a green dot will light up.
• If an aggregate is not okay a red dot will light up.

No error messages will be displayed other than the dot (red or green).

The error messages can be checked in the errors folder.

6.5.3 Start self test - individual test

• Stand on the machine to activate the step board switch.


• Press „Start“ button of the test you want to perform.
• The machine performs the test.
• If the aggregate is okay a green dot will light up.
• If the aggregate is not okay a red dot will light up.

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GTS Service Tool

6.6 Error code overview

Remarks

The generated error codes will be written into the error buffer.

Error codes Function Control

Display information
(during ON status)
Machine status
Only self test
E003 Brush lifting motor During self test no load at the brush lifting motor was detected X

E004 Brush pressure During self test or operation no change of the brush pressure (X)
was detected.
The brush pressure value is to big or to small (<50 or >950
digits)

E005 Brush motor 1 During self test no load was detected at brush motor 1 or the X
current of the brush motor 2 is 50% bigger then the current of
brush motor 1

E006 Brush motor 2 During self test no load was detected at brush motor 2 or the X
current of the brush motor 1 is 50% bigger then the current of
brush motor 2
Table 5: Error buffer code overview

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16.1 TASKI service tool - swingo XP_V1.00.fm

GTS Service Tool

Error codes Function Control

Display information
(during ON status)
Machine status
Only self test
E007 Vacuum motor During self test no load at vacuum motor was detected X

E008 Squeegee lifting motor During self test no load at squeegee lifting motor was detected X

E010 Signal_throttle Short circuit or broken wire of throttle signal. SAFE


The throttle signal value is to big or to small (<50 or >950 dig-
its)

E011 Signal_guidance Short circuit or broken wire of guidance signal. SAFE


The guidance signal value is to big or to small (<50 or >950
digits)

E014 Brush_pressure Short circuit or broken wire of brush pressure signal.


The brush pressure signal value is to big or to small (<50 or
>950 digits)

E020 Battery voltage Battery lower limit X


The battery voltage dropped below 20.5V.
The battery status voltage reset takes place if 25.4V is available
for more then 10 seconds.

E030 Over temperature Power electronics temperature has reached 70°C and therefore
the drive motor is limited to the lower current limit of 25A

E031 Switch off temperature Power electronics temperature has reached 80°C. X

E040 Over current brush motor Brush motor reached the max. current and was reduced to
brush motor reduced current
Table 5: Error buffer code overview

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GTS Service Tool

Error codes Function Control

Display information
(during ON status)
Machine status
Only self test
E041 Brush motor Difference between both brush motors is bigger then 50% for X
more then 15 sec. and therefore the brush unit will be lifted up

E042 Over-current brush lifting The brush lift linear motor current reached the max. current
motor

E043 Over-current squeegee The squeegee lift linear motor current reached the max. current
lifting motor

E044 Over-current vacuum mo- The vacuum motor current passed for 30 seconds the lower
tor vacuum motor current limit or reached the max. current limit
for 60 sec. and therefore the vacuum motor current was limited
to the lower current limit

E045 Over-current traction mo- The LH traction motor current passed for 30 seconds the lower
tor 1 vacuum motor current limit or reached the max. current limit
for 60 sec. and therefore the traction motor current was limited
to the lower current limit

E046 Over-current traction mo- The RH traction motor current passed for 30 seconds the lower
tor 2 vacuum motor current limit or reached the max. current limit
for 60 sec. and therefore the traction motor current was limited
to the lower current limit

E048 Short circuit detection short circuit detected on: X


traction motor, brush motor or vacuum motor
aggregates switched off
Table 5: Error buffer code overview

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GTS Service Tool

Error codes Function Control

Display information
(during ON status)
Machine status
Only self test
E050 Watchdog telegram Communication between micro controllers failed (trigger pro- SAFE
tocol)

E051 Parameter Wrong CRC (communication data failure). The parameter check X
sum is not correct

OFFL No communication of dashboard to power electronics. OFFL


Firmware download issue
Table 5: Error buffer code overview

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GTS Service Tool

6.7 Dashboard service menu

6.7.1 Dashboard
16.1 TASKI service tool - swingo XP_V1.00.fm

Picture 5: Dashboard overview

Pos. Name Description


1 Dosing +

2 Brush pressure +

3 Switch ON/OFF key

4 Brush pressure -

5 Start/Stop button

6 ECO button

7 Turtle button

8 Dosing -

Table 6: Dashboard

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6.7.2 Menu navigation


16.1 TASKI service tool - swingo XP_V1.00.fm

Picture 6: Navigation overview

In service mode the machine is not operational.

