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CONFIGURATION FOR BTG ISLAND

TCE.6417A-580-DA-0700, REV R0
INSTRUMENTATION AND CONTROL SYSTEM
DWG NO TITLE:

UNIT - 3 (1X660MW) LEGENDS

A (CCR) A3 DMP MIS A

FOR SER A4 MLP A4 CLP SERVER FIREWALL OPERATOR /
LVW-7 LVW-8 LVW-9
LCD VIDEO WALL
ENGINEERING STATION
(3X3 MATRIX) ETHERNET
SWITCH
A4 A4 A4 A4 A4 A4 A4 (EACH 55" MINIMUM)
CLP CLP CLP CLP CLP CLP CLP LVW-4 LVW-5 LVW-6
CENTRAL CONTROL ROOM

A4 CLP A4 CLP A4 CLP

LCD VIDEO WALL ANALOG SIGNAL/
ETHERNET
(EACH 55" MINIMUM) TRANSMITTER
SWITCH
LVW-1 LVW-2 LVW-3
LAYER-3
NOTE-14 SWITCH NOTE-9
BINARY SIGNAL
HART LVW

X
VMS MANAGEMENT SHIFT
(SG & TG) ES-1 EMERGENCY SYSTEM SCADA-1 SCADA-2 BOP BOP 10 NOS MIS M
OS OES OS OES OS OES ES-2 INCHARGE
(NOTE-13) CEMS OS-1
OS-2 OS-3 OS-4 (NOTE-6)
(NOTE-6)
BACKUP PANEL
(NOTE-12) PADO STN. (NOTE-15) (NOTE-15) SERVER-1 SERVER-2 BOP OS-1 BOP OS-2 STATIONS MOTORISED VALVE
A3 CLP
(NOTE-15)
AUTOMATIC MIS-1
DG CONTROL
DISPLAY PANEL DISPLAY PANEL A4 CLP
PANEL
PNUEMATIC VALVE
CONTROL UNIT CONTROL UNIT

NOTE-18 M

PUMP

CIRCUIT BREAKER
LOCATED AT TECHNICAL
BOP AUTOMATION ETHERNET /ANNEX. BUILDING

TRANSFORMER

B B
PLANT DCS ETHERNET HARDWIRED DATA LINK
FROM INTL. MISC BOP SYSTEM PLCs (CHP, AHP, DMP etc)
ROOM

GPS
MOTORISED ANTENNA
OPC SERVER OPC SERVER (FOR UTILITY PACKAGE INTERFACE
ACTUATOR
GPS RECEIVER REFER VOLUME-V, TABLE 1 & COMMUNICATION LINK
NOTE-2 NOTE-8 NOTE-8 FROM INTL.
& DECODER DWG. NO.: TCE.6417A-580-DA-0706) REDUNDANT
TO DIFFERENT MOTORISED
CONTROL (NOTE-10)
ACTUATOR
RELAY

SYSTEMS PLANT DATA BUS

FIELDBUS /PROFIBUS
(NOTE-9)
GATEWAY MASTER
CLOCK X
(NOTE-9) FIELDBUS /PROFIBUS TIME SYNCHRONISATION
GATEWAY SIGNAL
PMENT &

SCADA
NOTE-2 NOTE-2 NOTE-2
PUSH BUTTONS

DCS CONTROL CUBICILES (PROCESS CONTROLLERS)

COMMUNICATION LINK
(NOTES-3,4,5)
FOR MIS (REDUNDANT)
CS EQUI

DCS CONTROL CUBICILES(PROCESS CONTROLLERS)

X

X
X

FO CABLE FOR REMOTE

NOTE-9 NOTE-9 NOTE-9 (NOTES-3,4,5)
I/O (REDUNDANT)
NOTE-10
NOTE-9 ELECTRO-STATIC
NOTE-9
ESP

X
C PRECIPITATOR C
ELECTRONI

X
NOTE-8 NOTE-8 DMP DOT MATRIX PRINTER

COLOUR LASER PRINTER

ELECTRICAL CLP
ELECTRICAL
PROT.
PROT.
RELAY
MONOCHROME LASER
RELAY MLP
MICROPROCESSOR MICROPROCESSOR
SYSTEM PRINTER
SYSTEM
BASED BASED
SERVER
SYSTEM CONTROLLER SERVER
OS OPERATOR STATION
NOTE-13
NOTE-17
NOTE-17
NOTE-8 NOTE-17 ES ENGINEERING STATION

