AUTO PACKING MACHINE

INSTRUCTION

CONTENTS

一、 FOREWORD 2P

1、Summary 2P

2、Safety Precautions 2P

3、Feature & Specification 3P

4、Machine Description 3P

二、 HMI Operation & Setting 5P

三、 Installation Notes and Method 15P

四、 Common Problems & Solutions 19P

五、 Machine Maintenance 20P

六、 Circuit Diagram 20P

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1. FOREWORD
This manual is used to ensure to effectively use and operate the automatic filling packing
machine. Please to read it, so as to know each function’s characteristics, operating
procedures and operating instruction thoroughly before starting the machine.

1、Summary
This model is an automatic packing machine which is basic on advanced foreign technology and
improved by our technician team.It can finish all processes from product feeding,metering,making
bag,date printing,sealing and output automatically.This machine adopts servo motor & PLC control
system,human machine with touch screen,photocell detector,digital temperature controller which makes
the machine be simple and easy to operate.It is a good machine to improve the production
capacity,reduce labor intensity and upgrade the packaging grade.

2、Safety Precautions
(1) Please do not run the machine if you still have questions about the operation manual and safety
requirements.
(2) Please do not operate the machine if you were not trained or authorized.
(3) Please read this manual to know all the operation details before running the machine.
(4) Make sure the machine is installed & debugged well before mass production.
(5) Make sure there is no other goods around or near the machine system.
(6) Do not open the electrical box if the machine is with power.
(7) Make sure there is an operator in the site when the machine was running.
(8) Do not touch the sealing device and working parts of the machine when it’s running.
(9) Inspection & repair electrical control circuit should be completed by qualified electricians.
(10) It is forbid to refitting the machine or installing non-approved devices & cutters or relative equipment
to the machine without the supplier’s advice.
(11) If there was any questions without mentioned or doubt,please contact us for advice.
(12) Please do not run the machine in harsh environments.

Note: For the safety of you,others and the equipment, please be sure to follow these safety
precautions, supplier won’t be responsible if they do not according to the above requirements
arising from accidents and incidents.
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3、 Feature & Specification
Vlotage thee phase,220V/60HZ Power 4.0KW
Power of Horizontal Sealing
Packaging material PE 250W/55VAC/PC
Heater
Power of Vertical Sealing
Film thickness 0.05-0.12mm 350W/220VAC/PC
Heater
Film width(Max.) 620mm Working Pressure 0.65MPa

80-400mm(L)
Bag Size(Max.) Gas Consumption 0.5m3/min
80-300mm(W)

Packing speed 5-50 packet/min

Dimension L1510xW1150xH1650
N.W 570kg
Application Suitable for granule,powder,liquid with different measuring device.

Note: Please take a note on the packing film,the film roll external diameter should be less than 350mm,
internal diameter should be 75mm.Film thickness should be 0.04-0.1mm,surface should be flat and left
10mm edges without printing(the background should be pure color which is large difference from other
places).

4、Machine Description

(1) Function
The packing machine system is suitable for packing sundry solid products,such as
biscuits,candies,jelly,puffy flake and other food products,it also can pack commodity,hard-wares,plastic
parts or other granular powder and so on.

(2) Features
① Imported PLC&color touch screen,human machine interface,easy operation,intuitionistic and efficient.
② Separate pneumatic control and power control,noise is low and the circuit is more stable.
③ Two synchronous belt device with servo control system,less film pulling resistance,high orientation
precision,bag design can be kept well and belts are more durable.
④ External film feeding mechanism,film setting is easier and faster.
⑤ Close down type mechanism,defending dust into machine inside.
⑥ Photocell detector tracking system,which would make the cutting position more accurate.
⑦ Independent temperature control system which can suitable for different kinds of packing films.
⑧ Working with all kinds of automatic metering device is suitable.
⑨ PLC control which can upgrade and adjust function easily.
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（3）Parts Name

1. Electricity Box

2. Bag Former

3. Vertical Sealing Device

4. Pulling Film Mechanism

5. Horizontal Sealing Device

6. Machine Frame

7. External film releasing mechanism

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2. HMI Operation & Setting

（1） Turn on the power，the screen shows as follow

Touch “ENGLISH”,it will be in the main menu as below

( 2 ) Click“AUTOMATIC”,enter into the page as follow

◇PRODUCT ：it shows the existing setting packaging data.

