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Visiferm Do Sensors: Operating Instructions

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0% found this document useful (0 votes)
138 views40 pages

Visiferm Do Sensors: Operating Instructions

Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 40

VisiFerm DO ™

Sensors

Operating Instructions
for configurable VisiFerm DO Product Family
TABLE OF CONTENTS

Table of Contents

1 General Information ................................................. 4


1.1 Intended Use..................................................................4
1.2 About this Operating Instruction ................................... 4
2 Liability ...................................................................... 4
3 Safety Precautions and Hazards ............................ 5
3.1 General Precautions ..................................................... 5
3.2 Operation of VisiFerm DO Sensor ................................ 5
3.3 Earthing ........................................................................ 6
3.4 Electrical Safety Precautions ........................................ 8
3.5 Chemical, Radioactive or Biological
Hazard Precautions ...................................................... 9
4 Product Description ................................................. 9
4.1 General Description ...................................................... 9
4.2 Hardware Description ................................................. 10
4.3 Optical DO measurement ........................................... 11
4.4 VisiFerm DO with micro Transmitter inside ................. 11
5 Installation .............................................................. 12
5.1 Unpacking .................................................................. 12
5.2 Configure the VisiFerm DO with
Hamilton Device Manager (HDM) ............................... 12
5.2.1 Installing the Hamilton Device Manager ........... 12
5.2.2 Installing DTMs ................................................. 13
5.2.3 Connecting a VisiFerm DO
Sensor to HDM ................................................ 13
5.2.4 Setting User Level ............................................ 13
5.2.5 Configuring the VisiFerm DO
Sensor Parameters ........................................... 14
5.2.6 Configuring the temperature settings
of SIP / CIP process ........................................ 15
5.2.7 Configuring the analog interface for
your process control system ............................ 16
5.2.8 Defining a measuring point name for
identification of the process ............................. 16
5.3 Install VisiFerm DO in your Measuring Loop ............... 16
5.3.1 Mechanical Process Connection ..................... 16
5.3.2 VP 8 Pin Designation ....................................... 17
5.3.3 Controlling 4–20 mA current interface
signals by pulse-width modulation ................... 18
5.3.4 Electrical Connection for Analog
4–20 mA Connection ....................................... 19
5.3.5 Electrical connection for the ECS interface ...... 20
5.3.6 Electrical connection for the
digital RS485 interface ..................................... 21
TABLE OF CONTENTS

6 Operation ............................................................... 23
7 Maintenance .......................................................... 23
7.1 Verify Sensor Status and ODO Cap Functionality ....... 23
7.2 Replacing the ODO Cap ............................................. 24
7.3 Calibration .................................................................. 24
7.3.1 Automatic Standard Calibration with HDM ...... 25
7.3.2 Zero Point Calibration (Point Zero Oxygen) ...... 25
7.3.3 Calibration in Air (Calibration Point Air) ............. 26
7.4 Product calibration ..................................................... 26
8 Troubleshooting ..................................................... 28
8.1 Sensor Self-Diagnostic ............................................... 28
8.1.1 Warnings .......................................................... 28
8.1.2 Errors ............................................................... 29
8.2 Getting Technical Support .......................................... 30
8.3 Returning VisiFerm DO for Repair ............................... 30
9 Disposal ................................................................. 30
10 Technical Specifications ........................................ 31
11 Ordering Information ............................................. 32
11.1 VisiFerm DO .............................................................. 32
11.2 Parts and Accessories .............................................. 32
11.3 Services .................................................................... 36

Hamilton Warranty
Please refer to the General Terms of Sales (GTS).

Important note
Copyright © 2015 Hamilton Bonaduz AG, Bonaduz
Switzerland. All rights reserved. The reproduction of any
part of this document in any form is forbidden without the
express written agreement of Hamilton Bonaduz AG.
Contents of this manual can be modified without previous
announcement. Technical modifications reserved. Greatest
possible care was used on the correctness of the
information in this manual. If errors should be discovered
nevertheless, Hamilton Bonaduz AG is pleased to be in-
formed about it. Regardless of this, Hamilton Bonaduz AG
cannot assume liability for any errors in this manual or for
their consequences.

Operating Instructions VisiFerm™ DO Sensors 3


GENERAL INFORMATION • LIABILITY

1 General Information
1.1 Intended Use
The VisiFerm DO sensors are intended for the measurement of
dissolved oxygen (DO).
If the sensor is used in contact with gaseous or liquid organic
solvents, the resulting measurement accuracy in this application
must be separately checked and validated by the customer.

ATTENTION! VisiFerm DO is not intended for


hazardous atmospheres.

The VisiFerm DO sensor has a built-in temperature sensor


(NTC 22 kOhm). This temperature sensor is to be used only for
monitoring the sensor conditions, not for controlling the process
temperature.

1.2 About this Operating Instruction

These Operating Instructions are designed to support the inte-


gration, operation and qualification of the VisiFerm DO (ECS) and
VisiFerm DO Arc sensors.
To achieve this, it will describe the features of VisiFerm DO (ECS)
and VisiFerm DO Arc and its integration in Process Control Sys-
tems (PCS). Both the hardware and the communication between
the VisiFerm DO and Process Control Systems are detailed in this
manual. After reading this manual the user should be capable of
installing and operating VisiFerm DO sensors.

ATTENTION! Essential information for avoiding


personal injury or damage to equipment.

NOTE: Important instructions or interesting information.

2 Liability

The liability of Hamilton Bonaduz AG is detailed in the document


“General Terms and Conditions of Sale and Delivery”.
Hamilton is expressly not liable for direct or indirect losses arising
from use of the sensors. It must in particular be insured in this con-
junction that malfunctions can occur on account of the inherently
limited useful life of sensors contingent upon their relevant applica-
tions. The user is responsible for the calibration, maintenance and
regular replacement of the sensors. In the case of critical sensor ap-
plications, Hamilton recommends using back-up measuring points
in order to avoid consequential damages. The user is responsible
for taking suitable precautions in the event of a sensor failure.
SAFETY PRECAUTIONS AND HAZARDS

NOTE: The VisiFerm DO sensor is not intended and


specified as a safety device. A SIL (Safety Integrity Level)
certification is not available. It is in the sole responsibility
of the user to validate the VisiFerm DO sensor according
the safety requirements of his application.

3 Safety Precautions
and Hazards

ATTENTION! Read the following safety instruc-


tions carefully before installing and operating the
VisiFerm DO sensor.