6.7.3 Enter service mode

Picture 7: Service menu

• Press dosing + and brush pressure + and keep pressed.

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Picture 8: Switch on machine

• Turn on ON/OFF key.


• The machine is in service mode as soon S100 appears on the
display.
16.1 TASKI service tool - swingo XP_V1.00.fm

6.7.4 Navigation menu up/ down

Picture 9: Navigation

• Press brush pressure + for navigation up.


• Press brush pressure - for navigation down.

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6.7.5 Enter menu or parameter/confirm

Picture 10: Confirm change

• Press Start/Stop button.


16.1 TASKI service tool - swingo XP_V1.00.fm

6.7.6 Change parameter up/down

Picture 11: Navigation

• Press brush pressure + for navigation up.


• Press brush pressure - for navigation down.

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6.7.7 Reset value

Picture 12: Reset

• Press turtle button.


16.1 TASKI service tool - swingo XP_V1.00.fm

6.7.8 Leave without change

Picture 13: Leave

• Press ECO button.

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6.7.9 Exit service mode

Picture 14: Leave

• Press ECO button repeatedly as long as you are in the service


mode.
16.1 TASKI service tool - swingo XP_V1.00.fm

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GTS Service Tool

6.8 Parameter settings - S100

Following is the parameter list which can be seen on the dashboard.

Parameter Parameter Name Parameter Description Default Read Write Reset Value Range
Number
S101 Service interval Service interval 650 X

S102 Servicestundenzähler Service hours counter X X 0 ... 9999

S103 Betr_Std_Chassis Chassis hours counter X 0 ... 9999

S104 Betr_Std_Elektronik Electronics hours counter X 0 ... 9999

S105 Betr_Std_Saugmotor Vacuum motor hours counter X X 0 ... 9999

S106 Betr_Std_Buerstenmotor Brush motor hours counter X 0 ... 9999

S107 Betr_Std_Fahrmotor Traction motor hours counter X 0 ... 9999

S108 Betr_Std_Dosierpumpen Dosing pumps hours counter X 0 ... 9999

S109 Betr_Std_Eco ECO mode hours counter X 0 ... 9999

S1101 Schalt_Zykl_BAS Brush lifting motor cycle coun- X 0 ... 9999


ter

S1112 Schalt_Zykl_DAS Squeegee lifting motor cycle X 0 ... 9999


counter
Table 7: Parameter

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Copyright © 2012, Diversey Inc.
16.1 TASKI service tool - swingo XP_V1.00.fm

GTS Service Tool

Parameter Parameter Name Parameter Description Default Read Write Reset Value Range
Number

S1123 Schalt_Zykl_DV Dosing pump cycle counter X 0 ... 9999

S1134 Schalt_Zykl_ECO Eco mode cycle counter X 0 ... 9999

S114 Battery type Battery type gel (0)/ wet (1) 1 X X 21.8/ 22.2

S115 Machine working with Machine working with 750 X X 750/ 1000

S116 Firmware version Firmware version - X X.XX


Table 7: Parameter

1. Counter increments after brush unit moves completely down and up again
2. Counter increment after squeegee moves completely down and up again.
3. Counter increments after dosing pump switch on and off again.
4. Counter increments after switch on and off again. Using of spot cleaning does not increment the counter.

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Copyright © 2012, Diversey Inc.
GTS Service Tool

6.9 Teach-In guidance and throttle - S200

• In the sub menu S200 it is possible to teach-in the hall sensors


for guidance and throttle.

Due to a plausibility check it should not be possible to teach


completely wrong values.

6.9.1 Teach-In guidance hall sensor - S201

• Enter into sub menu S201.


• Position the guidance according to the symbols on the display
and confirm the position with Start/Stop.
• Four dots at the end confirm that the values are stored.
16.1 TASKI service tool - swingo XP_V1.00.fm

The teach-in can be stopped by pressing the ECO-button.

