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Industrial A.C. Machines (22523)
: Identify the different parts of given
and three phase Induction motor.
Experiment No.
I. Practical Significance
Single phase and three phase Induction motors are widely used in various home
Appliances nnd industies as drive motors for variety of machines due to its rugged
construction, smoother and efficient operation, Its construction is simple consisting
Stator &rotor as main parts
M1 Relevant Program Outcomes (POs)
PO4: Engineering tools: Apply relevant Electrical technologies
understanding of the limitations.
and tools with an
PSO1: Electrical Equipment: Maintain various types of rotating and static electrical
‘equipment
TI Competency and Skills
‘This practical is expected to develop the following skills for the industry identified
Competency. ‘Use relevant Induction, Synchronous and FHP Machines for
different electrical engineering applications’.
@ Touse various tools such as spanner, plier, serew driver
| To identify induction motor &it’s different internal parts
To reassemble the induction motor
© To dismantle & reassemble the induction motor
IV__ Relevant Course Outcomes
‘e Use the relevant three phase induction motor (IM) for different applications.
“s Use the relevant single phase Induction motor for different application.
Y Practical Learning Outeome
«Identify the different parts for the given single phase and three phase induction
motor.
«Know the function and materials used for different parts of single phase and three
phase induction motor.
Vi Minimum Theoretical Background
Single phase Induction motor consists, of squirrel cage rotor & stator with wo
‘windings (main & starting) placed at 90° Electrical degrees for providing ‘split phase.
Starting winding can be disconnected with the help of centrifugal switch.
‘Thee phase squirrel cage induction motor consists of squirrel cage rotor & stator with
three windings in delta or star. In slip ring motor, rotor consists of 3 phase star
‘connected windings whose terminals are connected to slip ring with brushes and rotor
resistance starter.
‘Maharashtra State Board of Technical EducationIndustrial A.C. Machines (22523)
VIL Circuit dia;
J). Draw circuit diagram of given single phase Induction motor.
centifugal
Storting euiteh
TT Tet winding
In
Squivsel
Cage induction moor
SD a ol oA
2) Draw neat diagram of rotor of given three phase motor.
ConductoY
Cov ov AY) End Ring
L
= i)
GnoFt F
Beoring
Scased
Silos
PLDPLD PD PLP aS,
Maharashtra State Board of Technical Education
‘PPRIndustrial A.C. Machines (22523)
VIII Resources required
ee Wane Specification Quantity | Remarks
1, JInduction motor [3 HP/S HP, 415 V, 50 Hz, or
-[1440 RPM squirrel cage type
2, | Induction motor | Single phase IMP 230 V S0Hz | __O1
Capacitor start IM
3. | Screw driver {Suitable set a
4,| Plier Suitable ‘OL
3. | Spanner Suitable mr
6. | Hammer ekg a
7. | Multimeter’ Digital aL
LL
IX Precautions to be followed
1) Make sure that main switch is in OFF position & motor is disconnected from
supply
2) Motor is mechanically disconnected from load
X Procedure
1), Open the given I phase motor with the help of suitable tools.
2) Identify all the paris & prepare the table for parts, material & function,
3) Open the given 3 phase motor with the help of suitable tools.
4) Identify all the parts & prepare the table for parts, material & function.
LELUELELGELE LEO bELELEELSE EWE LEHEEEEN
XI Resources used (with major specifications)
Sr] Name of Resource [_ Broad Specifications | Quantity Remarks
No. Make Details (ifany)
1 [Enovewon indooton Sue.w8y) PTeeted
Motor motes [eer om and OX
2 |-Tnduchon — Hinduota ae 4 | Teaeed
Motos Motos |copadtoe and ok
3 F ig [auitowte ted
Screwdrives| Toparvia eS
ll ° Set 2 | ona of
4 2
} hs Suitople “Tested
Niew Taporia
p yi set a ond of
‘Maharashtra State Board of Technical Education 2Industrial A.C. Machines (22523)
Industrial A.C. Machines (22523)
XI Actual procedure followed
GB. Sdenkey sifevent. Sart ok Single
GG... AFL AMOS... \NAUCHON... MOT.
@Uasensiond.maiaiiat
3 FAV EROEOK POM a Fook. BO. QoS.
XII Precautions followed
XIV Observations :
Single Phase motor Type Capadkox Qkavt Taguction Ron
Specification/ Name plate details of given motor
phase
Re | Name of the Part Material used Function of the part
Cast Tron, Provide Suppow to
1 |Stotox Frome | ie ote! [ercren Bovechon
Siicon Steel JO To provide. magnetic
2 Stratos Coat oteel | Flux. Provide Novsing
£O Stator DINdi ng.
