RESUME

Atul Kushwaha
Avnish Kumar Sharma
Engineer (Cell Assembly
Diploma Engineer trainee&(Winding,
Manufacturing)
Cell Assembly & Manufacturing)
Vill. - Dhaurahara,
Address :- Haiwat mauDist.- Varanasi
mawaiya SGPGI RBL Road, Lucknow
Uttar Pradesh,, Pin
Uttar Pradesh Pin Code
Code--226014
221113
Cont. No.:-7704812779
Cont. No. - 9173337443
sharmaavnish649@gmail.com
Kushawahaatul59@gmail.com
5 Years
2.5 Yearsexperience
experiencein
inManufacturing
Manufacturing& Assembly
Winding Department
& Assembly Department

Professional Experience: -
➢ TDS Lithium – Ion Battery Gujrat Private Limited (15 May 2023 - Continue)
• TDSG is the India’s first Lithium-Ion Battery manufacturing plant in Gujrat which is
being set up jointly between Toshiba Corporation, Denso Corporation and Suzuki
Motor Corporation to manufacture and supply Lithium-Ion battery to Maruti Suzuki
and Suzuki Motor Gujrat.

➢ Top Moto
Gabriel Components
India Limited (23Private Limited
july 2022-1 jun (1 July 2021 – 31 Apr 2023)
2023)
• -ATop Groupcompany
flagship is most ofleading
Anandcompany in automotive
Automotive sector
Systems, which for spare
is the leaderpart manufacturing.
in the
The Top Group
manufacturing diligently empowers
of automotive theproducts
ride control assembly lines absorbers)
(Shock of almost all
in reputed
technicalElectric 2
& 3-Wheelerwith
collaboration OEM brands.
KYB, Apart from this also deal in paint shop and Helmet sector.
JAPAN.
•• Deal with OEM like OKAYA, Spark Minda, Uno Minda, Thakral & Atul Industries.
Accountability
. Plating Prossec Knowledge
➢ Aisan Fiem India Private Limited (1 July 2019 – 30 June 2021)
. Powder Coating Process Knowledge
• AFI is the manufacturer of Fuel Pump Module (FPM) for Bajaj Auto and IC connector
for Aisan industries. AFI is the collaboration of two companies Aisan Group and Fiem
Industries.

Job Responsibilities: -

➢ Safety
1. Provide the Training of Safety related activity.
2. Report the Non-Routine Activity and execute the KYT as per legal requirement.
3. Safety point monitoring during working of Employee as an observer.
4. If any incident is happened at shop floor, take appropriate action & Report
immediately to other Team & Safety Committee.
5. After controlling the situation, make the safety incident report and circulate
immediately information to other plant with details of taken appropriate action.

➢ Quality
1. Make sure the Quality of Parts as per specification and meet the Quality requirement
and follow the Process condition as per Process Sheet requirements.
2. Monitor
2. Monitor the
the Critical
Critica Parameter
l Parameter with
with thethe help
help of SPC
of SPC & MES.
& MES,PDTS
3. Verify the Instrument calibration and Record the Calibration certificate.
4. Quality Loss during line setup and make scrap ticket.
5. Identified the Top Defect of Production Line as per Pareto.
6. Submit the monthly Top Defect Analysis report to Management.
7. Handle the Customer complaints and submit Counter measures to customer as soon
as possible.

➢ Planning
1. Prepare the Production plan as Customer schedule.
2. Readiness for Production as per 5M (Man, Machine, Method, Material, Measurement,
Mother nature.)
 3. Plan for Machine PM as per schedule.
4. Plan for PPT, MPT, SPT & Trials.

➢ Production
1. Responsible for Plan vs Actual Production & if any deviation from Plan, make a backup
plan for Production achievement.
2. Responsible for Target OEE achievement and Analysis for improvement & progress.
3. Prepare Plan vs Actual Timeline Chart for every Production trial and Report submit to
Top Management.
4. Make the monthly Breakdown Report and Take follow up from Maintenance Team.
5. Validate the implement Poke Yoke in Machine and record the validation report.
6. Improve the operation loss during Line readiness & setup and minimize the scrap.
7. Maintain and verify the Line Documents and Store for Traceability.