OPERATOR CUM
OES
ENGINEERING STATION

TDBFP TURBINE DRIVEN BOILER

(LCR)

FEED PUMP

TSI TURBO SUPERVISORY

PLC Based LCP PLC Based LCP INSTRUMENTATION
LOCAL CONTROL ROOM

4
8

5
9

6
7

4
8

5
9

6
ST STEAM TURBINE
MANUFACTURER’S
LCD 1 2 3
LCD 1 2 3

PROPRIETARY
D CONTROL
REMOTE REMOTE
COMUNICATION D
SYSTEM (PLC
IO UNIT IO UNIT CIU
BASED) INTERFACE UNIT

TURBINE
E SUPERVISORY
SG & IT’S AUXILIARIES, TG
E
SYSTEM
AUXILIARIES, AIR & FLUE STATION COMMON
VIBRATION ELECTRO-STATIC
GAS SYSTEM, SWAS, STEAM, ELECTRICAL
HT & LT UNIT SWGR, CST/CT MAKE
MONITORING PRECIPITATOR
FEED WATER, CONDENSATE, SYSTEM
AND C CONDENSER AVR, GENERATOR BOILER TUBE UP WATER/DM
TURBINE TURBINE MAKE UP WATER, TURBINE CONDENSATE SOOT BLOWER FUEL OIL CW AND ACW
BOILER E ONLINE TUBE RELAY PANEL, UNIT & LEAK WATER
ELD

PROTECTION GOVERNING ANALYSIS POLISHING (REFER ELE. CONTROL FORWARDING PUMPS & UPS DG SET
MFT M OIL, CONDENSER COOLING
SYSTEM OF CLEANING AUX. TRANSFORMER & DETECTION DISTRIBUTION,
SYSTEM SYSTEM WATER, AUX. COOLING UNIT SEC. PANEL SYSTEM VALVES
STG & S SYSTEM SWITCHGEAR & UNIT SYSTEM BOILER FILL (STATION
VOLUME-IV
FI

WATER, GENERATOR
TDBFP BATTERY CHARGER PUMPS TRANSFORMER &
SEAL OIL, STATOR FOR DETAILS)
SWGR)
WATER SYSTEM.
VIBRATION
MONITORING
& ANALYSIS
SYSTEM
(HT DRIVES)
M M M M M M M M
M M M M M M M M

NOTES

1. DRAWING INDICATES OVERVIEW OF CONTROL & MONITORING SYSTEM CONFIGURATION WITH DETAILS OF DIFFERENT PLANT CONTROL SYSTEMS AND INTERFACING AMONG THEM FOR BTG ISLAND EQUIPMENT/SYSTEM.
F F
2.a) THE BOILER PROTECTION (MFT) SYSTEM, STEAM TURBINE GOVERNING AND PROTECTION SYSTEM SHALL BE IMPLEMENTED IN SEPARATE AND INDEPENDENT TMR OR FAIL SAFE REDUNDANT SYSTEM AS DETAILED IN VOL-V/PACKAGE-A/SEC-B/D 5.2.
b) THE ABOVE SYSTEMS SHALL PREFERABLY BE OF THE SAME FAMILY OF HARDWARE AND SOFTWARE AS THE DCS AND SHALL DIRECTLY CONNECTED ON THE PLANT DCS DATA BUS. IN THIS CASE THE OPERATOR CUM ENGINEERING STATION AND A4 COLOUR LASER PRINTER NEED NOT BE PROVIDED SEPARATELY FOR THESE SYSTEM. IN CASE, THE SYSTEM OFFERED IS OF DIFFERENT FAMILY / MAKE, THE SYSTEM SHALL BE INTERFACED TO THE DCS THROUGH
REDUNDANT BI-DIRECTIONAL OPC LINK AND HARDWIRED SIGNAL EXCHANGE.

