Control System Training Communication Protocols mindsmappedAgenda * OSI reference model © OSI layers * Modbus communication protocol * Profibus communication protocol * Fieldbus communication protocolCOMMUNICATION PROTOCOLS A communications protocol is the set rules for sending blocks of data from one ede in a network to another node. Protocols are described in a layered manner and provide all or part of the services specified by a layer of the OSI model. A protocol specification defines the operation of the protocol and how the protocol should be implemented. It consists of three parts: * Definition of Protocol Control Information (PC!) format which forms the PDU header. * Definition of procedures for transmitting and receiving PDUs. * Definition of services provided by the protocol layers. A protocol defines the procedures to determine how the PDU will be processed at the transmit and receive nodes. The procedures specify the valid values for the PCI , and the action be taken upon reception of each PCI value / ( indsmappedTHE OSI REFERENCE MODEL The OSI reference model specifies standards for describing "Open Systems. Interconnection" where the term ‘open' emphasise the fact that by using these international standards, a system may be defined which is open to all other systems obeying the same standards throughout the world. The seven layers of the OS! model are as follows, Applications Progams L4 Transport Layer “La “Network Layer 777 ( rmindsmappedTHE OSI LAYERS © Physical Layer: Provides electrical, functional, and procedural characteristics to activate, maintain, and deactivate physical links that transparently send the bit stream; only recognises individual bits, not characters or multicharacter frames. * Data link Layer: Provides functional and procedural means to transfer data between network entities and correct transmission errors, provides for activation, maintenance, and deactivation of data link connections, grouping of bits into characters and message frames, character and frame synchronisation, error control, media access control, and flow control. ° Network Layer: Provides independence from data transfer technology and relaying and routing considerations; masks peculiarities of data transfer medium from higher layers and provides switching and routing functions to establish, maintain, and terminate network layer connections and transfer data between users. ( rmindsmappedCOMMUNICATION PROTOCOLS Transport layer: Provides transparent transfer of data between systems, relieving upper layers from concern with providing reliable and cost effective data transfer; provides end-to-end control and information interchange with quality of service needed by the application program; first true end-to-end layer. * Session layer: Provides mechanisms for organising and structuring dialogues between application processes; mechanisms allow for two-way simultaneous or two-way alternate operation, establishment of major and minor synchronisation points, and techniques for structuring data exchanges. « Presentation layer: Provides independence to application processes from differences in data representation, that is, in syntax; syntax selection and conversion provided by allowing the user to select a "presentation context" with conversion between alternative contexts. ( rmindsmappedCOMMUNICATION PROTOCOLS ° Application layer: Concerned with the requirements of application. All application processes use the service elements provided by the application layer. The elements include library routines which perform interprocess communication, provide common procedures for constructing application protocols and for accessing the services provided by servers which reside on the network.MODBUS COMMUNICATION PROTOCOL * Modbus is a serial communication protocol developed by Modicon in 1979 for use with its programmable logic controllers (PLCs). e In simple terms, it is a method used for transmitting information over serial lines between electronic devices. * The device requesting the information is called the Modbus Master and the devices supplying information are Modbus Slaves. Ina standard Modbus network, there is one Master and up to 247 Slaves, each with a unique Slave Address from 1 to 247. © The Master can also write information to the Slaves.COMMUNICATION PROTOCOLS MODBUS COMMUNICATION PROTOCOL * Modbus is an open protocol, meaning that it's free for manufacturers to build into their equipment without having to pay royalties. * It has become a standard communications protocol in industry, and is now the most commonly available means of connecting industrial electronic devices. © itis used widely by many manufacturers throughout many industries. * Modbus is typically used to transmit signals from instrumentation and control devices back to a main controller or data gathering system, for example a system that measures temperature and humidity and communicates the results to a computer. © Modbus is often used to connect a supervisory computer with a remote terminal unit (RTU) in supervisory control and data acquisition (SCADA) systems. - ( rmindsmappedCOMMUNICATION PROTOCOLS MCDBUS COMMUNICATION PROTOCOL © MODBUS Serial Line protocol is a Master-Slave protocol. This protocol takes place at level 2 of the OSI model. « A master-slave type system has one node (the master node) that issues explicit commands to one of the "slave" nodes and processes responses. Slave nodes will not typically transmit data without a request from the master node, and do not communicate with other slaves. * At the physical level, MODBUS over Serial Line systems may use different physical interfaces (RS485, RS232). Two-Wire interface is the most common. As an add-on option, RS485 Four-Wire interface may also be implemented. RS232 serial interface may also be used as an interface, when only short point to point communication is required.COMMUNICATION PROTOCOLS MODBUS COMMUNICATION PROTOCOL * MODBUS application layer messaging protocol, positioned at