M210934EN G User's Guide
M210934EN G User's Guide
M210934EN-G
PUBLISHED BY
Vaisala Oyj
Street address: Vanha Nurmijärventie 21, FI-01670 Vantaa, Finland
Mailing address: P.O. Box 26, FI-00421 Helsinki, Finland
Phone: +358 9 8949 1
Fax: +358 9 8949 2227
© Vaisala 2017
No part of this manual may be reproduced, published or publicly displayed in any form
or by any means, electronic or mechanical (including photocopying), nor may its
contents be modified, translated, adapted, sold or disclosed to a third party without prior
written permission of the copyright holder. Translated manuals and translated portions
of multilingual documents are based on the original English versions. In ambiguous
cases, the English versions are applicable, not the translations.
The contents of this manual are subject to change without prior notice.
Local rules and regulations may vary and they shall take precedence over the
information contained in this manual. Vaisala makes no representations on this
manual’s compliance with the local rules and regulations applicable at any given time,
and hereby disclaims any and all responsibilities related thereto.
This manual does not create any legally binding obligations for Vaisala towards
customers or end users. All legally binding obligations and agreements are included
exclusively in the applicable supply contract or the General Conditions of Sale and
General Conditions of Service of Vaisala.
_________________________________________________________________________________
Table of Contents
CHAPTER 1
GENERAL INFORMATION ............................................................................ 5
About This Manual ................................................................... 5
Contents of This Manual ....................................................... 5
Version Information ............................................................... 6
Related Manuals ................................................................... 6
Documentation Conventions ................................................. 6
Safety ......................................................................................... 7
Recycling .................................................................................. 7
Regulatory Compliances ......................................................... 7
Trademarks ............................................................................... 8
License Agreement .................................................................. 8
Warranty .................................................................................... 8
CHAPTER 2
PRODUCT OVERVIEW .................................................................................. 9
Introduction to MMT162 ........................................................... 9
Basic Features and Options .................................................. 10
Transmitter Structure............................................................. 11
Typical Applications .............................................................. 12
Method Used for Measuring Moisture in Oil ........................ 12
Lubrication Oil ..................................................................... 13
Transformer Oil ................................................................... 13
CHAPTER 3
INSTALLATION ............................................................................................ 15
Installing the Transmitter ...................................................... 15
Weather Shield Installation Accessory................................ 17
Wiring ...................................................................................... 17
Connection Cables .............................................................. 18
Power Supply Requirements............................................... 20
CHAPTER 4
OPERATION ................................................................................................. 21
Transmitter Start-Up .............................................................. 21
Analog Output Operation Modes .......................................... 21
Normal Operation Mode and Malfunction Alarm ................. 22
Limit Alarm .......................................................................... 22
Serial Communication ........................................................... 23
Connecting to Serial Interface ............................................. 23
Installing the Driver for the USB Cable ............................... 24
Terminal Program Settings ................................................. 25
List of Serial Commands ....................................................... 27
Device Information and Status ............................................. 28
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CHAPTER 5
MAINTENANCE ............................................................................................ 51
Cleaning ................................................................................... 51
Changing the Filter ................................................................. 52
Changing the Sensor ............................................................. 52
Error States ............................................................................. 52
Unknown Serial Settings ....................................................... 53
Technical Support .................................................................. 54
2 ________________________________________________________________________________
_________________________________________________________________________________
CHAPTER 6
CALIBRATION AND ADJUSTMENT........................................................... 55
Adjustment Points .................................................................. 56
Humidity Measurement ....................................................... 56
Temperature Measurement................................................. 56
Adjustment Procedures ......................................................... 57
Calibration and Adjustment Using MM70 and a Reference
Probe ....................................................................................... 57
Calibration and Adjustment Using MM70 and a Reference
Environment ........................................................................... 59
Relative Humidity Adjustment on Serial Line ..................... 62
Temperature Adjustment on Serial Line .............................. 64
Analog Output Adjustment.................................................... 65
CHAPTER 7
TECHNICAL DATA ...................................................................................... 66
Specifications ......................................................................... 66
Spare Parts and Accessories ................................................ 68
Dimensions in mm (inches) .................................................. 69
APPENDIX A
MODBUS REFERENCE ............................................................................... 71
Default Communication Settings .......................................... 71
Supported Modbus Functions .............................................. 71
Modbus Register Map ............................................................ 72
Device Identification Objects ................................................ 73
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List of Figures
Figure 1 Moisture and Temperature Transmitter for Oil MMT162 .......... 11
Figure 2 Water Solubility of Transformer Oils versus Temperature ....... 14