3.1 General Precautions

For safe and correct use of VisiFerm DO, it is essential that both
operating and service personnel follow generally accepted safety
procedures as well as the safety instructions given in this docu-
ment, the VisiFerm DO operation instruction manual.
The specification given in chapter 10 as regards temperature,
pressure etc. may under no circumstances be exceeded. Inap-
propriate use or misuse can be dangerous.
Cleaning, assembly and maintenance should be performed by per-
sonnel trained in such work. Before removing the sensor from the
measuring setup, always make sure the no process medium can
be accidentally spilled. When removing and cleaning the sensor, it
is recommended to wear safety goggles and protective gloves.
The sensor can not be repaired by the operator and has to be
sent back to Hamilton for inspection.
Necessary precautions should be taken when transporting the
sensors. For repair or shipment the sensor should be sent back
in the original reusable packaging box. Every VisiFerm DO sent
back for repair must be decontaminated.
If the conditions described in these operating instructions manual
are not adhered to or if there is any inappropriate interference
with the equipment, all of our manufacturer’s warranties become
obsolete.

3.2 Operation of VisiFerm DO Sensor

VisiFerm DO sensors must be used for their intended applications,


and in optimum safety and operational conditions. The specifica-
tions (such as temperature or pressure) defined in the section
entitled ‘Technical Specification’ must not be exceeded under any
circumstances (Chapter 10).
Make sure that the PG13,5 thread and the O-ring are not dam-
aged when screwing the sensor into the process. O-rings are
consumable parts which must be exchanged regularly (at least
once per year). Even when all required safety measures have

Operating Instructions VisiFerm™ DO Sensors 5


SAFETY PRECAUTIONS AND HAZARDS

been complied with, potential risks still exist with respect to leaks
or mechanical damage to the armature. Wherever there are seals
or screws, gases or liquids may leak out undetected. Always
make sure that no process medium can be accidentally spilled
before removing the sensor from its measurement setup. Do not
put stress on the system by vibration, bending or torsion.
Before use, verify that the sensor is properly configured for your
application.

ATTENTION! When unscrewing the PG13,5 thread


connection never turn the sensor at the connector head
because you can loosen the ODO Cap from the sensor
shaft and fluid can reach the interior of the sensor.

ATTENTION! To avoid humidity problems, make


sure that the ODO Cap is always attached firmly to the
sensor shaft, and that the O-ring between the shaft
and cap is undamaged.

Make sure that following cross sensitivities and resistances of


ODO Caps are respected.

Cross sensitivities and resistances of ODO Cap H0


Measurement not influenced by Carbon Dioxide
Wetted parts resistant to Ethanol
Wetted parts not resistant to Chlorine, Ozone and Organic
Solvents such as Acetone,
Tetrahydrofuran (THF*)

Cross sensitivities and resistances of ODO Cap H2


Measurement not influenced by Carbon Dioxide, lipophilic
compounds
Wetted parts resistant to Organic Solvents such as
Ethanol*, Acetone*, (THF*),
Heptan*, Dimethylformamide*
Wetted parts not resistant to Chlorine and Ozone Gases

*Tested for 30 min at 25°C

If the sensor is used in contact with gaseous or liquid organic


solvents, the resulting measurement accuracy in this application
must be separately checked and validated by the customer.

3.3 Earthing

The sensor has to be mounted at the mounting location electro-


statically conductive (< 1MOhm). It is recommended to assign the
sensor shaft and VP 8 cable shield to earth (PE potential equal-
ization) especially in electromagnetically noisy environments. This
significantly improves noise immunity and signal quality. The VP
8 thread is connected to the metallic housing of the VisiFerm DO
sensor. Two options for connecting the sensor to the process
environment are available.
SAFETY PRECAUTIONS AND HAZARDS

Option 1: The Metal tank is connected to earth


The sensor shaft is connected to the metal tank over the PG13,5
thread.

Green/Yellow Cable

The stainless steel PG13,5


thread connects the sensor
shaft to the metallic tank.

Figure 1: Metal tank with earth connection

NOTE: If the tank is not connected to earth, Option 2


has to be applied.

Option 2: Glass or plastic tank


(not connected to earth)
The glass or plastic tank has no connection to earth and
therefore it is necessary to connect the sensor shaft via a
screw clamp or VP 8 cable to earth.

Green/Yellow Cable

Figure 2: Glass or plastic tank without earth connection

Operating Instructions VisiFerm™ DO Sensors 7


SAFETY PRECAUTIONS AND HAZARDS

Below several examples how to connect the shaft of the sensor


directly to earth as required in Figure 2 are shown.

External earth cable

Figure 3: Example clamps for connecting the earth


to armature and metallic housing of the tank.

3.4 Electrical Safety Precautions

Do not connect the sensor to a power source of any voltage


beyond the range stated in the power rating Technical Specifi-
cations (Chapter 10).
Always use Hamilton VP 8 cables for safe connection. Cables are
available in a broad range of lengths (Chapter 11). Make sure the
cable is intact and properly plugged to avoid any short circuit.
Keep VisiFerm DO away from other equipment which emits
electromagnetic radio frequency fields, and minimize static
electricity in the immediate environment of the optical measuring
parts. Carefully follow all the instructions in chapter 5.3 to avoid
electrical damage to the sensor. The contacts must be clean
and dry before sensor is connected to the cable.
PRODUCT DESCRIPTION

ATTENTION! Switch off the power supply and


unplug the connector before dismounting the
VisiFerm DO.

3.5 Chemical, Radioactive or Biological


Hazard Precautions

Selection of the appropriate safety level and implementation of


the required safety measures for working with VisiFerm DO is the
sole responsibility of the user.
If working with hazardous liquids observe and carry out the
maintenance procedures, paying particular attention to cleaning
and decontamination. If VisiFerm DO becomes contaminated
with biohazardous, radioactive or chemical material, it should
be cleaned. Failure to observe and carry out the maintenance
procedures may impair the reliability and correct functioning of
the measuring module.

4 Product Description

4.1 General Description

The VisiFerm DO was the first optical dissolved oxygen (DO) sensor
for process measurement. With their micro transmitter, VisiFerm
DO sensors enable direct communication to the process control
system via 4–20 mA standard signal or digital Modbus. Wireless
communication with the Arc Wireless Adapter may be used for
monitoring, configuration and calibration, and saves time without
compromising the quality of the wired connection.
VisiFerm DO optical technology improves the measuring perfor-
mance and simplifies maintenance. Improvements compared
to conventional electrochemical (amperometric) sensors include
flow independence, rapid start-up with no polarization time, and
simplified maintenance.
With the transmitter integrated, VisiFerm DO sensors provide
more reliable measurements directly to your process control
system. The µ-transmitter located in the sensor head stores all
relevant sensor data, including calibration and diagnostic informa-
tion, simplifying calibration and maintenance.
Key benefits include:
• Optical measurement
• No separate transmitter needed
• Simple maintenance with robust industrial design
• Easy to install
• Direct analog or digital Modbus communication to the
process control system via 4–20 mA standard signal.
• Full online wireless option for easy monitoring, configuration
and calibration

Operating Instructions VisiFerm™ DO Sensors 9


PRODUCT DESCRIPTION

4.2 Hardware Description

The VisiFerm DO sensor consists of a sensor head with inte-


grated electronic and a sensor shaft in contact with the measured
medium. The sensor shaft is terminated by the optical dissolved
oxygen (ODO) cap, carrying the oxygen sensitive luminophore.
During development, special attention was paid to an optimum
sanitary design. All materials in contact with the solution meet the
FDA requirement.

