Pre-Commissioning Program for Startup of GT2-1 and GT2-2
Gas Receiving Station (GRS)
Mechanical Checks – Vessels, Piping and Valves
Confirm that all valves and piping are suitably supported, particularly at the skid tie-in
points to the interconnecting pipework
Confirm that filter elements are fitted to the Filter Separators
Check all paintwork for signs of damage. Any damage should be suitably repaired
Check insulation for signs of damage. Any damage should be suitably repaired
Check for flange leaks
Check all valve handles are attached. (Note: Occasionally a valve handle may be
removed to prevent unauthorized operation)
Confirm that all drain, vent and sample valves are closed
Confirm all flame arrestors are fitted
Confirm that instrument isolation valves are open
Electrical Checks
Checks should be made with reference to the appropriate electrical drawings:
Visually check all cables and terminals for correct routing
Check all cable terminations for tightness
Check that all terminal enclosures and junction box covers are correctly fitted
Confirm all items are earthed as necessary
Instrument Checks
Check that all instruments on the pipping system are fitted.
Check pressure and temperature gauges confirm the fitted gauge are working correctly
Check all pneumatic connections are properly made
Check level switch floats are correctly attached.
Gas Turbine Power Control Module (GT PCM)
Electrical Check
Check and confirm the status of VT and CT in all Incomer breakers
Check and confirm the status of GSUT and USAT protection relay
Check that VT and CT in Cranking Motor Breaker
Check and confirm the status of Batteries Chargers
Check and confirm the status of Inverters
Check that all the batteries terminals are well tight
Check and confirm the status of all 415V breakers at LV room
Gas Turbine Generator 3&4 (GT2-1 and GT2-2)
Lube oil/Hydraulic System
Mechanical Check
Visual Inspection on the Lube Oil/Hydraulic system pipping for any leaks
Inspection/installation of Oil Mist Elimination Filters
Check for abnormal noise and vibration in Oil Mist Eliminator Motors
Visual inspection/ bolts tightening on the Lube Oil System and Cooling Water System
Check for oil level in the tanks if it is within the operating limit
Electrical Check
Check the Insulation Resistance (IR) of Oil Mist Eliminator Motor 88QV, Auxiliary Lube Oil Motor
(88QA), Auxiliary Hydraulic Motor (88HQ), Generator Lift Oil Motor.
Inspection and tighten loose motor contacts and bolts
Inspection of Motor Junction box
Check and confirm the rotation of the motors
Visual inspection on the motor’s breakers
Instrument Check
Functionality test on 88QA, 88HQ and 88QB pressure gauges and transmitters.
Calibration of instrument devices if needed
Verify interlock and permissive logics
Carryout functionality test on the IGV
Cranking Motor and Turning Gear Motor
Mechanical Check
Check for abnormal noise and vibration on the motors
Inspect the turning gear motor rubber coupling for any damage
Check for loose guard and bolt
Electrical Check
Check the Insulation Resistance (IR) of the Cranking and Turning Gear Motors
Visual Inspection of Motor breakers and contacts
Check for the rotation of the motors
Units Ventilation Motors
Mechanical Check
Visual inspection on the motors
Check for vibration on drive end and non -drive end of the motors bearing
Check for loose guide and bolt
Check the motor flappers for proper contact the limit switch
Electrical Check
Check for insulation Resistance of the motors
Visual inspection of the motor’s terminal and contact
Visual inspection of the motor breakers
Check the running current of the motors
Instrumentation Check
Check for feedback on the motor flappers limit switch
Unit Gas Module
Mechanical Check
Visual Inspection of the gas module
Check for any loose bolts and nuts
Inspect the SRV and GCV filters
Instrumentation Check
Check/Calibrate SRV and GCV and confirm their feedback
Carryout functionality checks on the pressure gauges and the transmitters
Carryout functionality test on the Hazardous gas detectors
Turbine/Load Gear Compartment
Mechanical Check
Carryout Visual inspection in the compartment
Check for loose bolts and nuts
Check for any damage gasket on the pig tails and flanges
Instrumentation Check
Carryout functionality test on Compressor, Turbine and Exhaust Thermocouples.
Carryout functionality test on Bleed Valves Limit Switches
Carryout functionality test on Hazardous Gas Detectors and Heat Detectors
Unit Generators
Mechanical Checks
Visual inspection for loose bolts and nuts
Inspection of Generator air filters
Electrical Check
Inspection of GLAC and GNAC for loose bolts and nuts
Visual Inspection of Generator Exciters
Instrumentation Checks
Carryout functionality test on Generators RTD
Inspection of Generator Junction Boxes for any loose terminals
Carryout functionality test on the switches, Thermocouples and transmitter on the Generators
Air Inlet Filter System
Mechanical Checks
Visual Inspection of Air Inlet Filter Housing
Check for loose bolts and nuts
Check for water leakage in the Filter House
Electrical Checks
Carryout functionality test on the Air Inlet Filter House Extractor Fans
Check the running current of the motors
Visual Inspection of Power Supply Panel
Instrumentation Check
Carryout functionality test on the Pressure switches and Transmitters
Check the pressure gauges for accuracy
Check the air supply tubbing for any blockage
Carryout functionality test on the filter house solenoid
Inspect the Diaphragm Valve for any damage
Water Wash Skid
Mechanical Check
Check for water leakage
Visual Inspection of the skid
Greasing of the manual valves
Check for vibration on the pump and motor
Electrical Check
Visual Inspection of the supply panel
Carryout Insulation Resistance (IR) test on the Motor
Carryout functionality test on the heaters
Instrumentation Test
Carryout functionality test on the temperature and pressure gauges
Carryout functionality checks on the temperature switch
Carryout functionality test on Offline Water Wash Control Valve (20TW-1)
Units HMI
Instrumentation Check
Carryout functionality checks in all the Mark Vi Cards
Carryout diagnostics checks on all the field devices instrument
Operation Team
Visual inspection and housekeeping around the units
Carryout water wash on the units
Pre-startup checks on the units