◇WEIGHT ：it is the existing setting weight.

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 ◇SPEED ：the machine actual working speed.

◇ON ：click it,the machine will work as setting data.

◇OFF ：click it,the machine will stop.

◇FILLING ：click it,it will change into Green color,meaning it is connected well

with packer and will work synchronously; click it again,changes into

Orange,meaning doesn’t connect with packer.

◇ Rectify a deviation: Click“ ”“ ”to make the bag is packed well; If the bag is
over left,click Right sign,If over right,click for left.
◇TOTAL OUTPUT ：the total production capacity quantity.

◇BATCH OUTPUT：the total production capacity quantity of each working

◇ SET BATCH OUTPUT: the machine will stop when finishes the production

capacity(if set)

(3) Click”MANUAL” as follow page

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MANUAL is just a testing function (all the function can work only click it)

◇DELIVER FILM： means making a bag as setting bag length.

◇HOR.SEAL CLOSE JOG: means the horizontal sealing has one time action.

◇VER SEALING: means the vertical sealing has one time action.

◇CUTTING：click it,the cutter works one time.

◇FILLING ONE TIME：the feeding device will fill one time as setting weight.

◇BAG SUPPORT: means the device has one time action.

◇BAG PUSHING: means the device has one time action.

◇INFLATION: the inflation function has one time action (if have this function)

◇HOR.SEAL COOLING: the horizontal sealing has cooling function,it acts one time.

◇RECEIVE:the receive product device acts one time.

◇WITHDRAW MATERIAL ： click it,the feeding device works,but machine doesn’t

form the bag.

◇LEAK VALVE:this is only for POWDER package.

◇VER.SEAL COOLING:the vertical sealing has a cooling function,it acts one time.

◇ONE BAG MAKING:making a empty bag as setting data.

◇COOLING: cooling device acts one time (usually for sealing parts)

◇FOOT SUPPORT: the device acts one time.

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 （4）Click “PARAMETER”,enter into as follow：

USER：1 ; PASSWORD：111111

( Note: please keep the information well to make sure packing machine is operated by

related professional people and keep the packing machine works well as setting

parameter).

(5) Input User and Password,click the “SET”,enter the page as follow

PARAMETER SETTING is a function setting page,total 5 page

◇PRODUCT：total 8 group different setting optional;before setting,need to choose group.

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◇WEIGHT：only for weight showing.

Following is the explanation for Page 1

◇BAG LENGTH：making the bag length as setting well;if the bag length is different as

setting,please revise the “1mm IMPULSE QUANTITY”,the data is bigger,the bag is longer.

◇SPEED：means the required packing machine setting;it is effected by other data setting.

◇FILM DELAY：means how long to pull the film after the horizontal sealing finishes (usually

0.2-0.4s).

◇ SERVO FREQUENCY ： the working frequency of servo;the data is larger,the speed is

faster(usually 20000-28000).

◇VERTICAL LENGTH:it is the sealing heater length;

◇ BAG LENGTH RATIO:when the actual bag length is different as setting;change this

data,the data is bigger,the bag is longer.

◇HOR.SEAL DELAY: how long horizontal sealer to sealing after pulling foil finished (usually

0).

◇ HOR SEAL TIME:the horizontal sealing time,different thickness is different (usually

0.4-0.8S)

◇VER.SEAL DELAY:how long vertical sealer to seal after pulling foil finished (usually 0).

◇VER SEAL DELAY:the vertical sealing time,different thickness is different (usually 0.3-06S)

( Note:please Store the data after each revision )

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（6）Click “ ” to enter the Page 2 as follow:

◇CUTTER DELAY：how long the cutter to act after horizontal sealer starts,usually

0.25-0.4S,the data is too big or too small,it can not cut the foil well.

◇CUTTER TIME：the cutter action time,usually 0.2-0.25S.

◇INFLATION DELAY：how long to start action after pulling foil finished.

◇INFLATION TIME：the inflation device action time.