level 7 of the OS! model, provides client/server communication between devices connected on buses or networks. On MODBUS serial line the client role is provided by the Master of the serial bus and the Slaves nodes act as servers. ( rmindsmappedCOMMUNICATION PROTOCOLS MODBUS MASTER / SLAVES PROTOCOL PRINCIPLE * The MODBUS Serial Line protacol is a Master-Slaves protocol. Only one master (at the same time) is connected to the bus, and one or several (247 maximum number) slaves nodes are also connected to the same serial bus. * AMODBUS communication is always initiated by the master. The slave nodes will never transmit data without receiving a request from the master node. * The slave nodes will never communicate with each other. The master node initiates only one MODBUS transaction at the same time.COMMUNICATION PROTOCOLS MODBUS MASTER / SLAVES PROTOCOL PRINCIPLE * The master node issues a MODBUS request to the slave nodes in two modes : * In unicast mode, the master addresses an individual slave. » After receiving and processing the request, the slave returns a message (a ‘reply') to the master . * In this mode, a MODBUS transaction consists of 2 messages : a request from the master, and a reply from the slave. * Each slave must have an unique address (from 1 to 247) so that it can be addressed independently from other nodes. ( indsmappedCOMMUNICATION PROTOCOLS MODBUS MASTER / SLAVES PROTOCOL PRINCIPLE In broadcast mode, the master can send a request to all slaves. * No response is returned to broadcast requests sent by the master. * The broadcast requests are necessarily writing commands. * All devices must accept the broadcast for writing function. The address 0 is reserved to identify a broadcast exchange. Unicast mode Broadcast modeCOMMUNICATION PROTOCOLS MODBUS/TCP * MODBUS/TCP is a communication protocol designed to allow industrial equipment such as Programmable Logic Controllers, computers, operator panels, motors, sensors, and other types of physical input/output devices to communicate over a network. * Modbus/TCP was invented by Modicon/Group Schneider and is today is one of the most popular protocols embedded inside the TCP/IP frames of Ethernet. * Modbus/TCP basically embeds a Modbus frame into a TCP frame in a simple manner. This is a connection-oriented transaction, which means every query expects a response. * This query/response technique fits well with the master/slave nature of Modbus, adding to the deterministic advantage that Switched Ethernet offers. industrial users. © The use of OPEN Modbus within the TCP frame provides a totally scaleable solution fram ten nodes to ten thousand nodes. ( rmindsmappedCOMMUNICATION PROTOCOLS MODBUS/TCP * MODBUS® TCP/IP has became an industry de facto standard because of its ‘openness, simplicity, low cost development, and minimum hardware required to support it. * At this moment there are more than 200 MODBUS® TCP/IP devices available in the market. It is used to exchange information between devices, monitor and program them. * It is also used to manage distributed I/Os, being the preferred protocol by the manufacturers of this type of devices. * MODBUS TCP/IP uses TCP/IP and Ethernet to carry the MODBUS messaging structure.COMMUNICATION PROTOCOLS ADVANTAGES OF MODBUS/TCP © It is highly scalable in scape. A collection of devices using MODBUS/TCP to communicate can range up to 10,000 or mare on a single switched Ethernet network. * It is simple to administer and enhance. There is no need to use complex configuration tools when adding a new station to a Modbus/TCP network. © There is no vendor-proprietary equipment or software needed, Any computer system or microprocessor with internet style (TCP/IP) networking can use MODBUS/TCP. * It has very high performance, limited typically by the ability of the computer operating systems to communicate. Transaction rates of 1000 per second or more are easy to achieve on a single station, and networks can be easily constructed to achieve guaranteed response times in the millisecond range. * It can be used to communicate with the large installed base of MODBUS devices, using conversion products, which require no configuration. - ( rmindsmappedCOMMUNICATION PROTOCOLS PROFIBUS PROTOCOL * PROFIBUS is not one communication system, but a variety of protocols built on the same field-bus technology bundle. * Users can combine varieties of PROFIBUS protocols with their own software and other requirements, resulting in a unique application profile. * With many profiles available, PROFIBUS can suit specific needs. One thing remains the same, though. Through thorough testing, PROFIBUS devices meet a high standard of quality befitting a high quality network.COMMUNICATION PROTOCOLS PROFIBUS PROTOCOL + PROFIBUS networks make use of three separate layers of the OSI Network model. * First, PROFIBUS describes the application layer. There are multiple versions of PROFIBUS that handle different types of messaging at the application layer. Layer 7: Application Layer 6: Presentation Layer 5: Session Layer 4: Transport Layer 3: Network Layer 1: Physical (mindsmappedCOMMUNICATION PROTOCOLS PROFIBUS PROTOCOL * The data link layer is completed through a Field bus Data Link, or FDL. © The FDL system combines two common schemes, master-slave methodology and token passing. * Ina master-slave network, masters, usually the controllers, send requests to slaves, sensors and actuators. The slaves respond accordingly. © PROFIBUS also includes token passing, a system in which a “token” signal is passed between nodes. * Only the node with the token can communicate. The token passing concept is like the speaking conch; only the person with the conch is allowed to talk. ( rmindsmappedCOMMUNICATION PROTOCOLS © PROFIBUS defines a physical layer, though it leaves room for flexibility. * PROFIBUS systems can have three types of media. The first is a standard twisted-pair wiring system, in this case RS485, © Two more advanced systems are also available. * PROFIBUS