Srotot Coppes, © cowry Statow
3 | winding Biomater ertent Por Flow
A A
Maharashtra State Board of Technical Education
SIL ILIIIINILLIL IIS IGG 99 LIP D9 9 9.6.9.9 9 0LULVALLLUGLELL bbb b Ub ULE Ub bbb bEEEBD
Industrial A.C. Machines (22523)
«+ lWotos icon oteel To Prvdvce emf.
Ste Cost Steel |@ Produced rotor fox}
5 Soft To Support the
mild steel ae
6 | Beatin To seduced Richonal
2 oxeel losses
7 | copactow Popes/ To produced Phase
Mico. displace MeNnt-
Cost won. To FE Morey Fos
8 e@ boli
Eye bolt Die steel Trans powtgtion
“Three Phase motor Type_Aquisrel Cage Indock oy WLotoe
Specification/ Name plate details of given motor
Deroiio: SYP wey So\r Lan Rem
Make. Hinduaran Matos.
‘Sr. ‘Name of the Part Material used Function of the part
No. Z
Y Stator Cost WOO. DFravige Support to
Frome | Die Steel _H Provide Protection
2 orotoe Sivicon Sree! Produce mognetic Fox}
coat oreel_[O gvide Neves, te
3 | States mamenion Corry Stator Gurrvent
winding APcrtts, For Flux protection
« Bilicon Sreel |@ Produce emf
6
Bats Cast Steel 6 Produce TOtoY Fx
5
Soft mid oteet | Te Svepere te
. Seoring reel Toeauace
Trictional loosen
‘Maharashtra State Board of Technical EducationIndustrial A.C. Machines (22523)
7
Cost Iron, | To lift motor For
Eanes Die Steel Transportation
Purpose.
j “To provide inovlation
seesiotion, NEO: between Slob Conductes|
XV Results:
Single Phase motor Type Capocitey Stovt Indochon Motor
* Resistance of starting winding is __9.-hice
Resistance of Main windingis 9-9 gq
‘Type and value of Capacitor used A ad
Twree Phase motor Type avisyel Cage.
* Stator connection is Catars
* Bearing type Qa\
* Rotor type Squirset Cage type.
XVI. Interpretation of results
PY. ODSOMUVOH NE 94... Skuduing...the.
wf ONSINVCRONON.....OREOiL..OF.AG..Od..2 ch a.
ADL. MNGLH SOOM... GEFEN... POI oF
ND oe ON oie BD... DN, f0.09,.....UDJ.ED., Marenio).
Funckon, . =
AY, Obs uLuing, OiFFemenk.ooss Sea
Be OND B.D TMA Re LOUECE
ANformahen........
‘Maharashtra State Board of Technical Education
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Industrial A.C. Machines (22523)
XVIIL Practical related Questions
Note: Below given are few sample questions for reference. Teachers must design
‘more such questions so as to ensure the achievement of identified CO.
1) How does the centrifugal switch function in Single phase induction motor?
2) State the initial position of centrifugal switch at start & also give its function.
3) Give classification of Induction motor. Give relevant application of each type of
motor.
4) ‘Rotor bars of squirrel cage rotor are skewed” Justify
5) Compare single phase & three phase induction motor with respect to any four
aspect.
6) Three phase Squirrel Cage Induction motor is most widely used in industry. Give
the reasons.
[Space for Answers}
A NSWRAS.,
1... MOVOTO. 40-45 x
BPREB ADE... CONTU.GOS.... Buditeh... “disconnect.
BLOAH.O.G.ALINGLNG,..OME.10...OACe..OF...eOEOT...
Cenhifugoal.... Switeh.i2...clooed.....
COMMER AD... DEBE LOVED oor
Sror.d.ng.... HANGING...
O...00. coment. Stor ting, Winding.
1.0... GNI... Ob. .OLOAE, 3
@..No... Siocnnneck... S471... Lainding
sOHEN.... MOOT... MeACHe...HOLAGA..
LMOKLA.... APLEG...
Application
Foo....DLOW.2..
Wwoshing, machine -
Motoy Type
Maharashtra State Board of Technical EducationIndustrial A.C. Machines (22523)
£0... LOCK... OLDE and
QR MOGNAGCOMY.ADCKES AIL. £0...bNNe.