3. MAIN CONTROL SYSTEM FOR THE PLANT IS DCS BASED CONTROL SYSTEM ORGANISED IN NUMBER OF FUNCTIONAL GROUPS AND CONTROLLERS. PLANT DCS IS ORGANISED FOR THE UNIT AND OFFSITE SYSTEM AS SEPARATE AND INDEPENDENT BUT CONNECTED AT MIS NETWORK LEVEL. BOILER CONTROLS INCLUDING SADC, ETC. & TURBINE CONTROLS INCLUDING TSE, ATRS, ATT, ETC. ARE IMPLEMENTED IN DCS.

4. ALL DCS CONTROLLERS ARE DUAL REDUNDANT EXCEPT TMR SYSTEM. REDUNDANCY FOR PLC CONTROLLERS SHALL BE IN LINE WITH VOLUME-V / SECTION-D5 / PACKAGE-A / TABLE-1

5. SOE FUNCTION SHALL BE INTEGRAL TO DCS. SOE DATA SHALL BE DISTRIBUTED IN ALL THE STATIONS AND IT SHALL BE POSSIBLE TO RETRIEVE THE SAME FROM ANY OF THE STATIONS. HOWEVER, IF THE SYSTEM DESIGN OF THE PROPOSED SYSTEM REQUIRES A DEDICATED SOE STATION, THE SAME SHALL BE PROVIDED IN ADDITION TO THE WORK STATIONS INDICATED IN THE DRAWING.

6.a) ENGINEERING STATIONS FOR CONFIGURATION AND DIAGNOSTICS OF DCS SYSTEM.

b) CONFIGURATION AND DIAGNOSTICS OF THE BOP SYSTEM SHALL BE CARRIED OUT FROM 2 NOS SERVER STATIONS.

7. HISTORICAL DATA STORAGE AND RETRIEVAL SYSTEM SHALL BE DISTRIBUTED IN ALL THE STATIONS AND IT SHALL BE POSSIBLE TO RETRIEVE THE SAME FROM ANY OF THE STATIONS. HOWEVER, IF THE SYSTEM DESIGN OF THE PROPOSED DCS CALLS FOR DEDICATED HISTORICAL DATA STORAGE AND RETRIEVAL STATION (2X100%), THE SAME SHALL BE PROVIDED IN ADDITION TO THE WORK STATIONS INDICATED IN THE DRAWING.

8. REDUNDANT OPC 2.0 COMMUNICATION THROUGH OPC SERVER INTERFACE TO BE PROVIDED FOR INTERCONNECTION AMONG DCS AND STAND ALONE PLCs. (TWO OPC SERVERS/ELECTRICAL PROTECTION RELAY SYSTEM SERVER SHOWN IN THE DIAGRAM ARE PHYSICALLY ONE OPC SERVER/RELAY SERVER UNIT ONLY)

9. DCS, BOP SERVER AND PLC BASED CONTROL SYSTEMS OF THE PLANT ARE TIME SYNCHRONISED WITH GPS CLOCK THROUGH THE PLANT COMMON MASTER AND SLAVE CLOCK SYSTEM. REFER VOLUME-V / SECTION-D5 / PACKAGE-A / TABLE-1FOR THE SYSTEMS THAT ARE TO BE SYNCHRONISED TO THE MASTER CLOCK & THE FORMAT OF THE SIGNAL.
FOR TENDER PURPOSE
10. INTEGRATED AUTOMATION BOP SERVER LINK SHALL BE PROVIDED FOR SYSTEMS LIKE COMPRESSED AIR PLANT PLC, MILL REJECT PLC, ESP PLC, CHP, AHP, DM/PT/EFFLUENT TREATMENT PLANT PLC AND RAW WATER PLC ETC THROUGH REDUNDANT ETHERNET TCP/IP LINK. FOR DETAILS OF THE COMMUNICATION LINK (PROTOCOL, REDUNDANCY, ETC.) REFER TO VOLUME-V, TABLE 1 OF THE SPECIFICATION.
G G
11. THE SYSTEM SHALL BE SO ENGINEERED THAT IT SHALL BE POSSIBLE TO ROUTE PRINTING TASKS FROM ANY OPERATOR STATIONS TO THE PRINTERS.
DO NOT SCALE
12. HART BASED SMART TRANSMITTER MAINTENANCE STATION FOR THE UNIT IS INTERFACED TO DCS.