Figure 3 Removing the Transportation Protection Cap .......................... 15
Figure 4 Installing the Transmitter .......................................................... 16
Figure 5 Connecting the Cable ............................................................... 16
Figure 6 Connectors I and II ................................................................... 17
Figure 7 Connector Pinout ...................................................................... 18
Figure 8 Cable with Threaded Connector ............................................... 19
Figure 9 Cable with 90° Angle Threaded Connector .............................. 19
Figure 10 LED Cable ................................................................................ 20
Figure 11 USB Serial Interface Cable ....................................................... 20
Figure 12 PuTTY Terminal Application ..................................................... 26
Figure 13 Metal Housing Transmitter Dimensions.................................... 69
Figure 14 Plastic Housing Transmitter Dimensions .................................. 70
List of Tables
Table 1 Manual Revisions ....................................................................... 6
Table 2 Related Manuals ......................................................................... 6
Table 3 Parameters Measured and Calculated by MMT162 ................... 9
Table 4 Default Serial Interface Settings ............................................... 23
Table 5 Serial Line Commands ............................................................. 27
Table 6 FORM Command Modifiers ...................................................... 32
Table 7 Symbols Used in FORM Checksum Equations ........................ 33
Table 8 Output Modes ........................................................................... 34
Table 9 Analog Output Modes ............................................................... 35
Table 10 Configuration Commands for Modbus RTU ............................. 46
Table 11 Error Messages ........................................................................ 53
Table 12 Water Activity / Relative Saturation .......................................... 66
Table 13 Temperature ............................................................................. 66
Table 14 Operating Environment ............................................................. 66
Table 15 Inputs and Outputs ................................................................... 67
Table 16 Mechanics ................................................................................. 67
Table 17 Default Communication Settings .............................................. 71
Table 18 Supported Function Codes ....................................................... 71
Table 19 Modbus Register Map ............................................................. 72
Table 20 Device Identification Objects .................................................... 73
4 ________________________________________________________________________________
Chapter 1 _________________________________________________________ General Information
CHAPTER 1
GENERAL INFORMATION
This chapter provides general notes for the manual and the product.
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Version Information
Table 1 Manual Revisions
Manual Code Description
M210934EN-G March 2017. This manual. IP class specification for
probe versions with metal housing updated to IP66
(applies to probes manufactured from March 2017
onwards). Weather shield order code corrected.
M210934EN-F June 2016. Previous version. Weather shield
accessory added, manual’s disclaimer text updated.
M210934EN-E September 2015. %RS added to available
quantities.
Related Manuals
Table 2 Related Manuals
Manual Code Manual Name
M210935EN MMT162 Quick Reference Guide
M211892EN MMT162 Weather Shield Quick Guide
Documentation Conventions
Throughout the manual, important safety considerations are highlighted
as follows:
WARNING Warning alerts you to a serious hazard. If you do not read and follow
instructions very carefully at this point, there is a risk of injury or even
death.
CAUTION Caution warns you of a potential hazard. If you do not read and follow
instructions carefully at this point, the product could be damaged or
important data could be lost.
6 ________________________________________________________________________________
Chapter 1 _________________________________________________________ General Information
Safety
The Vaisala HUMICAP® Moisture and Temperature Transmitter for Oil
MMT162 delivered to you has been tested for safety and approved as
shipped from the factory. Note the following precautions:
CAUTION Do not modify the unit. Improper modification can damage the product
or lead to malfunction.
Recycling
Recycle all applicable material.
Regulatory Compliances
Vaisala HUMICAP® Moisture and Temperature Transmitter for Oil
MMT162 is in conformity with the following EU directive:
- EMC-Directive
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Trademarks
HUMICAP® is a registered trademark of Vaisala Oyj.
License Agreement
All rights to any software are held by Vaisala or third parties. The
customer is allowed to use the software only to the extent that is provided
by the applicable supply contract or Software License Agreement.
Warranty
Visit our Internet pages for standard warranty terms and conditions:
www.vaisala.com/warranty.
Please observe that any such warranty may not be valid in case of
damage due to normal wear and tear, exceptional operating conditions,
negligent handling or installation, or unauthorized modifications. Please
see the applicable supply contract or Conditions of Sale for details of the
warranty for each product.
8 ________________________________________________________________________________
Chapter 2 ___________________________________________________________ Product Overview
CHAPTER 2
PRODUCT OVERVIEW
Introduction to MMT162
Vaisala HUMICAP® Moisture and Temperature Transmitter for Oil
MMT162 provides reliable moisture measurement in wide range of
applications. MMT162 is a microprocessor based instrument for the
measurement of moisture in terms of water activity or relative saturation,
for example in the lubrication of circulation systems or in transformer oil.
With the help of internal oil solubility coefficients, MMT162 is also able
to output oil moisture in ppm (supported by default only for mineral
transformer oil).
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10 _______________________________________________________________________________
Chapter 2 ___________________________________________________________ Product Overview
Transmitter Structure
The structure of the MMT162 is shown in Figure 1 below. The
transmitter body does not have user serviceable parts inside, and is not
designed to be opened. Opening the transmitter will void the warranty.
0805-007
where
1 = 4-pin M8 connector I: analog output channels and operating
power
2 = 4-pin M8 connector II (shown with protective cap):
digital output (RS-485) and operating power
3 = 30 mm nut
4 = HUMICAP® sensor protected with stainless steel grid filter
5 = Connection thread: ISO G1/2" or NPT 1/2"
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Typical Applications
Method Used for Measuring Moisture in
Oil
The MMT162 transmitter measures water in oil in terms of water activity
(aw) and relative saturation (%RS). With the help of internal oil
solubility coefficients, MMT162 is also able to output oil moisture in
ppm (supported by default only for mineral transformer oil).
