S. No.
Checking Item Method
Check all greasing
1 Grease all points of machine
point(Manually)
Check in and out water pressure
2 Descaling all the water line and heater exchanger
should be 2 To 4 Kg
Check the oil Gauge indicator
3 Check and correct Oil level
Green, Red
Check the blower fan wire
4 Check all heater blower fan
mesh(manually)
Check the all Elect connection
5 Tightened the Electrical connections
with screw driver
6
Filled Example
Tightened the extruder motor V-belt,
Checking and descaling the Hopper throat
Open the v belt cover and check
belt tension by manually
7 Check in and out water pressure s
cooling circuit
Open the Hyd. Tank and check
8 Cleaning the Suction filter of oil tank
wire mesh filter manually
Check the oil Gauge indicator
9 Top up the vacuum pump oil
Green, Red
Check all safety sensor, Throat
In-built
Sensor,Mold loading gate
10 Poka- Visual and operationally
sensor,Hyd.oil T/C Sensor, other Poka-
Yoke
yoke refered from Machine Manual
Checked by : Maintenance Associate/Enginee
Verified by : Production In-charge/Quality En
Quaterly Check Item
1 Check the current amperes taken by Heater ckt Check with multimeter
zone wise
Oiling of Take out device L.M. Guide and Arm Check the lubrication by
2
pinch plate manually
Check the oil Gauge indicator
3 Gear box oil level and leakage if any
Green, Red
Checked by : Maintenance Associate/Enginee
Verified by : Production In-charge/Quality En
Half-Yearly Check Item
Check the oil condition and filter
1 Clean Hydraulic oil
condition.
Check the all Elect connection
2 Check and correct all electrical connections
with screw driver
3 Check Machine earthling By Multi meter
4 Check heater connection, heater and SSR By Multi meter and manually
5 Check machine levelling With Level meter
Checked by : Maintenance Associate/Enginee
Verified by : Production In-charge/Quality En
Note :
1. Always Refer Machine Manual to set the check point for Preventive maintenance requirement.
2. Quaterly & Half-yearly content can be mention under before/after column.
Format No:SOP0708/F10 Issue No:02
PREVENTIVE MAINTENANCE SCHEDULE
Apr May Jun
Judgement FREQ.
Before After Before After Before
Clean all old grease and then fill fresh
grease all points with grease gun.
Descaling the heat exchanger with
descaling pump with chemical 1940.
If Red fill the Hyd 68 oil
Open the blower fan wire mesh and
clean by Comp. Air.
Tight all elect. Connection with screw
driver
Monthly
Tight the V belt if any belt loose
Descaling the heat exchanger with
descaling pump with chemical 1940.
If filter chock clean the filter with
diesel.
If Red fill the vacuum oil 100 grade.
Check all Poka-Yoka and sensor with
opretional
Maintenance Associate/Engineer/HOD
Production In-charge/Quality Engineer
Q1
m
Before After
Each phase taken equal current
Quarterly
Apply the oil all lubrication point with
Lubrication gun.
If Red fill the Gear oil Omla 32 grade.
Maintenance Associate/Engineer/HOD
Production In-charge/Quality Engineer
1st Ha
tem Before
If oil and filter not ok, change the hyd.
Oil 68 grade.
Tight all elect. Connection with screw
driver
HALF YEARLY
N to Earthling voltage should be <2 volt
Check the heater resistance according
to heater watt.
Set the M/C levelling pad By Level
meter
Maintenance Associate/Engineer/HOD
Production In-charge/Quality Engineer
ment. Legend :
Issue D
E SCHEDULE CUM MONITORING SHEET
Jun Jul Aug Sep Oct Nov
After Before After Before After Before After Before After Before
Q2 Q3
After Before After Before
1st Half
After Before
OK √ Use either in Before or aft
Not OK X Use either in Before or after when
Issue Date: 01.05.2020
Nov Dec Jan Feb Mar
After Before After Before After Before After Before After
Q3 Q4
After Before After
2nd Half
Before After
in Before or after when check item seems OK
e or after when check item require maintenance work.
Year : Machine Name :
Revision no. : Machine Number :
Revision Date : Department/Process Owner :
Spare Used if any, Please
Description of Maintenance Work
mention
Spare Used if any, Please
Description of Maintenance Work
mention
Spare Used if any, Please
Description of Maintenance Work
mention
Prepareed by : Checked & Approved by
ss Owner :
Remarks
Remarks
Remarks
Checked & Approved by
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