➢ New Line Setup or New Project Launch

1. Responsible for Machine setup as per drawing.
2. Take the Trial of new machine and check the Machine efficiency as per requirement &
Machine specification.
3. Check the Machine Condition as Safety norms.
4. Arrange Machine spares and consumables from supplier.

➢ Skill development
1. Make the Plan for Training and Evaluation of Employee by Trainer & prepare
Skill Matrix as per evaluation.
2. Prepare the Multi Skill Plan for another Machine (3X3).

➢ Cost & Consumable

1. Make yearly & monthly budget report as per production plan and submit to Top
Management
2. Maintain safety stock of Consumables.
3. Analysis for cost deduction.

➢ Customer Requirements
1. Maintain Material Traceability system.
2. Attend Customer complaint and investigate the issue.
3. Customer Complaint investigation report submit to customer and Top Management
and take appropriate ICA & PCA.
4. Take the Monthly rating and feedback of customer and improve their issue points.

➢ Environment
1. Make sure employees are work in healthy environment.
2. Work on Employees issues and their ideas.

Technical Skill: -

➢ Working experience of Lean Manufacturing Tools, Line Balancing, TPM, Kaizen, KANBAN,
JIT, JIDOKA, 3M.
➢ Knowledge of SIX SIGMA TOOLS, 7QC Tools, POKA YOKE, CONTROL CHART, QC
CIRCLE.
➢ Experience of Line balancing and Manpower Handling, Multi Skill, Skill Matrix & OJT
Training, PPT.
➢ Basic knowledge of IATF 16949:2016, ISO 9001:2015, ISO 14001 (EMS), ISO 45001
(OHSAS), TPS, MSA, SPC etc.
➢ Knowledge of Safety norms and Company policy.
➢ Lead the Internal Audit of Process audit, System audit, 5S audit, IATF audit.

Achievement: -
➢ Executed KIAZEN to increase Tool life and reduce cost & grinding wheel life increase.
➢ Implemented POKA YOKE to prevent the harm caused by forget the operate machine.
➢ Implemented KAIZEN for handling of Silicon Material by trolley modification and Electrode
Length setup in Electrode Holder by gauge design.
➢ Cost of Quality has been increased by 75% to 90% through improving process method.
➢ Implemented workflow improvements and Cycle Time deduction to increasing
productivity by 14% and Rejection control reduced by 0.5 to 0.25%.

PROFESSIONAL QUALIFICATION: -

➢ Completed Diploma in Electrical

mechanical (Industrial Control)
engineering from RBS
(Production) fromPolytechnic College,
Government Polytechnic Roorkee,
Agra with
Baheri 75% in 2019.
brailly,with 72% in 2022.

ACADEMIC QUALIFICATION: -

➢ Passed 12th from UP Board from Govt.

BappaQueen’s Intervocational
shree naryan College, Varanasi with 74%
Inter College, in
charbagh
2017.
Lucknow with 67% in 2019
➢ Passed 10th from UP Board from Govt.
Passed 10 RBML Queen’s Inter tellibagh
Inter College, College, Varanasi
with 61%with
in 75% in
2015.
2017

IT SKILLs: -

➢ Experience knowledge of Microsoft Excel, Power Point, MS Word.

➢ knowledge of MES and Data analysis.
➢ Experience of system related work.

PROJECT: -

➢ Working on new line setup for Cell Production as per Line design (Trial is under
progress). [TDS Lithium – Ion Battery Private Limited]
➢ Working on new line setup for Cover Production as per Line design (Trial is under
progress). [TDS Lithium – Ion Battery Private Limited]
➢ Complete the Fuel Pump Line setup as Team Member and Take the successful trial.
[Aisan Fiem India Private Limited]
➢ Complete the IC Connector Line setup as line Leader and Take the successful trial. [Aisan
Fiem India Private Limited]
➢ Complete the Packaging new production Line setup as Team Leader. [Top Moto
Components Private Limited]

PERSONAL DETAILS: -

➢ Father name Arun

AvnishKushwaha
Kumar Sharma
➢ Date of Birth 25/07/2000
25/07/2001
➢ Marital status Single
➢ Language Hindi & English
➢ Sex Male

DECLARATION: -

➢ I hereby declare that all above information is true to my knowledge basis.