Water activity indicates the amount of oil in the scale of 0 … 1 aw. In this
scale, 0 aw is an indication of completely water free oil, and 1 aw an
indication of oil fully saturated with water (water is present in free form).
Water activity and relative saturation are used for alarming at the point of
>0.9 aw / >90 %RS that the risk for free water in the system is obvious.
The most important advantages of this system are the fact that water
activity and relative saturation are immune to the aging of oil and to
additives, and that the MMT162 transmitter can be used for continuous
on-line measurements. In addition, the MMT162 can be calibrated
against salt solutions and no reference oils are needed.
12 _______________________________________________________________________________
Chapter 2 ___________________________________________________________ Product Overview
Lubrication Oil
In many industrial plants, like paper mills, hydro power plants and off-
shore wind turbines, there is a certain amount of free moisture constantly
present. This means that there is a high risk of the free moisture
becoming into contact with the machine bearings. The most common
reasons for the entrance of water are inadequate sealing of the housing or
moisture absorption from ambient air. Accidental leakages from oil
coolers and other equipment can also cause damage.
Free water in lubrication oil prevents oil from forming a uniform layer on
the metal surfaces and thus deteriorating its lubrication properties. This
can cause, for example, spot heating, cavitation, corrosion and micro
pitting. Free water also ruins additives like AW (antiwear) and EP
(extreme pressure). Note that bearings should never be exposed to oils
that have high water content; this is also important during standstill
because the risk for corrosion increases as the oil temperature decreases.
It is essential to monitor the water content and to keep it on a suitable
level, that is, below saturation.
When measuring the water content of oil, it is best to measure the water
activity or relative saturation before an oil reservoir and from a pressure
line flow. This way the performance of dehumidifiers can be kept under
control to ensure that no free water reaches the bearings.
Transformer Oil
The determination of moisture in oil is an essential part of a
comprehensive transformer maintenance program. Aging and
deterioration increase the capacity of oil to absorb water. The primary
interest in transformers is to measure the water not in oil but in the
cellulosic insulation around the transformer windings. Heating and
cooling have a considerable effect on moisture levels in oil. While
temperature rises, the paper insulation of transformers tends to loose
moisture which is absorbed by the oil surrounding it. Saturation level is
thus a true indicator of moisture present. The MMT162 method provides
for a reliable detection of the aging of oil and possible leakages.
Oil immersed transformers rely on the oil for cooling, protection from
corrosion and as an important component of their insulation. Excessive
moisture content in oil causes accelerated ageing of the insulation
materials and reduces their dielectric strength. In extreme cases this can
result in arcing and short circuits within the windings. Accurate moisture
measurements can also warn about leaks in the oil system, as water is
absorbed from the surrounding air.
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10000
1000
average water
solubility
range of
variation due to
oil type
100 range of
variation due to
oil type
10
0 10 20 30 40 50 60 70 80 90 100
Temperature (°C)
0510-029
14 _______________________________________________________________________________
Chapter 3 ________________________________________________________________ Installation
CHAPTER 3
INSTALLATION
This chapter provides you with information that is intended to help you
install the product.
0805-005
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0805-006
CAUTION Only tighten the probe from the 30 mm nut. Do NOT apply force to
other points of the probe body.
0710-130
7. Cover the unused connector on the transmitter with the rubber plug
that is attached to the transmitter.
16 _______________________________________________________________________________
Chapter 3 ________________________________________________________________ Installation
Wiring
Pin I II Wire Color
1 Vcc Vcc Brown
2 Analog output 1 RS-485 B / D- White
3 GND GND Blue
4 Analog output 2 / LED RS-485 A / D+ Black
0707-035
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1210-005
Connection Cables
The following connection cable options are available for MMT162:
The figures below show the different cable options that are available.
For order codes, see section Spare Parts and Accessories on page 68.
18 _______________________________________________________________________________
Chapter 3 ________________________________________________________________ Installation
1210-063
1211-024
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1211-025
1210-062
The power supply should maintain the voltage for all load conditions.
Current consumption during normal measurement is 20 mA + load
current. For more specific information, see chapter Technical data on
page 66.
20 _______________________________________________________________________________
Chapter 4 _________________________________________________________________ Operation
CHAPTER 4
OPERATION
Transmitter Start-Up
When the transmitter is connected to power supply, there is a delay of
five seconds as the transmitter starts up. After the start-up is complete,
the measurement data is available from the analog outputs or serial line.
If serial line output is used, note that the transmitter will behave
according to the configured serial mode:
For a description of the serial modes, see section Set Serial Interface
Mode on page 34.
When the transmitter is ordered from Vaisala, the modes are configured
as specified in the order form. You can change the operation settings
after delivery by using serial commands and the USB cable accessory.