Picture 15: Guidance Teach-In

6.9.2 Teach-In throttle hall sensor - S202

• Enter into sub menu S202.


• Position the guidance according to the symbols on the display

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Copyright © 2012, Diversey Inc.
GTS Service Tool
and confirm the position with Start/Stop.
• Four dots at the end confirm that the values were stored.

The teach-in can be stopped by pressing the ECO-button.


16.1 TASKI service tool - swingo XP_V1.00.fm

Picture 16: Throttle Teach-In

6.10 Self test - S300

The self test can help to find out problems on following aggregates:

• Brush lifting motor


• Brush motors
• Vacuum motor
• Squeegee lifting motor

Interruption of power supply can be detected.

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Copyright © 2012, Diversey Inc.
GTS Service Tool

6.10.1 Start the self test - S301

• Stand on the machine to activate step board switch.


• Enter into sub menu S301.
• Start the test with the Start/Stop button.
• The machine performs the self test.
• Following aggregates will be activated during the test:
• Brush lifting motor
• Brush motor
• Vacuum motor
• Squeegee lifting motor

If the test is passed successfully the message E000 appears on the


display.

If a problem was detected the error message indicates on which


aggregate the problem was found.

If more than one error is present they will appear alternating.

Please refer to error code overview.


16.1 TASKI service tool - swingo XP_V1.00.fm

6.11 Error buffer - S400

6.11.1 Philosophy

• The error buffer can store up to 10 error codes.


• Only the occupied places will be displayed.
• An error code occupies only one place.
• The latest error code will be displayed first.
• The oldest error code will drop out when the 11th different error
message appears.
• First in - first out (FIFO).

6.11.2 Enter into error buffer

• Enter into sub menu S401 with Start/Stop.


• Check the error codes.
• Exit with the ECO button.

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Copyright © 2012, Diversey Inc.
GTS Service Tool

6.11.3 Reset error buffer

• Enter into sub menu S401.


• Press the turtle button until the display shows E000.

A reset of the error buffer is definitive.


16.1 TASKI service tool - swingo XP_V1.00.fm

14. June 2012 Edition: V4.10/2012 6-27


Copyright © 2012, Diversey Inc.
Service Tool

7 TASKI swingo 4000/5000

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Copyright © 2012, Diversey Inc.
GTS Service Tool

7.1 For which machines

The following information is only for TASKI swingo 4000/5000.

7.2 System Overview

The system overview enables to read out the actual values and
therefore verify if the micro controllers are working correct.
18.1 TASKI service tool - swingo 4000 5000_V1.10.fm

Picture 1: System Overview

Pos. Name Description Remarks


1 Read system status Activate actual values Turn online reading ON/
OFF

2 Throttle [digits] Actual value of throttle Forward max. = 1000 dig-


its
Backward max. = 0 digits

3 Steering [digits] Actual value of steering Left max.= 1000 digits


Right max. = 0 digits
Table 1: System Overview

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Copyright © 2012, Diversey Inc.
GTS Service Tool

Pos. Name Description Remarks


4 Seat Switch Seat switch activated Green dot = activated
Red dot = not activated

5 Series-Nr. electronics Serial number of electron- If available, number is


ics shown
Table 1: System Overview

7.2.1 System Overview - Online

• After pressing the „ON/OFF“ button you are online with the
power electronics.
• You see the actual values from the power electronics.
18.1 TASKI service tool - swingo 4000 5000_V1.10.fm

Picture 2: System Overview online

7.3 Service

• The system overview enables to check:


• Hour counters.
• Load and save the parameter file.
• Battery type.

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Copyright © 2012, Diversey Inc.
GTS Service Tool
18.1 TASKI service tool - swingo 4000 5000_V1.10.fm

Picture 3: Service

Po Name Description Remarks

required
s.
Reset

Write

Save
Read

1 Operating hours Operating hours X X


chassis [h]

2 Service hour coun- Service hour coun- X X


ter [h] ter

3 Service interval [h] Service interval Default [650] X X Yes


steps of 50

4 Operating hours Operating hours X X


electronics [h] electronics

5 Operating hours Operating hours X X


vacuum motor [h] vacuum motor

6 Operating hours Operating hours X X


brush motor [h] brush motor

7 Operating hours Operating hours X X


drive motors [h] drive motor

8 Operating hours Operating hours X X


pumps [h] pump

9 Battery Typ Battery type dis- Default [Dry] X X Yes


charging curve Dry, Wet, Enersys
Table 2: Service

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Copyright © 2012, Diversey Inc.
GTS Service Tool

Po Name Description Remarks

required
s.