VP 8 Connector

Sensor Head with


micro transmitter

Process connection
PG13,5 stainless steel

O-ring

Sensor shaft with stainless


steel heat number, Ref

ODO Cap with oxygen-sensitive


luminophore (sensory element), ODO
Cap serial number, reference number
and stainless steel heat number

Figure 4: VisiFerm DO Arc and VisiFerm DO hardware description.


PRODUCT DESCRIPTION

4.3 Optical DO measurement

The optical measurement principle is based on the so-called


luminescence quenching. The luminescence of certain organic
pigments (luminophore) is quenched in the presence of oxygen.
The luminophore absorbs the excitation light and release a part of
the absorbed energy by emission of fluorescence. In the pres-
ence of oxygen, energy transfer takes place from the excited
luminophore to oxygen. The luminophore does not emit fluore-
cence and the measurable fluorescence signal decreases.

1 Fluorescence process (without oxygen)

Light (excitation)

Luminophore

Light Absorption Excited State Fluorescence


(emission)

2 Quenching in the presence of oxygen

Energy transfer

O2
O2

Light Absorption Excited State No fluorescence

Figure 5: Fluorescence quenching by oxygen

4.4 VisiFerm DO with Micro-


Transmitter inside

With the micro-transmitter integrated, VisiFerm DO sensors offer


fully compensated signal directly to the process control system.
Communication protocols include standard analog 4–20 mA. The
micro transmitter located in the sensor head stores all relevant
sensor data, including calibration and diagnostic information,
simplifying calibration and maintenance.

Operating Instructions VisiFerm™ DO Sensors 11


INSTALLATION

5 Installation

5.1 Unpacking

1) Unpack carefully the VisiFerm DO sensor. Enclosed you will


find the VisiFerm DO sensor, the Declaration of Quality, the
VisiFerm DO Instruction Manual, and the Stainless Steel
material Certificate.
2) Inspect the sensor for shipping damages or missing parts.

Figure 6: VisiFerm DO delivery package

5.2 Configuring the VisiFerm DO with


Hamilton Device Manager (HDM)

Two pieces of software are required to configure and set up the


VisiFerm DO sensor. The Hamilton Device Manager (HDM) soft-
ware is required as frame application based on FDT (Field Device
Tool). The Device Type Manager (DTM) file is required to configure
and manage all VisiFerm DO sensors in HDM. To configure the
VisiFerm DO sensor you will need a Wireless Converter, Arc
Wireless Adapter and power supply.

Arc Wi 1G/2G
Arc Wireless Adapter BT
Converter BT VisiFerm DO

HDM
Sensor Power Cable

Figure 7: VisiFerm DO configuration with HDM

5.2.1 Installing the Hamilton Device Manager

1) Download the ZIP file “Hamilton Device Manager” from


the Hamilton webpage www.hamiltoncompany.com
(search for Hamilton Device Manager).
2) Unpack the downloaded ZIP-File.
3) Install the “Hamilton Device Manager” by double clicking
“setup.exe” and follow the instructions on the screen.
INSTALLATION

5.2.2 Installing DTMs

1) Download the Zip File «Arc Sensor DTM Setup»


from the Hamilton webpage www.hamiltoncompany.com
(search for Hamilton DTMs).
2) Unpack the downloaded ZIP-File.
3) Do not plug the Wireless Converter before the installation
of the DTM is completed.
4) Install the DTM and follow the instructions on the screen.
5) Plug your Wireless Converter to the USB-port of your
computer. The driver installs automatically under Windows® 7.
Use the “Found new Hardware” Wizard to install the drivers
saved on the computer under Windows® XP.

5.2.3 Connecting a VisiFerm DO Sensor to HDM

1) Connect the sensor to the power supply using the Sensor


Power Cable.
2) Start HDM.
3) Open “Device Catalogue” in View.
4) Update the DTM Device Catalogue by clicking “update”.
5) Add the selected “Modbus Wireless Port”. Right click on
“My network” and select “Add” for the Device Type.
6) The Modbus Wireless Port is added to the “My network” list.
7) Double click on the “Modbus Wireless Port”. Set the
appropriate COM Port and validate with “Apply”.
8) “Scan for devices”. The available sensors appear on the
Network View.
9) Select the desired sensor. Right click and select “GO online”.
The sensor is online if it shows in bold font and offline if it
shows in normal font.

Figure 8:
VisiFerm
DO Sensor
connected
to the HDM
(symbolic
figure)

5.2.4 Setting User Level

1) Select the desired sensor and check it is online.


If not “Go online” with right click on the sensor.
2) Double click on the bold sensor name.
3) Set the appropriate operator level and press “Apply”.

Operating Instructions VisiFerm™ DO Sensors 13


INSTALLATION

Parameter Default
Name Description password Configuration Location
User The Users Not required Not required System
[U] can only read
basic data
from sensor
Administrator The Admini- 18111978 Not required System
[A] strators can
also calibrate
sensors
Specialist Additionally 16021966 Must System
[S] the specialist
can configure
the sensors.

Figure 9: User levels

5.2.5 Configuring the VisiFerm DO


Sensor Parameters

1) Select the desired sensor and check it is online.


If not “Go online” with right click.
2) Double click on the bold sensor name.
3) Set operator level to “S” and press “Apply” (Chapter 5.2.4).
4) Configure the measurement parameters.

Parameter Default
Name Description Value Configuration Location
DO Unit These are the %vol. Required Measurement/
measurement %sat. Values
physical units ug/l ppb
mg/l ppm
mbar
T unit These are the K Required Measurement/
temperature °F Values
physical units °C
Salinity The concentra- 0 mS/cm Default Measurement/
tion of dissolve parameter Parameter
oxygen in recommended
saturated water
is dependent
on the salinity
Air The partial 1013 mbar Required, Measurement/
pressure pressure of application Parameter
oxygen is dependent
proportional to
the atmospheric
pressure or the
pressure of the
air supply to
the process
Measuring The measuring 3 sec. Recommended Measurement/
interval* interval can be default Parameter
set between parameter
1 sec. and
300 sec. The
LED flashes
once in the set
measure interval
Moving The sensor 0 (auto) Recommended Measurement/
average uses a moving default Parameter
average over parameter
the measuring
points

* In calibration mode the sensor will automatically switch to 3 sec sampling rate
after the first calibration.
INSTALLATION

Parameter Default
Name Description Value Configuration Location
Sensing Sensing 243515 Must Measurement/
Material Material are application Parameter
different types dependent
of ODO Cap
which can be set
by entering the
Ref number of
the ODO Caps

5.2.6 Configuring the temperature settings


of SIP / CIP process

Parameter Default
Name Description Value Configuration Location
Customer User defines -10°C to 85°C Recommend Status/
temperature temperature default Quality,
range range for DO parameter Counters
reading. No and
DO reading Tempe-
above 85°C ratures
possible
SIP process User defines Temp. min: Recommend Status /
definition conditions 120°C default SIP / CIP
for the SIP Temp. max. parameter
counter 130°C
Time: 20 min
CIP process User defines Temp. min: Recommend Status /
definition conditions for 80°C default SIP / CIP
CIP counter Temp. max. parameter
100°C
Time: 20 min
CIP Com- Fix offset Off Recommend Status /
pensation (phase shift default SIP / CIP
in degrees) parameter
which corrects
a CIP-driven
sensor shift.
It may be used
where the CIP
process is
reproducible
(Figure 7)

Offset in (ppb) Phase shift (°)


5 0.05
10 0.1
20 0.2
30 0.3
50 0.5
80 0.8
100 1.0
200 1.9
500 4.6

Figure 10: Conversion table to translate the ppb


offset in phase degree for 100% ODO cap quality.