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NOTE The malfunction alarm overrides the limit alarm mode. If the transmitter
is malfunctioning, the analog outputs are set to the levels specified with
the AERR command, unless the malfunction prevents the outputs from
being controlled.
Limit Alarm
The limit alarm is activated when the measured parameter goes below the
low limit, or above the high limit. The alarm levels and limits are
configurable using the ALARM command (see Set Alarm Limits and
LED Indication for Analog Outputs on page 37). By default, the alarm
levels are set as follows:
22 _______________________________________________________________________________
Chapter 4 _________________________________________________________________ Operation
Serial Communication
Connecting to Serial Interface
The MMT162 can be connected to a PC using the RS-485 line,
for example using the USB serial connection cable (Vaisala item
219690). The cable also provides operation power to the transmitter from
the USB port. It is OK to connect the USB serial connection cable even if
the transmitter is already supplied with operation power from another
cable.
1. If you have not used the MMT162 USB serial connection cable
before, install the driver that came with the cable. Refer to section
Installing the Driver for the USB Cable on page 24 for detailed
instructions.
2. Connect the USB serial connection cable between your PC and the
RS-485 port of the MMT162 (port II).
3. Open the terminal program (for example, PuTTY for Microsoft
Windows®, available from http://www.vaisala.com/software).
4. Set the serial settings of the terminal program, and open the
connection. See the following table.
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1. Check that the USB cable is not connected. Disconnect the cable if
you have already connected it.
2. Insert the media that came with the cable, or download the driver
from http://www.vaisala.com/software.
3. Execute the USB driver installation program and accept the
installation defaults. The installation of the driver may take several
minutes.
4. After the driver has been installed, connect the USB cable to a USB
port on your PC. Windows will detect the new device, and use the
driver automatically.
5. The installation has reserved a COM port for the cable. Verify the
port number, and the status of the cable, using the Vaisala USB
Instrument Finder program that has been installed in the
Windows Start menu.
24 _______________________________________________________________________________
Chapter 4 _________________________________________________________________ Operation
The steps below describe how to connect to the MMT162 using the
PuTTY terminal application for Windows (available for download at
http://www.vaisala.com/software) and a USB serial interface cable:
1. Connect the USB serial interface cable between your PC and the
RS-485 port of the MMT162 (port II).
2. Start the PuTTY application.
3. Select the Serial settings category, and check that the correct COM
port is selected in the Serial line to connect to field.
Note: You can check which port the USB cable is using with the
Vaisala USB Instrument Finder program that has been installed
in the Windows Start menu.
4. Check that the other serial settings are correct for your connection,
and change if necessary. Flow control should be set to None unless
you have a reason to change it.
5. Click the Open button to open the connection window and start
using the serial line.
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0807-004
26 _______________________________________________________________________________
Chapter 4 _________________________________________________________________ Operation
The notation <cr> refers to pressing the carriage return (Enter) key on
your computer keyboard. Enter a <cr> to clear the command buffer
before starting to enter commands.
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?<cr>
??<cr>
Example:
?
MMT162 0.92
Serial number : G0000002
Batch number : D0720012
Module number : ????????
Sensor number : C6010000
Sensor model : Humicap L2
Cal. date : YYYYMMDD
Cal. info : NONE
Time : 00:21:19
Serial mode : STOP
Baud P D S : 4800 E 7 1
Output interval: 2 S
Serial delay : 0
Address : 0
Pressure : 1.0132 bar
Filter : 0.800
Ch1 output : 0 ... 20 mA
Ch2 output : 0 ... 20 mA
Ch0 error out : 0.000 mA
Ch1 error out : 0.000 mA
Ch0 aw lo : 0.00
Ch0 aw hi : 1.00
Ch1 T lo : -20.00 'C
Ch1 T hi : 80.00 'C
28 _______________________________________________________________________________
Chapter 4 _________________________________________________________________ Operation
Bit rates less than 9600 b/s are not supported with Modbus.
SERI [b p d s]<cr>
where
b = Bit rate (110, 150, 300, 600, 1200, 2400, 4800, 9600,19200,
38400)
p = Parity (n = none, e = even, o = odd)
d = Data bits (7 or 8)
s = Stop bits (1 or 2)
Example:
seri 600 n 8 1
600 N 8 1
You can use the SERI command to change/view the user port settings
even if you are currently connected to the service port.
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SDELAY [delay]<cr>
where
delay = Serial line delay, range 0 ... 255. Multiply the value by four
to get milliseconds (for example, delay value of 10 equals
40 millisecond delay).
Example:
sdelay
Serial delay : 0 ? 10
sdelay
Serial delay : 10 ?
ADDR [aaa]<cr>
where
aaa = address (0 ... 255) (default = 0)
30 _______________________________________________________________________________
Chapter 4 _________________________________________________________________ Operation
FORM [x]<cr>
where
x = Formatter string
When selecting the parameter, use its abbreviation (for example, aw).
The modifiers are presented in Table 6 on page 32.