Reset

Write

Save
Read
10 Speed forward Maximum working Default [100] X X Yes
working mode [%] speed min. 50, max. 100

11 Speed forward Maximum drive Default [100] X X Yes


drive mode [%] speed min. 50, max. 100

12 Speed backwards Maximum speed Default [50] X X Yes


[%] backwards min. 20, max. 50

13 Buzzer mode Default [Off] X X Yes


Off, Back, For+Back

14 „Read All“ button Read all counters Pos. 1 to 13 X


from electronics

15 „Write All“ button Write all counters Pos. 1 to 13 X Yes


onto electronics

16 „Save“ button Save values onto


electronics
18.1 TASKI service tool - swingo 4000 5000_V1.10.fm

17 „Load“ button Load counter file Load values into


cache (buffer)

18 „Save“ button Save counter file Save values into file

Table 2: Service

7.4 Counter file

The counter file can be used to store the values of the actual counter situation. This can
be a help either after a maintenance or when an exchange of the electronics is necessary.

7.4.1 Load counter file

• When you press the „Load“ (No. 17) button, then you are asked
to select the appropriate file.

Picture 4: Select counter file

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Copyright © 2012, Diversey Inc.
GTS Service Tool

• The values (No. 1 to 13) from the counter file are now visible in
the Service Tool.
• These values are NOT in the electronics yet. To write them into
the electronics you need to press „Write All“ (No. 15).

Picture 5: Write all

Remarks

During the writing you see that one value after another changes to a
green background.

• When this is finished, then the „Save“ button changes its colour
to purple.
• Now you need to press the „Save“ button to store the values onto
18.1 TASKI service tool - swingo 4000 5000_V1.10.fm

the electronics.

Picture 6: Save values

• The „Save“ button changes to the original colour. Now the values
are saved on the electronics.

7.4.2 Save counter file

• You can save the visualised values into a file.


• The file format is „*.txt“.

You can only „Save“ after you had communication between PC/Laptop
and the electronics and after pressed either one of the „Read“ or the
„Read All“ button.

• After pressing the button „Save“ a window opens. Here you can
select the location and choose a name for the file.
• When you are finished, the file is saved at its location (e.g. Save
to file 4000 5000.txt).

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Copyright © 2012, Diversey Inc.
GTS Service Tool

Picture 7: Save to file


18.1 TASKI service tool - swingo 4000 5000_V1.10.fm

7.4.3 Values in counter file

• When you open up the value file then a text editor window
opens.
• Following the values are described.

Picture 8: Values in counter file

Pos. Name Description


1 Operating hours chassis Total hours (same as on display)

2 Service hour counter Hours since last service

3 Service interval Service interval between 200 and 900h (steps of 50


hours)

4 Operating hours electronics Hours of electronics

5 Operating hours vacuum motor Hours of vacuum motor

Table 3: Information to counter file

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Copyright © 2012, Diversey Inc.
GTS Service Tool

Pos. Name Description


6 Operating hours brush motor Hours of brush motor

7 Operating drive motor Hours of drive motor

8 Operating hours pumps Hours of pumps

9 Battery Typ Number of which battery type is selected

10 Speed forward working mode Speed forward in working mode, percentage (%)

11 Speed forward drive mode Speed forward in drive mode, percentage (%)

12 Speed backwards Speed backwards, percentage (%)

13 Buzzer mode 0=OFF, 1= Back, 2 = For + Back

Table 3: Information to counter file


18.1 TASKI service tool - swingo 4000 5000_V1.10.fm

14. June 2012 Edition: V4.10/2012 7-7


Copyright © 2012, Diversey Inc.
18.1 TASKI service tool - swingo 4000 5000_V1.10.fm

GTS Service Tool

7.5 Error code overview

Remarks

The generated error codes will be written into the error buffer.

Display information is only possible if machine is ON:


.

Error codes Function Control Machine status Display


informa-
tion
001 Battery voltage The voltage of the battery has past the lower limit. (Lower Machine shuts OFF
limit = 20.5VDC).
The battery status reset takes place if 25.4VDC is availa-
ble for more than 10 seconds.