◇BAG SUPPORT DELAY：how long to start action after pulling film finished.

◇BAG SUPPORT TIME：the bag support action time.

◇BAG PUSHING DELAY：how long to start action after pulling foil finished.

◇BAG PUSHING TIME：the bag pushing action time.

◇RECEIVE DELAY：how long to start action after pulling foil finished.

◇RECEIVE TIME:the receive device action time.

( Note:please Store the data after each revision )

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 （7）Click “ ” to enter the Page 3 as follow:

◇HOR.SEAL COLLING DELAY：how long to start action after pulling foil finished.

◇HOR.SEAL COOLING TIME：the hor sealer cooling action time.

◇VER.SEAL COOLING DELAY：how long to start action after pulling foil finished.

◇VER.SEAL COOLING DELAY：the ver.sealer cooling action time.

◇LEAK VALVE DELAY：how long to start action after auger filler starting.

◇LEAK VALVE TIME：how long to stop action after auger filler finished.

◇DELAY FEEDING MATERIALS ： how long to start to feed after detecting no

material.

◇DELAY FULL OF MATERIAL ： how long to stop feeding after detecting full

material.

◇FILLING DELAY：how long to start to fill after pulling foil finished.

◇JOINT BAG：cutting quantity of together bag.(option function)

( Note:please Store the data after each revision )

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 （7）Click “ ” to enter the Page 4 as follow:

◇VERTICAL SEAL DELAY-2：how long the ver.sealer 2 start to act after pulling foil

finished ( usually 0 );when the required bag length is longer then the vertical sealer,it

needs this function to realize twice pulling foil;

◇VERTICAL SEAL TIME 2：the vertical seal time 2 action time (usually 0.3-0.6S)

◇SEALING DELAY：except pulling foil,others action delay time.

◇PRE - SEALING：hor.sealer start to act before pulling foil finished,(to increase the

packing speed)

◇ACC/DEC TIME：buffered time to start and stop pulling foil.

◇FILLING TIMES：filling times before package.

◇SCREW PULSES ： effect the weight,the data is bigger,the weight is more

heavy.(the function only for powder package)

◇BAG SUPPORT TIMES：supporting bag times.

◇SCREW SERVO FREQUENCY：the screw moving speed,the data is bigger,the

speed is faster.

◇HORI SEALER FIRST/PULL FILM FIRST ： the machine first step is

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 sealing or pulling foil (long press 5S to switch)

（8）Click “ ” to enter the Page 5 as follow:

◇COOLING DELAY：how long to start to act after pulling foil finished.

◇COOLING TIME：how long to take to finish one time cooling.

◇FOOT SUPPORT DELAY：how long to start to act after pulling foil finished.

◇FOOT SUPPORT TIME：how long to take to finish one time food support.

（10）Click “FUNCTION” to enter the following page:

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◇SCREW/ROTATE/WEIGHER:long press 5S to choose the suitable measuring way.

◇EYEMARK TRACKING：click “OFF”or “ON” to open or shut up the function.

◇EYEMARK MAKE UP：revise the data to change the detect position,so that

change the cutting position ( bag length).(usually 20)

◇CORRECT DELAY：start to correct the foil to left or right side.

◇RIBBON ALARM:when no ribbon or has problem,there is a alarm sign and machine stops
working.
◇DELIVER SERVO ALARM:

◇NO ETECTING EYE MARK SIGNAL ：

◇ NO PRODUCT ALARM:when photocell eye detects no material will alarm (the

right“ALARM DELAY”means how long it will action once no material)

This is a alarm sign with STOPPING or ALARM when some function has problem

◇TEMPERATURE ：between the required temperature and setting temperature is more than or

less 5℃,there is a alarm sign,so that avoid wasting packing film.

◇FILM ：when the servo has problem,there is a alarm sign and machine stops working.