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32 _______________________________________________________________________________
Chapter 4 _________________________________________________________________ Operation
1 = n
cs2 = ∑ bi mod 256
i =1
2 = n
cs 4 = ∑ bi mod 65536
i =1
3 = cs x = b'1 ⊕b' 2 ⊕ ⊕ b' n
b'i = bi if bi ≠ 36 and bi ≠ 42
b'i = 0 if bi = 36 or bi = 42
Select Unit
Use the UNIT command to select metric or non-metric output units.
UNIT [x]<cr>
where
x = M or N
where
M = Metric units
N = Non-metric units
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SMODE [xxxx]<cr>
where
xxxx = STOP, RUN or POLL
34 _______________________________________________________________________________
Chapter 4 _________________________________________________________________ Operation
where
xxx = Parameter of channel 1
yyy = Parameter of channel 2
Always enter all the parameters for all outputs. The MMT162 measures
the following parameters:
Example:
asel
Ch0 aw lo : 0.00 ?
Ch0 aw hi : 1.00 ?
Ch1 T lo : -20.00 'C ?
Ch1 T hi : 80.00 'C ?
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Example:
amode 1 2
Ch1 output : 0 ... 20 mA
Ch2 output : 4 ... 20 mA
Example:
acal 1
Ch1 U1 ( V ) ? 1.001
Ch1 U2 ( V ) ? 9.011
acal 2
Ch2 U1 ( V ) ? 0.0988
Ch2 U2 ( V ) ? 0.8997
AERR<cr>
Example:
aerr
Ch1 error out : 10.000V ? 0
Ch2 error out : 1.000V ? 0
NOTE The error output value must be within a valid range of the output mode.
NOTE The error output value is displayed only when there are minor electrical
faults such as a humidity sensor damage. When there is a severe device
malfunction, the error output value is not necessarily shown.
36 _______________________________________________________________________________
Chapter 4 _________________________________________________________________ Operation
ALARM<cr>
Before setting the alarm limits, verify the currently set analog output
modes using the AMODE command.
The following example shows that a high limit alarm has been enabled
for channel 2. If the measured value rises above the limit ( 0.90 aw), an
error is reported. If you are using a LED cable, the LED lights up to
indicate an error state.
Example:
alarm ?
Channel 1:
Low Limit : OFF
High Limit : OFF
Aerr : ON
Quantity : T
Limit Lo : 15.00
Limit Hi : 30.00
Hysteresis : 0.50
Level Lo : 0.20
Level Hi : 0.80
Channel 2:
Low Limit : OFF
High Limit : ON
Aerr : OFF
Quantity : aw
Limit Lo : 0.10
Limit Hi : 0.90
Hysteresis : 0.01
Level Lo : 0.20
Level Hi : 0.80
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LED<cr>
Example:
led ?
Ch 1 Led Voltage : 2.80 V
Ch 2 Led Voltage : 2.80 V
AOVER [ON/OFF]<cr>
Example:
aover on
: ON
R<cr>
Example:
r
aw= 0.261 T= 23.8 'C H2O= 15 ppm
You can change the format of the output with the following commands:
38 _______________________________________________________________________________
Chapter 4 _________________________________________________________________ Operation
S<cr>
Since the interface is half-duplex, you must enter the command when the
transmitter is not outputting. Give the command again if the transmitter
continues to output measurement messages.
INTV [n xxx]<cr>
where
n = time interval = 0 ... 255
xxx = time unit = "S", "MIN", or "H"
Example:
intv 1 min
Output interval: 1 MIN
SEND [aaa]<cr>
where
aaa = Transmitter address (0 ... 255). Must be specified if the
transmitter is in POLL mode, and a line has not been opened
using the OPEN command.
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Troubleshooting Commands
Display the Currently Active Errors
Use the ERRS command to display the currently active transmitter error
states. Possible errors and their causes are listed in Table 11 on page 53.
ERRS<cr>
Example:
errs
No errors
Before testing, you can verify the currently set analog output modes
using the AMODE command. After testing the output, give the ATEST
command again to exit the test mode.
where
xxx = Channel 1 output value (V or mA)
yyy = Channel 2 output value (V or mA)
The output shows the test values of the analog channels, and diagnostic
information that may be useful to Vaisala Service if there is a problem
with the analog outputs.
Example:
atest 1 15
1.00 2660
15.00 19425
atest
0.00 79
40 _______________________________________________________________________________
Chapter 4 _________________________________________________________________ Operation
0.00 20110
Other Commands
Opening the Transmitter in POLL Mode
Use the OPEN command to connect to a transmitter that is in POLL
mode.
OPEN [aaa]<cr>
where
aaa = address (0 ... 255)
Example:
open 0
MMT162 0 line opened for operator commands
CLOSE<cr>
Example:
close
line closed
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HELP<cr>
Example:
help
?