003 Signal throttle Broken wire of throttle signal. No movement possi- E003
ble

004 Signal guidance Broken wire of guidance signal. Machine runs on re- E004
duced speed

005 Brush pressure Short circuit or broken wire of brush signal. Brush motor turns E005
OFF, brush unit goes
up

006 Over temperature drive motor Over temperature has been reached.
The drive motor is limited to the lower current limit.
Table 4: Error buffer code overview

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Copyright © 2012, Diversey Inc.
18.1 TASKI service tool - swingo 4000 5000_V1.10.fm

GTS Service Tool

Error codes Function Control Machine status Display


informa-
tion
007 Over temperature brush mo- Over temperature has been reached.
tor The drive motor is limited to the lower current limit.

008 Over temperature vacuum Over temperature has been reached. Vacuum motor turns E008
motor OFF

009 Over current drive motor Drive motor reached the max. current and was reduced to
lower limit.

010 Short circuit drive motor Short circuit has been detected. Machine shuts OFF E010

011 Short circuit brush motor Short circuit has been detected. Brush motor turns E011
OFF, brush unit goes
up

012 Time out brush pressure No change of brush pressure signal during movement of Brush motor turns E012
brush lowering motor. OFF, brush unit goes
up

013 Over current brush lowering Over current has been detected during down sequence of Brush motor turns
brush lowering motor. OFF, brush unit goes
up

014 Over current brush lowering Over current has been detected during up sequence of Brush motor turns
brush lowering motor. OFF, brush unit goes
up

024 Over current break Over current of break has been detected. No drive movement E024

025 Low current break Low current of break has been detected. No drive movement E025

026 Time out squeegee lowering Time out of squeegee has been detected. Squeegee goes up E026
and vacuum motor
turns OFF
Table 4: Error buffer code overview

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Copyright © 2012, Diversey Inc.
18.1 TASKI service tool - swingo 4000 5000_V1.10.fm

GTS Service Tool

Error codes Function Control Machine status Display


informa-
tion
027 Over current squeegee lower- Over current has been detected during down sequence of Squeegee goes up
ing squeegee lowering motor. and vacuum motor
turns OFF

028 Over current squeegee lower- Over current has been detected during up sequence of Squeegee goes up
ing squeegee lowering motor. and vacuum motor
turns OFF

029 Over current vacuum motor Over current of vacuum motor has been detected. Squeegee goes up E029
and vacuum motor
turns OFF

030 Short circuit throttle Short circuit of throttle sensor has been detected. No movement of the E030
aggregates

031 Short circuit guidance Short circuit of guidance sensor has been detected. Machine runs on re- E031
duced speed

033 Battery over voltage To high battery voltage has been detected (>30VDC).

OFFL Offline No communication of dashboard to power electronics.


Table 4: Error buffer code overview

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Copyright © 2012, Diversey Inc.
GTS Service Tool

7.6 Dashboard service menu

The TASKI swingo 4000/5000 has some dashboard service functions as for example: re-
set service LED, locking the settings and adjusting maximum cleaning speed. Following
you will find the descriptions to it.

7.6.1 Reset service LED

To reset the service hour counter LED you have to perform the following steps:

• Switch ON the machine.


• Service hour counter LED is ON.
18.1 TASKI service tool - swingo 4000 5000_V1.10.fm

Picture 9: Reset service hour LED

• Press the dosing (+) button and dosing (-) button together until
the service LED switches OFF.
• After approximately 2 seconds the service LED starts flash-
ing.
• After further 2 seconds the service LED goes OFF.
• Service hour counter is reset.

Remarks

You also can reset the service hour counter with the Service Tool
online. Please refer to the Service Tool Manual for this and additional
explanations.

If the service LED is not ON and you follow this procedure, then you
reset the service hour counter.

The reason is: if you carry out a service, even if the LED is not ON, then
you have the possibility to reset the service hour counter.

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Copyright © 2012, Diversey Inc.
GTS Service Tool

7.6.2 Service menu

The service menu is built up in a sequential process. Which means, that the order of the
step by step navigation remains the same.

In the service menu you have the possibilities to:

• lock/unlock the water level.