Operating Instructions VisiFerm™ DO Sensors 15


INSTALLATION

5.2.7 Configuring the analog interface for


your process control system

Parameter Default
Name Description Value Configuration Location
Interface The output of ECS mode/ Recommended Interface/
Mode the ECS/4-20 4–20 mA default Analog
mA can be
configure linear,
bilinear or with
a fix value
Value at Defined 0 %sat. Must Interface/
0 nA / measurement application Analog
4 mA value for 0 nA/ dependent Output
4 mA output
Value at Defined 300 %sat. Must Interface/
60 nA / measurement application Analog
20 mA value for 60 nA/ dependent Output
20 mA output
Mode in Current output No output Recommended Interface/
event of mode in case default Analog
warning of warnings parameter Output
Mode in Current output Continuous Recommended Interface/
event of mode in case output default Analog
errors of errors parameter Output
Output in Current output 433 nA/ Recommended Interface/
event of in case of 3.5 mA default Analog
warning warnings parameter Output
Output in Current output 466 nA/ Recommended Interface/
event of in case of 3.5 mA default Analog
error error parameter Output
Output for T Current output 499 nA/ Recommended Interface/
out of limit in case of 3.5 mA default Analog
temperature parameter Output
out of limit

5.2.8 Defining a measuring point name for


identification of the process

Parameter Default
Name Value Settings Location Descriptions
Measuring User can 243666-111- Optional Information /
point define a 1234 Info
sensor name Userspace
for better
identification
of the mea-
suring point

5.3 Install VisiFerm DO in your Measuring Loop

5.3.1 Mechanical Process Connection

The VisiFerm DO mechanical design is compatible with all Ham-


ilton process housings, including FlexiFit, Retractex, RetractoFit
and Hygienic Sockets.
INSTALLATION

Before installing the armatures, you should test that the seal is
tight and the parts are all in working order. Ensure that there is no
damage to the sensor or the armature. Check whether all O-rings
are in place in the appropriate grooves and are free of damage.
To avoid any mechanical damage to O-rings on assembly, they
should be slightly greased.
Please note that O-rings are wetted parts and greasy compounds
must comply to your FDA application needs.

5.3.2 VP 8 Pin Designation

Always use Hamilton VP 8 sensor cables for safe connection,


which are available in different lengths (Chapter 11).

B
D A
C
E
F
G
H Shield

Figure 11: Requirements for electrical connection of VisiFerm DO sensors

VP Color Double Color Data


pin Function Coaxial Cable Cable
A ECS mode: cathode Coaxial core Yellow
(only in ECS mode) black transparent
B - 4 – 20 mA interface Coaxial shield Green
(mA interface #1). black
- ECS mode: anode.
Never connect in the ECS
mode with + 2 V or more!
C Power supply: + 24 VDC Coaxial core Red
(7 to 30 VDC) red transparent
Start-up power: 1 W
Continuous power
consumption: 600 mW
D Power supply: Ground Coaxial shield red Blue
E Temperature sensor NTC White Brown
22 kOhm for ECS mode
F Temperature sensor NTC Green White
22 kOhm for ECS mode
RS485 (A) Yellow Gray
RS485 (B) Brown Pink
Shaft Sensor shaft connected Green/Yellow Green/
to earth Yellow

Operating Instructions VisiFerm™ DO Sensors 17


INSTALLATION

5.3.3 Controlling 4–20 mA current interface


signals by pulse-width modulation

Hamilton VisiFerm DO sensors use the method of pulse-width


modulation (PWM) to adjust the DC currents of the 4–20 mA
interfaces corresponding to the measured values. In principle, the
pulse width (ti) of a rectangular signal with a constant frequency,
the pulse duty factor (ti/T), is modulated and afterwards demodu-
lated by a low-pass filter to generate continuous analog DC
signals. The resulting value yi corresponds to the average of the
PWM signal (see Figures 12 and 13). The PWM-loads of the Sen-
sors have low-pass filters which are not able to eliminate all AC
fractions of the used PWM frequency of 5 kHz due to technical
impossibilities. Therefore, the current signals of the 4–20 mA
interfaces are still overlaid by a certain AC which should be
masked by lag smearing or input filters of the current input card of
the process control system (PCS). Recommended PCS settings
are a sampling rate below 3.5 kHz, an averaging over more than
1 s, and the use of galvanically separated inputs to avoid oscilla-
tions. It is also possible to use mathematical functions or isolating
amplifiers for signal processing filtering if necessary. For detailed
technical advice about suitable isolating amplifiers, please contact
Hamilton technical support.

Figure 12: Progress of a rect-


angular signal with a period T
and a pulse duration t1 for the
generation of an analog signal
with the value y1 .

Figure 13: Progress of a rect-


angular signal with a period T
and a pulse duration t2 for the
generation of an analog signal
with the value y2 .

ATTENTION! The Arc sensor and VisiFerm DO


generates the 4-20 mA signals by pulse with modula-
tion (PWM) which is not compatible to all PCS sys-
tems. Also a galvanic separation between the power
supply and the PCS is necessary for correct sensor
functionality when used in 4-20 mA setups. Figure 12
illustrates a solution for the problem.

Analog interface 1 and 2


Galvanically not isolated, pulse width modulation with 5 kHz,
recommended PCS settings:
• Use galvanically separated inputs
• Sampling rate < 3 kHz and ≠ n * 3.5 kHz
• Average over > 1 s
INSTALLATION

5.3.4 Electrical Connection for Analog


4–20 mA Connection

The 4–20 mA interface enables direct connection of the VisiFerm


DO sensor to a data recorder, indicator, control unit or PCS with
analog I/O. The VisiFerm DO works as a current sink sensor and
is passive. Connect the sensor according to the pin designations
(Chapter 5.3.2). The 4–20 mA interface of the VisiFerm DO sen-
sors is pre-configured with default values for the 4–20 mA range,
and measurement unit. Configure the 4–20 mA interface accord-
ing to your requirements for proper measurement (Chapter 5.2.8).