AOE OT. AM OTIING dB. attected.. TIM 8A.2 FOR
MQ OAR B.4 Dn ONOIG,... MOQNEKC....
DREWEEN... BL AEOT..ONG OPO uA
SKwuned.......
Ans 5.
1) SHPPly.USed..| Single..phaee....L7
Kerpo.city sn AD.
TY OLD... 8). Capacitor. Stent!
. A . IB] capacitor..Bon...
cl. Resistonce.am..... i
Fan..Blowe?....] APL OON.e.
Boboves... Evectyic........
2 TOYS vere A SCOMAKU..
RAB, Eatiowsing. “Men. eon, Bh, m.
BG NEED. AD oe MOUS,
high.
GiUe... LOOK NOS. apematon.
4.20. ar “
‘Maharashtra State Board of Tect
SLLLIILLAL LSS LAL IS ISS SIDS SSAAIndustrial A.C. Machines (22523)
n
Mm
Iv
VI
Experiment No. 2: Connect and run the three phase squirrel cage
induction motor (in both directions) using the DOL,
Star-Delta, Auto-transformer starter (any two)
Pra
1 Significance
Most of the small induction motors are started directly on line, but when very large
motors are started that way, the high starting current will produce a severe voltage
drop and will affect the operation of other equipment connected to the same line. To
limit this starting current surge, large induction motors are started at reduced voltage
and then have full supply voltage when they start to accelerate.
Relevant Program Outcomes (POs)
* PO3: Experiments and practice: Plan to perform experiments and practices to
‘se the results to solve broad-based Electrical engineering problents,
PO4; Engineering tools: Apply relevant Electrical technologies and tools with an
understanding of the limitations,
+ PSOI: Electrical Equipment: Maintain various types of rotating and static
electrical equipment
‘Competeney and Skills
‘This practical is expected to develop the following skills for the industry identified
Competency: *Use relevant Induction, Synchronous and FHP. Machines for
different electrical engineering. a
i. Tose various tools such ner, plier, screw driver
To identify induction motor &starter required,
iii, To start the motor with suitable. starter.
iv. To Run the motor in both direction,
Relevant Course Outcomes
‘Use the relevant three phase induction motor (IM) for different applications
Practical Learning Outcome
Connect and nin the three phase squirrel cage induction motors (in both directions)
using the DOL, star-delta, auto-transformer starters (any two)
Minimum Theoretical Background
The high starting current will produce a severe voltage drop and will affect the
operation of other equipment. So it is not desirabl
le to start large motors direct on line
(Giving fall voltage to the stator). Normally with motors beyond $ HP, startere sre
Starting methods of Induction motor by reducing voltages are
‘Maharashtra State Board of Technical Education
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A ee ff (I BE ESLELULELLUELELCELEGOGEELELLKEEELGEEE
Industrial A.C. Machines (22523)
1, Direct -On- line (DOL) starters are used for less than 10 Kw motors. Motor is
started directly at rated voltage. This starter gives overload & no volt protection.
Star—Delta starters for large motors. The stator winding is initially connected in a
star configuration and later on changed over to a Delta connection, when the
motor reaches rated speed.
Auto transformer-In starting position supply is connected to stator windings
through an auto-transformer which reduces applied voltage to 50, 60, and 70% of
normal value depending on tapping used.
2,
Direction of rotation of Induction motor is changed by changing stator flux which
depends on phase sequence of stator voltage.
VIL Cireuit diagram:
1) Reversal of squirrel cage Induction motor with DOL starter
= LINE1
suey STARTER ee ROTATION
SUPPLY z Tas A 4
ROTATION BEFORE CONNECTION
STARTER
apnase | S3S0PR |ume2
SUPPLY xo
ROTATION
2) Reversal of squirrel eage Induction motor with star delta / Autotransformer
Starter. (Students can draw the it diagram)
uy fq) fl
206 Sol [TN aS te Rotahon
Svpply Storvtev [Ls —
u n \
Grovtey
3d ba 2 RoLotion
Sopely Dor us
)
‘Maharashtra State Board of Technical Edpeation alProcedusie —
b9 OOOH 0606045
Rewwaal of Squivvel (oge IV with Dor Siorter,
——O_Connect Dot @tovter to “Tnduction moter
Wilh Sopply Sequence RUB
—@_Sunitch on the % phase Supply & obsexue
Oinection of volobian of Soduckon Motos
@D Suite oF Gopply © Revenso pase Sequence
of Supply by iMteychonging Oay 2 line
© _Guiniteh oN 3 phase Supply & again obese
I Aine F ; et :
Note down change in divection,
Reversal of Savivrel coge IM with Stox delta | -
| Avtoronsormes Graves
LLEDELLEELLLE GL LELEbUEDE
a)
cont. PQ2Industrial A.C. Machines (22523)
6) Obsery
direction,
sion of rotation of Induction motor& Note down changes in
XI Resources used (with major specifications)
Sr. | Name of Resource Broad Specifications ‘Quantity | Remarks
No. acne ~— Make Details (fany)
1 RU Fragvarer BAF Sy 4 Teated
2 [S4QRovmer| AE | M16V Tested
Volimetes He |o-~GooU Tested
4
4
Voitmetes N-E | o- Soo. 4A [Tested
Dor Grortes| orden [ONT | a | tested
x Tested
3;
4
5.