systems operating using fiber-optic transmission in cases where that is more appropriate. © Asafety-enhanced system called Manchester Bus Power, or MBP, is also available in situations where the chemical environment is prone to explosion.COMMUNICATION PROTOCOLS TYPES OF PROFIBUS PROFIBUS FMS * The initial version of PROFIBUS was PROFIBUS FMS, Fieldbus Message Specification. © PROFIBUS FMS was designed to communicate between Programmable Controllers and PCs, sending complex information between them. © Being the initial effort of PROFIBUS designers, the FMS technology was not as flexible as needed. This protocol was not appropriate for less complex messages or communication on a wider, more complicated network. © New types of PROFIBUS would satisfy those needs, PROFIBUS FMS is still in use today, though the vast majority of users find newer solutions to be more appropriate. ( indsmappedCOMMUNICATION PROTOCOLS TYPES OF PROFIBUS PROFIBUS DP * The second type of PROFIBUS is more universal. Called PROFIBUS DP, for Decentralized Periphery, this new protocol is much simpler and faster. © PROFIBUS DP is used in the overwhelming majority of PROFIBUS application profiles in use today, * PROFIBUS DP has, itself, three separate versions. Each version, from DP-VO to DP-V1 and DP-V2, provides newer, more complicated features,COMMUNICATION PROTOCOLS TYPES OF PROFIBUS PROFIBUS PA * PROFIBUS PA is a protocol designed for Process Automation. In actuality, PROFIBUS PA is a type of PROFIBUS DP Application profile. © PROFIBUS PA standardizes the process of transmitting measured data. It does hold a very important unique characteristic, though. * PROFIBUS PA was designed specifically for use in hazardous environments. * In most environments, PROFIBUS PA operates over RS485 twisted pair media. This media, along with the PA application profile supports power over the bus. « In explosive environments, though, that power can lead to sparks that induce explosions. To handle this, PROFIBUS PA can be used with Manchester Bus Powered technology (MBP)COMMUNICATION PROTOCOLS FIELDBUS PROTOCOL * The term Fieldbus consists of two terms, Field and Bus. To start with, the meaning of Field, as defined in industrial world, is a geographical or contextual limited area. From the industry point of view the Field is an abstraction of the plant levels. ° As for the term Bus is a well-known word in computer science as a set of common line that electrically (or even optically) connects various units (circuits) in order to transfer the data among them. The origin of the fieldbus was to replace any point-to-point links between the field devices (Field Devices are simply the Sensors and Actuators of the plant) and their controllers (like PLC's, CNC's ...etc.) by a digital single link on which all the information is transmitted serially and multiplexed in time. / - ( rmindsmappedCOMMUNICATION PROTOCOLS FIELDBUS PROTOCOL * The fieldbus transfers data, in most cases, in small-sized packets in serial manner. * The sequential or serial transmission reduces the total required number of the connecting lines over greater distances than that of the point-to-point or even parallel transmissions. * The communication protocol is responsible for two important rules on the bus, the mechanism that any unit can acquire or seize the bus (from the network terminology this means the way of Medium Access), and the synchronization between those multi-units on the bus. / ( rmindsmappedCOMMUNICATION PROTOCOLS FIELDBUS PROTOCOL The fieldbus is referred to as a 3-layered Architecture. © These layers are: the Application layer, the Datalink layer, the Physical layer. * The application layer in the fieldbus provides support for the interoperability between different equipments. * lf routers are to be used in some fieldbus networks, then the routing service, is dane by the application layer in most cases in the fieldbus. * The assembling and disassembling of data packets is done by the datalink layer in the fieldbus network.COMMUNICATION PROTOCOLS FIELDBUS PROTOCOL User application User application process (sender) process (receiver) Application Application 3-layers reduced model Physical Physical ( mindsmappedCOMMUNICATION PROTOCOLS FIELDBUS PROTOCOL * Fieldbus has many advantages over conventional point-to-point wiring: A significant reduction in installation costs (typically 20% to 40% savings). This saving comes from reduced wiring, connections, junction boxes, marshalling cabinets, cable trays and supports etc. ° Perhaps more importantly the number of connectors and connections is drastically reduced (typically 80% reduction). This is important because most problems occur because of connector failure (i.e. open circuits, shorts, water ingress or corrosion) ° System expansion and modification is simpler and less expensive since only the additional cable run from the existing network to the new device that must be installed. / . ( rmindsmappedCOMMUNICATION PROTOCOLS FIELDBUS PROTOCOL ° Two-way communication means that additional information such as calibration and configuration data, diagnostic and test information, device documentation such as device tag numbers; serial numbers service history etc. can be communicated over the network. * Equipment maintenance and servicing become more centralised. * Since communication is digital, accuracy is not affected by noise, interference or electrical loading effects etc. This is a particular advantage in transmitting analogue values, * Open standards mean that multi-vendor systems can be constructed. Product certification ensures that communication will work between devices from different manufacturers. ( rmindsmappedCOMMUNICATION PROTOCOLS The overall control system can contain Ethernet and wireless integrated with fieldbus. (FrindemappedTopics to be covered in the next session: * Basics of control systems. © Open and Closed loop control systems * Elements of automatic control * Two position control system * Modes of automatic controlThank you!