Examples of circuit arrangement

Sensor PCS
+

Analog Input
VP pin B

4–20 mA current u

-
4–20 mA
regulation 0 VDC; GND

Sensor power
VP Pin C
U (7–30 VDC) Power Supply Sensor

VP pin D

Figure 14: Three-wire loop wiring diagram for the 4–20 mA interface.

Sensor PCS
+
Analog Input

VP pin B
- +

4–20 mA current input u


+ -
-
4–20 mA
regulation output 0 VDC; GND

Sensor power
+ 24 VDC
VP Pin C
U (7–30 VDC) Power Supply Sensor

VP pin D
0 VDC; GND

Figure 15: The safest form of wiring, using an external isolation amplifier.
The figure represents 4–20 mA interface. (For detailed technical advice, please
contact the technical support at Hamilton.)

When using the 4–20 mA interface, pins have the following des-
signation with respect to VP cable conductor colors:

VP Color Double Color Data


pin Function Coaxial Cable Cable
A not used Coaxial core Yellow
black transparent
B - 4 – 20 mA interface Coaxial shield Green
(mA interface #1) black
C Power supply: Coaxial core Red
+24 VDC (7 to 30 VDC) red transparent
Start-up power: 1 W
Continuous power
consumption: 600 mW
D Power supply: Ground Coaxial shield red Blue

Operating Instructions VisiFerm™ DO Sensors 19


INSTALLATION

5.3.5 Electrical connection for the


ECS interface

The ECS mode enables the simulation of an electrochemical


sensor. Thus a VisiFerm DO sensor can be connected to classi-
cal measuring devices instead of amperometric oxygen sensors
(Clark cells). Furthermore only the power supply of the VisiFerm
DO sensor is necessary.

NOTE: The ECS mode is only available for VisiFerm


DO ECS and not for VisiFerm DO Arc sensors.

ATTENTION! Do not apply any high voltage


(max. 2 VDC) at pin B (anode)! This can result in a
destruction of the sensor in ECS mode! Note: Only in
4-20 mA mode a high voltage (max. 24 VDC) may be
applied in order to operate the current interface!

In an electromagnetically noisy environment, it is advisable to


assign the sensor’s shaft and/or VP cable shield to earth. This
significantly improves noise immunity and signal quality.
The NTC temperature sensor attached to the pins E and F is iso-
lated from the integrated electronics and is used for the tempera-
ture compensation of the oxygen signal in the measuring device.
Usually classical sensors are operated with a polarization voltage
between anode and cathode. This polarization voltage is supplied
by the measuring device. VisiFerm DO can be operated with po-
larization voltages usual for electrochemical sensors. The sensor
is optimized for a polarization voltage of -675 mV.
For adjustment to different measuring devices and/or for simu-
lation of different amperometric sensors the current can be
adjusted between 0 and 500 nA.
When using the ECS interface, pins have the following designa-
tions with respect to VP cable conductor colors:

Color Double
VisiFerm DO VP pin Coaxial Cable
Cathode A Coaxial core
black transparent
Anode B Coaxial shield
ATTENTION: In ECS mode black
never connect with a potential
higher as + 2 V
Power supply: + 24 VDC C Coaxial core
(7 to 30 VDC), max. 1000 mW red transparent
Power supply: Ground D Coaxial shield
red
NTC 22 kOhm E White
NTC 22 kOhm F Green
sensor shaft (connect with the shield Cable shield
mass of the power supply) green-yellow
INSTALLATION

Example of circuit arrangement

Sensor Transmitter

VP pin A Cathode
VP pin B Anode
VP pin E
Temperature
VP pin F

Power supply

VP pin C + +24 VDC

VP pin D - 0 VDC; Ground

Figure 16: Wiring diagram for the ECS interface.

5.3.6 Electrical connection for the


digital RS485 interface

The digital RS485 interface enables communication with VisiFerm


DO and Arc sensor for performing measurements, for calibrating
the sensor and for changing the sensor’s configuration param-
eters. VisiFerm DO and Arc sensors are always connected to
digital controlling devices as a Modbus slave. To function, they
require a power supply (VP 8 pins C and D, see below). The sec-
tion entitled “Configuring the VisiFerm DO parameters” describes
operation in digital mode.
Additional information:
The Modbus RTU communication protocol corresponds to the
Modbus-IDA standard (see www.modbus.org). VisiFerm DO uses
an open register set developed by Hamilton. Additional informa-
tion about the register content and structure can be found in the
programmers manual under www.hamiltoncompany.com
The Modbus physical layer is described in detail with require-
ments on cabling and line termination in the “Modbus Serial
line Protocol and Implementation Guide” www.modbus.org >
Technical Resources / Modbus Specifications / Modbus Serial
line Protocol and Implementation Guide.

ATTENTION! Because all sensors are delivered


with factory-default settings, each sensor must be
configured for its specific application before first use
(see the section entitled “Configuring VisiFerm DO”).

The pins for digital the RS485 interface have the following
designation with respect to VP cable conductor colors:

VP Color Double Color Data


VisiFerm DO pin Coaxial Cable Cable
Power supply: +24 VDC C Coaxial core Red
(7 to 30 VDC), max. red transparent
power consumption 1 W.
Power supply: Ground D Coaxial shield red Blue
RS485 (A) G Yellow Gray
RS485 (B) H Brown Pink
Sensor shaft Shield Green/Yellow Green/Yellow

Operating Instructions VisiFerm™ DO Sensors 21


INSTALLATION

In an electromagnetically noisy environment, it is advisable to


connect the VP cable shield to the earth. This significantly im-
proves noise immunity and signal quality.

Example of circuit arrangement

Sensor Power supply

VP pin C + +24 VDC

VP pin D - 0 VDC; Ground

PCS
VP pin G A
RS 485
VP pin H B

Ground

Figure 17: Wiring diagram for the RS485 interface.

Master device Distributors


#n
120 Ohm #1 #2 #3 n≤31 120 Ohm
line termination line termination
(option) A/A' A/A' A/A' A/A' (option)
SDA(-)
B/B' B/B' B/B' B/B'
SDB(+)

RDA(-)

RDB(+)
+ 24 VDC + 24 VDC + 24 VDC + 24 VDC
+ 24 VDC
Common Common Common Common
Common

Figure 18: Multi-drop bus wiring for the Modbus two-wire mode.
Each sensor functions as a Modbus slave.

NOTE: In order to avoid signal reflection on the lines the


use of line termination resistors (120 Ohm each) is recom-
mended. The effect of signal reflections becomes more
relevant with long cable length and/or high baud rates.

NOTE: In the connection scheme shown above, each


sensor must have the unique Modbus device address for
proper communication.