• lock/unlock the brush pressure level.
• adjust the maximum cleaning speed.

To get into the service menu you need to turn ON the machine and make sure that the
aggregates are switched OFF. Then you have to perform the following steps:
18.1 TASKI service tool - swingo 4000 5000_V1.10.fm

Remarks

Make sure that the water is not activated (LED OFF).

Picture 10: Insert into service menu

• Press the „ECO“ button and then the water ON/OFF button
together.
• After approximately 2 seconds the water ON/OFF button is
flashing.
• The actual locked water level LED is ON or all LED‘s are OFF.

Remarks

IF all LED‘s are OFF, it means that the adjustment is not locked and the
operator can make the adjustment.

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Copyright © 2012, Diversey Inc.
GTS Service Tool

Picture 11: Water dosing (+) and (-)

• To adjust the water level you need to press (+) or (-) of the water
adjustment.

Remarks

When all LED‘s are OFF, then it is unlocked.


18.1 TASKI service tool - swingo 4000 5000_V1.10.fm

Picture 12: Next step or exit service menu

• When you have done the adjustments you have two possibilities:
• By pressing the „ECO“ button you get to the next adjust-
ment.
• By pressing the program button you exit the service menu.

By pressing the program button to exit the service menu the setting
is automatically saved.

• If you pressed the „ECO“ button then the brush pressure ON/OFF
button is flashing.
• The actual locked brush pressure level LED is ON or all LED‘s are
OFF

Remarks

IF all LED‘s are OFF, it means that the adjustment is not locked and the
operator can make the adjustment.

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Copyright © 2012, Diversey Inc.
GTS Service Tool

Picture 13: Brush pressure dosing (+) and (-)

• To adjust the brush pressure level you need to press (+) or (-) of
brush pressure adjustment.

Remarks

When all LED‘s are OFF, then it is unlocked.


18.1 TASKI service tool - swingo 4000 5000_V1.10.fm

Picture 14: Next step or exit service menu

• When you have done the adjustments you have two possibilities:
• By pressing the „ECO“ button you get to the next adjust-
ment.
• By pressing the program button you exit the service menu.

By pressing the program button to exit the service menu you saved
the setting.

• If you pressed the „ECO“ button then the actual maximum


cleaning speed is shown on the display.

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Copyright © 2012, Diversey Inc.
GTS Service Tool

Picture 15: Cleaning speed dosing (+) and (-)

• To adjust the maximum cleaning speed value you need to press


(+) or (-) of the water level. The LED‘s besides (+) and (-) are ON
to indicate this.
• When you have adjusted the requested value you can exit the
service menu by pressing the program button.

Remarks
18.1 TASKI service tool - swingo 4000 5000_V1.10.fm

The service menu sequence is now finished. If you need to enter/


change again, start from the beginning.

You also can adjust the maximum cleaning speed with the Service
Tool online. Please refer to the Service Tool Manual for this and
additional explanations.

14. June 2012 Edition: V4.10/2012 7-15


Copyright © 2012, Diversey Inc.
Service Tool

8 Revision

14. June 2012 Edition: V4.10/2012


Copyright © 2012, Diversey Inc.
20.0 TASKI service tool - revision_V1.10.fm

GTS Service Tool

8 Revision

Date Chapter Content Description Revision


30.04.2010 6 Swingo 2500/3500 V2 New error code list V1.10

30.04.2010 6 Swingo 2500/3500 V2 USB adapter picture removed V1.10

27.07.2010 All All Using FM9 V1.10

09.11.2010 5 Swingo 350/755/855/1255 Adjusted General chapter V1.20

10.11.2010 5 Swingo 350/755/855/1255 Added TASKI swingo 350 V1.20

11.11.2010 6 Swingo 2500/3500 V2 Adjusted vacuum motor in error list V1.20

11.11.2010 All All new TASKI logo V1.20

21.02.2011 All All Separated from whole book, only 350/755/855/1255/ V2.00
1650/1850/XP

21.02.2011 Forward, Elementary Removed as not necessary for each description V2.00

21.02.2011 Service Tool Added TASKI swingo 1650/1850 speed adjustment V2.00

06.04.2011 Title Picture Added picture of 4000 V3.00

11.05.2011 All All Separated machine types into chapters V3.00

12.05.2011 7 Swingo 4000 Added TASKI swingo 4000 chapter as this is a new ma- V3.00
chine type

