[2] TME–503
Roll No. ………………….. (i) What is stress concentration factor ?
(j) Describe the fatigue load condition.
(k) What is the solid length of spring ?
(l) What is the effect of spring on stiffness if its
TME–503 length is divided into two equal parts ?
Section—B
B. Tech. (ME) (Fifth Semester)
(Short Answer Type Questions)
EXAMINATION, 2019
MACHINE DESIGN—I 2. Attempt any six question : 4 each
Time : Three Hours (a) Give the expression for torque required for lifting
Maximum Marks : 60 load in power screw.
Note : Question paper has three Sections. Read carefully
instructions for each Section. (b) Write the expression for deflection of helical
spring.
Section—A
(Very Short Answer Type Questions) (c) What are the type of Rivetted Joint ? Explain
1. Attempt all questions : 1each each in detail.
(a) What is X20Cr18N12 designation of steel ? (d) Define the basic procedure to design the machine
element.
(b) What is mild steel ?
(c) How do you designate grey cast iron ? (e) A non-rotating shaft supporting a load of 8.5 kN
is shown in figure below. The shaft is made of
(d) What is S-N curve ?
brittle material with an ultimate tensile strength of
(e) What is principal plane and what is the value of 300 N/mm2. Factor of safety is 3. Determine the
shear stress on principal planes ? dimensions of shaft :
(f) Why repeated stress are crucial for ductile
materials ?
(g) Why are multiple start threaded screws
preferred ?
(h) What is the value of thread angle in Acme
thread ?
(B-41) P. T. O. (B-41)
[3] TME–503 [4] TME–503
(f) Find out the number of R 20/4 (100 ...... 1000) The shaft transmits 7.5 kW power at 360 r. p. m.
derived series. from the pulley 1 to 2. The diameters of pulley 1
(g) A forged steel bar, 50 mm in diameter, is and 2 are 250 mm and 500 mm respectively. The
subjected to a reversed bending stress of masses of pulleys 1 and 2 are 10 kg and 30 kg
250 N/mm2. The bar is made of steel 40C8 respectively. The belt tension acts vertically
(Sut = 600 N/mm2). Calculate the life of the bar downward and the ratio of belt tensions on tight
for a reliability of 90%. side and slack side for each pulley is 2.5 : 1. The
shaft is made of plain carbon steel 40C8 (Syt = 38
(h) A propeller shaft is required to transmit 60 kW
MPa) and the factor of safety is 3. Estimate
power at 700 r. p. m. It is hollow shaft having an
suitable diameter of shaft.
inside diameter 0.6 times the outside diameter. It
is made of plain carbon steel with permissible If the permissible angle of twist is 0.5° per meter
shear stress 84 MPa. Calculate the inside and length, calculate the shaft diameter on the basis of
outside diameter of shaft. torsional rigidity. Take G = 79300 N/mm2.
Section—C
(Long Answer Type Questions)
3. Attempt any three questions : 8 each
(a) Define creep and creep strength. Define the creep
mechanism of failure in brief.
(b) A manufacturer is interested in starting a business
with five different models of tractors ranging (d) A helical compression spring made of circular
from 9.5 kW to 95 kW. Specify power capacities wire, is subjected to an axial force, which varies
of these models. There is an expansion plan to from 2.5 kN to 3.5 kN. Over this range of force,
further increase the number of models from five the deflection of the spring should be
to nine to fulfil the requirements of farmers. approximately 5 mm. The spring index can be
Specify the power capacities of the additional taken as 5. The spring has square and grounded
models. end. The spring is made of patented and cold
(c) The layout of a shaft of a carrying two pulleys drawn steel wire with ultimate tensile strength of
1 and 2 and supported on two bearings A and B. 1050 N/mm2, modulus of rigidity 81370 N/mm2.
(B-41) P. T. O. (B-41)
[5] TME–503
Permissible shear stress for the spring wire should
be taken as 50% of the ultimate tensile strength.
Design the spring and calculate :
(i) Wire diameter
(ii) Mean coil diameter
(iii) Number of active coils
(iv) Total number of coils
(v) Solid length of the spring
(vi) Free length of spring
(vii) Spring rate
(viii) Actual spring size
(e) The nominal diameter of a triple threaded square
screw is 50 mm, while the pitch is 8 mm. It is
used with a collar having an outside diameter as
65 mm. The coefficient of friction of the thread
surface as well as at the collar surface can be
taken as 0.15. The screw is used to raise a load of
15 kN. Using uniform wear theory for collar
friction, calculate :
(i) Torque required to raise the load
(ii) Torque required to lower the load
(iii) Force required to raise the load if applied at
a radius of 500 mm.
TME–503
(B-41) P. T. O.
