PROCESS FLOW DIAGRAM F-E&D-13
No. of Pages
Customer Name Date (Orig.)
06
Doc No:
Part Number Date (Rev.)/No.
Phone Number
Part Name Prepared By:
Symbol Key:
:Manufacturing/ Assembly :Movement of Materials/Parts :Storage of Materials/Parts
:Inspection
Op No. Spl.
Process Flow Operation Description Operation picture Item # Product Characteristics Spl. Char. Item # Process Characteristics
# Char.
10.01 Identification/Part Number/SAP code 10.04 Purchase Order
10 Receipt of Bought Out Parts
10 & Raw Materials 10.02 Quantity 10.05 Supplier Invoice
(U#2)
10.03 Safe Packaging/Unloading
20.01 Dimensional Inspection 20.04 Lux Level
Incoming Inspection
(Back Plate & Other SC
20 20.02 Flatness
Subcomponents )
20
(U#2)
20.03 Physical & Chemical Properties
Verification of Mix Ticket Code /Physical &
21.01 21.03 Lux Level
Chemical Properties RM
Raw Material Inspection
(Chemical)
21 21
(U#2)
21.02 Shelf Life
30.01 Location 30.03 Self Life
30 Storage of Raw material
30
(U#2)
30.02 Identification 30.04 Temperature & Humidity
CC
40.02 Surface Roughness 40.01 Shot Type or Qty.
40.03 Back Plate Qty.
40 Tumble Shot Blasting Of
40
back Plate
40.04 Cycle Time
40.05 Lux Level
41.02 Surface Roughness
CC 41.01 Shot Type
41 41 Shot Blasting of Back Plate 41.03 Flatness
SC 41.04 Conveyor Speed
41.05 Lux Level
50.07 Glue Viscosity 50.01 Wt. of Ingredients (W2018)
50.08 Glue Usage Time 50.02 Wt. of Ingredients (I0099)
50.09 Glue Weight 50.03 Wt. of Ingredients (X0157)
50 Glue Preparation
50
50.04 Cycle Time
50.05 Room Temperature
50.06 Humidity
60.01 Visual Appearance 60.03 Glue Viscosity
CC
60.02 Glue Thickness 60.04 Drying Temperature
60.05 Drying Conveyor Speed
60 Glue Application on Back
60 Plate
60.06 Gluing Conveyor Speed
60.07 Glue Self Life
60.08 Glue Roller Speed
PROCESS FLOW DIAGRAM F-E&D-13
No. of Pages
Customer Name Date (Orig.)
06
Doc No:
Part Number Date (Rev.)/No.
Phone Number
Part Name Prepared By:
Symbol Key:
:Manufacturing/ Assembly :Movement of Materials/Parts :Storage of Materials/Parts
:Inspection
Op No. Spl.
Process Flow Operation Description Operation picture Item # Product Characteristics Spl. Char. Item # Process Characteristics
# Char.
70.01 Raw Material 70.03 Material Selection Sequence
Weighing of Raw Materials
70 70 (Auto Batching)
(U#2)
70.02 Weight of Raw Material
80.01 Bulk Volume Loose 80.05 Cycle Time
Mixing of Weighed Raw 80.02 Bulk Stamped Volume 80.06 Chopper Speed
80 80 Material
(U#2)
80.03 Density (Pad) 80.07 Chopper Dimension
80.04 Moisture 80.08 Plough Speed
81.01 Mix Type 81.03 Mix Self Life
81 81 Storage of Mix 81.02 Mix Number 81.04 Room Temperature
81.05 Humidity
84.01 Correct Mix/Under Layer in Glass
R 84.04 Conveyor Speed
84 Weighing of Raw Materials/
84 84.02 Correct Weight Mix/Under Layer in Glass 84.05 Correct Mix (Input) in Bucket
Central Kitchen
84.03 Correct Station
90.01 Visual Appearance 90.09 Mix Identification on Buckets
90.02 A Dimension 90.1 Friction Weight
FC
90.03 Pressing Thickness 90.11 Under layer Weight
90.04 FM Length & Width 90.12 Temperature
90 90 Pressing
90.05 Chamfer Angle & Height 90.13 Pressure
90.06 Groove Land Width & Height 90.14 Cycle Time
SC Pads Temperature during Conveyor
90.07 Gogan Hardness 90.15
Oven Loading
90.08 Shear Strength
CC
100.01 Visual Appearance 100.02 Temperature
100 Curing
100
(Batch Oven)
100.03 Cycle Time
120.01 Gogan Hardness SC
120.02 Shear Strength CC
120.03 Acetone Extraction
Product Testing
120 120 120.04 Density
(OE/OES)
120.05 Porosity
120.06 Cold Compressibility CC
CC
120.07 Hot Compressibility
PROCESS FLOW DIAGRAM F-E&D-13
No. of Pages
Customer Name Date (Orig.)