26.03.2012 All All Adjusted to Service Tool version 6.00 V4.00


Table 1: Revision

14. June 2012 Edition: V4.10/2012 8-1


Copyright © 2012, Diversey Inc.
20.0 TASKI service tool - revision_V1.10.fm

GTS Service Tool

Date Chapter Content Description Revision


26.03.2012 2 Swingo 350/455/755/855/ Added the chapter errors and adjusted to new version V4.00
1255/1650/1850/XP/4000/
5000

26.03.2012 7 Swingo 4000/5000 Moved chapter errors to chapter 2 V4.00

26.03.2012 3 Swingo 350/455 Added the TASKI swingo 455 V4.00

26.03.2012 3 Swingo 350/455 Added reset service LED for 455 V4.00

26.03.2012 6 Swingo XP Removed the old error visibility V4.00

26.03.2012 7 Swingo 4000/5000 Adjusted to swingo 5000 V4.00

14.06.2012 7 Swingo 4000/5000 Added new service menu for swingo 4000/5000 V4.10
Table 1: Revision

14. June 2012 Edition: V4.10/2012 8-2


Copyright © 2012, Diversey Inc.
Service Tool

9 Glossar

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Copyright © 2012, Diversey Inc.
GTS Service Tool

Glossar

B For which machines 2-1, 3-1, 4-1, 5-1,


Bar bottom 2-7 6-1, 7-1
Batteries 1-1
G
C General 1-1
Change parameter 6-19 Guidance 6-9, 6-24
Computer/laptop 2-1
Confirm change/parameter 6-19 I
Consumable supplies 1-1 Install Service Tool 2-4
Counter 6-4
TASKI Service Tool Manual 350 455 755 855 1255 1650 1850 XP 4000 5000 V4.10 2012.06MIX.fm

Installation 2-3
Counter file 7-4
L
D Leave 6-20
Dashboard 6-16 Load counter file 3-2, 4-3, 7-4
Dashboard connections 7-11
Dashboard service menu 7-11
Dashboard service menu 1650/1850
M
5-2 Machine configuration 6-4
Dashboard service menu 350 3-6 Material 1-2
Dashboard service menu 4000/5000 Menu bar 2-5
7-11 Menu navigation 6-17
Dashboard service menu 455 3-7
Dashboard service menu 755/855/ N
1255 4-8 Navigation menu 6-18
De-installation 2-3
Direction description 1-1 O
Download finished 2-10
Overview 6-11
Download firmware 2-8, 2-9
Download for TASKI swingo 350/455
2-10 P
Download for TASKI swingo XP 2-11 Parameter settings 6-22
Part reference 1-1
E Pull down menus 2-6
Enter menu 6-19
Enter service mode 6-17 R
Error buffer 6-26 Required material 1-2
Error code overview 4-6, 7-8 Reset 7-11
Error codes 6-12 Reset error buffer 6-27
Errors 2-14, 6-12 Reset service LED 3-6, 3-7, 4-8, 5-2, 7-
Exchange of electronic components 2- 11
4 Reset value 6-20
Exit service mode 6-21
S
F Save counter file 3-3, 4-4, 7-5
Firmware 2-3 Save error file 2-15

14. June 2012 Edition: V4.10/2012


Copyright © 2012, Diversey Inc.
GTS Service Tool
Save parameter file 2-12 Teach-In 6-9, 6-24
Self test 6-10, 6-11, 6-25 Throttle 6-9, 6-24
Service 6-4, 7-2 Tools 1-2, 2-1
Service menu 6-16, 7-12
Service Tool 2-2 U
Service Tool overview 2-5
Upload parameter file 2-12
Start communication 2-4
USB cable specification 2-2
Start download 2-9
USB driver 2-2
System Overview 4-1, 5-1, 6-1, 7-1
System Overview - Online 7-2
V
Values in counter file 3-4, 4-4, 7-6
T
Values in error file 2-16
TASKI Service Tool Manual 350 455 755 855 1255 1650 1850 XP 4000 5000 V4.10 2012.06MIX.fm

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Service Tool

10 Notes

14. June 2012 Edition: V4.10/2012


Copyright © 2012, Diversey Inc.

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