D95SMG Nerf Blaster
Assembly Guide
By CheesePanzer
Notice
This blaster resembles “real steel” in real life.
Do not print this blaster with full black or grey.
Please use bright colors for your safety concern.
Do not point this blaster at anyone without protection
or any animal.
Do not show this blaster at anywhere outside wargame
field.
Be aware of possible health and legal risks.
Assembly process is a bit complex and difficult.
Be patient and be safe.
Some 3d printed parts need polish.
Do not store this blaster at temperature above 38oc
Following CC-BY-NC license.
You are free to Share & Adapt.
No commercial use allowed.
Contents
A. Printed Parts Checklist ............................................................................. 1
B. Hardware Checklist................................................................................... 2
C. Preparation ................................................................................................. 4
D. Wiring Diagram ......................................................................................... 5
1. Basic Wiring Diagram ................................................................................................ 6
2. Solution A ..................................................................................................................... 6
3. Solution A+ .................................................................................................................. 7
4. Solution B ...................................................................................................................... 7
5. Solution C ..................................................................................................................... 7
6. Solution D ..................................................................................................................... 8
E. Assembly Steps ......................................................................................... 9
0.glue U1 & U2 , L1 & L2 together ........................................................................... 9
1. Install motor and flywheel ..................................................................................... 10
2. Install pusher motor ................................................................................................ 11
3. soldering wire ............................................................................................................ 13
4. install Front Part ........................................................................................................ 14
5. Install back part ......................................................................................................... 19
6. Connect Front - MID -Back .................................................................................. 23
7. Soldering switch, motors and connector. ......................................................... 25
8. Install Upper part ...................................................................................................... 26
9. Install rail ..................................................................................................................... 28
10.Install tip .................................................................................................................... 29
11.Install grip ................................................................................................................. 29
A. Printed Parts Checklist
ID Parts Name Num Check ID Parts Name Num Check
Front Other
F1 FRONT-Barrel 1 O1 CockingLever 1
F2 FRONT-Handle 1 O2 CockingLever-right 1
F3 FRONT-Handle-Rail 1 O3 DustCover 1
F4 FRONT-Suppressor 1 O4 lever 1
Lower O5 Lock 1
L1 LOWER-Back-a 1 O6 MagRelease 1
L2 LOWER-Back-b 1 O7 Push 1
L3 LOWER-Butt 1 O8 PushGear 1
L4 LOWER-Front 1 O9 PushRelease 1
L5 LOWER-Grip-a 1 O10 PushSpringBase 1
L6 LOWER-Grip-b 1 O11 Release Base 1
Middle O12 Safety Lever 1
M1 MID-Barrel(not necessary) 1 O13 Safety Lever-b 1
M2 MID-CageBody 1 O14 Trigger 1
M3 MID-CageCover 1 O15 Trigger-B 1
M4 MID-MotorCover 1 O16 TTMotorBase 1
Upper Ps:
U1 UPPER-Back-a 1 U1 & U2 need to be glued together.
U2 UPPER-Back-b 1 L1 & L2 need to be glued together.
You can buy a steel pipe instead of printing
U3 UPPER-BackCover 1
M1.
U4 UPPER-BackCoverMirrored 1
U5 UPPER-Front 1
U6 UPPER-RAIL 1
U7 UPPER-RAIL-b 1
1
B. Hardware Checklist
Names Num Examples or Notices
TTmotorBOX 1
Recommend metal gear.
If you want higher DPS, you should buy 1 more
130 motor to replace the motor.
Limit switch KW11-3Z 2
m2x50 rod 1
m3x200 threaded rod 1
or
m3x100 rod 2
0.5x5x30 tension spring 3
0.5x6x20 compression spring 2
M2 x 6 Flat Head 4 For installing Flywheel motor.
2
M2.5 x 10 19
M2.5 x 14 7
M2.5 x 20 4
Recommend:
M2.6 x 10 Self-tapping Screw 6
Recommend:
M3 x 8 1
Must: .(Head thickness < 1.5 mm)
M3 x 10 13
M3 x 20 2
M3 x 30 2
Recommend:
M4 x 8 13
M4 x 12 2
Recommend:
M3 LockNut 2
As barrel(you can print it, but not recommend
Pipe 19*17*200 mm 1
due to friction)
4 x 4 cylinder magnet 4
130 Motor/132 Motor 2 No 180 motor.
Nerf Flywheel 2
Wires Many
At
Connector(XT30,XT60,etc)
least 1
1. Parts listed can only provide basic function. (See Wiring
Diagram part)
2. If you don’t want to buy M3x8, buy 1 more M3x10 instead
3
C.Preparation
Tools
3D printer (220*220*200) 200*200*200 maybe ok
Tweezers
Files/ sandpaper To polish
Scissors To remove supports
Hot-melt adhesive To glue limit switch
Acrylic glue(abs glue) To glue part U1 & U2, L1
or No.502glue & L2
Soldering iron
Screw driver
-------------------------------
Read all the steps before starting!
-------------------------------
4
D. Wiring Diagram
There are multiple solutions to the connection of all
circuit components. Parts listed in the Hardware Checklist can
only provide basic function which is:
When safety lever is on “S”, the flywheels stop and the
trigger is locked.
When safety lever is on “A”, the flywheels start. Then
pulling the trigger make the TTMotor start. As a result, the
dart is fired.
This blaster doesn’t have a master switch, cause the
safety can physically lock the trigger. You can add one and
stick it in the battery compartment.
Wiring solution below also fit for other DC motor
flywheel blaster and they are just examples. You can combine
these solutions freely or use your own solution.
Solution Description (Recommend using A+C)
Basic Flywheel doesn’t stop immediately after you
release the trigger.
Can’t change motor speed (related to DPS
Fps).
A Flywheel can brake in a short time.
A+ Using electromagnetic relay to implement A.
B Flywheel runs in low speed when in idle, runs
faster when the trigger is pulled.
C Change motor speed without chips.
D Using Arduino to fully control blaster.
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1. Basic Wiring Diagram
2. Solution A
6
3. Solution A+
4. Solution B
To be continued
5. Solution C
Buy a DC motor speed controller
Connect it before the Motors.
Fit for both Flywheel motors and TTmotor.
7
6. Solution D
To be continued
8
E. Assembly Steps
0.glue U1 & U2 , L1 & L2 together
9
1. Install motor and flywheel
10
2. Install pusher motor
11
12
3. soldering wire
Soldering enough-length (or longer, you can cut them later
if too long) wires to the switches, motors, battery connector.
But don’t connect them together before step 7.
13
4. install Front Part
14
15
16
17
The same screw
18
5. Install back part
19
20
21
22
6. Connect Front - MID -Back
23
24
7. Soldering switch, motors and connector.
Connect the wire as the diagram shows.
Pay attention to the “pusher” mechanism. Don’t let the wires
obstruct its movement.
25
8. Install Upper part
26
-Same on opposite side
27
9. Install rail
28
10. Install tip
11. Install grip
29
Now, there’s nothing left to do, enjoy!
Support me if you like my design：
https://ko-fi.com/CheesePanzer
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