Multi-Lane Vertical Packaging Machine

Instruction Manual

CONTENTS
Preface .............................................................................................................................. 1

一、 Description of equipment. ......................................................................................1

1.1 Performance and specifications ....................................................................................... 1

1.2 Safety precautions .......................................................................................................... 2

1.3 Installation Considerations .........................................................................................3

二、Operation instructions of human-machine interface: ........................................................4

2.0 Main menu operation: Touch the run interface button: the screen will appear as shown

below: .................................................................................................................................4

2.1 Automatic operation: Touch the manual screen button: the screen will appear as

shown below: ....................................................................................................................6

2.2 Touch the Parameter Setting button and the screen displays as shown below: ........ 8

2.3 Touch the function selection button and the screen displays as follows .............................13

2.4I/O: Touch the IO button, the screen displays the following figure, which shows

the operation display status of each PLC input and output point. ................................. 14

2.5 Alarm Setting: Touch the Alarm Setting button and the screen will display as

follows ............................................................................................................................ 17
 Preface
Before using our packaging machine for the first time, please be sure to carefully

read the contents of this "Operator's Manual", which will help you to correctly use

and maintain the machine to ensure the safety of man and machine, and give full

play to its performance, reduce failures, and prolong the life of the machine.

一、 Description of equipment.
Multi-lane packaging machine is a high-performance full-automatic packaging

machine of our company, which has a series of automatic functions such as automatic feeding,

measuring, bag making, filling, sealing, date printing and output of finished products. This

machine adopts high-precision servo film transport system, PLC program control, advanced

touch-type human-machine interface, photoelectric automatic positioning and tracking, digital

temperature control, etc., so that the operation of the whole machine is simpler and more

perfect, and it is the first choice of the packaging industry to improve the production

efficiency, reduce the intensity of labor, and improve the grade of packaging equipment.

1.1 Performance and specifications

Note: Packaging materials used in rolls, outer diameter: ≤ 320mm, skeleton

inner diameter Φ75mm, the thickness of composite packaging materials for the

0.04-0.09mm, the requirements of the surface flat shall not be wavy type, the edge

of the edge of the 10mm range shall not be printed with patterns, words, etc. (i.e.,

the background color should be pure), color-coded points and the background

must be a clear contrast.

第 1 页
 Note: The setting of each parameter of the packaging machine has a

direct relationship with the actual packaging speed of the packaging

machine. When the parameters and the actual speed does not match, the

larger the value of the parameters, the packaging machine can reach the

packaging speed will be slower. On the contrary, the faster.

1.2 Safety precautions

(1) It is prohibited to start the machine without a clear understanding of its proper

operation and safety regulations.

(2) This machine must not be used by untrained and unauthorized personnel.

(3) Before using the machine, it is necessary to read this booklet in detail and

understand all the contents and instructions.

(4) Make sure that the installation and necessary adjustments are completed before

operating the machine.

(5) Before starting the machine, make sure that no tools or objects are placed on all

surfaces of the machine.

(6) Do not touch the inside of the machine or the electrical facilities until the power is

turned off.

(7) The operator shall not leave the working range of the machine during operation.

(8) It is strictly prohibited to touch the sealing wheels, sealing molds and moving parts

that are hot during the operation of the machine.

(9) Inspection and maintenance of electrical control circuits must be done by electrical

professionals.

第 2 页
 (10) Without the permission of the Company, the machine shall not be modified

arbitrarily, or connected with any non-company-approved devices, knives or peripheral

equipment, in order to avoid danger.

(11) If there is any uncertainty about the contents of this manual, or if you encounter

any problems that cannot be solved according to the instructions in this manual, please

consult the Company or an authorized dealer.

(12) Do not use the machine under conditions other than those specified.

Warning: For the safety of you, others and machinery and equipment, be

sure to comply with the above safety precautions.

The company is not responsible for accidents and accidents caused by

failure to comply with the above requirements.