◇ EYEMARK ： when setting the color code,the photocell eye can not detect the color
code,there is a alarm sign and stops (the right side“ TIMES”means the
allowable detect times,if over,the alarm action).
◇PACKING FILM： when no packing film,there is a alarm sign and stops working（the right
side“TIMES”means the allowable detect times before alarm,usually 3-5
times)
◇PRODUCT ：when photocell eye detects no material will alarm (the right“DELAY”means how
long it will action once no material)
。

◇CODE MACHINE ： when no ribbon or has problem,there is a alarm sign and machine stops
working.
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3.Installation Notes and Method

1. Installation Noted

1）vertical packer、finished product conveyor should connect with leakage protection

not less 16A,380VAC power

2）Please don’t not forget install earth wire

3）Please connect the air tube to the triplet of basic packing machine,the

original pressure should be over 0.7Mpa

4） Install the ribbon date printing

5）Install the packaging film

2. Installation Method

1）Installation method of packaging film

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 1. Packaging Film Axle 2. Film Holder 3. Handle 4. Packing Film
5. Pressure Film Wheel Handle 6. Ring-pull

① Pull up“Pressure Film Wheel Handle”,sounds“ka”,stopping pull,now the pressure

film wheel stays impending.

② Loosen“Handle”,Take “Film Holder”out,then put “Packing Film”into“Axle”,“Packing

Film”should be in the middle.

③ Put“Film Holder”back,locking“Handle”。

④ Hold“Pressure Film Wheel Hnadle”,Pulling“Ring-pull”,put dowm“Pressure Film

Wheel Handle”slowly.

2）Diagram of Install Packing Film

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4.Common Problems & Solutions

Problem Reason Solution

1、 Check”emergency” is reset or not 1、 Reset the”emergency”
Click Star ,not working 2、 Frequency converter,Servo controller shows RC 2、 Shut up the power for 20 minutes,star
again.
Leakage switch trip Heat electrical leakage Examine all electrical appliances

1.Breaker protection tripping 1.Excluded the short-circuit,

2.Heat burn out then re-close
Sealing roller not hot
3.Temperature control meter damage 2.Replace heat
3.Replace temperature control meter
Temperature control Thermocouple loose or damage Tighten or replace Thermocouple
meter digital repeated
beats
When 1.Environmental is low voltage, cause heat power 1.Reduce packing speed or increase
stop ,temperature is decrease pressure device
normal . After 2.Heat power too small 2.Replace
startup ,temperature
decreases
1.Temperature is not enough 1.Rise temperature proper
2.Pressure is not enough 2.Check total pressure is 0.65Mpa
3.Sealing have not enough time 3.Add sealing time
Packing seal leakage 4.Front and back roller seal not neat 4.Carefully adjusted the parallelism of
5.Stuffing sealing seal
5.Adjust feeding material time or
inflatable delay
1.Packaging film edge puckering or light quality 1.Replace packing film
problems caused by photoelectric misoperation 2.Readjustment of photoelectric
Unable to control 2.Photocell detector sensitivity not adjustment well sensitivity
cutting or cut half bag 3.Bag length setting is not enough cause bag not 3.Enlarge bag length setting
neat

Load film not 1.Load film cylinder pressure not enough or too big 1.Check load film pressure whether
smooth 2.Belt skid or damage 0.65Mpa
3.Packaging film electrostatic too big 2.Use blades shave fur surface or
replacement
3.Replace packing film

5. Machine Maintenance
1) Before starting the machine, or close, need to clean the machine, food through parts must strictly
disinfected parts.
2) On the day before work, please check the oil tank air three junction are kept in 1/3 above, if less than
1/3, should be injected 20 # pure oil to about 1/2 of tank.
3) Each day should be at the horizon seal support fill 20# oil
4) When go off work should remove the unused packaging film in order to avoid bending support tube.
5) If start machine that on the vertical sealing or horizon sealed with material, must immediately stop
machine,using copper brush cleaning the vertical sealing or horizon sealed tooth surfaces.