ACAL
ADDR
ADJD
AERR
ALARM
AMODE
AOVER
ASEL
ATEST
CDATE
CLOSE
CRH
CT
CTEXT
ERRS
FILT
FORM
FRESTORE
HELP
INTV
L
LED
OIL
OILI
OPEN
PCOMP
PRES
R
RESET
SDELAY
SEND
SERI
SMODE
UNIT
42 _______________________________________________________________________________
Chapter 4 _________________________________________________________________ Operation
L<cr>
CAUTION Use this command only to restore values you have previously written
down based on the output from the L command, or to restore the default
offset and gain.
LI<cr>
After you enter the command, you will be prompted to enter new values
for the coefficients. The default offset is zero (0), default gain is one (1).
Example (shows user adjusted offset values, overwrites them with 0):
li
RH offset : -4.35084105E-04 ? 0
RH gain : 1.00000000E+00 ?
T offset : -1.62982941E-02 ? 0
T gain : 1.00000000E+00 ?
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Reset Transmitter
When the RESET command is given, the transmitter will restart as if it
had just been powered on. All transmitter settings are retained. The serial
line mode of the transmitter will be set to the mode that was set using the
SMODE command.
RESET<cr>
FRESTORE<cr>
44 _______________________________________________________________________________
Chapter 4 _________________________________________________________________ Operation
Modbus Communication
The Modbus variant used in MMT162 communication is Modbus RTU.
Below is an example of a request to read the currently measured
temperature value from transmitter with address 240, and the response
from the transmitter.
1. Connect the USB service cable to the PC and install the driver, if
necessary.
2. Open the terminal program and open a connection to the
corresponding COM port using settings 19200, 8, N, 1, no flow
control.
3. Plug the service cable to the connector II of the instrument.
4. In less than three seconds, send a hash character (#) and carriage
return (Enter) to the device using the terminal program. The device
is now ready for configuration commands. The Modbus mode is
restored on next power-up unless Modbus is disabled with
command SMODE.
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Bit rates less than 9600 b/s are not supported with
Modbus.
ADDR a Set Modbus address
a = new address (0…255)**
SDELAY d Add extra Modbus response delay***
d = new delay in units of 1/250 seconds (0…255)
* Modbus specification defines that two stop bits must be used if parity is N.
** Setting address to zero switches the instrument offline from the Modbus bus.
Addresses 248 … 255 are not supported by the Modbus standard but MMT162 works
with them.
*** Extra response delay can be used, for example, to avoid problems caused by
direction-switching delays in bus converters.
NOTE The instrument must be switched off and on before the configuration
changes made with the service cable take effect.
46 _______________________________________________________________________________
Chapter 4 _________________________________________________________________ Operation
ppm Conversion
MMT162 ppm Conversion for
Transformer Oils
Traditionally, moisture in transformer oil is measured by using ppm
units. The ppm output shows the average mass concentration of water in
oil.
MMT162 has an option for ppm output provided that this has been
notified when placing the order for the transmitter. Vaisala has this
conversion readily available for mineral transformer oils.
ppm = aw×10(A/(T+273.16)+B)
where
aw = water activity
A,B = coefficients (average/oil-specific)
T = temperature (ºC)
NOTE The internal calculation in ppm conversion uses aw also when only %RS
output is selected when ordering MMT162.
To convert %RS to aw, divide the %RS quantity by 100:
aw = (%RS / 100)
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OIL
Use the serial line command OIL to display oil-specific parameters for
ppm conversion. With OILI command you can set new oil parameters.
Example:
oil
Oil[0] : -1.66269994E+03
Oil[1] : 7.36940002E+00
Oil[2] : 0.00000000E+00
where
Oil [0] corresponds to parameter A
Oil [1] corresponds to parameter B
Oil [2] Corresponds to parameter C
48 _______________________________________________________________________________
Chapter 4 _________________________________________________________________ Operation
Determination of Oil-Specific
Coefficients
The equation of the ppm calculation is:
ppm = aw×10(B+A/T)
With the following procedure the coefficients A and B can be defined for
the equation:
LOG(PPMsat)= B + A/T
Equipment needed:
1. Define the water content of the oil sample with the titration. Use
the oil moisture level that is close to real conditions in the process.
2. Measure the water activity of this sample with MMT162 at two
temperatures that differ at least 20 °C.
NOTE The sample has to be sealed very carefully. Contact with ambient air
will change the water content.
NOTE If the oil sample is very dry and the temperatures are close to each
other, it may cause inaccuracy to the calculation model. In order to
get the best possible performance it is recommended to use oil
conditions that represent real conditions in application.
Recommended values for sample are aw approx. 0.5 at 20 °C.
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3. Define the correlation between aw, T and PPM (w/w) from the
measured values. Calculate A and B according to the following
example.
T (°C) aw ppmsaturation
24.1 0.478 213/0.478 = 445.6067
57.6 0.188 213/0.188 = 1132.979
A = (LOG(1132.98)-LOG(445.607))/(1/(57.6+273.16)-
1/(24.1+273.16)) = -1189.4581
Assumptions:
The isoterm of water activity versus water concentration is linear and the
solubility curve has the form of the given equation.