06
Doc No:
Part Number Date (Rev.)/No.
Phone Number
Part Name Prepared By:
Symbol Key:
:Manufacturing/ Assembly :Movement of Materials/Parts :Storage of Materials/Parts
:Inspection
Op No. Spl.
Process Flow Operation Description Operation picture Item # Product Characteristics Spl. Char. Item # Process Characteristics
# Char.
130.01 Visual Appearance 130.04 Grinder Table Cleaning Frequency
130.02 Thickness
FC 130.05 Grinder Table Speed
130 130 Pad Surface Grinding
130.03 Parallelism
SC
150.01 Hole Hole Position 150.06 Stroke Length
150.02 Diameter 150.07 Feed & RPM
150 Drilling & Wire Indicator
150 150.03 Depth
Fitment
150.04 Correct Wire Indicator Profile
150.05 Proper Fitment of WI
160.01 Visual Appearance 160.05 Powder Colour / Source
160.02 Powder Coating Thickness
SC 160.06 Conveyor Powder Pressure
160.03 Adhesion 160.07 Dosing Carrier Air Pressure
160 160 Powder Coating
160.04 Anti corrosion 160.08 Powder discharge
160.09 Cycle Time
160.1 Oven Temperature
162.01 Surface Energy 162.02 Main Air line pressure
162.03 Machine Air Pressure
162
162 Gas Flame Treatment
162.04 LPG Gas Pressure
162.05 Cycle Time
170.01 Correct Shim 170.04 Rubber Hardness
170 170 Shim Bonding 170.02 Proper Fitment of Shim Tab 170.05 Line Pressure
170.03 Shim Gap 170.06 Cycle Time
180.01 Printing Matter R 180.03 Pressure
180.02 Legibility 180.04 Rubber Pad Moving Distance
180.05 Ink Concentration
180 180 Printing
180.06 Printing Stamp
180.07 Ink Model
Curing
180.08
(Drying Time)
190.01 Correct Accessories/ Visual Appearance 190.03 Proper Location
190 Accessory Fitment 190.02 Proper Flaring/Fitment 190.04 Pressure
190
190.05 Feed, Stroke Length & RPM
PROCESS FLOW DIAGRAM F-E&D-13
No. of Pages
Customer Name Date (Orig.)
06
Doc No:
Part Number Date (Rev.)/No.
Phone Number
Part Name Prepared By:
Symbol Key:
:Manufacturing/ Assembly :Movement of Materials/Parts :Storage of Materials/Parts
:Inspection
Op No. Spl.
Process Flow Operation Description Operation picture Item # Product Characteristics Spl. Char. Item # Process Characteristics
# Char.
R
191.01 Printing Matter 191.04 Label Roll
191 191 Label Printing 191.02 Bar Code & Batch Code
191.03 Qty.
200.01 Pad Combination 200.07 Weighing
200.02 Pads & Loose Accessories
Fitting
200.03
Instructions
200 200 Packing
200.04 Set/Master Box
Set Box/Master Box Label/Bar Code/Sealing
200.05
Label/Hologram
200.06 Visual Inspection
Shrink Wrapping of Pad/Shrink Wrapping of
210.01 210.04 Temperature
Boxes
210 210 Shrink Wrapping 210.02 Set Box Label Direction 210.05 Conveyor speed
210.03 Shrink Wrapping Qty. Sticker
220.01 Dimensional 220.11 Light Intensity
220.02 Verification of Physical Properties
220.03 Visual Appearance
220.04 Pad Combination
Pads / Shrink Wrapped Pads/Shrink Wrapped
220.05
Set Boxes & Loose Accessories
220.06 Fitting Instructions
220
220 Dock Audit Set Box/ Master Box/ Bulging Piercing/
220.07
Scratches
Set Box/Master Box Label/Bar Code/Batch
220.08
Code/Sealing Label/Hologram Label
Set Box Label (Pictogram with or without WI/
Pictogram Sequence/RB No/E-Marking/ Vehicle
220.09
Type/Thickness/Bar Code/Batch Code/WVA No.)
Datasheet approved or Not
220.1 Pad Orientation
220.11 Weighing
230.01 Location 230.03 Storage
230 230
EB4 Storage
230.02 Identification
240.01 Part Number 240.05 Palletization
240.02 Quantity
240 240 Delivery to Customer
240.03 Safe Loading
240.04 Shipment by part ID as per invoice
PREPARED BY: Verified By: Approved By:
