Ctrack by Inseego

9605 Scranton Road Suite 300

San Diego, CA 92121, USA
+1-858-812-3400

Ctrack NX35 Technical Manual

DCT-MAN-296

CONFIG CONTROLLED

This document is the confidential proprietary information of Ctrack by Inseego. Copyright in and ownership of this entire document and its
contents rests with Ctrack by Inseego. No portion of or extract from this document may be reproduced, quoted or utilised for any purpose
whatsoever without the prior written consent of Ctrack by Inseego.

APPROVAL

Revision 07

Date 21 August 2018

Author Gerhard Botha

Reviewers Dirk Meintjies

Approved by Jaco le Roux

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Ctrack NX35 Technical Manual DCT-MAN-296

TABLE OF CONTENTS

1. INTRODUCTION .................................................................................................. 7
1.1. Purpose of Document ................................................................................................................... 7

1.2. Applicable Documents ................................................................................................................. 7

1.3. NX35 Usage ................................................................................................................................... 7

2. SYSTEM OVERVIEW ........................................................................................... 8

2.1. Hardware Sub-systems ................................................................................................................ 8

2.2. High-level System Overview ........................................................................................................ 9

2.3. Block Diagram ............................................................................................................................... 10

2.4. Identification and Options ............................................................................................................ 11

3. EXTERNAL INTERFACES ................................................................................... 12

3.1. Wiring Connections and Connectors.......................................................................................... 12

3.2. Signal Description – Main/Secondary Connector ...................................................................... 15

3.3. Environmental ............................................................................................................................... 16

3.4. Power ............................................................................................................................................. 16

3.5. Mechanical ..................................................................................................................................... 17

3.6. LEDS ............................................................................................................................................... 17

3.7. GNSS .............................................................................................................................................. 18

3.8. Cellular ........................................................................................................................................... 18

3.8.1. Option 1 - u-blox SARA-G350 Cellular Module ....................................................................... 18
3.8.2. Option 2 - u-blox LISA-U200 Cellular Module ......................................................................... 19
3.8.3. Option 3 - u-blox TOBY-L200 Cellular Module ........................................................................ 19
3.8.4. Option 4 - u-blox LISA-C200 Cellular Module ......................................................................... 20
3.8.5. Option 5 – Sierra Wireless WP7504 Cellular Module .............................................................. 20

3.9. Bluetooth® ...................................................................................................................................... 20

4. INTERNAL COMPONENTS ................................................................................. 21

4.1. Accelerometer ............................................................................................................................... 21

4.2. On-Board Memory ......................................................................................................................... 21

4.3. SIM Card Interface......................................................................................................................... 21

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4.4. Watchdog ....................................................................................................................................... 21

4.5. Internal Battery .............................................................................................................................. 21

5. REGULATORY COMPLIANCE STATEMENTS .................................................. 22

5.1. Federal communications Commission (FCC) Notice ................................................................ 22

5.2. Innovation Science and Economic Development (ISED) Notice .............................................. 22

5.3. FCC & ISED RF Exposure Guidance Satement .......................................................................... 23

INDEX OF FIGURES

FIGURE 1 - BLOCK DIAGRAM 10

FIGURE 2 - MAIN HARNESS 12
FIGURE 3 – MAIN CONNECTOR SIGNALS 13
FIGURE 4 - SECONDARY HARNESS 14
FIGURE 5 – SECONDARY CONNECTOR SIGNALS 15
FIGURE 6 - NX35 PICTURE 17

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DOCUMENT HISTORY

Date Author Revision Description of Change(s)

23 June 2017 G Botha 01 First release

16 March 2017 G Botha 02 Add usage par 1.3

Add labels par 1.4

23 June 2017 G. Botha 03 Remove labels until final labels become available

28 September 2017 G. Botha 04 Add CDMA options

R. Olmos Remove “GSM” and replace with “Cellular”

Correct u-Blox Radio Module Models Listings

Update Power Rating Information

Add Regulatory Compliance Statements (Section 5.0)

Add Block diagram. Change GPS to GNSS

02 October 2017 G. Botha 05 Change internal battery specification

10 October 2017 G Botha 06 Changed environmental (temperature)

21 August 2018 G Botha 07 Cosmetic changes – change logo, company detail, some
wording.

Add WP7504 Sierra Wireless Modem as order option.

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DISCLAIMER

Information provided in this manual is intended to be accurate and reliable. However, Ctrack by Inseego and
its employees assume no responsibility for its use, nor for any infringements of rights of third parties which
might result from its use.

If this document is marked as Config Controlled and distributed via software, the signatures for preparing and
release are archived by Ctrack by Inseego’s Configuration Department. The responsibility is on the reader to
ensure he has the latest revision of this document.

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ABBREVIATIONS AND DEFINITIONS

The following words, expressions and abbreviations shall herein before and hereafter have the meanings
ascribed to them unless inconsistent with the meaning of the requirement:

DEFINITIONS
Direct current symbol (IEC 60417-5031 (2002-10))

GNSS Global Navigation Satellite System – includes GPS, GLONASS, Galileo or BeiDou
systems

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1. INTRODUCTION

1.1. PURPOSE OF DOCUMENT

This document provides technical detail of the Ctrack NX35 product platform.

1.2. APPLICABLE DOCUMENTS

All referenced documents mentioned below can be requested from digicore_config@ctrack.co.za.

Document Number Document Title

DCT-PDS-023 Ctrack NX35 Product Specification

DCT-MAN-300 Ctrack NX35 Installation Manual

1.3. NX35 USAGE

The NX35 device is designed to accurately track position and other data of vehicles or assets and report this
data to a data center. The NX35 is used to gather information relevant to fleet management services, to plot a
vehicle position on a map and also follow the route taken by a vehicle during a journey. The position and speed
of the vehicle is sampled using GNSS (Global Navigation Satellite System) and reported through a Cellular
Modem data link with industry standard communication protocols. There are more device to vehicle interfaces
available like digital I/O, analog inputs, pulse input, and other intelligent interfaces like serial and CAN J1939 to
increase the data content about the vehicle. There are also interfaces to identify the driver of the vehicle to
enable more fleet management functions and an internal accelerometer provides data for detecting how the
vehicle is being driven, also known as driver behavior functions, as well as other vehicle movement detection.

There are on-board resources like processor, memory and hardware watchdog. An internal battery provides
power to the unit for a few hours when external power is lost. The device is fixed to a vehicle or asset during
installation.

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2. SYSTEM OVERVIEW

2.1. HARDWARE SUB-SYSTEMS

• Load-dump and overvoltage protection

• Power supply and back-up battery charger

• Internal back-up battery

• GSM, WCDMA, LTE Cellular Option with SIM card (2nd optional SIM holder).

• CDMA Cellular Option with no SIM holder.

• GPS Module with external antenna and internal antenna fallback

• Interfaces

o Discrete Inputs/Outputs

o Analogue Input

o Dallas One-wire interface

o Serial (RS232)

o Pulse input

o CAN – J1939

o Bluetooth

• Watchdog

• Real-time clock with battery back-up

• 3-axis Accelerometer

• RAM and Data flash

• Processor

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2.2. HIGH-LEVEL SYSTEM OVERVIEW

• The NX35 hardware platform can be used for the Ctrack fleet products (Fleet Light, Assist and Solo)

• Uses state of the art 32-bit microprocessor technology and flash device for non-volatile storage.

• Latest Cellular Modem with internal antenna for communication. Provision is made to populate a 2G,
3G, or 4G Cellular Modem.

• Internal antenna solution supported.

• GNSS with external antenna and antenna tamper technology for accurate position and online/offline
assisted GPS. Provision is made for fall-back to an internal antenna.

• A 3-axis Accelerometer for movement detection, harsh driving events and severe G-force vehicle
manoeuvres for accident detection.

• Daily Health Checks

• Digital inputs and outputs. One input can be used for pulse detection.

• Combination input for panic and business/private trip detection.

• Analogue input

• Buzzer and immobilisation outputs.

• One wire driver identification input.

• Power supply input with internal back-up battery.

• Power down modes to save battery power

• External interfaces for installation, maintenance and other peripherals (e.g. driver behaviour indicator).

• Internal Bluetooth interface.

• Extra slot for future product expansion.

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2.3. BLOCK DIAGRAM

Pwr / Gnd

Antenna
Xtl (Int)
4 Digital In In 1-4 Ext
Primary Connector

GNSS
2 Digital Out 1-2 Ext uBlox M8030
Switch
1 Multi In Bus/Priv/Panic

1 Dallas 1 Wire Rf Conn

(Ext)
1 RS232 Uart
1 Ignition In (ACC)
External RAM

1 Digital In In 5 Ext
1 Digital Out 3 Ext Ext LEDs
Secondary Connector

1 RS232 Uart
1 Analog In Ext
Antenna (Int)
CAN HS
Cellular
SIM
Radio
CAN LS
Module
Processor LED
Expansion Connector

RF
EEPROM Antenna

RTC
Rst Sw

WDT
Reset gen
Debug Connector

Accelerometer

Power Charging
Battery
Management Circuitry

FIGURE 1 - BLOCK DIAGRAM

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2.4. IDENTIFICATION AND OPTIONS

Model Number Integrated Cellular Radio Module

NX35-G350 SARA-G350 Cellular Modem (2G)

NX35-U200 LISA-U200 Cellular Modem (3G)

NX35-L200 TOBY-L200 Cellular Modem (LTE)

NX35-C200 LISA-C200 Cellular Modem (CDMA)

NX35-L7504 WP7504 Sierra Wireless Cellular Modem (3G/4G)

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3. EXTERNAL INTERFACES

3.1. WIRING CONNECTIONS AND CONNECTORS

FIGURE 2 - MAIN HARNESS

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FIGURE 3 – MAIN CONNECTOR SIGNALS

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FIGURE 4 - SECONDARY HARNESS

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FIGURE 5 – SECONDARY CONNECTOR SIGNALS

3.2. SIGNAL DESCRIPTION – MAIN/SECONDARY CONNECTOR

The following tables describes the signals with reference to Figure 2 - Main Harness to Figure 5 – Secondary
Connector Signals.

Plug SIGNAL DESCRIPTION

Main +VIN +VOLTAGE INPUT 6-32VDC
Main GND POWER GND
Main IGN_IN_EXT IGNITION SENSE - Active High Digital Input
Main IN1_IN_EXT INPUT 1 - Active Low Digital Input
Main IN2_IN_EXT INPUT 2 - Active Low Digital Input
Main IN3_IN_EXT INPUT 3 - Active High Digital Input
Main IN4_IN_EXT INPUT 4 - Active High Digital Input
Sec IN5_IN_EXT INPUT 5 – Can be used as active low digital input or pulse input
(7KHz maximum pulse)
Main OUTPUT1_EXT DIGITAL OUTPUT1 – Immobilizer Output (Open collector)
- OUTPUT2_EXT DIGITAL OUTPUT2 – Buzzer Output
Sec OUTPUT3_EXT DIGITAL OUTPUT2 – Auxiliary Output (Open collector)

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Main BUS/PRIV_IN_EXT BUSINESS / PRIVATE / PANIC INPUT

Main BUS/PRIV_GND BUSINESS / PRIVATE / PANIC GROUND
Main 1-WIRE_IN DRIVER ID 1 WIRE INPUT
Main COMMS_TXD Serial Port 1 RS232 Transmit
Main COMMS_RXD Serial Port 1 RS232 Receive
Main COMMS_GND Serial Port 1 RS232 GND
Sec COMMS2_TXD Serial Port 2 RS232 Transmit
Sec COMMS2_RXD Serial Port 2 RS232 Receive
Sec COMMS2_GND Serial Port 2 RS232 GND
Sec ANA_IN_EXT ANALOGUE INPUT (0-12Volt)
Sec CANH_HS High Speed CAN “H” Signal
Sec CANL_HS High Speed CAN “L” Signal
Sec CANH_LS Low Speed CAN “H” Signal
Sec CANL_LS Low Speed CAN “L” Signal
Sec CAN_GND CAN GND

3.3. ENVIRONMENTAL

Certifications E-Mark, CE-Mark, PTCRB, Australian

Operating Temperature (operating) -20 to 60 oC

Operating Temperature (storage) -20 to 60 oC

Operating Humidity 95%

3.4. POWER

Input Voltage 6-32 Vdc

Internal Battery 3.6-4.2 Vdc

Normal Operation – GSM Option + <1A

maximum battery charging

Normal Operation – CDMA Option + <1A

maximum battery charging

Sleep Mode <1 mA

Sleep Mode + maximum battery < 500mA

charging

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3.5. MECHANICAL
Dimensions: 131 x 73 x 29mm
Weight: ~ 150g

FIGURE 6 - NX35 PICTURE

3.6. LEDS

LED Function Pattern and function

On- Reading install state

1-Green Install State
Flash – User installation input required
Off – Ready (see *note)
On – GNSS on and unlocked
2-Red GNSS
Fast flash – 2D lock
Slow flash – 3D lock
Off – GNSS switched off (see *note)
Flash – Firmware running
3- Yellow Heartbeat
On –Firmware busy rebooting
Off- Cellular off or no service
4- Red Cellular
Blip/flashing- Registered on network
On- Data transmit in progress
Off- BT disabled or off (see *note)
5-Green Bluetooth
On- BT on
Slow flash- BT Discoverable mode
Fast flash- Call in progress
On when FFS is accessed
6-Red File system

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*Note: 10Minutes after the unit has been finalised and the install tool disconnected, all LEDS will switch off for
security reasons. To switch on the LEDs again, connect an install tool.

3.7. GNSS

Part u-blox M8 engine

GPS Receiver 72 channels, GPS/QZSS L1 frequency C/A Code, GLONASS L10F,

BeiDou B1, Galileo E1B/C. SBAS L1 C/A; WAAS, EGNOS, MSAS, GAGAN
Cold start: 26s
Time to first fix
Aided start: 2s
Hot start: 1s

Accuracy GPS/SBAS/QZSS+GLONASS : 2m
AssistNow Online
Multi-GNSS Assistance
AssistNow Offline
AssistNow Autonomous
Active CW detection and removal
Anti-jamming

Antenna External antenna with internal antenna fall-back.

Antenna part example (DAM1575A4I10_K3M)

External antenna assembly shown below:

3.8. CELLULAR

The hardware layout makes provision for populating the following Cellular Modem types:

1. u-blox SARA-G350 (2G)

2. u-blox LISA-U200 (3G)

3. u-blox TOBY-L200 (LTE)

4. u-blox LISA-C200 (CDMA)

5. Sierra Wireless WP7504 (3G/4G)

3.8.1. Option 1 - u-blox SARA-G350 Cellular Module

Quad band support GSM 850/900/1800/1900 MHz

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GPRS GPRS Class 10, CS1-CS4 – up to 85.6 kb/s. PBCCH support

Circuit Switched Data Up to 9.6 kbps

Encryption algorithms A5/1 supported for GSM and GPRS modes

SMS Mobile-originated and mobile-terminated SMS supported.

Text and PDU modes supported

GSM Jamming detection Supported

3.8.2. Option 2 - u-blox LISA-U200 Cellular Module

GSM band support GSM 800/850/900/1700/1900/2100 MHz

GPRS GPRS Class 12, CS1-CS4 – up to 85.6 kb/s.

EDGE Class 12, MCS1-9

Circuit Switched Data GSM Up to 9.6 kbps

Encryption algorithms A5/1 supported for GSM and GPRS modes

SMS Mobile-originated and mobile-terminated SMS supported.

Text and PDU modes supported

GSM Jamming detection Supported

3.8.3. Option 3 - u-blox TOBY-L200 Cellular Module

LTE band support 2,4,5,7,17 (N America)

UMTS 850/900/AWS/1900/2100

GSM 850/900/1800/1900

SMS Mobile-originated and mobile-terminated SMS supported.

Text and PDU modes supported

GSM Jamming detection Future

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3.8.4. Option 4 - u-blox LISA-C200 Cellular Module

CDMA band support 800, 1900 MHz (Sprint, Verizon)

SMS Mobile-originated and mobile-terminated SMS supported.