6.Circuit Diagram:

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 L3
L2
L1
N

60 61 62
QF1 QF2 QF3
L 1 L 1 C L 2 L 2C R1 R2 R3 R4 R1
X7 21 23 24 25 25
AC Y0
soli d s tat e s olid st ate sol id sta te soli d s tate s olid st ate
DC 31 70 71 72 73 74 75 76 77 78 79
OV 24V 30 Ver. t em.
cod ing Ve r. tem . Ve r. tem . Ve r. tem . bac k se al
U V W lin e co ntr olle r 1 co ntro lle r 2 cont rol ler 3 co ntro lle r 4 con trol ler
30 31
f ilm fee d 51 51 51 51 51
X4 X4 X4 X4 X4
s erv o mo tor

te m. al arm
emer gen cy no mat eri al
al arm
col or code no rib bon ser vo prob lem r ecti ty left li mit
sig nal ala rm no fil m s tart rect ity rig ht lim it
ala rm c utte r

L N S / S X 0 X 1 X 2 X3 X4 X5 X6 X 7 X1 0 X1 1 X 1 2 X 1 3 X1 4 X 1 5 X 1 6 X 1 7
2 4 V 0 V C O M 0 Y 0 C O M 1 Y 1 C OM 2 Y2 Y3 Y4 Y 5 CO M3 Y 6 Y 7 Y 1 0 Y1 1 C O M 4 Y 1 2 Y 1 3 Y1 4 Y 1 5
50 51 30 30 30 30
fil m sc rew cut ter l eak proo f te tai ner gus sete d rele cf tit f y t he
fee d se rvo v alv e s tir
ser vo mo tor cli ppi ng film p ush ing f eedi ng moto r
mot or pu lse ho riz onta l
pul se re cti fy t he righ t
ver tica l s eal ing
3 0 31 X 1 X 3 3 1 3 0 X 1 3 X1 4 X 1 5 3 1 3 0 X6 3 3 3 2 3 1 3 0 3 1 Y2 Y 3 Y 4 Y 5 Y6 Y 1 2 Y 3B Y 3 T 4 1 4 0 3 1 PE V 4 U 4 PE W 2 V 2 U 2 L2 1 1 2 L2 1 1 1 10 L2 1 94 L2 1 64 L2 1 64 L2 1 2 7 2 6 L2 1 2 5 L2 1 2 4 23 L 21 2 2 2 1 R S T

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PE PE pu t f ilm re cti fy
stir Feed ing H or. he ater thre e-p hase po wer
H ori zont al gu sset ed i rone d o pen moto r moto r mo tor mo tor con veyo r Ve r. hea ter 2
co lor cod e cut ter no mat eri al pu t fi lm cut ter dust -ex haus t Ver .h eat er 4
si gnal al arm st op ve rti cal i ron ed c lip
re cti ty v ert ical D ate pri nter /fa n Ve r. hea ter 3 Ver .h eat er 1
no rib bon ala rm le ft lim it pu t f ilm cli ppin g f ilm s eal ing B b ac k s e a l
r ect ity si gna l lea kpr oof v ert ical c on t ro l l er
r igh t li mit val ve s eal ing T
 L 31

L 21

L 11

Q F4 27

R8 QF5 QF6
63 64
L 21 L21
R7
RS KW KW
Y1
R6 31 93 91
L21
rectify 30
R5 motor 10 93 91
11 coding
U V W line
63 26
screw servo motor FR FR
solid s tate
L21
78 79 put fi lm

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motor 12
U3 V3 W3 U4 V4
Horizontal 92 90
controller
Feeding stir
51 motor motor
X4
conveyor

Date printe r
 g as sou rce t riad two f ive-w ay so lenoid valv e

1 2 3 4 5 6 7 8 s ilenc er
7.Gas Diagram

air sour ce

sole noid v alve

rel ief
reli ef
val ve
valv e

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horiz ontal iron ed Ver tical f eedin g c utter date retai ner pu shing gu sset
seali ng clip ping film Sea ling f ilm print er
 8.Consumable Parts

Name Specification Quantity

Horizontal sealing heat pipe Two PCS

Vertical sealing heat pipe / One PCS

Word grain Match with printer One Set

Cutter / One PC

Thermocouple / One PC

Color ribbon / One PC

Printer heat pipe / One PC

9.Tool Box
Name Specification Quantity

socket head wrench 2.5mm-10mm One set

Open spanner 5.5-24 One set

brush / One PC

oiler / One PC
scissor / One PC
Date printer instruction / One PC

Temperature meter instruction / One PC

Electric eye instruction / One PC
Packing Machine instruction / One PC
Servo motor instruction / One PC
Touch screen instruction / One PC
PLC instruction / One PC

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