The serial Modbus connection between the RS485 port of the


master and the corresponding interfaces of the sensors has to
be ensured according to the EIA/TIA RS485 standard. Only one
sensor can communicate with the master at any time.
OPERATION • MAINTENANCE

6 Operation
WARNING: Only use the sensor within the specifications
(Chapter 10). Failure to do so may lead to damages or measure-
ment failure.
1) Remove the protective caps from the VisiFerm DO shaft,
and from the VP 8 sensor head
2) Check the O-ring on the sensor shaft and verify if the ODO
Cap is screwed firmly to the sensor shaft (Chapter 7.2)
3) Verify if the sensing material is correct for the ODO Cap type
which can be set by entering the Ref number of the ODO Caps
4) Verify the functionality of the sensor including the ODO
cap (Chapter 7.1)
5) Calibrate the sensor (Chapter 7.3)
6) Connect the sensor to the process control system (Chapter 5.3)
7) Verify the measurement in air on your control system
8) Mount the sensor to the armature or process connection
(Chapter 5.3)

NOTE: No oxygen measurement is performed at a


temperature higher than 85°C to protect the optoelec-
tronics and enhanced the sensor lifetime.

NOTE: To ensure a correct measurement by changing


a ODO Cap type e.g. ODO Cap H0 the reference number
of the ODO Cap should be configured in the Sensing
Material register (See chapter “Configuring the VisiFerm
DO Sensor Parameters”. Firmware version ODOUM042.
hex ore higher is required.

7 Maintenance
Periodic maintenance routines need to be run in order to
ensure safe and reliable operation and measurement of sensor
and the accessories.

ATTENTION! Avoid any contact of the equipment


with corrosive media.

7.1 Verify Sensor Status and


ODO Cap Functionality

1) Power the sensor with the Sensor Power Cable and


connect the sensor to HDM.
2) Control the traffic lights (Figure 15).

Operating Instructions VisiFerm™ DO Sensors 23


MAINTENANCE

3) Please refer to the troubleshooting (Chapter 8) for the


next steps if the traffic light is not green.
4) Control the quality of the ODO cap in Sensor Status /
Quality Counter and Temperature / Quality Indicator and
change the ODO cap if required (Chapter 7.2).

The sensor is performing correctly.


No errors or warnings have been registered.

At least an error or a warning has been registered.


Verify the sensor errors and warnings in Sensor Status.

No communication between the sensor and the HDM.


This may be due to a hardware failure.

Figure 19: Description of the traffic lights on the HDM

7.2 Replacing the ODO Cap

The exchange of ODO Cap can be performed very easily:


1) Unscrew the ODO Cap from the shaft (Figure 20).
2) Exchange the O-ring.
3) Screw firmly the new ODO Cap onto the sensor shaft again.
4) Perform sensor calibration (Chapter 7.3).

NOTE: If the ODO Cap is mounted very firmly on the


shaft, and if you cannot obtain a good grip on the
stainless steel with your fingers, a silicone tube between
your fingers and metal may supply a better grip.

O-ring

unscrew

Figure 20: Replacing the ODO Cap

7.3 Calibration

The VisiFerm DO sensors provide two kinds of sensor calibration:


automatic standard calibration, and product calibration. The
automatic standard calibration and the product calibration may
be performed using HDM (see chapter 5.2)
MAINTENANCE

7.3.1 Automatic Standard Calibration


with HDM

VisiFerm DO sensors are calibrated at two points: in air and in an


oxygen-free environment. During calibration, the sensor controls
automatically the stability of the oxygen and temperature signals.

NOTE: For greater measurement accuracy ensure that


temperature difference between calibration medium and
process medium is minimal.

7.3.2 Zero Point Calibration


(Point Zero Oxygen)

1) Power the sensor with the M12 Sensor Power Cable and
connect it to HDM.
2) Select the sensor to calibrate in “Network View”.
3) Go in System and select “Operator Level”.
4) Log in an appropriate Operator Level
(Administrator or Specialist). More details in chapter 5.2.4.
5) Go to Calibration and select “Point Zero Oxygen”.
6) Immerse the sensor into an oxygen-free environment
(Figure 21) for e.g. nitrogen gas with 5.0 purity (99.999%)
and nitrogen flow rate: 0.5 L/min with 3 to 4 bar pressure
(no overpressure). Let the system equilibrate and ensure
stable conditions for at least three minutes.
7) Select the calibration command “Auto” and press “Apply”.
8) Verify the Calibration status in Zero Oxygen. It should indicate
“Calibration successful”.

Sensor for calibration


in zero oxygen

Tube: on the top open


(no overpressure)

Valve for setting the


flow of 0.5 L/min
N2

Nitrogen with 5.0


purity (99.999%)

Figure 21: Zero point


calibration setup

Operating Instructions VisiFerm™ DO Sensors 25


MAINTENANCE

7.3.3 Calibration in Air (Calibration Point Air)

1) Select the sensor to calibrate in “Network View”.


2) Go in System and select “Operator Level”.
3) Log in an appropriate Operator Level
(Administrator or Specialist). More details in chapter 5.2.
4) Go to “Calibration” and select “Calibration Point Air”.
5) Hold the sensor for at least three minutes under stable
conditions in air over stirred water to account for humidity
(Figure 22).
6) Select the calibration command “Auto” and press “Apply”.
7) Verify the Calibration status in air. It should indicate
“Calibration successful”.

O2
H2O

Magnetic stirrer
Figure 22: Calibration setup
in saturated medium

NOTE: Calibration with air-saturated water is less


accurate due to the slow saturation process of air in water.

NOTE: The value of the saturated oxygen concentration


at different temperatures, different pressures and air
humidity play an important role for the calibration of
dissolved oxygen. VisiFerm DO refers to a concentration
in water saturated air and from the factory settings of
atmospheric pressure of 1013 mbar at 25°C.

7.4 Product calibration

The product calibration is an in-process calibration procedure in


order to adjust the measurement to specific process conditions.
Product calibration is an additional calibration procedure to a
standard calibration.
MAINTENANCE

If product calibration is activated, the VisiFerm DO calibration


curve is calculated from the data of last calibration at point 1 and
from the data of the product calibration (Figure 23). In order to
restore the original standard calibration curve, the product cali-
bration can be at any time by selecting on the Product calibration
command “cancel”. A new standard calibration cancels a product
calibration as well.

Figure 23: Effect of a product calibration (CP6) on an existing standard calibration


function based on the Zero Point Calibration (CP 1) and the Air Calibration (CIP 2).

NOTE: The product calibration is possible for DO values


in the range of 2 to 55 %-vol (20 – 550 mbar pO2).

A product calibration is performed as follows:


1) Connect the sensor to HDM.
2) Select the sensor to calibrate in “Network View”.
3) Go in System and select “Operator Level”.
4) Log in an appropriate Operator Level
(Administrator or Specialist). More details in chapter 5.2.
5) Go to Calibration and select “Calibration Point Product”.
6) Select under product calibration command Initialize and
press Apply.
7) Perform an initial measurement while taking a sample
from the process.
8) Perform a laboratory measurement of the sample at the
same temperature as it was measured in the process.
9) Assign the laboratory value in the HDM to the value of the
Initial measurement (Product value to assign). This new DO
value is accepted and automatically active, if the difference
between initial measurement and laboratory values is not
greater than 20 %-sat units.
10) Verify the Calibration status in product calibration.
It should say active + assigned.