50 _______________________________________________________________________________
Chapter 5 _______________________________________________________________ Maintenance
CHAPTER 5
MAINTENANCE
Cleaning
Clean the transmitter enclosure with a soft. lint-free cloth moistened with
mild detergent.
Clean the sensor before storing the MMT162 probe and before
calibration. For cleaning the the probe you need instrument air and
heptane (C7H16) liquid. If heptane is not available, you can also use diesel
oil or petrol. Dry with instrument air to prevent oxidation of the oil on the
sensor. The oxidation of the oil on the sensor can cause extended
response times or drifting.
1. Blow the probe head (with filter) with instrument air to remove the
remains of oil.
2. Immerse the probe head into heptane liquid and rinse out the oil
(for one minute maximum).
3. Dry the probe head with instrument air. In case you are going to
calibrate the probe, remove the filter and dry the sensor with
instrument air. Check that the sensor looks clean.
NOTE Do not immerse the sensor in any polar solvents, for example ketones
or alcohols.
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New filters can be ordered from Vaisala, see section Spare Parts and
Accessories on page 68.
Error States
MMT162 has the following states that indicate a problem with the probe:
The asterisk characters on the serial line may also appear during the start-
up procedure.
You can also check the error message via the serial interface by using the
ERRS command. In case of constant error, please contact Vaisala; see
section Technical Support on page 54.
52 _______________________________________________________________________________
Chapter 5 _______________________________________________________________ Maintenance
For more information on the USB service cable and the PuTTY terminal
application, see section Serial Communication on page 23.
1. Connect the USB service cable to your PC, but do not connect it to
the transmitter yet.
2. Start a terminal application and open a terminal session using the
default serial settings of 19200 8 N 1.
3. Plug the USB service cable into the transmitter, and quickly send at
least one hash character # to the serial line:
#
4. The normal startup of the transmitter is now interrupted, and the
transmitter is available for commands with the default serial
settings. You can now check the transmitter’s information by
issuing the ? command:
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Technical Support
For technical questions, contact the Vaisala technical support by e-mail at
helpdesk@vaisala.com. Provide at least the following supporting
information:
54 _______________________________________________________________________________
Chapter 6 ___________________________________________________ Calibration and Adjustment
CHAPTER 6
CALIBRATION AND ADJUSTMENT
NOTE It is important to clean the sensor before calibration as oil on the sensor
can contaminate the salt bath and change the reference condition. For
instructions, see section Cleaning on page 51.
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Adjustment Points
Humidity Measurement
You can adjust the humidity measurement of the MMT162 in one or two
points:
Temperature Measurement
You can adjust the temperature measurement of the MMT162 in one or
two points:
56 _______________________________________________________________________________
Chapter 6 ___________________________________________________ Calibration and Adjustment
Adjustment Procedures
You can calibrate and adjust MMT162 using Vaisala HUMICAP® hand-
held moisture and temperature in oil meter MM70. See the following
sections:
You can check and adjust the MMT162 using the MM70 hand-held
meter and a calibrated reference probe. You can perform this procedure
while the MMT162 is installed in oil if the environment is stable enough.
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58 _______________________________________________________________________________
Chapter 6 ___________________________________________________ Calibration and Adjustment
For example, you can use the Vaisala HMK15 humidity calibrator for a
two-point humidity calibration and adjustment. Use the LiCl (11 %RH)
and NaCl (75 %RH) salt solutions. You also need the special cover set
for HMK15 (230914). For a two-point calibrations using HMK15, use a
dedicated cover for each salt chamber to avoid long stabilization times
and possible contamination of the salt references.
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60 _______________________________________________________________________________
Chapter 6 ___________________________________________________ Calibration and Adjustment
15. Wait for the measured value to stabilize and press Ready. Enter the
correct value of the reference point. Press OK when done, and
YES when asked if you really want to adjust.
16. You will see the text Adjustment done. You have now completed
the 2-point adjustment. Select Back to return to the parameter
selection screen, and Exit to leave the adjustment mode.
17. Remove the MMT162 from the reference environment and reattach
the filter.
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- Computer with
- Windows operating system
- Terminal application
- Free USB port
- Driver for Vaisala USB cable installed
- USB serial interface cable (219690)
- One or two humidity references that fulfill the requirements listed in
section Adjustment Points on page 56.
For example, you can use the Vaisala HMK15 humidity calibrator for a
two-point humidity calibration and adjustment. Use the LiCl (11 %RH)
and NaCl (75 %RH) salt solutions. You also need the special cover set
for HMK15 (230914). For two-point calibrations using HMK15, use a
dedicated cover for each salt chamber to avoid long stabilization times
and possible contamination of the salt references.
7. Type c and press Enter to update the reading and verify that the
reading has stabilized:
RH : 11.9206 1. ref ? c
RH : 11.9206 1. ref ?
8. When the reading is stable, enter the reference humidity after the
question mark and press Enter:
RH : 11.9191 1. ref ? 11.3
Press any key when ready ...