6
XI Actual procedure followed
XII Precautions followed
O. Moke... s0xe..PNOot..MALO..SWiECh AB AN. DEL. conn
POANKOM.... ON... MOLOT....B...iD.CONNLLEL.A..G.0.00.
XIV Observations :
jon motor with DOL starter
1) Reversal of squirrel cage Indu
Phase sequence of supply Direction of rotation
Ru Clockwise
BAY Anticlockwise
2) Reversal of squirrel cage Induction motor with star delta / Autotransformer
starter
‘Maharashtra State Board of Technical Education BIndustrial A.C. Machines (22523)
RYE REY
Phase sequence of supply Phase sequence of supply.
Starter | voltage Starter voltage | pirection
position | across motor| PESO °f) position | across motor | oF rotation
winding winding
volt/ph volt/ph
START | Goov Clockwise] START Uoov _|Anticlock
Run | Sov [crockwise| BON BBov [Ankicock |
XV__ Results: r
oe oy AOONECHNG... OBL. Shar.tew...we. Shided..oReHahon.
OF... DOA LEN...0A...ONDO.... GERMAINE... CIYCHOM..OF.
MOLOKOO....OF BOAT ee pore
© By. conmecting...cxrko troneformes... tober... 2..checKed
Folousing,...UolkLage...04...A0M0G,..6.... SKOWTAG,..P OSD
Ron = BBov Stort = Gooy
XVI. Interpretation of results
POF... SEIAHAQ....3.@...:NdUCHON... MALO.
edudi ACSIA... 6. PAGKE.
Xvu. Conclusion
OPMOHDD....0iF2CHON...OF.MOLOHON..€... SkaaKAg,
OF BD. LM... CON. VE... MEWEY I S10.G.
DOv....004.... AV{OH.ANS Form, Stoshen.
XVIII. Practical related Questions
Note: Below given are few sample questions for reference. Teachers must design
‘more such questions so as to ensure the achievement of identified CO.
1) Draw neat diagram of DOL starter.
2) Describe working of DOL starter.
3) Draw neat diagram of Star/Delta starter. State advantage & drawback of it.
4) Draw neat diagram of an Auto transformer starter.
5) Select suitable starter for following motor. Give justification of selection.
2 HP Squirrel cage Induction motor
10 HP delta connected Squirrel cage Induction motor
15 HP Squirrel cage Induction motor
3 HP slip ring Induction motor
6) State the concept of Soft starter.
‘Maharashtra State Board of Technical Education
14
PILPIIISRILPLPAPPLPL DS SS SOD SSS BARRApOUEULELELULELELELOLELLELEKEOEEEEEEE
Industrial A.C. Machines (22523)
[Space for Answers} & @ Svpply
Answers
Remokt.. SL00..
Othe ad. iy L. Santer WDATLAG diagyam i
SROWN....AOWD.... TNE... DOL... GLOAHNG.. JONAS. the.
2... MOAN... INA... WIAD... L1.9.CH.ON... MOLOM... MAMLLY,
Wes SeD aca Bee DINE Me AONE SMD AD PIL BSLA....
ARORA OLAS. GHC... ONIN... GEOUET..QOAAAG,
COD. PL BONS Doc AIO., Ai -PYAGS.... NOLL
Cont. {dauiit.ie..atoched...co O.N4D.0
N6...OCK.00120...ROM....AWD,
Only... ADNENRUET...wWe.. pVSh... Sheth... SU ten,
OOHHe.04.. WM. EVUd...pb HUGH... Co.AnLo!
COHLOMoS
OI Gute
“So NtOK...c\ooe....0.04.... Hae... -POBDRa “Soapply: become
Maharashtra State Board of Technical Education 8