NOTE: Alternatively, the product calibration may be


performed with a field device on side the measuring point.

Operating Instructions VisiFerm™ DO Sensors 27


TROUBLESHOOTING

8 Troubleshooting

8.1 Sensor Self-Diagnostic

VisiFerm DO sensors provide a self-diagnostic functionality to


detect and identify the most common sensor malfunctions.
Both interfaces, analog 4–20 mA or digital Modbus, may provide
warning and error messages. The analog 4–20 mA interface can
be configured according to the NAMUR recommendations to in-
dicate an abnormal event (See Chapter 5.2.3). Use HDM for moni-
toring the sensor status and for troubleshooting. The following
types of messages are provided by the self-diagnosis function.

NOTE: Errors cannot be ignored and corrective action


is immediately necessary.

NOTE: Warnings can be ignored but the warning will


be displayed continuously until the corrective action is
successfully completed.

NOTE: For additional information about the sensor


status and the diagnostics features refer to the sensor
operation instruction manual or the programmer`s manual.

8.1.1 Warnings

Warning Cause / Solution


DO reading below The oxygen reading is too low
lower limit (DO < 0%-sat). Make a new zero-point
calibration (Chapter 7.3.2).
DO reading above The oxygen reading is too high
upper limit (DO > 300 %-sat). Make a new calibration
in oxygen saturated medium. (See
chapter 7.3.3). If not successful, replace
the sensor cap.
DO reading unstable If continuously happening, use a new
cap or check the process regulation.
If the problem still appears, call our
Technical Support.
T reading below The temperature is below the user defined
lower limit measurement temperature range. If the
process temperature is outside this range,
the sensor will not perform DO readings.
T reading above The temperature is above the user
upper limit defined measurement temperature range.
If the process temperature is outside this
range, the sensor will not perform DO
readings.
Measurement The measurement interval is set to 0 or
not running the measurement temperature is out of
the range.
DO calibration Perform a calibration in order to ensure
recommended reliable measurement (Chapter 7.3).
TROUBLESHOOTING

Warning Cause / Solution


DO last calibration The last calibration failed. The sensor is
not successful using the old successful calibration values.
In order to ensure reliable measurement
perform a new calibration (Chapter 7.3).
DO replace Replace the ODO Cap and calibrate the
sensor cap sensor. This warning remains active as
long as the sensor quality is below 35%.
4–20 mA value The measurement value is below the
below 4 mA lower limit of the 4–20 mA interface
output. Reconfigure the 4–20 mA interface
(Chapter 5.2.8).
4–20 mA value The measurement value is above the
above 20 mA upper limit of the 4–20 mA interface
output. Reconfigure the 4–20 mA interface
(Chapter 5.2.8).
4–20 mA current The 4–20 mA interface is not able to
set-point not met regulate the current requested for the
current measurement value according to
your 4–20 mA interface configuration.
Check the 4–20 mA wiring and supply
voltage (Chapter 5.3.4).
Sensor supply The sensor supply voltage is too low for
voltage too low the sensor to operate correctly. Ensure
stable supply voltage within the sensors
specifications.
Sensor supply The sensor supply voltage is too high for
voltage too high sensor to operate correctly. Ensure stable
supply voltage within the sensors
specifications.

8.1.2 Errors

Errors (failures) Cause / Solution


DO reading failure Sensor cap is missing or the sensor is
broken.
DO p(O2) exceeds Measured partial pressure of oxygen is
air pressure higher than the air pressure set by the
operator. Reconfigure the air pressure
parameter (Chapter 5.2.5).
T sensor defective The internal temperature sensor is defect,
please call our Technical Support.
DO sensor The DO sensor cap has been removed.
cap missing Do not immerse the sensor in a
measurement solution. Mount an ODO
Cap and calibrate the sensor prior
measurement (Chapter 6).
Red channel failure Measurement channel failure. Please
call our Technical Support.
Sensor supply The sensor supply voltage is below 6 V.
voltage far too low Please check your power supply.
Sensor supply The sensor supply voltage is above 40 V.
voltage far too high Please check your power supply.
Temperature reading The measured temperature is below the
far below min operation temperature.
Temperature reading The measured temperature is above the
far above max operation temperature.

Operating Instructions VisiFerm™ DO Sensors 29


DISPOSAL

8.2 Getting Technical Support

If a problem persists even after you have attempted to correct it,


contact Hamilton`s Customer Support: Please refer to the contact
information at the back of this operating instruction.

8.3 Returning VisiFerm DO for Repair

Before returning a VisiFerm DO sensor to Hamilton for repair,


contact our Customer Service (see Chapter 8.2) and request a
Returned Goods Authorization (RGA) number.
Do not return a VisiFerm DO sensor to Hamilton without an RGA
number. This number assures proper tracking of your sensor.
VisiFerm DO sensors that are returned without an RGA number
will be sent back to the customer without being repaired.
Decontaminate the VisiFerm DO sensor and remove health haz-
ards, such as radiation, hazardous chemicals, infectious agents
etc. Provide complete description of any hazardous materials that
have been in contact with the sensor.

9 Disposal
The design of Hamilton sensors optimally consid-
ers environmental compatibility. In accordance with
the EC guideline 2002/96/EG Hamilton sensors that
are worn out or no longer required must be sent to
a dedicated collection point for electrical and electronic devices,
alternatively, must be sent to Hamilton for disposal. Sensors must
not be sent to an unsorted waste disposal point.
TECHNICAL SPECIFICATIONS

10 Technical Specifications

4–20 mA current range 3.5 to 22 mA


Accuracy at 25 °C 1 ± 0.05%-vol
21 ± 0.2%-vol
50 ± 0.5%-vol
Analog Interface 1 4–20 mA / ECS
Autoclavable Yes, max. temperature 140°C
Certificate Yes
CIP Yes
Configurable Values DO: mbar; %-sat; %-vol; μg/l;
mg/l; ppb/ppm (dissolved
oxygen); Temperature: °C
Diameter 12 mm
Digital Interface RS485 Modbus
Drift at Room Temp.
under Constant Conditions < 1% per week
Electrical Connector VP 8
Electrolyte None
Measurement Principle Oxygen dependent
luminescence quenching
Measuring Range 4 ppb to 25 ppm (DO) or
0.1 to 600 mbar (pO2)
Wetted parts Stainless steel 1.4435,
Silicone (FDA approved), EPDM
O-ring material EPDM (FDA approved)
Measurement
Temperature Range -10 to 85°C
Operating Temperature
Range -10 to 140°C
Operating Voltage 7 to 30 VDC
Oxygen Consumption None
Pressure Range 0 to 12 bar
Process Connection PG13,5 Stainless steel 1.4435
Protection Rating IP 68
Required Flow None
Response Time t98% < 30 s at 25°C, from air
to nitrogen
Serial Number Yes
Steam Sterilizable Yes, max. temperature 140°C
Surface Quality of Steel Ra < 0.4 μm (N5)
Temperature Sensor NTC 22 kOhm

Operating Instructions VisiFerm™ DO Sensors 31


ORDERING INFORMATION

11 Ordering Information
Parts below may only be replaced by original spare parts.

11.1 VisiFerm DO

243666 VisiFerm DO
Code Interface
1 Arc
2 ECS
Code Sensor length
1 120
2 160
3 225*
4 325
5 425
Code ODO Cap
1 ODO Cap H0
2 ODO Cap H2
243666 - Orderingcode

*The VisiFerm DO and VisiFerm DO Arc 225 have, in reality, a shaft length of 215 mm.
This ensures optimal rinsing in replaceable armatures, such as Retractex.