HARYANA POWER GENERATION CORPORATION LIMITED.

13. TSS/VIBRATION MONITORING / ANALYSIS SYSTEM SHALL BE HARDWIRED TO TURBINE PROTECTION SYSTEM FOR TRIP INPUTS. FOR OTHER ANALOG VALUES AND ALARMS, IT IS HARDWIRED TO DCS.

1 X 660 MW SUPERCRITICAL DCRTPP YAMUNANAGAR

14. REDUNDANT INTERFACE UNIT FOR CONNECTIVITY TO MIS.

15. TWO (2) SCADA OPERATOR STATION SHALL BE LOCATED IN CENTRAL CONTROL ROOM WITH DEDICATED LVW SCREEN.

INSTRUMENTATION AND CONTROL SYSTEM

16. THE HMI EQUIPMENTS TO BE PROVIDED FOR DIFFERENT PLC SYSTEMS SHALL BE IN LINE WITH VOLUME-V / SECTION-D5 / PACKAGE-A / TABLE-1
CONFIGURATION FOR BTG ISLAND
17. MISCELLANEOUS MICROPROCESSOR BASED CONTROLLERS ARE CONNECTED TO DCS THROUGH MODBUS.

18. FOR CONNECTIVITY WITH CCTV SYSTEM REFER DWG NO. TCE.6417A-580-DA-0702, REV R0 (VOL. V PACKAGE A SEC. 5.8)

19. THE INTELLIGENT MOTORISED BI-DIRECTIONAL VALVE ACTUATORS ARE CONTROLLED FROM DCS/PLC SYSTEM THROUGH FOUNDATION FIELDBUS/PROFIBUS GATEWAY.
FILE NAME :
CONSULTING ENGINEERS LIMITED
MUMBAI
’P’ (PRELIMINARY) ISSUES ARE NOT TO BE
FOR R0 ISSUE ONLY CLEARED CLEARED USED FOR CONSTRUCTION / FABRICATION
BUT ARE ISSUED FOR LIMITED PURPOSES
ISSUE REVISIONS DRN APPD DATE ISSUE REVISIONS DRN APPD DATE
H ONLY AS INDICATED IN THE SMALL BLOCK H
DATE (R0 ISSUE)
CLEARED CHEM CIVIL ELEC I&C MECH CHEM CIVIL ELEC I&C MECH AT THE TOP RIGHT HAND CORNER OF APPROVED
THE TITLE BLOCK. SCALE: NTS 20-08-2011
AKM
DEPT SIGNATURE DATE CONSTRUCTION / FABRICATION WORK IS
DATE (CURRENT ISSUE)
PERMITTED ON ’R’ (RELEASED) ISSUES
CHEM ONLY. OFFICE-DISC:DK-IC 20-08-2011
PROJECT MANAGER
CIVIL INFORMATION CONTAINED WITHIN ’HOLD’
IS NOT RELEASED FOR CONSTRUCTION/
FABRICATION. FIELD MUST GET DRN:AC
ELEC

ZE-A1
DESIGN OFFICE TO CLEAR ’HOLDS’ IN
TIME BEFORE PROCEEDING WITH ANY
I&C ISSUE
CONSTRUCTION/FABRICATION WORK RELATED DWG
TO ’HOLDS’. CHD:AS TCE.6417A-580-DA-0700 R0

SI
MECH NO

FILE NAME: F041R4.DWG TCE FORM NO. 041 R4

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