1.3 Installation Considerations

(1) The packaging machine and finished product conveyor are connected to a

220VAC power supply of more than 25A with leakage protection;

(2) Please don’t forget to install the ground wire;

(3) Connect the air source to the entrance of the packaging machine triplet;

第 3 页
二、Operation instructions of human-machine interface:
After turning on the power, the main interface will be displayed on the screen: The

screen will appear as shown below:

Select the login user name on this interface and enter the password in the login

password input box. The user's initial password is (888888). The user can proceed to

the next step only after logging in.

2.0 Main menu operation: Touch the run interface button: the screen will appear as shown

below:

第 4 页
1.1. Start: The packaging machine automatically completes packaging according to the

set parameters.

2. Stop: the packaging machine stops working.

3. Make a bag: Complete the packaging of an empty packaging bag. (Without material

filling)

4. Reset: Reset the current system fault.

5. Color mark offset: the distance that needs to be offset after the color mark is detected.

6. Packaging speed: displays the packaging speed when the packaging machine actually

works according to the currently set parameters.

7. Bag making quantity: the number of packaging runs in empty bag mode.

8. Filling quantity: the number of packaging runs in filling material mode

9. Clear: reset the shift output to zero.

10. Cleaning off: When the machine is stopped, click the button to turn on the cleaning

function, and the filling device will clean the material according to the set parameters.
第 5 页
 11. Empty film mode: Click once to automatically turn on the packaging material filling

function, click again to turn on the empty film mode.

12. Left limit: When the roll film moves to the right, click to set the amount to move to

the left.

13. Right limit: When the roll film moves to the left, click to set the amount to move to

the right.

2.1 Automatic operation: Touch the manual screen button: the screen will

appear as shown below:

1. Pulling film once: press once, the structure of pulling film will move once

according to the set parameters.

第 6 页
2. Bag making: press once, the machine will automatically make bag once according

to the set parameters.

3. Tap to transport film: press once, the film release motor will move once according

to the set parameters.

4. Coding machine: press once, the structure of coding machine moves once

according to the set parameters.

5. Tap to pull film: press once, the servo film pulling motor will move once according

to the set parameters.

6. Cutting knife: press once, the cross-seal cutting knife cuts once according to the set

parameters.

7. Blowing: according to the order whether there is added that can be used.

8. Feeding pump: powder machine does not use this function.

9. Transverse sealing: press once, the transverse sealing mechanism according to the

set parameters action once.

10. Longitudinal sealing: press once, the longitudinal sealing mechanism according to

the set parameters action once.

11. Film clamping: Press once, the film clamping mechanism will move once

according to the set parameters.

12. Clamping film extends, press once, the clamping film structure extends.

13. Stop leakage: the function is not used in the powder machine.

14. Push material: this function is invalid.

15. Trimming: Press once, trimming blowing function acts once according to the set

parameters.

第 7 页
16. Cross-seal coding: according to whether the order has this function.

2.2 Touch the Parameter Setting button and the screen displays as shown

below:

（1） Packaging bag length: The packaging machine operates according to the

set bag length.

（2） Delayed push: This function is invalid.

（3）Material return time: This function is invalid.

（4）Delayed feeding: The vacuum feeder delays feeding according to the set

parameters.

（5）Unloading delay: The screw unloading time is delayed according to the set

time.
第 8 页
 （6）Preset speed: The packaging machine sets the operating speed according to

the preset parameters.

（7） Film pulling delay: After delaying the set time, the film pulling

mechanism will pull the film.

（8）Film pulling speed: Set the speed of the film pulling servo motor.

（9） Film clipping time: The film clipping mechanism completes the film

clipping action according to the set time.

（10）Stretch film time: According to the film clipping time, you can set the film

clipping action to close in advance.

1. Horizontal sealing delay: After the set time, the horizontal sealing device starts to

act.

第 9 页
2. Vertical sealing delay: After the set time, the longitudinal sealing device starts to

act.