11.2 Parts and Accessories

Ref Description Wetted parts


243515 ODO Cap H0 Stainless steel 1.4435 Silicone
(FDA approved and USP Class VI)
Application: For general application in biotechnology, water
treatment and monitoring as well as in breweries, wineries
and soft drink processing.
ORDERING INFORMATION

Ref Description Wetted parts


243505 ODO Cap H2 Stainless steel 1.4435
PTFE (USP Class VI)
Application: For fermentation processes where sterilization
in place (SIP) is performed in media containing higher amounts
of lipophilic compounds. It comes with a hygienic design.

Ref Product Name Length Interface


355263 Sensor Data Cable VP 8 1m 4-20 mA/Modbus

355264 Sensor Data Cable VP 8 3m 4-20 mA/Modbus

355265 Sensor Data Cable VP 8 5m 4-20 mA/Modbus

355266 Sensor Data Cable VP 8 10 m 4-20 mA/Modbus

355267 Sensor Data Cable VP 8 15 m 4-20 mA/Modbus

355268 Sensor Data Cable VP 8 20 m 4-20 mA/Modbus

355217 Sensor Cable VP 8 1m ECS mode


355218 Sensor Cable VP 8 3m ECS mode
355219 Sensor Cable VP 8 5m ECS mode
355220 Sensor Cable VP 8 10 m ECS mode
355221 Sensor Cable VP 8 15 m ECS mode
355222 Sensor Cable VP 8 20 m ECS mode
Description: The Sensor Cable VP 8 – open end is designed
for connection to a data recorder, indicator, control unit or
PCS (Process Control System) with analog I/O.

Operating Instructions VisiFerm™ DO Sensors 33


ORDERING INFORMATION

Ref Product Name Connection to


243490-01 Arc USB Power Cable Arc Sensor
VP 8 Arc Wi 1G Adapter BT
243490-02 Arc USB Power Cable Arc Wi 2G Adapter BT
M12 - 8
242176 Arc Sensor Cable VP 8
355339 Arc Wi 2G BT Service Cable 2m
355289 Arc Wi 2G Service Cable 2m
Description: The Arc USB Power Cable provides power supply
via USB port for Arc sensors and digital communication to
Hamilton’s PC software for monitoring, configuration, calibration
and firmware updates.

Ref Product Name


243499 Arc Wireless Converter BT
Description: Designed for wireless communication between
HDM, VisiFerm DO sensor, mobile devices and GMP
Compliance Software.

Ref Product Name


243460 Arc Wi 1G Adapter BT
Description: The Arc Wi 1G Adapter BT provides the
wireless communication between the Arc sensors and
mobile devices via Bluetooth 4.0.
ORDERING INFORMATION

Ref Product Name


243470 Arc Wi 2G Adapter BT
Description: The Arc Wi 2G Adapter BT not only provides
wireless communication via Bluetooth 4.0, but also simplifies
analog connection of Arc sensors to the process control
system (PCS).

Ref Product Name


243690 Arc View Mobile
Description: The pre-configured Arc View Mobile, Hamilton`s
mobile solution for monitoring measurement values, calibrating
Arc sensors and configuring various parameters with the
unified user interface for pH, DO, Conductivity and ORP. The
Arc View Mobile is based on the Samsung Galaxy Tab Active
tablet and comes pre-configured with the ArcAir application,
app blocker application, power supply cable, instruction
manual and Hamilton quick guide.

ArcAir Application
Download the ArcAir application from the AppStore and
PlayStore.

AppStore > PlayStore >

Operating Instructions VisiFerm™ DO Sensors 35


ORDERING INFORMATION

11.3 Services

Ref Training sessions


243999-12 On-site training (half-day)
Description: Imparting of fundamental knowledge about
pH/ORP/Conductivity/DO/cell density sensor measuring
technology incl. documents and participation confirmation,
excl. travel costs

Ref Service packages


243999-17 PREMIUM service package DO sensor
243999-20 BASIC service package DO sensor

Ref Service tools


238999-4456 DO service case

Ref Initial operation and calibration


243999-05 Initial operation per sensor measuring point
Description: Sensor parametrization, connection of the
sensor cable, calibration of the measuring chain (without
transmitter/SPS), check and certification, provision of
the measuring and testing equipment as well as orientation
of the operator personnel
243999-06 Every further initial operation of the
same kind per sensor measuring point

Ref Qualification (IQ/OQ)


243999-07 IQ/OQ per sensor measuring point
Description: Documentation of the initial operation and
calibration of the measuring system, provision of the
measuring and testing equipment, check and certification
(without travel costs)
243999-08 Every further IQ/OQ of the same kind per
sensor measuring point
243999-14 IQ/OQ Documentation per sensor gauge
incl. report documents and instructions for
qualification
ORDERING INFORMATION

Ref Maintenance
243999-10 Maintenance per DO measuring point
Description: Check of the response behavior, calibration
with air and nitrogen 5.0, replacement of the electrolytes,
cleaning of the internal body, check of the temperature
probe, check of the sensor quality with Visiferm DO, incl.
calibration certificate
243999-13 Every further maintenance of the same kind
per sensor measuring point

NOTE: These services are only available in the


following locations: Europe, Africa and China.

Operating Instructions VisiFerm™ DO Sensors 37


NOTES
NOTES

Operating Instructions VisiFerm™ DO Sensors 39


© 2015 Hamilton Bonaduz AG. All rights reserved.
Windows is a registered trademark or trademark of Microsoft Corporation in the United States and/or other countries.

624873/00 — 08/2015

Web: www.hamiltoncompany.com

USA: 800-648-5950
Europe: +41-58-610-10-10

Hamilton Americas & Pacific Rim Hamilton Europe, Asia & Africa
4970 Energy Way Via Crusch 8
Reno, Nevada 89502 USA CH-7402 Bonaduz, Switzerland
Tel: +1-775-858-3000 Tel: +41-58-610-10-10
Fax: +1-775-856-7259 Fax: +41-58-610-00-10
sales@hamiltoncompany.com contact.pa.ch@hamilton.ch

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