Text modes supported

Cellular Jamming Future

detection

3.8.5. Option 5 – Sierra Wireless WP7504 Cellular Module

CDMA band support LTE (B2, B4, B5, B12, B17, B25, B26)

UMTS (B2, B4, B5)

CDMA, EVDO (BC0, BC1, BC10)

Cellular Jamming Future

detection

3.9. BLUETOOTH®

The unit has an on-board Bluetooth® with the following major features:

Device BCM20706 (Broadcom), (A2DP, SPP, GATT)

Bluetooth Specifications Bluetooth v4.2 + EDR with integrated Class 1 PA

Integrated RF Single-ended, 50-ohm RF interface
Built-in TX/RX switch
Tx class 1 or class2 output power capable
RX sensitivity basic rate of -93.5 dBm
RX sensitivity for Low Energy of -96.5 dBm

Max Transmit Power < 12 dBm

BT Low Energy Supported

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4. INTERNAL COMPONENTS

4.1. ACCELEROMETER

An on-board 3-axis ±8g accelerometer is used for various movement-detection functions:

1. Vehicle movement

2. Roll over and device tamper

3. Severe and High G-force

4. Harsh driving (acceleration, braking, cornering and up/down)

4.2. ON-BOARD MEMORY

The on-board memory is as follows:

16 MByte Parallel NOR flash for file system

4 Mbyte RAM

16 Kbit NFC EEPROM for storage of default settings.

4.3. SIM CARD INTERFACE

On-board SIM card reader with protection and supports 1V8 and 3V SIM cards. An optional second SIM is
provided on the board for future use.

(Not supported for CDMA option.)

4.4. WATCHDOG

On-board hardware watchdog circuitry to ensure continuous system operation under all conditions.

4.5. INTERNAL BATTERY

- Uses single Li Polymer 1100mAH battery

- Supplies power to the electronics when external power is removed.

- Automatically charged when external power is connected

- Battery protection consist of over-voltage, under-voltage and over-current. Additional over-temperature

protection is provided by the charger in conjunction with the built-in battery thermistor. The battery cannot
be charged when its temperature is over 55 deg C.

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5. REGULATORY COMPLIANCE STATEMENTS

5.1. FEDERAL COMMUNICATIONS COMMISSION (FCC) NOTICE

This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to
Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful
interference in a residential installation.

This equipment generates uses and can radiate radio frequency energy and, if not installed and used in
accordance with the instructions, may cause harmful interference to radio communications. However, there is
no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful
interference to radio or television reception, which can be determined by turning the equipment off and on, the
user is encouraged to try to correct the interference by one of the following measures:

• Reorient or relocate the receiving antenna.

• Increase the separation between the equipment and receiver.
• Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.
• Consult the dealer or an experienced radio/TV technician for help.

This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions:

• This device may not cause harmful interference, and

• this device must accept any interference received, including interference that may cause undesired
operation

Any changes or modifications made to this device that are not expressly approved by Ctrack may void your
authority to operate the equipment.

5.2. INNOVATION SCIENCE AND ECONOMIC DEVELOPMENT (ISED) NOTICE

This device complies with Industry Canada’s Licence-Exempt RSSs. Operation is subject to the following two
conditions:

• This device may not cause interference; and

• This device must accept any interference, including interference that may cause undesired operation
of the device.

Le présent appareil est conforme aux CNR d’Industrie Canada applicables aux appareils radio exempts de
licence. L’exploitation est autorisée aux deux conditions suivantes:

• l’appareil ne doit pas produire de brouillage;

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• l’appareil doit accepter tout brouillage radioélectrique subi, même si le brouillage est susceptible d’en
compromettre le fonctionnement.

5.3. FCC & ISED RF EXPOSURE GUIDANCE SATEMENT

In order to comply with FCC/ISED RF Exposure requirements, this device must be installed to provide at least 20 cm
separation from the human body at all times.

Afin de se conformer aux exigences d'exposition RF FCC / ISED, cet appareil doit être installé pour fournir au moins 20 cm
de séparation du corps humain en tout temps.

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