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Chapter 6 ___________________________________________________ Calibration and Adjustment
9. The first adjustment point is now stored. Now you have to choose:
- Press Enter once to continue to the next step of the procedure
(two-point adjustment). The adjustment sequence continues
to the second reference point:
RH : 11.3143 2. ref ?
OK
10. Transfer the probe to the second humidity reference. If you are
using the HMK15, use the NaCl (75 %RH) salt bath. Do not
disconnect the cable from the transmitter or the adjustment
sequence will be interrupted.
11. Wait for the humidity to stabilize. Type c and press Enter to update
the reading and verify that the reading has stabilized:
RH : 68.0236 2. ref ? c
RH : 71.1774 2. ref ?
12. When the reading is stable, enter the reference humidity after the
question mark and press Enter:
RH : 74.3220 2. ref ? 75.5
OK
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- Computer with
- Windows operating system
- Terminal application
- Free USB port
- Driver for Vaisala USB cable installed
- USB serial interface cable (219690)
- One or two temperature references that fulfill the requirements listed
in section Adjustment Points on page 56.
7. Type c and press Enter to update the reading and verify that the
reading has stabilized:
T : 22.3106 1. ref ? c
T : 22.3251 1. ref ?
8. When the reading is stable, enter the reference temperature after the
question mark and press Enter:
T : 22.3261 1. ref ? 22.3
Press any key when ready ...
64 _______________________________________________________________________________
Chapter 6 ___________________________________________________ Calibration and Adjustment
9. The first adjustment point is now stored. Now you have to choose:
- Press Enter once to continue to the next step of the procedure
(two-point adjustment). The adjustment sequence continues
to the second reference point:
T : 22.3009 2. ref ?
OK
10. Transfer the probe to the second temperature reference. Do not
disconnect the cable from the transmitter or the adjustment
sequence will be interrupted.
11. Wait for the temperature to stabilize. Type c and press Enter to
update the reading and verify that the reading has stabilized:
T : 54.1243 2. ref ? c
T : 54.1442 2. ref ?
12. When the reading is stable, enter the reference temperature after the
question mark and press Enter:
T : 55.1841 2. ref ? 55.1
OK
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CHAPTER 7
TECHNICAL DATA
Specifications
Table 12 Water Activity / Relative Saturation
Property Description / Value
Measurement range aw / %RS aw 0...1 (@-40...+180 °C/ -40...+356 °F)
%RS 0 … 100 %RS
Accuracy (including nonlinearity, aw ±0.02 (0...0.9)
hysteresis and repeatability) when ±2 %RS (0 ... 90 %RS)
calibrated against salt solutions
(ASTM E104-85): aw ±0.03 (0.9...1.0)
±3 %RS (90 ... 100 %RS)
Response time in oil flow (typical) < 1 min. (dry-wet)
with stainless steel filter
Sensor HUMICAP®
Table 13 Temperature
Property Description / Value
Measurement range -40 ... +80 °C (-40 ... +176 °F)
Typical accuracy at +20 °C (+68 °F) ±0.2 °C (±0.36°F)
Typical temperature dependence of ± 0.005 °C/°C (± 0.003 °F/°F)
electronics
Temperature sensor Pt 100 RTD Class F0.1 IEC 60751
66 _______________________________________________________________________________
Chapter 7 _____________________________________________________________ Technical data
Table 16 Mechanics
Property Description / Value
Interface cable connector M8 series 4-pin (male) with plug
(female) with straight or 90° angle
connector
Probe cable diameter 5.5 mm
Probe cable lengths
shielded cables 0.32 m, 3 m, 5 m and 10 m
90° angle cable 2 m and 5 m
LED cable 3m
Housing material
metal AISI 316L
plastic PPS + 40% GF
Housing classification Metal housing: IP66
Plastic housing: IP65
Mechanical connections
Option 1 ISO G1/2"
Option 2 NPT 1/2"
Weight
Metal with ISO thread 200 g
Metal with NPT thread 200 g
Plastic with ISO thread 65 g
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68 _______________________________________________________________________________
Chapter 7 _____________________________________________________________ Technical data
Dimensions in mm (inches)
0804-084
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0804-085
70 _______________________________________________________________________________
Appendix A _________________________________________________________ Modbus Reference
APPENDIX A
MODBUS REFERENCE
NOTE You can also change device address with Modbus itself (register 1537).
NOTE After power-up, wait for five seconds before sending Modbus requests.
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PDU address Actual address bytes used in a Modbus Protocol Data unit.
LSW Least significant word (bits 15 … 0).
MSW Most significant word (bits 31 … 16).
16-bit integer Numeric value in range 0 … 65535.
16-bit boolean Numeric value, 0 or 1.
32-bit bit field 32 individual values, each 0 or 1.
32-bit float Floating point number encoded according to IEEE 754.
read-only Register value cannot be changed with Modbus functions.
read/write Register value can be changed with Modbus functions.
72 _______________________________________________________________________________
Appendix A _________________________________________________________ Modbus Reference
NOTE Both stream access and individual access to the device identification
objects are supported.
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www.vaisala.com
*M210934EN*