3. Cutter delay: After the set time, the cutter device starts to act.

4. Trimming delay: After the set time, the trimming air blowing device starts to blow.

5. Air blowing delay: After the set time, the air blowing device starts to blow.

6. Punching delay: Add this function according to the order.

7. Horizontal sealing time: After the set time, the horizontal sealing device resets.

8. Vertical sealing time: After the set time, the longitudinal sealing device resets.

9. Cutter time: After the set time, the cutter device resets.

10. Trimming time: After the set time, the trimming device resets.

11. Blowing time: After the set time, the blowing device resets.

Punching time: Add this function according to the actual needs of the order.

第 10 页
1. Vibration delay: After the set time, the vibration device starts to act.

2. Pipe clamping delay: After the set time, the pipe clamping device starts to act.

3. Coding delay: After the set time, the coding device starts to operate.

4. Beating delay: After the set time, the beating device starts to act.

5. The tapping frequency is on: the tapping frequency starts to act according to the set

time.

6. Vibration time: After the set time, the vibration device resets.

7. Pipe clamping time: After the set time, the pipe clamping device resets.

8. Coding time: After the set time, the coding device is reset.

9. Coding coefficient: This function is not used temporarily.

10. Beating time: After the set time, the beating device resets.

第 11 页
11. Beat frequency off: Set the beat frequency to set the time to stop the action.

第 12 页
1. Filling weight: set the weight of filling material.

2. Tap speed: rotating speed of the screw during manual operation.

3. Weight coefficient: Compensate the error of total weight, adjust the weight

according to the specific gravity of material, if the effect of adjusting the filling

weight is not good, the weight coefficient can be adjusted.

4. Reversing angle: 9. When some materials need to be reversed after filling, set the

reversing distance of filling shaft.

5. Weight compensation: Compensation of weight error of single screw, adjust weight

individually.

6. Filling speed: set the filling speed of the corresponding filling axis.

7. Filling calibration: compensation of the actual amount of the corresponding filling

axis.

8. Filling speed: Setting the filling speed of the corresponding filling axis.

9.: Manual positive rotation of the corresponding filling axis.

10.: Manual reversal of the corresponding filling axis.

2.3 Touch the function selection button and the screen displays as

follows

第 13 页
1. Color scale tracking: click a button, the color scale tracking function opens.

2 ． Encoder: Open the function when there is no color-coded roll film, configure

according to the order. (Optional items)

3 ． Automatic mode: click the button to pull the film first, the machine starts the

function of feeding first. Click on the automatic feeding off, open the automatic

feeding function

4. Filling: Click filling off, automatically open the filling function.

2.4I/O: Touch the IO button, the screen displays the following figure, which shows

the operation display status of each PLC input and output point.

第 14 页
第 15 页
第 16 页
2.5 Alarm Setting: Touch the Alarm Setting button and the screen will

display as follows

1. No color band alarm: click the color code alarm open, the machine detects no color

code automatic alarm.

2. No film alarm: click on the no film alarm on, the machine detects no film rolls

when the automatic alarm.

3. Glass side door alarm: click the glass side door alarm on, the machine detects the

side door open will automatically alarm stop.

4. Left front door alarm: click the left front door alarm on, the machine detects the left

front door open automatically alarm shutdown.

5. Right front door alarm: click on the left front door alarm open, the machine detects

the right front door open automatically alarm shutdown.

6. Film will be exhausted prompt: click on the film will be exhausted prompt open,

the machine detects the film will be exhausted will automatically alarm shutdown.

7. Color scale times alarm: according to the set parameters, the color scale detects the

set number of times and alarms automatically.

8. No film delay alarm: according to the set time, the machine will alarm

automatically when it detects no film.

9. Film pulling servo alarm: click the film pulling servo alarm on, the machine detects

the film pulling servo alarm automatically alarm shutdown.

10. Push material alarm: not used for the time being.

第 17 页